Chapter 10 Input Filter Design 10.1 10.2 10.3 10.4 10.5 Introduction 10.1.1 Conducted EMI 10.1.2 The Input Filter Design Problem Effect of an Input Filter on Converter Transfer Functions 10.2.1 Discussion 10.2.2 Impedance Inequalities Buck Converter Example 10.3.1 Effect of Undamped Input Filter 10.3.2 Damping the Input Filter Design of a Damped Input Filter Rf–Cb Parallel Damping 10.4.1 10.4.2 Rf–Lb Parallel Damping 10.4.3 Rf–Lb Series Damping 10.4.4 Cascading Filter Sections 10.4.5 Example: Two Stage Input Filter Summary of Key Points Fundamentals of Power Electronics 1 Chapter 10: Input Filter Design 10.1.1 Conducted Electromagnetic Interference (EMI) Input current ig(t) is pulsating: Buck converter example ig ig(t) i L i + vg(t) + – 0 i 1 2 C v R 0 0 DTs Ts – t Approximate Fourier series of ig(t): ∞ i g(t) = DI + 2I sin Σ k = 1 kπ kπD cos kωt High frequency current harmonics of substantial amplitude are injected back into vg(t) source. These harmonics can interfere with operation of nearby equipment. Regulations limit their amplitude, typically to values of 10 µA to 100 µA. Fundamentals of Power Electronics 2 Chapter 10: Input Filter Design Addition of Low-Pass Filter ig 1 i L + iin(t) 0 Lf iin ig(t) 2 vg(t) + – Cf C v R 0 0 DTs Ts – t Input filter Magnitudes and phases of input current harmonics are modified by input filter transfer function H(s): ∞ i in(t) = H(0)DI + Σ k=1 H(kjω) 2I sin kπD cos kωt + ∠H(kjω) kπ The input filter may be required to attenuate the current harmonics by factors of 80 dB or more. Fundamentals of Power Electronics 3 Chapter 10: Input Filter Design Electromagnetic Compatibility Ability of the device (e.g. power supply) to: function satisfactorily in its electromagnetic environment (susceptibility or immunity aspect) without introducing intolerable electromagnetic disturbances (emission aspect) EMC Emission Radiated Susceptibility Conducted Radiated Conducted Electrostatic Discharge Harmonics Fundamentals of Power Electronics EMI 4 Chapter 10: Input Filter Design Conducted EMI Spectrum analyzer Test result: spectrum of the voltage across a standard impedance in the LISN AC line source + iac(t) vac(t) pload(t) = VI = Pload i2(t) ig(t) LISN EMI filter vg(t) – AC/DC rectifier + C vC(t) – Energy storage capacitor + DC/DC converter v(t) i(t) load – Regulated DC output “Earth” ground Sample of EMC regulations that include limits on radiofrequency emissions: European Community Directive on EMC: Euro-Norm EN 55022 or 55081, earlier known as CISPR 22 National standards: VDE (German), FCC (US) Fundamentals of Power Electronics 5 Chapter 10: Input Filter Design LISN • R1 5Ω 50µH L1 C1 AC line source RN 50Ω RN 50Ω 1µF C1 • Device under test 1µF Measurement points 0.1µF CN • 0.1µF CN R1 5Ω 50µH L1 LISN: “Line Impedance Stabilization Network,” or “artificial mains network” Purpose: to standardize impedance of the power source used to supply the device under test Spectrum of conducted emissions is measured across the standard impedance (50Ω above 150kHz) LISN example Fundamentals of Power Electronics 6 Chapter 10: Input Filter Design An Example of EMI Limits EN 55022 Class B limits • 70 dBµV • Quasi-peak 60 dBµV 1mV 631µV Average 50 dBµV • 316µV 200µV 40 dBµV 100 kHz 100µV 1 MHz Fundamentals of Power Electronics 10 MHz 100 MHz 7 • Frequency range: 150kHz-30MHz Class B: residential environment Quasi-peak/Average: