1 Heating and cooling circuit distributors pewoSplit pewoSplit C PEWO Product Lines District Heating Stations pewoCAD · Heating Circuit Manifolds pewoSplit · Modular Stations ­pewoV-max · House Stations pewoCompact · Consumer Units pewoTherm · Domestic Hot Water Heater pewoAqua · Supply Register pewoVario · Tanks pewoCollect · Control- and Communications Technology pewoControl · Monitoring pewoLive 2 pewoSplit (C) Heating and coolig circuit distributors Compact, standardized solutions for distributing thermal energy in the house system The most important demands of today's building projects are a good value for money, high quality and short construc- Flexible Standards tion times. The use of ready for operation pewoSplit heating and pewoSplit C cooling circuit distributors fully complies The standardized pewoSplit modular system enables with these demands. Ready for operation, the PEWO heating us to set up heating and cooling circuit distributors for and cooling circuit distributors are a convincing alternative the most different applications. Furthermore, we are to the hitherto existing practice in on-site assembly. They able to implement special requests such as angled are manufactured according to the transport and assembly construction, outlets on both sides or hydraulic gates. requirements of the respective site. The systems are electrically wired, factory-provided with feedback control systems Large distributors with extensive components will be and both heat and cold insulated. Inconvenient coordination delivered on multiple frames. Transport and handling works with other trades are reduced to a minimum. The remain manageable. preparation and assembly times are considerably reduced and human resources can be used more flexible. Figure: Heating circuit distributor pewoSplit 2IIL, with 4 heating cycles 3 Compact and user-friendly pewo split The individual heating and cooling circuit modules and the feeder module are assembled on standardized pipe manifolds including the possibility to drain at the bottommost point. The staggered arrangement of flow and return flow guarantees for minimum installation depths. All ­components Use in detached houses semi-detached houses terraced houses multi-family houses commercial property large buildings and control elements are accesible from the front to guarantee for ideal user friendliness and easy maintenance. Perfect heat and cold insulation According to EnEV the heating circuit distributor is either insulated with the pewoPUR heat insulation system or alter­ natively with mineral fibre mats with a galvanized steel and easy. Advantages of industrial heating and cooling circuit distributors The cooling circuit distributor is equipped with a cold insu- Most simple calculation on the basis of the volume flow jacket. Heat insulation can be installed and removed quick lation that prevents condensation. of the individual heating and cooling circuits Little assembly effort on site Technology Flexible use of service technicians Marginal turbulences within the pipe manifold due to High cost certainty straight pipe routeing and flow rates below 0.5 m/s Thermal separation (no heat transfer between flow distributor and return flow collector) Optional heat meter for each heating / cooling circuit Little coordination effort with electricians/laggers Reduced time for completion Factory-provided performance test for best possible quality Modular flanged joints Compact construction method Low vibration and sound-insulating frames Available as standing or