Engineering System Division Sloan School of Management 15.763J; ESD.268J,1.274J Professor David Simchi-Levi Professor Don Rosenfield H2, Spring 2016 MANUFACTURING SYSTEMS AND SUPPLY CHAIN DESIGN Monday, Wednesday 8:30 to 10 am, Room E51-345 Recitations: Friday 8:30 to 10 am, Room E51-315 COURSE OUTLINE AND ASSIGNMENTS Class will be a mix of lectures, case discussions and applications. The course objectives are to develop modeling skills and to provide new concepts and problem-solving tools, applicable to the design of manufacturing systems and supply chains. 16 NOTE 15.762 OFFERED IN H1 IS NOT A PREREQUISITE FOR 15.763 IN H2. NEVERTHELESS, 15.762 SHOULD BE VERY HELPFUL FOR THIS CLASS. 20 Course requirements are to come to class prepared, and to participate in the class. There will be a number of assignments throughout the class. The grading will depend on the assignments and contribution to the class. g Most of the class material will be posted on the class web site on stellar. In addition, four cases have to be purchased from study.net. We recommend the following book, and will suggest complementary readings throughout the class: in Simchi-Levi, Kaminsky and Simchi-Levi, Designing and Managing the Supply Chain, Irwin McGraw Hill, 3rd edition, 2008 (SKS) Sp r We also recommend and suggest the following books as useful references or complements: Simchi-Levi, Operations Rules, MIT Press, 2011 (SL) Fine, Clockspeed, Perseus Books, 1998. Hopp and Spearman, Factory Physics, 2nd edition, Irwin, 2000. (HS) Hopp, Supply Chain Science, McGraw-Hill/Irwin, 2008 (H) Nahmias, Production and Operations Analysis, 4th edition, Irwin, 2000 (N) Chopra and Meindl, Supply Chain Management, Prentice Hall, 2nd edition 2004 (CM) Shapiro, Modeling the Supply Chain, Duxbury, 2001 (S) Silver, Pyke, Peterson, Inventory Mgmt and Pdtn Planning & Scheduling, Wiley, 3rd ed., 1998. Instructors: D. Simchi-Levi Donald Rosenfield dslevi@mit.edu donrose@mit.edu ` TA: Louis Lester Chen Wang Chi Cheung llchen@mit.edu wangchimit@gmail.com 253 7160 253 1064 1-171 E62-577 E40-130 E40-130 1 Manufacturing System & Supply Chain Design Mar 28 Introduction and Course Overview Preparation DSL Risk Case assigned DSL Read MetalWorks Case TAs Install LogicNet Software Supply Chain Risk Mitigation Strategies Mar 30 Network Design Read the MetalWorks case (posted on Stellar) in preparation for class; this case assignment is due May 13th, but requires the use of an optimization software tool that will be discussed in class today and shown in this week’s recitation Apr 1 Recitation to demo LogicNet software 16 This is an optional recitation where we will demo the software tool that you will need to use for the MetalWorks case. Supply-Chain Flexibility and Strategic Inventory Apr 6 System design and model selection Prepare case: Sorenson Research Apr 8 Apr 11 Apr 15 Recitation Guest visitor – Xin Huang, Expert Associate Principle McKinsey. Conducting Supply Chain Transformation Supply Chain strategy: Strategic choices, effects of globalization Recitation Apr 18 Patriots Day—No Class Apr 20 g in Sp r Apr 13 20 Apr 4 DSL DR Assignment Due: Strategic Inventory Problem Set Submit individual assignment (full-page answer to questions posted on Stellar) TAs DR TAs Review of basic queuing theory. Risk case due System Design – Service Systems Prepare case: Manzana Insurance – Fruitvale Branch. DR Submit individual assignment (full-page answer to questions posted on Stellar) Apr 22 Recitation TAs Apr 25 Distribution Strategies DSL Apr 27 Big Data Analytics DSL Apr 29 Recitation: Dual sourcing game TAs Simulation game on Dual sourcing May 2 Dual Sourcing DR Submit individual assignment (full-page 2 Mini- Case: Mexico or China: Managing a Global Network answer to questions) posted on Stellar) Guest Visitor: Joe Franken, Senior Associate, Cohesive Capital Partners May 4 DR May 6 Guest visitor – Viju Menon, Senior Vice President, Supply Chain Services, Verizon Open May 9 Flexibility and Capacity Planning DR Submit individual assignment (full-page answer to questions) posted on Stellar) All MetalWorks Case due Prepare Case: Seagate Technologies: Operational Hedging May 11 Wrap up and debrief of MetalWorks case Course Evaluation: 16 Strategic Inventory Problem Set (due 4/4) – individual assignment Risk case (due 4/15) – group assignment MetalWorks case (due 5/13) – group assignment Case assignments (due 4/6, 4/20, 5/2, 5/9) ) –individual assignments Class participation 20 10% 15% 20% 40% 15% The Risk and MetalWorks cases are group assignments. Each group must have at least three and no more than four students. Each group needs to stay together for the term. The problem set and the half-page write-ups are to be done individually. in g Meaningful participation is an integral part of this class. Regularly engaging in discussion of cases and readings, asking questions that lead to better understanding of a concept by the class as a whole, clarifying concepts, and sharing professional experience about course topics constitute superior class participation and contribute to our collective learning. We will judge class participation based on the quality of answers given to posed questions, contributions to the discussion of case material, and questions raised by the student. Sp r Academic Honesty The rules of the MIT Faculty state: "The attempt of any student to present as his or her own the work of another, or any work which he or she has not honestly performed, or to pass any examination by improper means, is regarded by the Faculty as a most serious offense, and renders the offender liable to immediate expulsion. The aiding and abetting of a student in any dishonesty is likewise held to be a great breach of discipline." In the context of this class, we expect you to work in groups; but groups should work independently and should not consult with each other about a particular assignment. Also, several of the cases have been used in prior years. We regard as inappropriate any substantive consultation with students from prior years about a particular assignment. We also regard as inappropriate any use of notes or videos from prior years. If you are uncertain about any aspect or instance of this policy, please ask one of the instructors for clarification. 3