3/27/2014 1 Lecture 7: Induction machines Instructor: Dr. Gleb V. Tcheslavski Contact: gt.lamar@gmail.com Office Hours: TBD; Room 2030 Class web site: http://www.ee.lamar.edu /gleb/power/Index.htm Image from http://electrical-engineering-portal.com/ ELEN 3441 Fundamentals of Power Engineering Spring 2014 2 Introduction Induction motors account for most of three-phase rotating machines… The damper windings (that were previously discussed in Synchronous machines) can be used to produce a starting torque in an AC machine. The machine with only the amortisseur (damping) winding is called the induction (or asynchronous) machine, since the rotor voltage is induced in the rotor windings instead of being supplied from an external source. An induction motor has the same stator as a synchronous machine, with a different rotor design. A typical two-pole stator that looks (and is) the same as a synchronous machine stator. ELEN 3441 Fundamentals of Power Engineering Spring 2014 1 3/27/2014 3 Introduction There are two different types of induction motor rotors that can be placed inside the stator: a squirrel-cage (or just cage) rotor and wound rotor. Image from www.ewh.i eee.org The squirrel-cage rotor consists of a series of conductive bars laid into slots carved in the face of the rotor and shorted at either end by large shorting rings. The conductors would look like an exercise wheel that squirrels run on, therefore, the name. ELEN 3441 Fundamentals of Power Engineering Spring 2014 4 Introduction The wound rotor has a complete set of three-phase set of windings that are mirror images of the windings on the stator. These windings are usually Y-connected and their ends are tied to slip rings on the rotor’s shaft. The rotor’s windings are shorted through brushes riding on the slip rings. Therefore, wound rotor induction motors have their rotor currents accessible at the stator brushes, where they may be modified (insert resistance, for instance) to adjust the torque-speed characteristic of the motor. Image from www.ewh.ieee.org ELEN 3441 Fundamentals of Power Engineering Spring 2014 2 3/27/2014 5 Introduction Squirrel cage induction motor Wound rotor induction motor Wound rotor induction motors are more expensive than squirrel cage motors and require much more maintenance due to brushes wear. As a consequence, wound rotor motors are rarely used. ELEN 3441 Fundamentals of Power Engineering Spring 2014 6 Basic induction motor concepts 1. Development of the induced torque Considering a squirrel cage induction motor with a three-phase set of voltages applied to the stator. Thus a three-phase set of stator currents flows. These currents produce a magnetic field Bs that rotates counterclockwise. The speed of magnetic field’s rotation (synchronous speed) is (8.6.1) where fe is the electrical frequency, Hz; P is the number of poles. This rotating magnetic field passes over the rotor bars and induces a voltage in them. ELEN 3441 Fundamentals of Power Engineering Spring 2014 3 3/27/2014 7 Basic induction motor concepts The voltage induced in a given rotor bar is (8.7.1) where v is the velocity of the bar relative to the magnetic field; B is the magnetic flux density vector; l is the length of conductor in the magnetic field. Therefore, it is the relative motion of the rotor compared to the stator magnetic field that produces the induced voltage in a rotor bar. The velocity of the upper rotor bars relative to the magnetic field is to the right, so the induced voltage in the upper bars is out of the page, while the induced voltage in the lower bars is into the page. ELEN 3441 Fundamentals of Power Engineering Spring 2014 8 Basic induction motor concepts This induced voltage results in a current flow out of the upper bars and into the lower bars. However, since the rotor is inductive, the peak rotor current lags behind the peak rotor voltage. This rotor current produces a rotor magnetic field BR that lags 90 behind the current. ELEN 3441 Fundamentals of Power Engineering Spring 2014 4 3/27/2014 9 Basic induction motor concepts The induced torque in the machine is counter-clockwise: (8.9.1) Therefore, the rotor accelerates in the counter-clockwise direction. However, there is a finite upper limit to the motor speed. If the induction motor’s rotor were rotating at synchronous speed, then the rotor bars would be stationary relative to the magnetic field and no voltage would be induced. Zero induced voltage would produce no rotor current and, therefore, no rotor magnetic