® Replacement Parts Repair Parts Illustrations 34- and 50-Gallon Polaris® ��� � � �� � � � � � � � �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��� �� �� �� �� � �� No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Name and Description 1” NPT x 3” Brass Nipple Thermostat Sensor Bushing O-Ring Thermostat Sensor/ECO Inverted Flare Nut Plug Vinyl Tubing Pressure Switch Combustion Blower 4” Diameter Blower Gasket Burner (Natural and LP Same) 6” Diameter Burner Gasket Hot Surface Igniter Igniter Bracket Venturi Manifold Reducing Coupling Air Inlet Pipe Assembly Gas Valve 1/2” NPT 90° Inlet Flange No. 20 21 22 23 24 25 26 27 28 29 30 31A 31B 32 33 34 35 36 37 Part Name and Description 1/2” NPT x 2” Nipples 1/2” NPT Elbows 1/2” NPT x 4-1/2” Nipple Red LED Yellow LED Green LED Thermostat Bezel Temperature Selector Knob Thermostat Board Ignition Control Transformer 2” Condensate Trap Assembly 3” Condensate Trap Assembly Cold Water Tube Assembly Temperature & Pressure Relief Valve Drain Valve Potentiometer Venturi Gasket (Not Pictured) Blower Isolation Relay �� �� �� 100-Gallon Polaris® No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Name and Description 1-1/2” NPT x 3” Brass Nipple Thermostat Sensor Bushing Thermostat Sensor/ECO Control Panel Housing Ignition Control Blower Isolation Relay Thermostat Board Transformer Sight Glass Red LED Yellow LED Green LED Temperature Selector Knob Thermostat Bezel Potentiometer Pressure Switch Vinyl Tubing Access Panel No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Name and Description Clean-out Plug with O-ring Conduit 3” Condensate Trap Assembly Bushing Air Inlet Pipe Assembly 3/4” Gas Inlet Pipe Pipe Coupling Gas Valve Venturi Manifold Igniter Bracket Hot Surface Igniter Blower 4” Diameter Blower Gasket Burner (Natural and LP Same) 6” Diameter Burner Gasket Drain Valve Temperature & Pressure Relief Valve � � � �� � � � � � �� � �� �� �� �� � �� �� �� �� �� �� �� �� �� 21 �� �� 25 �� �� �� �� �� Copyright© by American Water Heater Company 2005. All rights reserved. �� 27 �� �� �� �� 34/50Gal 100 Gal. Item Item Number Number 1 1 2 2 4 3 8 8 16 9 9 9 9 9 30 10 31 11 32 12 33 13 29 16 17 17 23 24 18 26 23 10 24 11 25 12 28 28 7 29 29 5 30 8 31A 31B 21 32 33 33 35 34 34 36 15 39 N/A N/A N/A N/A 40 40 40 41 41 N/A 42 42 N/A 19 19 Description Brass Nipple Brass Nipple 1-1/2” NPT x 3” Thermostat Bushing E.C.O. / Sensor - Resettable Pressure switch [100 & 175 MBtu’s] Pressure switch [130, 150, & 199 MBtu’s] Blower [100 MBtu’s] Blower [130 Mbtu’s] Blower [150 Mbtu’s] Blower [175 MBtu’s] Blower [199 MBtu’s] 4” Blower gasket Burner (Natural & Propane) 6” Burner gasket Igniter Kit - Includes: Gasket & Bracket Reducer Coupling Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] Air Inlet Pipe Assembly [175 & 199 MBtu’s] Air Inlet Pipe Assembly [100-Gallon] 3/4” gas inlet pipe Gas Valve Red LED Light Yellow LED Light Green LED Light Thermostat Board 160 Deg. (Residential) Thermostat Board 185 Deg. (Commercial) Ignition Control [100 ,130 & 150 MBtu’s] Ignition Control [175 & 199 MBtu’s] Transformer 2” Condensate trap Assembly [100 ,130 &150 MBtu’s] 3” Condensate trap Assembly [175 & 199 MBtu’s] 3” Condensate trap Assembly [100-Gallon] Cold Water Tube T & P Valve [100 MBtu’s] T & P Valve [130, 150, 175 & 199 Mbtu’s] Drain Valve Potentiometer Tempering Valve (Supplied with PG Only) Thermostat Kit 160 Deg. - Includes Board, ECO/Sensor & Potentiometer Thermostat Kit 185 Deg. - Includes Board, ECO/Sensor & Potentiometer Concentric Vent Kit - For 2” Vent piping Concentric Vent Kit - For 3” Vent piping NSF Stand Kit [34/50-Gallon Commercial] NSF Stand Kit [100-Gallon Commercial] Water Test Kit Air Intake Filter Kit Gasket Kit Includes Item 10 & 12 w/Nuts & Washers Clean-out plug Clean-out o-ring *Parts for PG & PGC models, plus PR & PC models manufactured after July 2002 Copyright© by American Water Heater Company 2005. All rights reserved. Part Number* 6907319 6907348 6907304 6905055 6903770 6903769 6903772 6903771 6903790 6903773 6903774 6903779 6903780 6903781 6903768 6903782 6903783 6903789 6907349 4710871 6903775 6907307 6907306 6907305 6905052 6903777 6907309 6907347 6907302 4710816 4710817 4710838 6903778 6907317 6903786 6907316 6905050 4310027 6905033 6907350 6910542 6910543 6910547 6910613 6903791 6910614 6907345 4710835 4410147 Order Entry and Sales 500 Princeton Road (FedEx, UPS) Johnson City, TN 37601-2030 P.O. Box 4056 (Mailing) Johnson City, TN 37602-4056 Hours of Operation: Monday-Friday 8:00 a.m. - 6:30 p.m. EST (800) 937-1037 Fax: (800) 581-7224 Warranty and Service Support 500 Princeton Road (FedEx, UPS) Johnson City, TN 37601-2030 P.O. Box 1597 (Mailing) Johnson City, TN 37605 Residential Product Service and Support Hours of Operation: Monday-Friday 8:00 a.m. - 8:00 p.m. EST Saturday 9:00 a.m. - 6:00 p.m. EST (800) 999-9515 Fax: (800) 999-5210 Commercial Product Service and Support Hours of Operation: Monday-Friday 8:00 a.m. - 8:00 p.m. EST Saturday 9:00 a.m. - 6:00 p.m. EST (800) 456-9805 Fax: (800) 999-5210 Warranty Claims Hours of Operation: Monday-Friday 8:00 a.m. - 5:00 p.m. EST (800) 999-5052 Fax: (800) 999-5210 General Information Hours of Operation: Monday-Friday 8:00 a.m. - 5:00 p.m. EST (423) 283-8000 Fax: (423) 283-8050 International Sales Hours of Operation: Monday-Friday 8:00 a.m. - 5:00 p.m. EST (423) 283-8062 or (423) 283-8176 Fax: (423) 283-8137 Literature Fulfillment/Promotional Items Hours of Operation: Monday-Friday 8:00 a.m. - 5:00 p.m. EST (423) 232-2477 Fax: (423) 232-2480 Credit/Collections Hours of Operation: Monday-Friday 8:00 a.m. - 5:00 p.m. EST (423) 434-1681 Fax: (423) 975-2457 Visit our Website at www.americanwaterheater.com Copyright© by American Water Heater Company 2005. All rights reserved. POLXP 1105