KV Elevator Control Valves EN ISO 9001 KV ½" solenoid valves are designed for small hydraulic lifts operating at speeds up to 0.16 m/s (32 fpm) depending on the valve selected. The smooth and accurate ride characteristics of the KV2S valve which includes 'soft stop' in both directions, render it highly suitable for quality home lifts and lifts for the handicapped. Flow Range: 5-80 l/min (1.3-20 US gpm) - see flow pressure charts Pressure Range: 3-100 bar (45-1500 psi) Oil Viscosity: 25-60 cSt. at 40°C (104°F) Burst Pressure: 500 bar (7500 psi) Solenoids AC: 24 V/1.8 A, 42 V/1.0 A, 110 V/0.5 A, 230 V/0.18 A, 50/60 Hz Max. Oil Temperature: 70°C (158°F) Solenoids DC: 12 V/2.1 A, 24 V/1.1 A, 42 V/0.6 A, 80 V/0.3 A, 125 V/0.25 A, 196 V/0.14 A. Ports: P Pump, Z Cylinder and T Tank all G½" Insulation Class, AC and DC: IP 68 B44 Speeds max. (EN code) KV1P Z 1.8 kg T Z T Z T Down One down speed, 0.16 m/s (32 fpm) max. Down start has adjustable damping. Down speed is adjustable. Down stop has built-in damping. Up One up speed 0.16 m/s (32 fpm) max. with soft stop, or 0.4 m/s (80 fpm) max. with overtravel and relevelling. Up start has built-in damping. Up stop has adjustable damping (delayed pump stop required). Down One down speed, 0.16 (32 fpm) max. Down start has adjustable damping. Down speed is adjustable. Down stop has built-in damping. Up One up speed, 0.16 m/s (32 fpm) max. Up start has built-in damping. Up stop has no damping (pump stops). Down Two down speeds, 1 m/s (200 fpm) max. Down start has adjustable damping. Fast down speed and levelling speeds are adjustable. Slow down and stop have built-in damping. Up One up speed, 0.16 m/s (32 fpm) max. with soft stop, or 0.4 m/s (80 fpm) max. with overtravel and relevelling. Up start has built-in damping. Up stop has adjustable damping (delayed pump stop required). Down Two down speeds, 1 m/s (200 fpm) max. Down start has adjustable damping. Fast down speed and levelling speeds are adjustable. Slow down and stop have built-in damping. P KV2P 2.5 kg One up speed, 0.16 m/s (32 fpm) max. Up start has built-in damping. Up stop has no damping (pump stops). P KV1S 2.3 kg Up P KV2S Z 3.2 kg T P Blain Hydraulics GmbH Pfaffenstrasse 1 74078 Heilbronn Germany Tel. +49 7131 28210 Fax +49 7131 282199 www.blain.de info@blain.de Designer and Manufacturer of the highest quality control valves & safety components for hydraulic elevators GmbH Control Elements A C D U H Solenoid ‘Up Stop’ Solenoid ‘Down Deceleration’ Solenoid ‘Down Stop’ Bypass Valve Manual Lowering V X Y F S Check Valve Down Valve Down Level Valve Main Filter Relief Valve Adjustments UP Adjustments DOWN 1 5 6 7 9 Bypass Up Soft Stop Up Acceleration built-in Down Deceleration built-in Hydraulic Circuit KV1P DL B44 Down Acceleration Down Full Speed Down Levelling Speed Electrical Sequence HP DH D 6 3 mm socket key 6 D BV V EN D F RS S 9 H S U Y H 9 6 H KS Motor ES 1 9 1 1 M KV1S DL Alternative Overtravel HP DH D 3 mm socket key 5 6 D 5 A 6 BV ES V EN D F RS S A 6 9 5 S H U Y H KS 1 9 Motor 9 5 1 M 1 A KV2P DL HP DH C D C D 6 3 mm socket key 6 D C BV ES V EN D F RS C S 7 6 H 7 9 S KS U X 1 7 9 Motor Y H 9 1 1 M KV2S DL Alternative Overtravel HP DH 5 3 mm socket key 6 D C 5 A 6 BV ES RS V EN D F C S A 6 7 Y H H 7 9 S KS X 9 5 U 1 7 1 M BLAIN HYDRAULICS 9 Motor 5 1 A Warning: Only qualified personell should adjust or service valves. Unauthorised manipulation may result in injury, loss of life or damage to equipment. Prior to servicing internal parts, ensure that the electrical power is switched off, cylinder line is closed and residual pressure in the valve is reduced to zero. Adjustments UP