field. The induced torque would be zero, and the rotor would slow down due to friction losses. The induction motor can thus speed up to near-synchronous speed, but can never exactly reach synchronous speed. In normal operation, both rotor and stator magnetic fields rotate together at synchronous speed, while the rotor itself turns at a slower speed. ELEN 3441 Fundamentals of Power Engineering Spring 2014 10 Basic induction motor concepts 2. The concept of rotor slip The voltage induced in a rotor bar of an induction motor depends on the speed of the rotor relative to the magnetic fields. Since the behavior of an induction motor depends on the rotor’s voltage and current, it is often more logical to discuss this relative speed. Two terms are commonly used to define the relative motion of the rotor and the magnetic fields. One term is slip speed: (8.10.1) where nm is the mechanical speed of the motor shaft. Another term is slip, the relative speed in per-unit (or sometimes percent): (8.10.2) ELEN 3441 Fundamentals of Power Engineering Spring 2014 5 3/27/2014 11 Basic induction motor concepts (7.10.2) can be rewritten as (8.11.1) or in terms of angular velocity: (8.11.1) If the rotor spins at synchronous speed, s = 0; while if the rotor is stationary, s = 1. All normal motor speeds fall between these limits. ELEN 3441 Fundamentals of Power Engineering Spring 2014 12 Basic induction motor concepts Mechanical speed of the rotor shaft can be expressed in terms of synchronous speed and slip: (8.12.1) or (8.12.2) These equations are useful in the derivation of induction motor torque and power relationships. ELEN 3441 Fundamentals of Power Engineering Spring 2014 6 3/27/2014 13 Basic induction motor concepts 3. The electrical frequency of the rotor The induction motor works by inducing voltages and currents in the rotor; for this reason, it is sometimes called a rotating transformer. Like a transformer, the primary (stator) induces a voltage in the secondary (rotor). However, unlike the transformer, the secondary frequency is not necessary the same as the primary frequency. If the rotor is stationary and cannot move, it will have the same frequency as the stator. If the rotor is at synchronous speed, its frequency is zero. For any speed in between, the rotor frequency is directly proportional to the slip: (8.13.1) (8.13.2) Using (8.6.1): ELEN 3441 Fundamentals of Power Engineering Spring 2014 14 Basic induction motor concepts Example 8.1: A 208 V, 10-hp, four-pole, 60 Hz, Y-connected induction motor has a full-load slip of 5%. a) b) c) d) What is the synchronous speed of this motor? What is the rotor speed at the rated load? What is the rotor frequency at the rated load? What is the shaft torque at the rated load? a) The synchronous speed is b) The rotor speed is c) The rotor frequency is d) The shaft load torque is ELEN 3441 Fundamentals of Power Engineering Spring 2014 7 3/27/2014 The equivalent circuit of an induction motor 15 An induction motor relies for its operation on the transformer action: induction of voltages in its rotor circuits. Therefore, its equivalent circuit is similar to one of the transformer. Induction machines are also called single excited (as opposed to a doubly excited synchronous machine). Since induction motors do not have field circuits, their model will not contain an internal generated voltage EA. The induction motor model will be developed by starting with the transformer model and then incorporating the variable rotor frequency and other effects. ELEN 3441 Fundamentals of Power Engineering Spring 2014 The equivalent circuit of an induction motor 16 1. The transformer model of an induction motor A transformer per-phase equivalent circuit that represents the operation of an induction motor: Like in any transformer, the primary (stator) and secondary (rotor) include certain resistance (R1 for stator and RR for rotor) and self-inductance. ELEN 3441 Fundamentals of Power Engineering Spring 2014 8 3/27/2014 The equivalent circuit of an induction motor 17 Also, like any transformer with an iron core, the flux in the machine is related to the integral of the applied voltage E1. Typical magnetization curves for an induction machine and for a power transformer: Induction motor’s magnetization curve has lower slope, since motors include an air gap that increases the reluctance. Therefore, a higher magnetizing current is needed to obtain the same flux. Thus the magnetizing reactance XM in the equivalent circuit will have a much smaller