TEDAŞ-MYD/94-001.B TURKISH ELECTRICITY DISTRIBUTION CO. MATERIAL MANAGEMENT AND PURCHASING DEPARTMENT TECHNICAL SPECIFICATION FOR HIGH-PRESSURE SODIUM VAPOUR LAMPS CONSULTANT: İSTANBUL TECHNICAL UNIVERSITY OCTOBER:1994 REVISED:APRIL-2006 REVISED:JAUNARY-2008 i TEDAŞ-MYD/94-001.B CONSENTS GENERAL 1. 1.1. .......................................................................................................... Object and Scope 1.2. ....................................................................................................................... Standards 1.3. ..................................................................................................... Operating Conditions 1.4. ...................................................................................................................... Definitions 2. TECHNICAL REQUIREMENTS 2.1. ...........................................................................................................................General 2.2. ............................................................................................................... Type of Lamps 2.3. .................................................................................................... Dimensions of Lamps 2.4. ..................................................................................................................... Lamp Caps 2.5. ...................................................................................................... Initial Luminous Flux 2.6. .............................................................................................................. Economical Life 2.7. ...........................................................................................................................Marking 3. TESTS 3.1. ...................................................................................................................... Test Rules 3.2. ..................................................................................................................... Type Tests 3.3. ................................................................................................................. Routine Tests 3.4. .......................................................................................................... Acceptance Tests 3.5. ........................................................................................................Acceptance Criteria 4. VARIOUS CLAUSES 4.1 Packing 4.2 Document and pictures to be submitted with proposal 4.3 Proposal prices 5. WARRANTY ATTACHMENT – I MATERIAL LIST ATTACHMENT-- II GUARANTEED CHARACTERISTICS LIST(YBSBDAL) ATTACHMENT—III GUARANTEED CHARACTERISTICS LIST(YBSBIAL) ii TEDAŞ-MYD/94-001.B TECHNICAL SPECIFICATION FOR HIGH-PRESSURE SODIUM VAPOUR LAMPS 1. GENERAL 1.1. Object and Scope This specification covers the high-pressure sodium vapour lamps to be used for road and street lighting in distribution systems. The types and characteristics of the lamps to be purchased are specified in this specifications and appendices. 1.2. Standards Unless otherwise specified in this specification, the lamps shall be manufactured and tested in accordance with the latest editions in force of the following Turkish Standards, which have been harmonized with the European standards. Standard No. Name of Standard (TSE) TS 8511 EN 60662 Lamps- high-pressure sodium vapour lamps TS 895 EN 60188 Lamps-high-pressure mercury vapour -performance rules TS EN 62O35 Lamps-with discharging(excluding fluorescent lamps)-safety rules TS 289 EN 60238 Lamp sockets-Edison screw TS EN 60923 Auxiliaries for lamps - Ballasts for discharge lamps (excluding tubular fluorescent lamps) - Performance requirements TS EN 60061-1 Lamp Caps and Sockets-for control of inter changeability and safety together with template - Part 1: Lamp Caps If any other standards with equivalent or higher stipulations are applied, Turkish or English copies of them shall be submitted with the Bid. 1.3. Operating Conditions Type of installation Outdoors, within armatures 1 TEDAŞ-MYD/94-001.B - Operating Network of lamps -Voltage 220 VAC ± %5 - Frequency 50 ± 1 Hz 1.4. Definitions Rated Power: The power marked on the lamp. Initial Luminous Flux: The luminous flux in lumens measured after aging the lamp for 100 hours. Economical Life: The time duration in which the total luminous flux of a group of lamps of the same characteristics in use, decreases by 30 % with respect to the measured luminous flux after aging them for 100 hours. 2. TECHNICAL REQUIREMENTS 2.1. General Lamps within the scope of this specification shall start and operate satisfactorily between 92% and 106% of rated supply voltage and at temperatures down to -400C, when they are operated with suitable ballast and an ignitor. 