two different setups of the measurement device (such as narrow-band voltmeter or spectrum analyzer) Measurement bandwidth: 9kHz Chapter 10: Input Filter Design Differential and Common-Mode EMI Spectrum analyzer Test result: spectrum of the voltage across a standard impedance in the LISN pload(t) = VI = Pload AC line source + ig(t) iac(t) vac(t) LISN EMI filter vg(t) – AC/DC rectifier + + i2(t) C vC(t) – DC/DC converter v(t) i(t) load – Regulated DC output “Earth” ground Differential-mode EMI currents Common-mode EMI currents • • Differential mode EMI: input current waveform of the PFC. Differential-mode noise depends on the PFC realization and circuit parameters. Common-mode EMI: currents through parasitic capacitances between high dv/dt points and earth ground (such as from transistor drain to transistor heat sink). Common-mode noise depends on: dv/dt, circuit and mechanical layout. Fundamentals of Power Electronics 8 Chapter 10: Input Filter Design 10.1.2 The Input Filter Design Problem A typical design approach: 1. Engineer designs switching regulator that meets specifications (stability, transient response, output impedance, etc.). In performing this design, a basic converter model is employed, such as the one below: Converter model i 1:D L + – (no input filter) (buck converter example) + Vg d vg + – Id C R v – d Fundamentals of Power Electronics 9 Chapter 10: Input Filter Design Input Filter Design Problem, p. 2 2. Later, the problem of conducted EMI is addressed. An input filter is added, that attenuates harmonics sufficiently to meet regulations. 3. A new problem arises: the controller no longer meets dynamic response specifications. The controller may even become unstable. Reason: input filter changes converter transfer functions Converter model Input filter i 1:D L + – Converter ac model is modified by input filter Lf vg + – + Vg d Cf C Id R v – d Fundamentals of Power Electronics 10 Chapter 10: Input Filter Design Input Filter Design Problem, p. 3 || Gvd || 40 dB 30 dB ∠ Gvd || Gvd || 20 dB 10 dB 0 dB ∠ Gvd 0˚ – 10 dB – 180˚ – 360˚ 100 Hz Effect of L-C input filter on control-tooutput transfer function Gvd (s), buck converter example. Dashed lines: original magnitude and phase Solid lines: with addition of input filter – 540˚ 10 kHz 1 kHz f Fundamentals of Power Electronics 11 Chapter 10: Input Filter Design 10.2 Effect of an Input Filter on Converter Transfer Functions H(s) vg + – Input filter Converter Zo(s) d Control-to-output transfer function is Gvd (s) = Fundamentals of Power Electronics v(s) d(s) v Zi(s) T(s) Controller v g(s) = 0 12 Chapter 10: Input Filter Design Determination of Gvd(s) Gvd (s) = v(s) d(s) Converter v g(s) = 0 v Zo(s) vg(s) source ➞ short circuit Gvd(s) Zo(s) = output impedance of input filter d We will use Middlebrook’s Extra Element Theorem to show that the input filter modifies Gvd (s) as follows: Gvd (s) = Gvd (s) Fundamentals of Power Electronics Z o(s) = 0 13 1+ Z o(s) Z N (s) 1+ Z o(s) Z D(s) Chapter 10: Input Filter Design How an input filter changes Gvd(s) Summary of result Gvd (s) = Gvd (s) Gvd (s) Z o(s) = 0 Z o(s) = 0 1+ Z o(s) Z N (s) 1+ Z o(s) Z D(s) is the original transfer function, before addition of input filter Z D(s) = Z i(s) d(s) = 0 Z N (s) = Z i(s) v(s) o 0 is the converter input impedance, with d set to zero is the converter input impedance, with the output v nulled to