hanging system Vertically adjustable feet Ready for connection, wired system Adaption of distributors to room conditions Custom-fit heat insulation in case of pewoPUR system Production according to AGFW guidelines and the ­relevant DIN and VDE standards Figure: Cooling circuit distributor pewoSplit C 4 pewoSplit modular system Feeder module E The feeder module supplies the heating and cooling distributors. Modular system The pewoSplit modular system can be combined in numerous ways. Any solution for the most different flow tempera- Distribution module V The distribution module consists of a flow distributor and a return flow collector. tures can be set up easily. It is also easy to operate several heating circuits with different transfer capacities for heatings, underfloor and wall heatings or hot water systems in Direct heating circuit modules D/D.plus These preset modules are perfect to supply the heating. The flow temperature of the heating circuit is determined by the flow temperature of the feeder module. The direct heating circuit module is available in two versions, i.e. D and D.plus. Hot water module II Hot water module I Heating circuit III Heating circuit II Heating circuit I Leistung eines Moduls Temperatur Vorlauf/Rücklauf 70°C/55°C 700 kW 525 kW 350 kW Mixer heating circuit modules M/M.plus These regulated modules are perfect to supply both heating and hot water systems. The flow temperature is regulated by a 3-way valve. Therefore, an individual flow temperature can be set. For instance, a low flow temperature is necessary for the operation of an underfloor heating. The mixer heating circuit module is available in two versions, i.e. M and M.plus. 175 kW DN25 Distributor module Leistung Feeder module parallel. DN32 DN40 DN50 FLOW DISTRIBUTOR RETURN FLOW COLLECTOR DN65 0 kW DN80 DN100 Nennweite Hot water module A These preset modules are perfect to supply the hot water system. The flow temperature of the heating circuit is determined by the flow temperature of the feeder module. Figure: pewoSplit, surrounded by a steel jacket Standard equipment Modules Feeder modules E 2 x Absperrarmaturen 1 x Pressure difference gauge 2 x Draining 2 x Ventilation 1 x Return valve 1 x Strainer 2 x Thermometer 1 x Circulation pump 1 x Three-way valve Distributor modules V n Direct heating circuit modules n Hot water modules D D.plus M M.plus A A.plus n n n n n n n n n n n n n n n n n n n n n n n n n n n n n o Mixer heating circuit modules n n n n n n n n n n n n n 5 Technical Specifications Feeder modules E 25 E 32 E 40 E 50 E 65 E 80 E 100 E 125 E 150 Nominal width Code Nominal pressure PN Max. temperature Max. volume flow Connections Performance for temp. flow/ return flow 70 °C/55 °C Width Height Depth Weight kW DN 25 PS2001 10 120 2,3 1“ IG 40 DN 32 PS2002 10 120 4,0 5/4“ IG 70 DN 40 PS2003 10 120 6,0 6/4“ IG 105 DN 50 PS2004 10 120 10,0 2“ IG 175 DN 65 PS2005 10 120 17,5 DN 65 Fl 305 DN 80 PS2006 10 120 24,0 DN 80 Fl 415 DN 100 PS2007 10 120 40,0 DN 100 Fl 695 DN 125 PS2008 10 120 63,0 DN 125 Fl 1.100 DN 150 PS2009 10 120 89,0 DN 150 Fl 1.500 mm mm mm kg 200 500 600 7 200 500 600 14 200 500 600 16 200 500 600 20 350 1000 600 32 350 1000 600 41 350 1000 600 49 350 1000 800 70 400 1000 1000 93 bar °C m3/h Hot water modules A 25 A 32 A 40 A 50 A 65 A.plus 25 A.plus 32 A.plus 40 A.plus 50 A.plus 65 Nominal width Code Nominal pressure PN Max. temperature Max. volume flow Max. pressure difference ∆p provided Connections Performance for temp. flow/ return flow 70 °C/55 °C Width Height Depth