17th AIAA International Space Planes and Hypersonic Systems and Technologies Conference 11 - 14 April 2011, San Francisco, California AIAA 2011-2235 Recent experimental results obtained on Continuous Detonation Wave Engine Bruno LE NAOUR 1 , François FALEMPIN 2 and Flore MIQUEL 3 MBDA France Due to its thermodynamic cycle, the Continuous Detonation Wave Engine has theoretically a higher performance than classical iso-pressure combustion propulsion concepts. CDWE can also be considered to reduce the environmental conditions generated by other detonation engines such as PDE while reducing the importance of initiation issue and simplifying some integration aspects. After performing some specific experimental and numerical programs at LIH, MBDA designed a preliminary demonstrator of CDWE with the support of the EADS Nursery. A first assessment of the tests in progress is presented in the following article. D I. Introduction UE to its thermodynamic cycle, the continuous detonation wave engine (CDWE) has theoretically a higher performance than another classical propulsion concept using the combustion process (+ 20 to 25% in term of thermal efficiency). The use of rotating detonation wave can also be considered to reduce the environmental conditions generated by pulsed detonation engine (PDE) such as vibrations, while reducing the importance of initiation issue and simplifying some integration aspects. Compared to a PDE, this design allows an easier operation in reduced pressure environment and an increase in engine mass flow rate and thrust-to-weight ratio. Such a concept has been studied since a long time, particularly at LIH (Lavrentiev Institute for Hydrodynamics) in Novosibirsk. A specific experimental program has been performed by MBDA and Lavrentiev Institute ([1], [2]) to understand unsteady, three dimensional flow behind the detonation wave and to address some key points for the feasibility of an operational rotating wave engine for space launcher: • two-phase mixture detonation, • operating limits (injection pressure for example), • noise generated by a CDWE operating at several kHz, • heat fluxes (intensity, areas) and cooling strategies, • composite materials (Carbon / Silicon Carbide) compatibility, • engine thrust vectoring capability. • NOx production while using liquid hydrocarbon fuel/air mixture. In order to better assess the feasibility of such a system, specific experiments have been performed to address some key points like thrust vectoring, heat fluxes and material compatibility, operation in low pressure environment. In parallel, a dedicated effort has been undertaken to develop an adapted numerical simulation tool. 1 R&D Engineer, MBDA-France, Rond-point Marcel Hanriot – Route d'Issoudun, 18020 BOURGES Cedex, France. Head of Advanced Power Airframe – Chief Engineer LEA Hypersonic Programs, MBDA France, 1 Avenue Réaumur, 92358 LE PLESSIS ROBINSON, France. 3 Engineer, MBDA-France, Rond-point Marcel Hanriot – Route d'Issoudun, 18020 BOURGES Cedex, France. 2 1 American Institute of Aeronautics and Astronautics Copyright © 2011 by MBDA France. Published by the American Institute of Aeronautics and Astronautics, Inc., with permission. II. Experimental works on CDWE Based on the previous studies and considering the growing interest shown around the world for the concept of CDWE, a subscale demonstration engine has been designed with the support of the EADS Nursery. This small scale demo (Figure 1) aims at replicating experimental works performed with Lavrentiev Institute and then extend the test duration and test H2/CH4 mixture. The annular chamber of the engine has inner and outer diameters of 80mm and 100mm. The length of the chamber is 90mm. The thickness of the outer wall is 25mm. The engine is mainly made of an alloy based on copper and zirconium. There is no cooling system. Thus, heatsink working becomes a limiting factor regarding the tests duration (a few seconds). Fuel and oxidizer are injected separately in the axial direction, through 570 injection holes (three-jet injectors). The injection manifolds are separated in four sectors in order to be able to change the local flow rate and investigate the thrust vectoring effect [3]. Presently, tests are performed without nozzle at the end of the chamber. Ignition is performed tangentially to the annular chamber. It is initiated by the use of an explosive wire device. The amount of energy released by the wire explosion is about 10J. Fuel and oxidizer are injected from two tanks able to sustain a maximum pressure of 80bar. Both receivers' volumes are 20dm3. The equivalence ratio of the injected mixture is controlled by the supply pressure. As receivers are emptying, equivalence ratio and specific flow rate are decreasing. This allows us to explore a large quantity of operating points. Fuel can be either hydrogen or a mixture of hydrogen and methane. The maximum duration of test is fixed to 5s. Products of combustion/detonation are exhausted into air at atmospheric pressure. Figure 1 - Small scale CDWE preliminary demonstrator A. Instrumentation of the Engine The instrumentation of the test-bench is by now limited to a small number of sensors. The essential ones are the pressure and temperature transducers installed on the feeding lines in order to control the mass flow rate injected. As far as the demonstrator is concerned, average static pressure in the engine is measured by the use of three transducers placed along the chamber. Evolution of the temperature of the outer wall is recorded during the tests. Two fast pressure transducers (PCB 113B03) are also used in order to detect detonation waves. The maximum