Training programme on Energy Efficient technologies for climate change mitigation in Southeast Asia ENERGY EFFICIENT LIGHTING SYSTEM ( Industries, Public Utilities & Residential Buildings) Southeast Asia network of climate change focal points Introduction • Lighting energy consumption • 20-45% in commercial buildings • 3-10% in industrial plants • Significant energy savings can be realized with a minimal capital investment Southeast Asia network of climate change focal points Components of a lighting system – Lamp(s) • Equipment to produce light – Luminaire • Distributes, filters or transforms the light emitted from lamp(s) • Includes the necessary parts for fixing and protecting the lamps • May include circuit auxiliaries – Gear • Ballast • allast provides necessary starting voltage to fluorescent and HID lamps and limits and regulates the lamp current during operation • Agitator helps to start high intensity metal halide and sodium vapour lamps. Southeast Asia network of climate change focal points Definitions and Common Terms Lumen • 1 lumen = the photometric equivalent of the watt • 1 lumen = luminous flux per m2 of a sphere with 1 m radius and a 1 candela isotropic light source at the centre Lux • metric unit of measure for illuminance on a surface: 1 lux = 1 lumen / m2 Southeast Asia network of climate change focal points Types of Lighting Systems • Incandescent lamps • Tungsten Halogen Lamps • Fluorescent lamps • High pressure sodium lamps • Low pressure sodium lamps • Mercury vapour • Metal halide • Blended • LED lamps Southeast Asia network of climate change focal points HID lamps Color rendering index (CRI) Color rendering groups 1A CIE general color rendering Index(Ra) Ra > 90 Typical application Wherever accurate color rendering is required e.g. color printing inspection 1B 80 < Ra < 90 Wherever accurate color judgments are necessary or good color rendering is required for reasons of appearance e.g. display lighting 2 60 < Ra < 80 Wherever moderate color rendering is required 3 40 < Ra < 60 Wherever color rendering is of little significance but marked distortion of color is unacceptable 4 20 < Ra < 40 Wherever color rendering is of no importance at all and marked distortion of colour is acceptable Southeast Asia network of climate change focal points Types of Lighting Systems Incandescent Lamps • Emit radiation mainly in the visible region • Bulb contains vacuum or gas filling • Efficacy: 12 lumen / Watt • Color rendering index: 1A • Color temperature: 2500 – 2700 K • Lamp life <2000 hrs Southeast Asia network of climate change focal points Incandescent (GLS ) Lamps Southeast Asia network of climate change focal points Types of Lighting Systems Fluorescent Lamps • 3 – 5 times as efficient as standard incandescent lamps and last 10 – 20 times longer • Electricity passes through a gas or metallic vapor and causes radiation • Fluorescent tubes are hot cathode lamps Southeast Asia network of climate change focal points Luminous Efficacy Southeast Asia network of climate change focal points Fluorescent Lamps Southeast Asia network of climate change focal points Good T12, 38 mm 60 Lm/W Better T8, 26 mm 68 Lm/W Best T5, 16 mm 104 Lm/W Southeast Asia network of climate change focal points 20000 Hours 8000 Hours 5000 Hours Better FTL 36W T8, 26 mm dia Good FTL 40W T12, 38 mm dia Southeast Asia network of climate change focal points Best FTL 28W T5, 16 mm dia Compact Fluorescent Lamps Southeast Asia network of climate change focal points EFFICIENCIES OF LIGHTING SOURCES Comparison of Efficiencies of Different Lighting Sources 12 11.6 10.0 10 9 8.0 8 7.4 6.7 7 6.1 6 4.9 5 5.2 6.0 5.2 4.9 4 1.0 1 1.2 1.3 GLS60 2 GLS40 3 1.6 Southeast Asia network of climate change focal points TL-5 Super + EB TLD8 Super + EB TLD8 Super + EB TLD-8 Super+ MB TLD-8 + MB TL-12 + MB FL PL15 PL11 SL25P SL18P SL13P CFL GLS100 GLS25 0 Incand. Comparison (Reference: GLS25 = 1) 11 EFFICIENCIES OF LIGHTING SOURCES Southeast Asia network of climate change focal points Types of Lighting Systems High Pressure Sodium (HPS) Lamps • Used in outdoor and industrial applications • Consist of: ballast, high- voltage electronic starter, ceramic arc tube, xenon gas filling, sodium, mercury • No starting electrodes • High efficacy: 60 – 80 lumen/Watt • Color rendering index: 1 - 2 • Color temperature: warm • Lamp life < 24,000 hrs Southeast Asia network of climate change focal points High pressure sodium vapor lamps Southeast Asia network of climate change focal points Types of Lighting Systems Low Pressure Sodium (LPS) Lamps • Commonly included in the HID family • Highest efficacy: 100 - 200 lumen/Watt • Poorest quality light: colors appear black, white or grey shades • Limited to outdoor applications • Efficacy: Color rendering index: 3 • Color temperature: yellow • Lamp life < 16,000 hours Southeast Asia network of climate change focal points Types of Lighting Systems Mercury Vapor Lamps • Oldest HID lamp • Consists of: arc tube with mercury and argon gas and quartz envelope, third electrode, outer phosphor coated bulb, outer glass envelope • Long life and low initial costs • Very poor efficacy: 30 – 65 lumens/Watt • Color rendering index: 3 • Color temperature: intermediate • Lamp life: 16000 – 24000 hours Southeast Asia network of climate change focal points Mercury Lamps Southeast Asia network of climate change focal points Metal halide Lamps Southeast Asia network of climate change focal points Case : MERCURY Vs. SODIUM VAPOUR LAMP • A 4,000 m2 working area in a factory • Need for new lighting system – Required task illuminance: 450 lux • Proposals under consideration – Mercury vapour lamp (efficacy: 56 lm/W) – High-pressure sodium vapour lamp (efficacy: 93 lm/W) • Period of use: 5,000 h/year • Electricity price: US$0.06/kWh Southeast Asia network of climate change focal points MERCURY Vs. SODIUM VAPOUR LAMP Southeast Asia network of climate change focal points Types of Lighting Systems LED Lamps • Newest type of energy efficient lamp • Two types: • red-blue-green array • phosphor-coated blue lamp • Emit visible light in a very narrow spectrum and can produce “white light” • Used in exit signs, traffic signals, and the technology is rapidly progressing • Significant energy savings: 82 – 93% • Longest lamp life: 40,000 – 100,000 hours Southeast Asia network of climate change focal points Types of Lighting Systems Reflectors • Impact how much light reaches area and distribution pattern • Diffuse reflectors: • 70-80% reflectance but declining in time • painted or powder coated white finish • Specular reflectors: • 85-96% reflectance and less decline in time • Polished or mirror-like • Not suitable for industrial open-type strip fixtures Southeast Asia network of climate change focal points Types of Lighting Systems Gear • Ballast • Current limiting device • Helps voltage build-up in fluorescent lights • Igniters • Start metal halide and sodium vapor lamps Southeast Asia network of climate change focal points Comparing lamps Lum / Watt Avg. Color Rendering Index Type of Lamp Range Typical Application Life (Hours) Homes, restaurants, general lighting, emergency lighting 1000 5000 Incandescent 8-18 14 Excellent Fluorescent Lamps 46-60 50 Good w.r.t. coating Offices, shops, hospitals, homes Compact fluorescent lamps (CFL) 40-70 60 Very good Hotels, shops, homes, offices High pressure mercury (HPMV) 44-57 50 Fair General lighting in factories, garages, car parking, flood lighting 5000 Halogen lamps 18-24 20 Excellent Display, flood lighting, stadium exhibition grounds, construction areas 2000-4000 High pressure sodium (HPSV) SON 67-121 90 Fair General lighting in factories, ware houses, street lighting 6000-12000 Low pressure sodium (LPSV) SOX 101-175 150 Poor Roadways, tunnels, canals, street lighting 6000-12000 Southeast Asia network of climate change focal points 8000-10000 Designing with Light Recommended light levels for different tasks (BEE India, 2005) Illuminance level (lux) General Lighting for rooms and areas used either infrequently and/or casual or simple visual tasks General lighting for interiors Additional localized lighting for visually exacting tasks Examples of Area of Activity 20 Minimum service illuminance in exterior circulating areas, outdoor stores , stockyards 50 Exterior walkways & platforms. 