Weight Standard equipment of pump bar °C m3/h bar DN 25 PS3001 10 120 2,3 0,3 DN 32 PS3003 10 120 4,0 0,3 DN 40 PS3005 10 120 6,0 0,3 DN 50 PS3007 10 120 10,0 0,3 DN 65 PS3009 10 120 17,5 0,3 DN 25 PS3051 10 120 2,3 0,3 DN 32 PS3053 10 120 4,0 0,3 DN 40 PS3055 10 120 6,0 0,3 DN 50 PS3057 10 120 10,0 0,3 DN 65 PS3059 10 120 17,5 0,3 kW 1“ IG 40 5/4“ IG 70 6/4“ IG 105 2“ IG 175 DN 65 Fl 305 1“ IG 40 5/4“ IG 70 6/4“ IG 105 2“ IG 175 DN 65 Fl 305 mm mm mm kg Wilo 200 800 600 14 TOP-S 25/7 200 800 600 21 TOP-S 30/7 200 800 600 24 TOP-S 30/7 200 800 600 41 TOP-S 40/10 350 1200 600 71 TOP-S 50/10 200 1000 600 18 TOP-S 25/7 200 1000 600 31 TOP-S 30/7 200 1000 600 34 TOP-S 30/7 200 1000 600 52 TOP-S 40/10 350 1500 600 93 TOP-S 50/10 M 25 M 32 M 40 M 50 M 65 M 80 M 100 M.plus M.plus M.plus M.plus M.plus M.plus M.plus 25 32 40 50 65 80 100 bar °C m3/h bar DN 25 PS1001 10 110 2,3 0,3 DN 32 PS1003 10 110 4,0 0,3 DN 40 PS1005 10 110 6,0 0,3 DN 50 PS1007 10 110 10,0 0,3 DN 65 PS1009 10 110 17,5 0,3 DN 80 PS1011 10 110 24,0 0,3 DN 100 PS1013 10 110 40,0 0,3 DN 25 PS1051 10 110 2,3 0,3 DN 32 PS1053 10 110 4,0 0,3 DN 40 PS1055 10 110 6,0 0,3 DN 50 PS1057 10 110 10,0 0,3 DN 65 PS1059 10 110 17,5 0,3 DN 80 PS1061 10 110 24,0 0,3 DN 100 PS1063 10 110 40,0 0,3 kW Kvs 10 1“ IG 40 Kvs 16 5/4“ IG 70 Kvs 25 6/4“ IG 105 Kvs 32 2“ IG 175 Kvs 49 DN 65 Fl 305 Kvs 78 DN 80 Fl 415 Kvs 124 DN 100 Fl 695 Kvs 10 1“ IG 40 Kvs 16 5/4“ IG 70 Kvs 25 6/4“ IG 105 Kvs 32 2“ IG 175 Kvs 49 DN 65 Fl 305 Kvs 78 DN 80 Fl 415 Kvs 124 DN 100 Fl 695 200 1000 600 15 Stratos 25/1-6 CAN PN 10 200 1000 600 24 Stratos 25/1-8 CAN PN 10 200 1000 600 28 Stratos 30/1-12 CAN PN 10 200 1000 600 55 Stratos 40/1-8 CAN PN 6/10 350 1500 600 96 Stratos 50/1-12 CAN PN 6/10 350 1400 600 120 Stratos 65/1-6 CAN PN 6/10 350 1500 800 154 Stratos 80/1-12 CAN PN 6 200 1250 600 19 Stratos 25/1-6 CAN PN 10 200 1250 600 33 Stratos 25/1-8 CAN PN 10 200 1250 600 38 Stratos 30/1-12 CAN PN 10 200 1300 600 66 Stratos 40/1-8 CAN PN 6/10 350 1800 600 117 Stratos 50/1-12 CAN PN 6/10 350 1800 600 156 Stratos 65/1-6 CAN PN 6/10 350 1800 800 185 Stratos 80/1-12 CAN PN 6 D 25 D 32 D 80 D 100 D.plus 25 D.plus 32 D.plus 40 D.plus 50 D.plus 65 D.plus 80 D.plus 100 Mixer heating circuit modules Nominal width Code Nominal pressure PN Max. temperature Max. volume flow Max. pressure difference ∆p provided Kvs-Wert Connections Performance for temp. flow/ return flow 70 °C/55 °C Width Height Depth Weight Standard equipment of pump mm mm mm kg Wilo IG=Innengewinde, Fl=Flansch Direct heating circuit modules D 40 D 50 D 65 Nominal width DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 Code Nominal pressure PN bar Max. temperature Max. volume flow Max. pressure difference ∆p provided Connections Performance for temp. flow/ return flow 70 °C/55 °C Width Height Depth Weight Standard equipment of pump bar °C m3/h bar PS1002 10 110 2,3 0,3 PS1004 10 110 4,0 0,3 PS1006 10 110 6,0 0,3 PS1008 10 110 10,0 0,3 PS1010 10 110 17,5 0,3 PS1012 10 110 24,0 0,3 PS1014 10 110 40,0 0,3 PS1052 10 110 2,3 0,3 PS1054 10 110 4,0 0,3 PS1056 10 110 6,0 0,3 PS1058 10 110 10,0 0,3 PS1060 10 110 17,5 0,3 PS1062 10 110 24,0 0,3 PS1064 10 110 40,0 0,3 kW 1“ IG 40 5/4“ IG 70 6/4“ IG 105 2“ IG 175 DN 65 Fl 305 DN 80 Fl 415 DN 100 Fl 695 1“ IG 40 5/4“ IG 70 6/4“ IG 105 2“ IG 175 DN 65 Fl 305 DN 80 Fl 415 DN 100 Fl 695 200 800 600 13 Stratos 25/1-6 CAN PN 10 200 800 600 21 Stratos 25/1-8 CAN PN 10 200 800 600 25 Stratos 30/1-12 CAN PN 10 200 800 600 42 Stratos 40/1-8 CAN PN 6/10 350 1200 600 78 Stratos 50/1-12 