acquisition frequency of those fast pressure transducers is 85 kHz. This frequency is too low to acquire with precision the detonation fronts, but high enough to perform a frequency analysis of the signal and then to determine if we are in a detonation or deflagration process. Thrust is estimated thanks to three strain gauges installed between the engine and the structure of the test-bench. B. First test series and first results A first test campaign has been performed on the demonstrator with gaseous hydrogen (GH2) and gaseous oxygen (GO2). The aim was to make sure of the good performance of the engine compared to the one already tested at LIH, to check the repeatability of the combustion/detonation process under the same initial conditions of injection as well as to ensure of the reliability measurement devices. This paper describes the results obtained during one of the tests performed during this campaign. 2 American Institute of Aeronautics and Astronautics For this test, both GH2 and GO2 pressures were set to ensure an initial equivalence ratio of ~1.6 and a specific mass flow rate of ~40kg/s/m² injected in the combustion chamber. One second after ignition, and as tanks were emptying, those values were found to be 1.2 for equivalence ratio, and 33kg/s/m². Those tests condition are chosen to be within detonation the stability domain experimentally established by the LIH (Figure 2). Stability domain of a rotating detonation wave (Source : LIH) 2 1,8 1,6 Equivalence ratio 1,4 1,2 1 DETONATION 0,8 0,6 Limit for a 1bar counter-pressure 0,4 0,2 COMBUSTION 0 10 15 20 25 30 35 40 45 50 55 60 65 70 Specific mass flow rate (kg/s.m²) Figure 2 : Stability domain established by LIH. The dotted curve is the stability frontier between detonation and combustion process. The continuous curve describes the test conditions applied for the test presented in this paper. Engine is ignited at t=+0,6s after opening the fuel and oxidiser tanks in order to ensure a good feeding of the lines. Due to the fact that fast pressure transducers were not cooled, test was stopped after one second of detonation/combustion. Fast pressure data are filtered with a band-pass Butterworth filter before being analysed. Figure 4 shows the data obtained from transducer n°1 after filtering. Ignition shock can be observed at t=+0,6s. Figure 3 : demonstrator after ignition Figure 4 : Fast pressure transducers data after Butterworth filtering. Spectrum of those data is shown on Figure 5. One can notice a first peak at ~22kHz which stays constant during the first 700ms before translating to a frequency of ~30kHz. A fast periodic phenomenon is then detected by the sensors. If directly converted in term of speed, the velocity of this phenomenon would be 6200m/s and up to 8460m/s. This is clearly higher than the theoretical Chapman-Jouguet velocities and indicates that there is more than one detonation wave running within the chamber. 3 American Institute of Aeronautics and Astronautics Figure 5 : Fourier transform of the fast pressure filtered data, as a function of time. An assumption is made on the number of waves we effectively get during this test : two waves are running between t=+0,6s and t=1.3s. Then three waves are running until the end of the test. This leads to the detonation waves velocities shown on Figure 6 which are found to be around 3% of the theoretical Chapman-Jouguet velocities calculated for the same condition of injection. 3500 Velocity (m/s) 3000 2500 2000 1500 Two detonation waves 1000 Three detonation waves 500 0 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 Time (s) Measured velocities Chapman-Jouguet velocities Figure 6 : comparison between measured detonation wave velocities and theoritical Chapman-Jouguet velocities. LIH shown that number of waves is a function of the detonation cells size. In order to check if the results obtained are in good agreement with the empirical laws they established [2], we estimated the cells size of the detonation waves for some mixture condition during the test (Matignon et al. [4]). By using equations 1 and 2 (where λ is the cell size, h is the height of detonation wave, and n the number of waves), we can determine the interval of wave number that we should expect for the applied test conditions. 4 American Institute of Aeronautics and Astronautics h (12 5) * * Dmean 72 n*h eq.1 eq.2 LIH laws give us that the number of waves should be between two and four waves during the whole test (Figure 7). The assumption we made is going from two to three waves, which is in good agreement with their results and allows us to confirm that we effectively get the estimated number of waves running within the combustion chamber during about 870ms. 5 Number of waves 4 3 2 1 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 Time (s) LIH lower limit LIH upper limit Estimated number of waves during test Figure 7 : comparison between the number of waves calculated with the LIH laws and the estimated ones. As far as force transducers are concerned, they were used to obtain an estimation of the thrust and specific impulse of the chamber. Filtered data of the total recorded on-ground thrust is shown on Figure 8. Data were also expressed in term of thrust in vacuum, that is to say taking into account the atmospheric counter pressure, in order to be compared with calculation performed with the 0D CDWRE code developed in ICARE laboratory in Orleans, France [5]. Figure 8 : filtered signal of the total thrust measured Maximum thrust measured during test was 54,7N on ground, that is to say 338,5N of equivalent thrust in vacuum. The corresponding vacuum specific impulse is 