zero (see Appendix C for proof using EET) Fundamentals of Power Electronics 14 Chapter 10: Input Filter Design Design criteria for basic converters Table 10.1 Input filter design criteria for basic converters ZN(s) Converter – R2 D Buck Boost Buck–boost ZD(s) R D2 – D′ R 1 – sL2 D′ R 2 D′ 2R 1 + s L + s 2LC R sL D2 1 + sRC 1 + s L2 + s 2 LC2 D′ D′ R 15 sL 1 + sRC 1 + s L2 + s 2 LC2 D′ D′ R D′ 2R D2 1 + sRC 2 – D′ 2R 1 – sDL D D′ 2R Fundamentals of Power Electronics Ze(s) sL D2 Chapter 10: Input Filter Design 10.2.2 Impedance Inequalities Gvd (s) = Gvd (s) The correction factor 1+ Z o(s) Z N (s) 1+ Z o(s) Z D(s) Z o(s) = 0 1+ Z o(s) Z N (s) 1+ Z o(s) Z D(s) shows how the input filter modifies the transfer function Gvd (s). The correction factor has a magnitude of approximately unity provided that the following inequalities are satisfied: Z o < Z N , and Zo < ZD These provide design criteria, which are relatively easy to apply. Fundamentals of Power Electronics 16 Chapter 10: Input Filter Design Effect of input filter on converter output impedance A similar analysis leads to the following inequalities, which guarantee that the converter output impedance is not substantially affected by the input filter: Z o < Z e , and Zo < ZD The quantity Ze is given by: Ze = Zi v=0 (converter input impedance when the output is shorted) Fundamentals of Power Electronics 17 Chapter 10: Input Filter Design 10.2.1 Discussion H(s) vg + – Input filter Converter Zo(s) v Zi(s) d T(s) Controller Z N (s) = Z i(s) v(s) o 0 is the converter input impedance, with the output v nulled to zero Note that this is the same as the function performed by an ideal controller, which varies the duty cycle as necessary to maintain zero error of the output voltage. So ZN coincides with the input impedance when an ideal feedback loop perfectly regulates the output voltage. Fundamentals of Power Electronics 18 Chapter 10: Input Filter Design When the output voltage is perfectly regulated i g(t) Closed-loop voltage regulator Ts + vg(t) Ts + – Pload + – V R • If losses are negligible, then the input port i-v characteristic is a power sink characteristic, equal to Pload: – i g(t) vg(t) Ts Ts i g(t) Ts • For a given load characteristic, the output power Pload is independent of the converter input voltage = Pload vg(t) Quiescent operating point i g(t) Ts = Pload • Incremental input resistance is negative, and is equal to: slope = – Ig Ts 2 Ig =– M Vg R – R2 M (same as dc asymptote of ZN) Vg Fundamentals of Power Electronics vg(t) Ts 19 Chapter 10: Input Filter Design Negative resistance oscillator It can be shown that the closed-loop converter input impedance is given by: T(s) 1 = 1 1 + 1 Z i(s) Z N (s) 1 + T(s) Z D(s) 1 + T(s) where T(s) is the converter loop gain. At frequencies below the loop crossover frequency, the input impedance is approximately equal to ZN, which is a negative resistance. When an undamped or lightly damped input filter is connected to the regulator input port, the input filter can interact with ZN to form a negative resistance oscillator. Fundamentals of Power Electronics 20 Chapter 10: Input Filter Design 10.3 Buck Converter Example 10.3.1 Effect of undamped input filter Input filter Lf Buck converter with input filter Converter L 1 + – 30 V + 100 µH 330 µH Vg i 2 Cf 470 µF C R 100 µF 3Ω v – D = 0.5 Small-signal model Input filter Lf Converter model + – 