Valves are already adjusted and tested. Check electrical operation before changing valve settings. Test that the correct solenoid is energised, by removing the nut and raising the solenoid slighty to feel pull. Nominal Settings: Adjustment 1 level with flange faces. Adjustment 5 (KV1S & KV2S) level with flange faces. KV1P 1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1 second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise) shortens the delay, 'out' (c-clockwise) lengthens the delay. Up Stop: At floor level, the pump-motor is de-energized. The stop may be abrupt depending on load and speed of approach. No adjustment possible. S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning 'out', open manual lowering H for an instant. Important: When testing relief valve, close ball valve gradually. KV1S 1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1 second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise) shortens the delay, 'out' (c-clockwise) lengthens the delay. 5. Up Stop: At floor level solenoid A is de-energized. Through a time relay the pump must run approx. 1 seconds longer to allow the car to stop smoothly by valve operation according to the setting of adjustment 5. 'In' (clockwise) provides a softer stop, 'out' (c-clockwise) a quicker stop. Pre-adjustment: With solenoid A disconnected and the pump running, 5 should be turned in until the car starts to move up, then slowly backed off again until the car stops. Alternative Up Stop: At relatively higher speeds and with the time relay arrangements as with 'up stop' above, the car may travel to just above floor level. In overtravelling the floor, down levelling solenoid D is energized, lowering the car smoothly back down to floor level where D is de-energized. S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning 'out', open manual lowering H for an instant. Important: When testing relief valve, close ball valve gradually. KV2P 1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1 second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise) shortens the delay, 'out' (c-clockwise) lengthens the delay. Up Stop: At floor level, the pump-motor is de-energized. The stop may be abrupt depending on load and speed of approach. No adjustment possible. S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning 'out', open manual lowering H for an instant. Important: When testing relief valve, close ball valve gradually. KV2S 1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1 second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise) shortens the delay, 'out' (c-clockwise) lengthens the delay. 5. Up Stop: At floor level solenoid A is de-energized. Through a time relay the pump must run approx. 1 seconds longer to allow the car to stop smoothly by valve operation according to the setting of adjustment 5. 'In'' (clockwise) provides a softer stop, 'out' (c-clockwise) a quicker stop. Pre-adjustment: With solenoid A disconnected and the pump running, 5 should be turned in until the car starts to move up, then slowly backed off again until the car stops. Alternative Up Stop: At relatively higher speeds and with the time relay arrangements as with 'up stop' above, the car may travel to just above floor level. In overtravelling the floor, down levelling solenoid D is energized, lowering the car smoothly back down to floor level where D is de-energized. S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning 'out', open manual lowering H for an instant. Important: When testing relief valve, close ball valve gradually. BLAIN HYDRAULICS Warning: Only qualified personell should adjust or service