70 Boiler house. 100 Transformer yards, furnace rooms etc. 150 Circulation areas in industry, stores and stock rooms. 200 Minimum service illuminance on the task 300 Medium bench & machine work, general process in chemical and food industries, casual reading and filing activities. 450 Hangers, inspection, drawing offices, fine bench and machine assembly, colour work, critical drawing tasks. 1500 Very fine bench and machine work, instrument & small precision mechanism assembly; electronic components, gauging & inspection of small intricate parts (may be partly provided by local task lighting) 3000 Minutely detailed and precise work, e.g. Very small parts of instruments, watch making, engraving. Southeast Asia network of climate change focal points Energy Efficiency Opportunities High Efficiency Lamps & Luminaries Examples (9 – 75% savings): • Metal halide lamps to replace mercury / sodium vapor lamps • HPSV lamps where color rendering is not critical • LED panel indicator lamps to replace filament lamps • Luminaries with mirror optics instead of conventional painted ones Southeast Asia network of climate change focal points For improving energy efficiency (T12 to T8/T5 Southeast Asia network of climate change focal points Efficiency in outdoor lighting Southeast Asia network of climate change focal points Efficacy Comparison Southeast Asia network of climate change focal points Ballast Southeast Asia network of climate change focal points Energy Efficiency Opportunities Electronic Ballasts instead of Electromagnetic Ballasts • Oscillators that convert supply frequency to about 20,000 – 30,000 Hz • Available for fluorescent tube lights, CFLs • Benefits in fluorescent tube lights: • Reduced power loss: 1 Watt instead of 10-15 Watt • Improved efficacy at higher frequencies • Elimination of starter: no flickering Southeast Asia network of climate change focal points 35 For improving energy efficiency Southeast Asia network of climate change focal points Timers, Twilight Switches & Occupancy Sensors • Timers: switching of unnecessary lights • Twilight switches: depending on availability of daylight • Occupancy sensors: depending on presence of people • Applicable for general areas, conference rooms, cubicles, restrooms, exteriors Southeast Asia network of climate change focal points Occupancy sensors Southeast Asia network of climate change focal points Energy Efficiency Opportunities • Can save energy • Provided drop in light output is acceptable Percentage Reduction of Lighting Feeder Voltage 1 2 3 Supply voltage percentage 5 6 4 6 4 6 5 3 2 1 1) Lamp current 4) Lamp output 2) Circuit power, 5) lamp voltage 3) Lamp power, 6) lamp efficiency Effect of voltage variation of fluorescent tube light parameters (BEE India, 2005) Southeast Asia network of climate change focal points Energy Efficiency Opportunities Use Natural Day Lighting • North lighting • Glass strips across the roof • Sky lights with fiber reinforced plastic (FRP) • Atrium with FRP dome • Natural light from windows Southeast Asia network of climate change focal points Energy Efficiency Opportunities De-lamping to Reduce Excess Lighting • Effective method to reduce energy consumption • Reducing lamp height combined with delamping: illuminance hardly affected • Complicated for series wired ballasts • Less problematic with parallel wired ballast Southeast