value that in the transformer. ELEN 3441 Fundamentals of Power Engineering Spring 2014 The equivalent circuit of an induction motor 18 The primary internal stator voltage E1 is coupled to the secondary voltage ER by an ideal transformer with an effective turn ratio aeff that can be determined (for the wound-rotor machine) as the ratio of the conductors per phase on the stator to the conductors per phase on the rotor, modified by any pitch and distribution factor differences. The effective turn ratio of a squirrel-cage rotor motor is more difficult to determine. The rotor voltage ER produces a current flow in the shorted rotor. The primary impedances and the magnetization current of the induction motor are very similar to the corresponding components in a transformer equivalent circuit. A noticeable difference between the equivalent circuits of transformers and induction machines is the effects of varying rotor frequency on the rotor voltage ER and rotor impedances RR and jXR. ELEN 3441 Fundamentals of Power Engineering Spring 2014 9 3/27/2014 19 The equivalent circuit of an induction motor 2. The rotor circuit model of an induction motor In induction motors, when a voltage is applied to the stator windings, a voltage is induced in the rotor windings of the machine. In general, the greater the relative motion between the rotor and the stator magnetic fields, the greater the resulting rotor voltage and rotor frequency. The largest relative motion occurs when the rotor is stationary (lockedrotor or blocked-rotor condition), resulting in the largest voltage and frequency induced. The smallest voltage (0 V) and frequency (0 Hz) occur when the rotor moves at the same speed as the stator magnetic field, resulting in no relative motion. The magnitude and frequency of the induced voltage at any speed is directly proportional to the slip of the rotor. ELEN 3441 Fundamentals of Power Engineering Spring 2014 20 The equivalent circuit of an induction motor The magnitude of the induced voltage: (8.20.1) where ELR is the magnitude of the induced voltage at the locked-rotor conditions. The frequency is (8.20.2) This voltage is induced in a rotor that contains both resistance and reactance. The resistance RR is a constant (ignoring the skin effect) that is independent of slip. The rotor reactance XR depends on the rotor inductance and the frequency and, therefore, is affected by slip. ELEN 3441 Fundamentals of Power Engineering Spring 2014 10 3/27/2014 21 The equivalent circuit of an induction motor (8.21.1) Here XLR is the locked-rotor reactance. The rotor equivalent circuit: Therefore, the rotor current is (8.21.2) (8.21.2) can be rewritten as follows: (8.21.2) ELEN 3441 Fundamentals of Power Engineering Spring 2014 22 The equivalent circuit of an induction motor According to the last equation, it is possible to analyze the rotor effects of varying rotor speed by a varying impedance with the constant source voltage ELR. The equivalent rotor impedance in this case is (8.22.1) The modified rotor equivalent circuit: The rotor voltage is assumed constant and the rotor impedance accounts for the effects of varying rotor slip. ELEN 3441 Fundamentals of Power Engineering Spring 2014 11 3/27/2014 23 The equivalent circuit of an induction motor Dependence of the rotor current on the rotor speed: At very low slips, the resistive term RR/s is much larger than XLR, so the rotor resistance predominates and the rotor current varies linearly with the slip. At high slips, reactive term is much larger, and the rotor current approaches a steadystate value as the slip becomes very large. ELEN 3441 Fundamentals of Power Engineering Spring 2014 24 The equivalent circuit of an induction motor 3. The final equivalent circuit model of an induction motor To produce the final per-phase equivalent circuit for an induction machine, it is needed to refer the rotor part of the model over to the stator side. We will use the rotor model in slide 22. Referring will be performed similarly to what we would do for transformers. The rotor voltage will be: (8.24.1) The rotor current: (8.24.2) ELEN 3441 Fundamentals of Power Engineering Spring 2014 12 3/27/2014 25 The equivalent circuit of an induction motor The rotor impedance: (8.25.1) (8.25.2) Defining (8.25.3) The final per-phase equivalent circuit of the induction motor: ELEN 3441 Fundamentals of Power Engineering Spring 2014 The equivalent circuit of an induction motor 26 Notice: The rotor resistance RR, the locked-rotor rotor reactance XLR, and the effective turn ratio aeff are very difficult (if not impossible) to determine directly for squirrel-cage rotors. However, it is possible to make measurements that will directly provide the referred resistance and reactance R2 and X2. The measurement of the motor’s parameters will be discussed later. ELEN 3441 Fundamentals of Power Engineering Spring 2014 13 3/27/2014 Power and torque in an induction motor 27 Since induction motors are singly excited machines, their power and torque relationships are different than for synchronous machines. 