Installation Instructions MobileView Junction Box (Catalog Number 2727-MRJB2) English The MobileView Junction Box (2727-MRJB2) integrates the following terminals into the control system: • MobileView Guard G750 • MobileView Machine Terminal MT750 The Junction Box can be used either inside or outside a control cabinet based on its IP65 rating. The cables that connect the MobileView terminal to the Junction Box are available as separate catalog numbers. • MobileView Connection Cable (Catalog Numbers 2727-MRTxx) connects the MobileView terminal to the Junction Box. The Connection Cable is available in 5, 10, 15, 20 meter (16.4, 32.8, 49.2, 65.6 foot) lengths. • MobileView Junction Box Cable (2727-MREY1) connects the Junction Box to the MobileView Connection Cable when the Junction Box is mounted inside a cabinet. The cable is 2 meters (6.56 feet) long. Inside. . . Junction Box Dimensions and Connections ...................................................................... 2 Mounting the Junction Box on a DIN Rail ......................................................................... 3 Connecting the MobileView Terminal to the Junction Box ............................................... 5 Junction Box Pinout and Wiring ........................................................................................ 6 Specifications .................................................................................................................... 7 Publication 2727-IN010A-EN-P - May 2004 2 MobileView Junction Box 70 mm (2.76 in) Junction Box Dimensions and Connections X3 X1 1 1 10 6 140 mm (5.52 in) 165 mm (6.50 in) K1 SHIELD K1 17-pin female connector for connection cable X1 Terminal block for power and control lines X3 Terminal block for data lines SHIELD ATTENTION Cable shield clamp with connection surface for shield of data lines (not used for strain-relief of the cable) The Junction Box and the MobileView terminal meet the safety class III in accordance with EN 61131-2 and EN 50178. When connecting the MobileView terminal, make sure all voltages connected to the terminal are safety low voltages and isolated from the low voltage supply system by a safety transformer or a similar safety component. Publication 2727-IN010A-EN-P - May 2004 MobileView Junction Box 3 Mounting the Junction Box on a DIN Rail Mount the Junction Box on a DIN rail inside the enclosure. Attach DIN Rail Adapter to MobileView Terminal Attach the DIN Rail Adapter to the back of the Junction Box using the screws provided. To install the Junction Box on a DIN rail: 1. Mount the DIN rail. 2. Hook the top slot of the adapter over the DIN rail. 3. While pressing the Junction Box against the DIN rail, snap the Junction Box into position. Publication 2727-IN010A-EN-P - May 2004 4 MobileView Junction Box To remove the Junction Box from the DIN rail: 1. Place a screwdriver in the adapter latch at the bottom of the Junction Box. 2. Holding the Junction Box, pry downward on the latch until the Junction Box is released from the DIN rail. Mounting Junction Box to a Wall 10.2 mm (0.40i n) 64.8 mm (2.55 in) Use the dimensions below for drilling the holes to mount the MobileView Junction Box to a wall. Use the manufacturer’s recommendation for hole size based on the screw type and mounting surface. 40 mm (1.58 in) 155 mm (6.10 in) Publication 2727-IN010A-EN-P - May 2004 MobileView Junction Box 5 Connecting the MobileView Terminal to the Junction Box Control Cabinet Junction Box Run Erro r MobileView Terminal ESC 7 8 9 4 5 6 1 2 3 . 0 - KE TOP Power Supply, E-Stop, enabling switch MobileView Connection Cable Dust Cover K1 maximum wall thickness 5 mm (0.2 in) K1 Junction Box Cable 25 ± 0.1 mm (1.0 ± 0.0039 in) Connector Cutout 25 ± 0.1 mm (1.0 ± 0.0039 in) Server 10 Base-T Connection to Ethernet Network Cable Clearance Required minimum distance outside and inside the control cabinet Minimum 100 mm (3.937 in) Minimum 130 mm (5.118 in) Publication 2727-IN010A-EN-P - May 2004 6 MobileView Junction Box Junction Box Pinout and Wiring MobileView MobileView Connection Cable S19 K3 pink 6 black 7 green-brown 8 9 white-green 10 grey-pink 11 red-blue 1 brown yellow 2 green 3 grey 4 violet 5 S4 K2 1 2 3 blue white orange 6 red MobileView Junction Box Cable K1 K2 pink 1 black 2 3 green-brown 4 white-green 5 grey-pink 6 red-blue brown 7 yellow 8 green 12 grey 17 violet 11 9 10 13 14 15 16 blue white orange red Junction Box K1 1 24V DC 2 GND_IN 3 E-Stop, circuit 1, pos.* 4 E-Stop, circuit 1, neg.* 5 E-Stop, circuit 2, pos.* 6 E-Stop, circuit 2, neg.* 7 Enbl. sw. circ. 1, pos* 8 Enbl. sw. circ. 1, neg* 12 Enbl. sw. circ. 2, pos* 17 Enbl. sw. circ. 2, neg* 11 Not used 9 Not used K2 K1 13 14 15 16 X1 1 2 3 4 5 6 7 8 9 10 +24V GND ES1+ ES1ES2+ ES2ED1+ ED1ED2+ ED2- X3 1 2 3 4 5 6 RD+ RDTD+ TDSHLD * Junction Box connections are for connection to MobileView Guard G750 Terminals only. ATTENTION Refer to the MobileView Guard User Manual (Publication 2727-UM002) for important information on wiring and implementing into machine safety systems. Publication 2727-IN010A-EN-P - May 2004 MobileView Junction Box 7 Specifications Electrical Specifications 24V dc Power Supply Use a 24V dc Safety Extra Low Voltage power supply. Supply Voltage Range: 18V dc to 32V dc Current Consumption: 450mA at 24V dc, 600mA at 18V dc (with MobileView Terminal attached) Peak Inrush Current: 5.6a maximum Environment Specifications Operating Temperature +0°C to +50°C (+32°F to +122°F) Storage Temperature -20°C to +70°C (-4°F to +158°F) Relative Humidity (non-condensing) 5% to 95% Vibration resistance (operation) 5≤ f < 9 Hz 7mm 9 ≤ f ≤ 150 Hz 2g Shock Resistance (operation) 15g / 11 ms Housing Construction Double-walled ABS housing withstands grease, oil, lubricants, alcohol, etc. Flammability Class UL 94-V0 Dimensions (W x H x D) 160 mm x 140 mm x 70 mm (6.3 in x 5.5 in x 2.76 in) NEMA Rating IP65 ATTENTION The device meets the safety class III in accordance with EN 61131-2 and EN 50178. The 24V power supply for the equipment must provide appropriate isolation between the safety-extra-low-voltage circuits and dangerous-contact voltage circuits (for example, by safety transformers). The power supply circuit must be protected by a 3.5A fuse. The nominal supply voltage of the MobileView terminal without the connection cable is 24V dc (supply voltage range: 18 -32V dc. When planning the power supply, consider the voltage drop in the connection cable. Specifications of the power supply lines in the cable are: • Cross section: AWG24 (0.24mm2) • Material: zinc-coated copper strand • Line resistance: <90 Ohm/km (<145 Ohm/mile) Publication 2727-IN010A-EN-P - May 2004 Publication 2727-IN010A-EN-P - May 2004 Supersedes Publication XXXX-X.X.X - Month Year PN 41061-351-01(1) Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.