Asia network of climate change focal points Energy efficiency : Lighting power density (LPD) Southeast Asia network of climate change focal points Comparison Southeast Asia network of climate change focal points ENERGY SAVING OPPORTUNITIES IN LIGHTING SYSTEM • Reduce lighting levels to meet actual requirements in locations where levels are more than required • Use the most energy efficient lamps wherever possible • Use efficient lighting fixtures (reflectors, louvers, housings) • Use energy efficient ballasts for application • Use daylighting to the fullest extent possible • Install manual and/or automatic switching and control systems to ensure close control of lighting • Undertake regular maintenance program of replacing lamps, cleaning luminaires, replacing defective components and cleaning surrounding surfaces Southeast Asia network of climate change focal points OPTIONS TO REDUCE EXCESS LIGHTING • Use task lighting • Physically group the tasks with similar lighting requirements, if possible • Remove a number of lamps to reduce general illumination levels • Reduce general lighting level by controlled dimming without sacrificing the symmetry of the lighting fixture pattern Southeast Asia network of climate change focal points A Case Study : Building A Case Study : Building Southeast Asia network of climate change focal points LIGHTING INVENTORY Floor Lighting Incan FTL FTL(20W) CFL Total kw GROUND 0 222 22 55 13 FIRST 0 684 57 24 38 SECOND 0 686 40 18 38 THIRD 7 591 0 3 32 FOURTH 0 613 26 23 34 FIFTH 0 420 22 3 23 CORRIDORS 0 361 0 195 24 CANTEEN 0 141 0 0 7 CAMPUS TOTAL 23 7 15% OF CONNECTED LOAD 3718 167 322 231 29% OF ENERGY CONS. (0.7 m KWH) Southeast Asia network of climate change focal points LIGHTING LOAD SHARE 9% 3% 9% Office Area Toilet+Tea Room 7% Campus Corridor Canteen 72% Southeast Asia network of climate change focal points LIGHTING LUX DISTRIBUTION Lux level Distribution in office area 45% 40% 35% 30% 25% 20% 15% 10% 5% 0% 40% 28% 21% 10% 50-100 100-150 150-200 200-250 Range 78% of the working station is well illuminated Southeast Asia network of climate change focal points LUX DISTRIBUTION IN NON-ESSENTIAL AREAS Lux level distribution in non essential areas 40% 35% 36% 30% 36% 25% 14% 20% 15% 14% 10% 5% 0% 50-100 100-150 150-200 Lux level range 200-250 Improper lux distribution in Non essential area Southeast Asia network of climate change focal points LUX DISTRIBUTION IN VARIOUS LOCATIONS LUX LEVEL MAX MIN AVG LUX/M 2 FIRST 428 165 217 9.88 11.54 SECOND 450 80 215 12.81 15.37 THIRD 355 80 186 9.54 11.80 FOURTH 430 40 187 9.47 10.75 FIFTH 485 45 197 9.46 10.33 TOTAL BUILDING 485 40 200 10.23 11.96 FLOOR LIGHTING INDEX : 11.96 WATT/M2 Southeast Asia network of climate change focal points WATT/M 2 LIGHTING : BASE LINE ESTABLISHMENT Floor wise Measurements at 8 DB points Per FTL ≈ 54.1 watt Measurement at Substation Emergency panel & estimated Per FTL ≈ 53.3 watt Single Tube light measurement Per FTL ≈ 40 watt Result : Consumption per FTL = 54watts Southeast Asia network of climate change focal points ENCON OPTIONS Essential Area lux level : 200-220 Non-Essential area lux level : 120 Minimum physical change E C Delamping Elimination of incandescent lamp High Lumen tube lights (T5) Electronic Ballast CFL M Control Techniques Southeast Asia network of climate change focal points LIGHTING LOAD MANAGEMENT REPLACING WITH T5 LAMPS & ELECTRONIC CHOKES IN ESSENTIAL AREAS AS IS TO BE SAVINGS % SAVINGS KW KWH/ANNUM 160 99 61 38 528000 326700 201300 38 ANNUAL SAVING („000 $) 20 INVESTMENT („000 $) 45 SIMPLE PB PERIOD (YEARS) 2.25 Southeast Asia network of climate change focal points LIGHTING LOAD MANAGEMENT REPLACING WITH 22W CFL IN NON-ESSENTIAL AREAS AS IS TO BE SAVINGS % SAVINGS KW KWH/ANNUM 37 15 22 59 122100 49500 72600 59 ANNUAL SAVING („000 $) INVESTMENT („000 $) SIMPLE PB PERIOD (YEARS) 8 8.5 1.06 Southeast Asia network