CAN PN 6/10 350 1200 600 105 Stratos 65/1-6 CAN PN 6/10 350 1200 800 111 Stratos 80/1-12 CAN PN 6 200 1000 600 17 Stratos 25/1-6 CAN PN 10 200 1000 600 30 Stratos 25/1-8 CAN PN 10 200 1000 600 35 Stratos 30/1-12 CAN PN 10 200 1000 600 53 Stratos 40/1-8 CAN PN 6/10 350 1500 600 99 Stratos 50/1-12 CAN PN 6/10 350 1500 600 130 Stratos 65/1-6 CAN PN 6/10 350 1500 800 143 Stratos 80/1-12 CAN PN 6 mm mm mm kg Wilo 6 Design and setup Hydraulic circuit diagrams Direct heating circuit Mixer heating circuit Feeder module Distributor module Feeder module Return flow collector Flow distributor Height Distributor module Distributor module Frame 500 mm Distributor module to DN 65 Frame 700 mm Distributor module to DN 80–100 Frame dependently Heizkreis Distributor module off DN 125 Hot water modules A (l.), A.plus (r.) Flow distributor Return flow collector Height Depth DN 25 32 32 40 40 50 50 65 65 80 80 100 100 125 125 150 150 200 200 250 250 300 300 350 350 400 400 DN 25 25 32 32 40 40 50 50 65 65 80 80 100 100 125 125 150 150 200 200 250 250 300 300 350 350 400 mm 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 400 400 400 400 450 450 450 450 500 500 mm 400 400 400 400 400 400 400 400 400 400 400 600 600 700 700 700 700 800 800 800 800 900 900 950 950 1000 1000 The distributor's design is based on the modules used. The width of the entire heating circuit distributor arises from the modules. Direct heating circuit D (l.), D.plus (r.) Mixer heating circuit M (l.), M.plus (r.) 4 15 27 31 40 Shut-off valve Three-way valve Ventilation valve Filling and draining valve Ball valve 42 57 59 72 75 Gauge Return valve Strainer Actuating drive Feeler gauge 79 Thermometer 86 Circulation pump 88 Volume flow limiter 7 Performance data Output data of hot water modules Output data of heating circuit modules volume flow (m3/h) Nominal width (DN) Load (kW) Temperature spread 20 K Load (kW) Load (kW) Temperature spread 40 K Temperature spread 50 K volume flow (m3/h) Nominal width (DN) volume flow (m3/h) Nominal width (DN) volume flow (m3/h) volume flow (m3/h) Nominal width (DN) Temperature spread 30 K Nominal width (DN) volume flow (m3/h) Load (kW) Load (kW) Nominal width (DN) Temperature spread 20 K Temperature spread 10 K Load (kW) Configuration Selection of module range Direct heating circuit modules D Mixer heating circuit modules M Hot water modules A Selection of equipment version The Plus equipment additionally features a pressure difference gauge, draining and ventilation. Standard equipment D/M/A Plus equipment D.plus/M.plus/A.plus Define necessary output Indication of transfer capacity for every heating circuit. Define desired flow and return flow temperatures Indicate temperature program for every heating circuit. Define required pressure difference The standard equipment is designed for 0.3 bar We take care of the rest. Interpretation of nominal widhts Design of feeder module Design of flow distributor and return flow collector Figure: pewoSplit 2IIL extension Impressum PEWO Energietechnik GmbH Geierswalder Straße 13 · 02979 Elsterheide telefon email +49 3571 4898-0 · telefax 4898-28 info@pewo.de · www.pewo.de Mai 2010 ©Copyright 2010 PEWO Energietechnik GmbH. Nachdruck oder Vervielfältigung, auch auszugsweise nur mit Genehmigung der PEWO Energietechnik GmbH, 02979 Els­ter­heide, Deutschland. Irrtum und tech­nische Än­derungen vorbehalten. Enthaltene Leistungsdiagramme, Aus­sagen und Tabellen dienen ausschließlich dem besseren Ver­ständnis. 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