1. Losses and power-flow diagram An induction motor can be described as a rotating transformer. Its input is a three-phase set of voltages and currents. For an ordinary transformer, the output is electric power from the secondary windings. In an induction motor, the secondary windings (the rotor) are shorted out, so no electrical output exists from regular induction motors. The output is mechanical. Power-flow diagram for an induction motor ELEN 3441 Fundamentals of Power Engineering Spring 2014 Power and torque in an induction motor 28 The input power Pin is in the form of three-phase voltages and currents. The first losses are I2R losses in the stator windings, the stator copper losses PSCL. Some power will be lost to hysteresis and eddy currents (core losses Pcore). The power that remains will be transferred to the rotor across the air gap between the stator and the rotor: the air-gap power PAG. After this, some power is lost to heat as the rotor copper losses PRCL. The rest of the power is converted from electrical to mechanical form (Pconv). Finally, friction and windage losses PF&W and stray losses Pmisc are subtracted. The remaining power is the output of the motor Pout. ELEN 3441 Fundamentals of Power Engineering Spring 2014 14 3/27/2014 Power and torque in an induction motor 29 The core losses do not always appear in the power-flow diagram at the point shown above. Due to their nature, these losses can be accounted in a somewhat arbitrary place. The core losses of an induction machine come partially from the stator circuit and partially from the rotor circuit. Since these machines normally operate at speeds near synchronous speed, the relative motion of the magnetic fields over the rotor surface is quite slow; therefore, rotor core losses are much smaller than the stator core losses. Since the largest fraction of core losses comes from the stator circuit, all core losses are lumped together at that point in the diagram. Core losses are represented by the resistor RC (or the conductance GC) in the equivalent circuit. Sometimes, core losses are specified in watts. In this case, core losses are often lumped together with the mechanical losses. ELEN 3441 Fundamentals of Power Engineering Spring 2014 Power and torque in an induction motor 30 The higher the sped of an induction motor, the higher its friction, windage, and stray losses. On the other hand, the higher the peed (up to the synchronous speed), the lower its core losses. These four categories are sometimes lumped together and called rotational losses. The total rotational losses are often considered as constant with changing speed, since their components change oppositely with speed. Example 8.2: A 480 V, 60 Hz, three-phase induction motor consumes 60 A at 0.85 PF lagging. The stator and rotor copper losses are 2 kW and 700 W; the friction and windage losses are 600 W; the core loses are 1.8 kW; stray losses are negligible. Find: a) The air-gap power PAG; b) The converted power Pconv; c) The output power Pout; d) The efficiency of the motor. ELEN 3441 Fundamentals of Power Engineering Spring 2014 15 3/27/2014 Power and torque in an induction motor 31 Solution: referring to the power-flow diagram in slide 28: a) The air-gap power: b) The converted power: c) The output power: d) The motor’s efficiency: ELEN 3441 Fundamentals of Power Engineering Spring 2014 Power and torque in an induction motor 32 2. Power and Torque in an Induction Motor Consider the per-phase equivalent circuit of an induction motor: The input current to a phase of the motor is: (8.32.1) ELEN 3441 Fundamentals of Power Engineering Spring 2014 16 3/27/2014 Power and torque in an induction motor 33 where (8.33.1) ELEN 3441 Fundamentals of Power Engineering Spring 2014 Power and torque in an induction motor ELEN 3441 Fundamentals of Power Engineering 34 Spring 2014 17 3/27/2014 Power and torque in an induction motor ELEN 3441 Fundamentals of Power Engineering 35 Spring 2014 18