of climate change focal points LIGHTING LOAD MANAGEMENT REPLACING FTLs WITH 22W CFL IN CORRIDORS AS IS TO BE SAVINGS % SAVINGS KW KWH/ANNUM 19.1 7.1 12 62.8 68760 25560 43200 62.8 ANNUAL SAVING („000 $) 5 INVESTMENT („000 $) 6 SIMPLE PB PERIOD (YEARS) 1.2 Southeast Asia network of climate change focal points watt /sq meter LIGHTING POWER INDEX 16 14 12 10 8 6 4 2 0 S1 As is As is To Be To Be 55% Improvement Southeast Asia network of climate change focal points A Case Study : Public Utility Energy Efficient Street Lights Southeast Asia network of climate change focal points 58 Present Scenario • Busy & Important road segment of 1.1 km in South India • 36 x 250 watt HPSV lights supplied from 3 supply feeders • RCC Pole height = 9.5 m • Pole to Pole distance is irregular varying from 22m to 39 m • Timers are installed • The road is having central verge Southeast Asia network of climate change focal points Baseline Power Consumption per Lamp Power Cons./Lamp (Watt) Remark Volt Am p Keltron S/S 13 numbers of 250W HPSV lamps were ON 236 34.8 0.42 3.45 265 Single Fitting GE Make measured at KSEB 223 2.98 0.39 0.26 259 5 numbers of 250W HPSV lamps were ON 226 13.6 0.41 1.26 252 228.3 0.41 258.8 Location Pole -10 Average (Obtained from above) PF KW Avg. Power = 259 w per lamp Southeast Asia network of climate change focal points Lux Measurement Along the Pole Lux (Avg.) in Road Positions Pole side Half Other Half Under Light Fittings 19 - 20.5 Locations Middle of the road 16.5 - 19.5 6-8 Edge of the Middle Verge 13 - 14.5 9 - 13.5 Edge of the road Between Two Poles Pole side Half 4 - 4.5 Other Half Between Poles 5.3 - 9.3 - Middle of the road 5-7 3-4 Edge of the Middle Verge 4.7 - 5.3 4 - 5.3 - 1.7 - 3 Edge of the road Southeast Asia network of climate change focal points Demonstration : LED Street Light • • • • • • • • Make : Power Consumption : Supply Voltage : LED Type : Electrical Connection: LED Cluster : Dimensions (mm) : Dispersion angle : SECO 100 Watt 180-250 V AC 5 mm Lead wire 1m long 1400 750x230x125 60 degree Southeast Asia network of climate change focal points Southeast Asia network of climate change focal points Measurement of Electrical Parameters LED Lamp Power Measurements Voltage (Max) Voltage (Min) Voltage (Avg.) Supply Frequency Current Power Factor Volt Volt Volt HZ Amp 227.5 221.3 225 48.8 0.80 0.46 (Leading) Power Consumption Total Harmonic Distortion(THD) Watt % 98.11 13 Southeast Asia network of climate change focal points Lux Level Measurement Locations Lux (Avg.) in Road Positions Pole side Half Other Half Under Light Fittings 26 - Middle of the road 22 - Edge of the Middle Verge 15 14 - - Along the Pole Edge of the road Southeast Asia network of climate change focal points Analysis Present Annual Energy Bill Total Cost of Energy Number of installed lamps Utilization factor Total usage hour per annum Power Consumption / Lamp Estimated Energy Consumption Energy Cost per Unit $ $ No. Hr Watt KWH $/kwh Southeast Asia network of climate change focal points 1000 1000 36 0.95 4380 259 40839 0.06 Cost-Benefit Present Consumption / Lamp Annual glowing hours No. of lamps Total Annual Energy Consumption Expected consumption/lamp Expected Annual Energy consumption Annual Energy Saving Energy Cost/unit Annual Energy Bill Saving Investments Cost per Lamp Total cost for 36 fittings Installation Cost Timers & Energy Meter Cost Total Cost Simple Pay Back Period 0.259 4380 36 40839.12 100 11037.6 25071 0.06 1504 550 19800 800 680 21280 14 Southeast Asia network of climate change focal points kw hrs kwh watt kwh kwh $ $ $ $ $ $ $ Years A Case Study : High Mast Tower Energy Efficient Lights Southeast Asia network of climate change focal points 68 Present System • In major installations such as Depots, Oil terminals, retail outlets, LPG Plants, Refineries, Petrochemicals, Railways, High ways, Fly over's, Dry ports, Defence