Tech Brief The New High-Voltage Circuit Breaker Interrupting Ratings Based on K Factors of 1 by Jim Bowen Powell Electrical Manufacturing Co. T he ANSI standard for high-voltage circuit breaker test procedures, IEEE C37.09, was revised in 1999. This standard defines the shortcircuit tests required to certify a medium-voltage circuit breaker’s interrupting rating. In the past the interrupting rating changed as a function of the voltage at which the breaker was applied. The new standards are an effort to recognize that modern vacuum and SF6 interrupting technologies more closely represent a constant current interrupting device, independent of the nominal system voltage. The standards evolved from the 1945 revision when breakers were rated based on interrupting MVA (see figure next page). In 1968 the standards established varying K factors to adjust interrupting rating as a function of the voltage. The K factor reflects the performance of the Short Circuit Interrupting Current [kA] Circuit Breaker Comparison at 5kV 60 50 40 New 1999 Rating 50 kA Old 1968 Rating 41 kA 350 MVA New 1999 Rating 36 kA Old 1968 Rating 30 29 kA 250 MVA 20 0 2.30 3.85 4.00 4.16 4.76 Voltage [kV] Fgure 1 — Circuit Breaker Comparison at 5 kV www.netaworld.org oil and air interrupting technologies available at that time. This practice ended with the 1999 change, where circuit breaker K factors were all set to a value of one. The K factor of 1 results in all high-voltage breakers, tested to the 1999 version of C37.09, having a constant interrupting rating irrespective of nominal system voltage. The changes in interrupting rating at the system voltage can be seen in the graphs to the left and on the next page. Using the 1968 standards, the 250 MVA breaker had a 29 kA interrupting rating if applied at 4.76 kV while the same breaker applied at 4.16 kV had a 33 kA interrupting rating, and when applied at 3.85 kV it had a 35.5 kA rating. Using the 1999 standards, a newly certified 36 kA breaker with a K factor of 1 will retain the 36 kA interrupting rating independent of the applied voltage. Important Note: Circuit breaker short-circuit interrupting rating is the symmetrical rms current at the time power contacts part. These new rating structures do not change the rating of circuit breakers certified prior to the 1999 revision. They Fall 2006 NETA WORLD Old MVA Short Circuit Rating Circuit Breaker Comparison at 15kV 70 Closing and Latching Capability 50 kA Old 1968 Rating Old 1968 Rating 30 20 28 kA 750 MVA 25 kA New 1999 Rating Old 1968 Rating 18 kA 500 MVA 10 0 11.00 11.50 12.47 13.80 15.00 Voltage [kV] Figure 2 — Circuit Breaker Comparison at 15 kV RMS Current 37 kA 1000 MVA 36 kA New 1999 Rating Rated SC Current = Rated Max Voltage Current X ———————— Operating Voltage Symmetrical Interrupting Capability Min Interrupting @ Max Voltage Rated SC Current 40 New 1999 Rating K Rated SC Current 50 Maximum Symmetrical Interrupting Capability and Carrying Capability for the Number of Seconds in 5.10.2.5 and 5.8 Max Interrupting @ Min Voltage 53 kA 1.6 K Rated SC Current Short Circuit Interrupting Current [kA] New 1999 Rating 60 1/K Rated Max Voltage Operating Voltage Nominal System Voltage Rated Maximum Voltage only impact breakers that are certified to the new testing standards. The new 1.0 K factor ratings will simplify breaker application and align with the long-standing IEC nomenclature. It is important that we do not make the mistake of trying to apply a short-circuit rating that varies as a function of the voltage to circuit breakers certified to have a K factor of 1. Figure 3 — “Old MVA Short Circuit Rating” Jim Bowen graduated from Texas A&M University in 1976 with a BSEE. He has Exxon in all facets of electrical engineering in the petrochemical process. He held the position of regional engineer for Exxon Chemicals Europe for three years. In January of 1997, Jim joined Powell Electrical Manufacturing Company as Technical Director, providing leadership, training and mentoring to both internal and external electrical communities. NETA WORLD Fall 2006 www.netaworld.org