341,7s. For the same condition of injection, CDWRE code gives us a thrust of 330N and a specific impulse of 310s. The calculating results are in good agreement with measurements and allow us to consider the CDWRE code as reliable tool for pre-dimensioning. C. Long duration test Fast pressure transducers could not be used more than one second due to the fact they were not cooled. After removing them, it becomes possible to perform longer tests, up to five seconds, but the determining information that those sensors allowed us to obtain on the detonation waves is lost. Nevertheless, it is still possible to compare the 5 American Institute of Aeronautics and Astronautics signals measured by the static pressure transducers within the detonation zone. Figure 9 shows the static pressure signals obtained for a one second duration test and a five second duration test. Both are performed with the same initial injection conditions. 1,1 Static pressure (bar) 1,05 1 0,95 0,9 0,85 0,8 0,75 0,7 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 Time (s) 1 second test 5 seconds test Figure 9 : static pressure signals within the detonation zone for a one second test and a five second test. One can clearly notice the good repeatability of measurements under the same conditions of injection. Both signals are identical until the end of the one second duration test. On the five seconds duration test, pressure is then kept constant to 0.95bar until t=2.2s. According to those measurements, we can consider that detonation process occurred during the longer duration test. Injection conditions allowed detonation waves to rotate within the engine during about 1.6 seconds. III. Large demonstration engine In parallel of the tests on going, a larger scale engine is to be manufactured and tested in existing test facility. The combustion chamber is 350mm (external inner diameter) and 280mm (internal inner diameter) and will be able to operate with GH2/GO2 or GH2/LO2 or liquid hydrocarbon/air with the change of supply lines and injection wall. This engine mock-up is modular and actively cooled. As for the actual demonstration engine, the injection wall is divided in 8 sectors in order to be able to investigate the thrust vectoring effect with a diverging nozzle or with a center core nozzle (aerospike). Moreover, the engine will be equipped with a complete weighing system providing thrust vector components and corresponding moments. Thanks to its modularity, the engine will be used, in first step as a non-flying workhorse allowing to address all the key points such as: • effect of injection configuration and conditions (2-phase mixing), • stable operation domain and key parameters influencing it, • effects of high speed tangential flow (skin friction and heat fluxes), • thermal and mechanical strength of the combustion wall (fuel-cooled structure, high frequency mechanical shocks), • effect of dissymmetric injection on thrust vectoring when including a full nozzle, • generated environment (vibration and acoustics), • … In a second step, the modularity will allow to progressively replace all the engine components by flight-worthy ones in order to finally obtain a flight-worthy demonstrator which will be tested to really access the achievable performance when taking into account all the technology issues. 6 American Institute of Aeronautics and Astronautics IV. Conclusion Preliminary tests of the CDWE have been realized with a mixture of GH2-GO2. The objective of these tests was to check the whole performances of the mock-up and to ensure of its reliability to perform repeatable firings before using a mixture of GCH4+CH2 with GO2. The use of fast pressure transducers allowed us to estimate the number of waves running within the chamber during nearly one second after ignition. The number of waves and their velocities were found to be in good agreement with Chapman-Jouguet conditions on one side and with LIH empirical laws on the other side. This validates the know-how acquired during the test campaigns performed at LIH in Novosibirsk. Thrust has been measured and specific impulse calculated. Values are within the same range than the one estimated by calculation at LIH for such a mixture and with the CDWRE code developed by ICARE. In parallel, efforts are focused on the development of a larger modular and actively cooled demonstration engine which should be available for tests by the end of year 2012. Acknowledgments Authors particularly wish to thank Dr Sergey Zhdan and Dr Fedor Bykovskyi from LIH for their key contribution in all experimental works performed on CDWE, as well as Dr Dmitry Davidenko and Yohann Eude from ICARE Laboratory for their outstanding contribution to numerical simulation activities. References 1 Daniau, E., Falempin, F., Zhdan, S., Bykovskyi, F.A., Detonation Wave Propulsion Systems : First Step Toward Operational Engines, ISABE 2005. 2 Daniau, E., Falempin, F., Bykovskyi, F.A., Zhdan, S., Pulsed and rotating Detonation Propulsion System : First Step Toward Operational Engines, AIAA 2005-3233. 3 Falempin, F., Le Naour, B., R&T Efforts on Pulsed and Continuous Detonation Wave Engines, AIAA-2009-7284. 4 Matignon, C., Etude de la detonation de deux mélanges stoechiométriques (CH4/H2/O2/N2 et CH4/C2H6/O2/N2) – Influence de la proportion relative des deux combustibles et de la temperature initiale élevée, Thèse de l'Université de Poitiers, December 2000. 5 Davidenko, D.M., Eude, Y., Gökalp, I., Ideal Performance of a Continuous Detonation Wave Rocket Engine Fed with Hydrogen-Oxygen Mixture, ICPCD2010, Saint-Petersburg, October 2010. 7 American Institute of Aeronautics and Astronautics