valves. Unauthorised manipulation may result in injury, loss of life or damage to equipment. Prior to servicing internal parts, ensure that the electrical power is switched off, cylinder line is closed and residual pressure in the valve is reduced to zero. Adjustments DOWN Valves are already tested and adjusted. Check electrical operation before changing valves settings. Test that the correct solenoid is energized by removing nut and raising solenoid slightly to feel pull. KV Nominal Settings: Adjustments 7 & 9, screwheads level with the hexagon heads. KV1P / KV1S 6. Down Acceleration: When solenoid D is energized, the car will accelerate downwards according to the setting of adjustment 6. 'In' (clockwise) provides a softer down acceleration, 'out' (c-clockwise) a quicker acceleration. Pre-adjustment: 6 should be turned all the way in and then solenoid D energized. Turn 6 slowly back out until the car accelerates downwards. 9. Down Speed: With solenoid D energized as above, the down speed of the car is according to the setting of adjustment 9. 'In' (clockwise) provides a slower down speed, 'out' (c-clockwise) a faster down speed. Down Stop: At floor level, solenoid D is de-energized causing the car to stop. No adjustment necessary. H Manual Lowering: 'out' (c-clockwise) allows the car to be lowered by hand. Closes automatically on release. KV2P / KV2S 6. Down Acceleration: When solenoids C and D are energized, the car will accelerate downwards according to the setting of adjustment 6. 'In' (clockwise) provides a softer down acceleration, 'out' (c-clockwise) a quicker acceleration. Pre-adjustment: 6 should be turned all the way in and then solenoid C and D energized. Turn 6 slowly back out until the car accelerates downwards. 7. Down Speed: With solenoids C and D energized as above, the down speed of the car is according to the setting of adjustment 7. 'In' (clockwise) provides a slower down speed, 'out' (c-clockwise) a faster down speed. Down deceleration: When solenoid C is de-energized whilst solenoid D remains energized, the car will decelerate according to the built-in damping. No further adjustment will be required. 9. Down Levelling: With solenoid C de-energized and solenoid D remaining energized, the car will travel at its down levelling speed according to the setting of adjustment 9. 'In' (clockwise) provides a slower, 'out' (c-clockwise) a faster down levelling speed. Down Stop: At floor level, solenoid D is de-energized causing the car to stop. No adjustment necessary. H Manual Lowering: 'out' (c-clockwise) allows the car to be lowered by hand. Closes automatically on release. KS Slack Rope Valve: Solenoid D must be de-energised! The KS, is adjusted with a 3 mm Allan Key by turning the screw K 'in' for higher pressure and 'out' for lower pressure. With K turned all the way 'in', then half a turn back out, the unloaded car should descend when Manual Lowering H is opened. Should the car not descend, K must be backed off until the car just begins to descend, then backed off a further half turn to ensure that with cold oil, the car can be lowered as required. Optional KV Optional Equipment Ball Valve built in Emergency Power Solenoid Hand Pump H 13 Slack Rope Valve Pressure Switch 10-100 bar Pressure Switch 1-10 bar CSA Solenoids Emergency Manual Down Speed Adj. BV HP (H13) The possible options are shown with KV1P Valve. The same Options can be applied to all other KV Valve types. EN BV HP (H13) EN 44 90° 60 90 65 65 BV EN HP KS DH DL CSA HA 30 DH/DL HA KS DH/DL KV Example with Options BLAIN HYDRAULICS HA KS Assembly KV1P KV1P & KV1S 6 KV1S D 5 Z KV2S KV2P KV2P & KV2S A 6 D C A 5 