330 µH vg + – i 1:D Vg d Cf Id 470 µF Zo(s) Zi(s) L + 100 µH C R 100 µF 3Ω v – d Fundamentals of Power Electronics 21 Chapter 10: Input Filter Design Determination of ZD L i 1:D + Z D(s) = 12 sL + R || 1 sC D C R v ZD(s) – 40 dBΩ 30 dBΩ 1 2π LC 1.59 kHz 1 2πRC 530 Hz fo = f1 = R = 12 Ω D2 ωL D2 || ZN || 20 dBΩ 10 dBΩ 1 ωD 2C R0 /D 2 Q=R 0 dBΩ 100 Hz || ZD || 1 kHz C = fo = 3 → 9.5 dB L f1 10 kHz f Fundamentals of Power Electronics 22 Chapter 10: Input Filter Design Determination of ZN vtest(s) i test(s) io0 1:D + – Z N (s) = + vo0 L + + Vg d itest vtest ZN(s) vs o 0 Id C – – R vo0 – d Hence, Solution: i test(s) = Id (s) vtest(s) = – – Z N (s) = Vg d (s) D Fundamentals of Power Electronics 23 Vg d(s) D Id(s) = – R2 D Chapter 10: Input Filter Design Zo of undamped input filter 40 dBΩ Qf → ∞ 30 dBΩ Lf 20 dBΩ Cf Zo(s) || Zo || 10 dBΩ 0 dBΩ Z o(s) = sL f || 1 sC f – 10 dBΩ R0 f = ωL f ff = – 20 dBΩ 100 Hz Lf = 0.84 Ω Cf 1 = 400 Hz 2π L f C f 1 ωC f 1 kHz f No resistance, hence poles are undamped (infinite Q-factor). In practice, losses limit Q-factor; nonetheless, Qf may be very large. Fundamentals of Power Electronics 24 Chapter 10: Input Filter Design Design criteria Z o < Z N , and Zo < ZD 40 dBΩ Qf → ∞ 30 dBΩ f1 = 530 Hz fo = 1.59 kHz 12 Ω ωL D2 || ZN || 20 dBΩ 10 dBΩ || Zo || 1 ωD 2C 0 dBΩ – 10 dBΩ || ZD || R0 /D 2 Q=3 R0f ωL f 1 ωC f ff = 400 Hz – 20 dBΩ 100 Hz 1 kHz 10 kHz f Fundamentals of Power Electronics 25 Can meet inequalities everywhere except at resonant frequency ff. Need to damp input filter! Chapter 10: Input Filter Design Resulting correction factor 10 dB Zo ZN Z 1+ o ZD 1+ 0 dB – 10 dB 0˚ Zo ZN – 180˚ ∠ Z 1+ o ZD 1+ 100 Hz 1 kHz – 360˚ 10 kHz f Fundamentals of Power Electronics 26 Chapter 10: Input Filter Design Resulting transfer function || Gvd || 40 dB 30 dB ∠ Gvd || Gvd || Dashed lines: no input filter 20 dB 10 dB 0 dB ∠ Gvd 0˚ Solid lines: including effect of input filter – 10 dB – 180˚ – 360˚ 100 Hz – 540˚ 10 kHz 1 kHz f Fundamentals of Power Electronics 27 Chapter 10: Input Filter Design 10.3.2 Damping the input filter Undamped filter: Two possible approaches: Lf Lf Cf Cf Rf Zo(s) Rf Lf Cf Fundamentals of Power Electronics 28 Chapter 10: Input Filter Design Addition of Rf across Cf To meet the requirement Rf < || ZN ||: Lf R f < R2 D Cf Rf The power loss in Rf is Vg2/ Rf, which is larger than the load power! Lf A solution: add dc blocking capacitor Cb. Rf Cf Choose Cb so that its impedance is sufficiently smaller than Rf at the filter resonant frequency. Fundamentals of Power Electronics Cb 29 Chapter 10: Input Filter Design Damped input filter || Zo ||, with large Cb Lf Rf Rf R0f Cf ωL f Cb Fundamentals of Power Electronics 30 ff 1 ωC f Chapter 10: Input Filter Design Design criteria, with damped input filter 40 dBΩ f1 = 530 Hz 30 dBΩ fo = 1.59 kHz 12 Ω ωL D2 || ZN || 20 dBΩ 1 ωD 2C 10 dBΩ R0 /D 2 Q=3 || Zo || Rf = 1 Ω 0 dBΩ – 10 dBΩ R0f ωL f – 20 dBΩ 100 Hz || ZD || 1 ωC f ff = 400 Hz 1 kHz 10 kHz f Fundamentals of Power Electronics 31 Chapter 10: Input Filter Design Resulting transfer function || Gvd || 40 dB 30 dB ∠ Gvd || Gvd || Dashed lines: no input filter 20 dB 10 dB 0 dB ∠ Gvd 0˚ Solid lines: including effect of input filter – 10 dB – 90˚ 100 Hz – 180˚ 10 kHz 1 kHz f Fundamentals of Power Electronics 32 Chapter 10: Input Filter Design 10.4 Design of a Damped Input Filter Rf –Cb Parallel Damping Rf –Lb Series Damping Lf v1 + Lb v2 Rf Lf Rf + – Cf Cb v1 – + – + Cf v2 – Rf –Lb Parallel Damping Lb Rf Lf v1 + – Cf + • Size of Cb or Lb can become very large v2 • Need to optimize design – Fundamentals of Power Electronics 33 Chapter 10: Input Filter Design Dependence of || Zo || on Rf Rf ÐLb Parallel Damping 30 dB Original undamped filter (Qf = ∞) 20 dB Suboptimal damping (Qf = 5Qopt ) 10 dB Zo R0 f Undamped filter (Qf = 0) Suboptimal damping (Qf = 0.2Qopt ) For this example, n = Lb/L = 0.516 Optimal damping (Qopt = 0.93) 0 dB -10 dB -20 dB -30 dB 0.1 1 10 f fo Fundamentals of Power Electronics 34 Chapter 10: Input Filter Design 10.4.1 RfÐCb Parallel Damping Lf + v1 + – Rf v2 Cf Cb – Fundamentals of Power Electronics 35 • Filter is damped by Rf • Cb blocks dc current from flowing through Rf • Cb can be large in value, and is an element to be optimized Chapter 10: Input Filter Design Optimal design equations Rf ÐCb Parallel Damping Define n= Cb Cf The value of the peak output impedance for the optimum design is Zo = R0 f mm 2 2+n n where R0f = characteristic impedance of original undamped input filter Given a desired value of the peak output impedance, can solve above equation for n. The required value of damping resistance Rf can then be found from: 2 + n 4 + 3n Rf Qopt = = R0 f 2n 2 4 + n The peak occurs at the frequency fm = f f Fundamentals of Power Electronics 2 2+n 36 Chapter 10: Input Filter Design Example Buck converter of Section 10.3.2 n= R 20 f 2 Z o mm 1+ 1+4 Zo 2 mm R 20 f = 2.5 2 + n 4 + 3n R f = R0 f 2n 2 4+n = 0.67 Ω 20 dBΩ || Zo || Undamped 10 dBΩ Comparison of designs Optimal damping achieves same peak output impedance, with much smaller Cb. Suboptimal damping Cb = 4700 µF Rf = 1 Ω 0 dBΩ – 10 dBΩ Optimal damping Cb = 1200 µF Rf = 0.67 Ω – 20 dBΩ – 30 dBΩ 100 Hz 1 kHz 10 kHz f Fundamentals of Power Electronics 37 Chapter 10: Input Filter Design L Summary Optimal R-Cd damping Basic results Qopt = R = R0 Z mm = R0 + R v1 + – v2 C Cd – • Does not degrade HF attenuation • No limit on || Z ||mm • Cd is typically larger than C 2 + n 4 + 3n 2n 2 4 + n 100 2 2+n n 10 with n= Z o mm Ro Cd C 1 R0 = L C 0.1 0.1 1 n= Fundamentals of Power Electronics 38 10 Cd C Chapter 10: Input Filter Design R Ld + L v1 Optimal R-Ld damping Z mm = R0 C v2 – 30 dB Basic results Qopt = + – Original undamped filter (Q = ∞) 20 dB n 3 + 4n 1 + 2n 2 1 + 4n Suboptimal damping (Q = 5Qopt ) 10 dB Z mm R0 2n 1 + 2n Undamped filter (Q = 0) Suboptimal damping (Q = 0.2Qopt ) Optimal damping (Qopt = 0.93) 0 dB -10 dB with -20 dB optimum value of R Qopt = R0 n= Ld L R0 = Fundamentals of Power Electronics -30 dB 0.1 1 10 f f0 L C 39 Chapter 10: Input Filter Design R Discussion: Optimal R-Ld damping Ld + L v1 + – C v2 – 30 dB • Ld is physically very small • A simple low-cost approach to damping the input filter Degradation of HF filter attenuation 20 dB • Disadvantage: Ld degrades highfrequency attenuation of filter, by the factor Z mm R0 10 dB L =1+ 1 n L||L d 0 dB • Basic tradeoff: peak output impedance vs. high-frequency attenuation -10 dB • Example: the choice n = 1 (Ld = L) degrades the HF attenuation by 6 dB, an leads to peak output impedance of Z Fundamentals of Power Electronics mm 0.1 1 10 Ld L = 6 R0 40 Chapter 10: Input Filter Design Ld Optimal R-Ld series damping R v1 R0 n = 1+ n R Z mm = R0 + – C v2 – Basic results Qopt = + L • Does not degrade