establishments, normally sodium vapour/ Metal Halides lamps are used for lighting purpose. • One of the major area of concern is high cost of power and maintenance. Southeast Asia network of climate change focal points Proposed System • A new technology, known as electrode less induction lighting, under the heating “mag-coupled lamps” is available. The following table gives the comparison between mag-coupled Electrode less lamps with HPSV Lamps Comparison between Mag-Coupled Electrodeless Lamps with HPSV Lamps Comparative Parameters Mag-Coupled Electrodeless lamps High Pressure Sodium Vapour Lamps (HPS) Actual Life >60,000 hours About 10,000 hours Dimming Setting 50% power reduction with timer Not available in this configuration Color Rendering Index (CRI) > 80 ; Improves visibility 80 Lamp temperature Lower <80OC, Reduce A/c cost Higher > 350OC, increase A/c cost Power Factor > 0.98 0.85 Excellent energy efficiency Low energy efficiency 200W , 0.97 A, 150W < 0.74 A; Effectively reduces the wiring gauge requirement & circuit switch capacity by 50% Approx. 4.0A Electric Current Southeast Asia network of climate change focal points Comparative Parameters Mag-Coupled Electrodeless lamps High Pressure Sodium Vapour Lamps (HPS) Power Output Stability Permanent power, steady output, flicker free High fluctuation, flicker visible Voltage Fluctuation and Lamp Efficiency Fluctuation Re-Strike Possibility + 20% / + 3% + 10% / + 20% Yes, Instantaneous Surface Temperature Hot to the touch No, 2-15 minute waiting period Extremely hot, will cause injuries Warranty Period 5 years warranty on lamp, 1 year on lamp and electrical 2 years on electrical apparatus apparatus 5% @ 2000 hrs 30% @ 2000 hrs Lumen depreciation rate (%) Flicker Glare Environment friendly None None No, mercury, No any waste lamps in 10 years Much Much Much concern of lots of waste lamps Southeast Asia network of climate change focal points Demonstration • A Pilot project has been implemented in one of the oil terminal India. The project has been carried out for reducing over all power consumption in tower lights. For demonstration purpose one tower was selected and existing HPSV Lamps has been replaced with electrode-less lamps. The cost benefit of the project is given below. Southeast Asia network of climate change focal points Cost-Benefit Power Lux at consumption 30 mtr. in watts Distance Energy Saving Potential Energy consumption with HPSV lamps (16 x 400 Watts + 40 Watts per Choke) – Tower No. 2 Old System Energy consumption with 200 Watts electrode less lamps (12 x 200 Watts) – Tower No. 2 New System 7040 8 -10 2310 12 Southeast Asia network of climate change focal points Cost-Benefit Annual savings w.r.t 200 Watts electrode-less lamps (12 x 200 Watts) Operating hours per day Annual working days Annual operating hours Annual Energy Savings Average Energy Cost ($/kWh) Annual Monetary Savings Cost of one Electrode-less lamp-200 Watts No. of 200 watts electrode-less lamps installed Total cost for one tower (12x200 Watts) Simple pay back period with energy savings 4.73 kW 12 365 4380 20717 0.15 3107 520 12 kWh $ $ $ 12 6240 2.0 Southeast Asia network of climate change focal points $ Years Cost-Benefit HPSV Replacement cost: No of 400 W HPSV lamps in 3 Towers 48 No of lamps replaced in 17 months No of Ballast replaced No of capacitors / Ignitors replaces 39 25 20 Expenditure for Replacement ($) Average Replacement cost / Year for 3 Towers ($) Replacement cost for 1 Tower ($) Simple pay back period including energy savings and reduction in Replacement expenditure 1100 700 230 1.8 Southeast Asia network of climate change focal points Years Comparison of HPSV & Electrode-less Lamps ILLUMINATION HPSV Lamps Electrode Less Lamps Southeast Asia network of climate change focal points For further inquiries Contact asthanaak@yahoo.co.in Southeast Asia network of climate change focal points