Z 9 1 T 1 T Y U P F V F Z U P V Y X Z L H KS S L Control Elements Adjustments A C D U V X Y H L F 1 5 6 7 9 S Solenoid ‚Up Stop‘ Solenoid ‚Down Deceleration‘ Solenoid ‚Down Stop‘ Bypass Valve Check Valve Down Valve Down Levelling Valve Manual Lowering Gauge Shut Off Cock Main Filter Connections P T Z 7 KS H 9 S Bypass Soft Stop ‚Up‘ Start ‚Down‘ Speed ‚Down‘ Levelling ‚Down‘ Relief Valve Important: Length of ½" thread on pipe connections should not be longer than 14 mm! Pump Tank - return Cylinder Measurements KV2P 125 KV1S 65 50 15,5 G ¼" DH-DL 40 111 T 40 M6 10,5 P M6 65 65 7,5 20 Z 36 50 P M6 140 14 8 20 M6 P 34,5 40,6 48,5 M6 M6 Z 7 15,5 34,5 T 34 44 50 P T M6 25 7 G ¼" DH-DL T 50 36,5 25 KV2S Z 43 43 65 Z 110 110 125 KV1P BLAIN HYDRAULICS M6 KV KV Spare Parts List Pos. 1 5 6 7+9 S H HA KS A C+D C D C D C C C Z L No. 1F 1E EO U UO UF 5 6 7E 9F YO XO XT FI X Y Y SE SM MS SO SZ SF SK H HO HA KS MM AD M AR MO AN AF AH AS M DR DR6 MO DF DN N6 HN DK DG S6 CO ZA V VO F L Item Flange - Bypass Adjustment - Bypass 0-Ring - Adjustment (3,5x1,5 - P) Flow Guide - Bypass 0-Ring - Bypass (17x1 - V) Spring - Bypass Adjustment - Up Stop Adjustment - Down Acceleration Adjustment - Down Valve Spring - Down Valve 0-Ring - Flow Guide (10x1 - V) Seal - Flow Guide (5.28x1.78 - V) 0-Ring Disc Filter - Down Valve Down Flow Guide (Brass) Down Levelling Flow Guide (Steel) - KV2 Down Flow Guide (Steel) - KV1 Adjustment Screw - Relief Valve Hexagonal - Relief Valve Locking Screw 0-Ring - Nipple Nipple - Relief Valve Spring - Relief Valve Piston - Relief Valve Manual Lowering - Self Closing Seal - Man. Lowering (0-Ring 5.28x1.78 - V) Adjustable Manual Lowering Slack Rope Valve Nut Solenoid Collar Solenoid Coil Solenoid (indicate voltage) Tube Solenoid 'Up' 0-Ring Solenoid Needle Solenoid 'Up' Spring Solenoid 'Up' Seat Housing 'Up' Seat Solenoid 'Up' Coil Solenoid (indicate voltage) Tube - Solenoid 'Down', w/o adj. 6 Tube Solenoid 'Down', with adj. 6 0-Ring Solenoid Spring Solenoid 'Down' Needle Solenoid 'Down' Needle Solenoid 'Down' (Nipple) Needle Solenoid 'Down' Core Solenoid 'Down' Seat Housing 'Down'(Solen.D with screen) Seat Solenoid 'Down' 0-Ring Seat Housing Cylinder Thread Connection Check Valve 0-Ring Check Valve (5,28x1,78 - V) Main Filter Gauge Shut Off Cock KV1P Solenoid Valves D C Adjustments A MM MM SK M M 5 KV1S, KV2S MM AD SF SZ SO MS SM SE M S DR6 DR HO AR MO MO 6 DF H MO AN DF KS DN N6 DK Flow Valves AF DK DG AH DG S6 U UO EO 1E 1 KV1S KV2S X/Y XO XT FI YO In case of down leakage, replace and test in the following order: S6, N6, HO, V complete, XO, (2x XO with KV2). 9F SZ SO MS SM V VO KV2P A D/6 KV2S A C 5 5 1 Z Z 9 DH/DL h 1 DH/DL KS F Z D/6 L 7E 7+9 ZA KV1S 0-Rings: V = FKM -Viton P = NBR - Perbunan 1F AS S6 KV2P KV2S UF H S 0-Rings: 0-Ringe:9x2 9x2PP L KS H 7 0-Rings: 9x2 P S 0-Ringe: 9x2 P 9 Pressure Drop P - Z Insert Selection and Down Flow Chart US gpm US gpm 5 10 15 20 5 25 30 1400 Static pressure with empty car. 90 1200 80 70 60 10 20 1000 40 V1 40 30 800 K 50 80 2 KV 20 bar nov 15 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 l/min 25 20 For pressure-flow conditions within shaded area, use ¾" piping to avoid unnecessary pressure loss. Pump flows above 80 l/min are not recommended 400 psi V2 KV1&K 10 bar 10 20 30 40 50 60 70 80 90 100 l/min 300 200 100 psi Lowest Relief Pressure US gpm 600 200 10 15 20 35 100 10 5 Example order KV2S, 65 l/min, 25 bar (empty), 220 AC or: KV2S/80/220 AC 10 15 20 25 30 20 10 bar 10 20 30 40 50 60 70 80 90 100 l/min BLAIN HYDRAULICS Designer and Manufacturer of High Quality Valves for Hydraulic Elevators 400 300 200 100 psi Printed in Germany