HF attenuation • Ld must conduct entire dc current 2 1+n 4+n 2 + n 4 + 3n 2 1+n 2+n n • Peak output impedance cannot be reduced below 2 R 0 100 with L n= d L R0 = Z mm R0 10 L C Qopt 1 0.1 Fundamentals of Power Electronics 41 1 n= 10 Ld L Chapter 10: Input Filter Design 10.4.4 Cascading Filter Sections • Cascade connection of multiple L-C filter sections can achieve a given high-frequency attenuation with much smaller volume and weight • Need to damp each section of the filter • One approach: add new filter section to an existing filter, using new design criteria • Stagger-tuning of filter sections Fundamentals of Power Electronics 42 Chapter 10: Input Filter Design Addition of filter section vg + – Additional filter section Za Zi1 Existing filter + Zo v test itest – How the additional filter section changes the output impedance of the existing filter: Z (s) 1+ a Z N1(s) modified Z o(s) = Z o(s) Z (s) = 0 a Z (s) 1+ a Z D1(s) Z N1(s) = Z i1(s) Fundamentals of Power Electronics v test(s) o 0 43 Z D1(s) = Z i1(s) i test(s) = 0 Chapter 10: Input Filter Design Design criteria vg + – Additional filter section Za Zi1 Existing filter + Zo v test itest – Z N1(s) = Z i1(s) Z D1(s) = Z i1(s) v test(s) o 0 i test(s) = 0 (with filter output port short-circuited) (with filter output port open-circuited) The presence of the additional filter section does not substantially alter the output impedance Zo of the existing filter provided that Z a < Z N1 and Z a < Z D1 Fundamentals of Power Electronics 44 Chapter 10: Input Filter Design 10.4.5 Example Two-Stage Input Filter Requirements: For the same buck converter example, achieve the following: n2L2 R2 L2 • 80 dB of attenuation at 250 kHz L1 vg + – • Section 1 to satisfy Zo impedance inequalities as before: n1L1 R1 C2 C1 Section 2 Zo Section 1 40 dBΩ 30 dBΩ 1 2π LC 1.59 kHz 1 2πRC 530 Hz fo = f1 = R = 12 Ω D2 ωL D2 || ZN || 20 dBΩ 10 dBΩ 1 ωD 2C R0 /D 2 Q=R 0 dBΩ 100 Hz || ZD || 1 kHz C = fo = 3 → 9.5 dB L f1 10 kHz f Fundamentals of Power Electronics 45 Chapter 10: Input Filter Design Section 2 impedance inequalities n2L2 R2 L2 vg + – n1L1 R1 L1 C2 Za Zi1 + C1 vtest itest – Section 2 Section 1 To avoid disrupting the output impedance Zo of section 1, section 2 should satisfy the following inequalities: Z a < Z N1 = Z i1 Z a < Z D1 = Z i1 Fundamentals of Power Electronics output shorted = R1 + sn 1L 1 ||sL 1 1 + R + sn L ||sL = 1 1 1 1 output open-circuited sC 1 46 Chapter 10: Input Filter Design Plots of ZN1 and ZD1 || ZD1 || 20 dBΩ 0 dBΩ || ZN1 || || Za || –20 dBΩ 90˚ ∠ZN1 45˚ ∠Za 0˚ –45˚ –90˚ 1 kHz Fundamentals of Power Electronics ∠ZD1 10 kHz 100 kHz 47 1 MHz Chapter 10: Input Filter Design Section 1 output impedance inequalities 30 dBΩ || ZD || || ZN || 20 dBΩ fo Cascaded sections 1 and 2 10 dBΩ Section 1 alone 0 dBΩ -10 dBΩ -20 dBΩ 1 kHz Fundamentals of Power Electronics 10 kHz 48 100 kHz Chapter 10: Input Filter Design Resulting filter transfer function 20 dB || H || 0 dB -20 dB -40 dB -60 dB -80 dB – 80 dB at 250 kHz -100 dB -120 dB 1 kHz Fundamentals of Power Electronics 10 kHz 49 f 100 kHz 1 MHz Chapter 10: Input Filter Design Comparison of single-section and two-section designs Lf 330 µH vg Rf Cf + – 470 µF 0.67 Ω Cb 1200 µF R2 0.65 Ω n2L2 R1 2.9 µH 1.9 Ω L2 5.8 µH vg + – Fundamentals of Power Electronics n1L1 15.6 µH L1 31.2 µH C2 11.7 µF 50 C1 6.9 µF Chapter 10: Input Filter Design