2.2. Type of Lamps Lamp Type Rated Power of Lamp Lamp Cap Lamp Glass, Shape (Watt) High Pressure Sodium 50 E-27 Transparent, tube Vapour Lamps with external 70 100 ignitors E-27 Transparent, tube E-40 Transparent, tube 150 E-40 Transparent, tube 250 E-40 Transparent, tube 400 E-40 Transparent, tube Sodium 110 E-27 Opal, ellipse E-40 Opal, ellipse E-40 Opal, ellipse High Pressure Vapour Lamps with internal 210-215-220 ignitors 340-350-360 NOT: -110 W H.P. Sodium Vapour Lamp with internal ignitor, instead of 125 W Mercury Lamp, 2 TEDAŞ-MYD/94-001.B -210-215-220 W H.P. Sodium Vapour Lamp with internal ignitor, instead of 250 W Mercury Lamp, -340-350-360 W H.P. Mercury Lamp, Sodium Vapour Lamp with internal ignitor , instead of 400 W At the armatures for mercury vapour lamps should be suitable for ballasts replacement or should not be need addition of any other auxiliary hardware. 2.3. Dimensions of Lamps Lamp dimensions; -For High Pressure Sodium Lamps with external ignitor, Standard TS 8511 EN 60662, -For High Pressure Sodium Vapour Lamps with internal ignitor, instead of High Pressure Mercury Lamp dimension will be convenient according to standard TS 895 EN 60188 2.4. Lamp Caps Caps of manufactured lamps shall be in accordance with TS EN 60061-1. 2.5. Initial Luminous Flux Offered lamps within the scope of this specification; by using referance balasts that are suitable with related standards, measuring of luminous flux values at rated power shall not be less than 90 % values indicated in the following table.. Lamp Type High Pressure Sodium Vapour Lamps with external ignitors High Pressure Sodium Lamps with internal ignitors Vapour Rated Power of Lamp Initial Luminous Flux (Watt) (Lumens) 50 4000 70 6500 100 10000 150 17000 250 33000 400 55000 110 8000 210-215-220 18000 340-350-360 34000 2.6. Economical Life The economical life of lamps to be purchased within the scope of this specification shall be; - at least 20.000 hours for High Pressure Sodium Vapour Lamps with external ignitors, 3 TEDAŞ-MYD/94-001.B at least 9.000 hours for High Pressure Sodium Vapour Lamps with internal - ignitors. Variation curve will be given as per the lamp initial luminous flux usage duration. This curve will include the elapsed time up to decrease at the starting luminous flux and the curve shall include the guaranteed economical life marked. 2.7. Marking The following information shall be written legibly and indelibly one each lamp: - Origin of lamp (may be marked as Trademark, Manufacturer’s type mark.), - Rated power of the lamp (W) - Symbol showing the starting method (According to TS 8511 EN 60662 Clause 4) - Manufacturing date of the lamp (as month and year) - CE mark. 3. INSPECTION AND TESTS 3.1. Test Rules The High Pressure Sodium Vapour Lamps with external ignitor in the scope of this specification shall be tested according to the procedures and methods in TS 8511 EN 60662, and the test results shall be evaluated according to the same standards. The High Pressure Sodium Vapour Lamps with internal ignitor in the scope of this specification shall be tested according to the procedures and methods in TS 8511 EN 60662, and the test results shall be evaluated according to the guaranteed properties list (except the lamp dimensions) 3.2. Type Tests Lamp starting and operation test at 92% and 106% of rated supply voltage and 0 - 1 40 C temperature (test samples will be tested after at least 10 minutes waiting in the determined condition.) (TS 8511 EN 60662, clause 2), 2 Test of starting of the lamp ( TS 8511 EN 60662, clause 7.1), 4 TEDAŞ-MYD/94-001.B 3 Test of warm-up characteristics of the lamp (TS 8511 EN 60662, clause 7.2), 4 Test of ageing(100 hours ageing)(TS 8511 EN 60662, clause 7.3), Electrical characteristics of the lamp (TS 8511 EN 60662, clause 7.4) and determination of initial luminous flux of the lamp, - Voltage of joint cap of the lamp - Lamp current -Lamp power Initial luminous flux 5 Steady operation test when the supply voltage suddenly step downs (Extinguishing Voltage test) (TS 8511 EN 60662, clause 7.5), 6 Verification of marking and control of durability (TS EN 62035, clause 4.2), 7 Test of lamp caps (TS EN 60662, clause 6), 8 Torsion test of lamp caps (TS EN 62035, clause 4.3.2.2), 3.3. Routine Tests 1 Visual inspection 2 Check of dimension,( the dimensions of High Pressure Sodium Vapour Lamps with internal ignitors, substitution high pressure vapour mercury lamp shall be according to TS 895 EN 60188, the dimensions of high pressure sodium vapour lamps with external ignitors will be evaluated according to TS 8511 EN 60662) 3.4. Acceptance Tests The acceptance tests shall include type tests and routine tests. Acceptance tests shall be carried out on the samples taken randomly according to the following table from the parties submitted for acceptance; of the lamps of the same type and power. 5 TEDAŞ-MYD/94-001.B Party Size Sample size Acceptance number C1 Rejection number N N1 N2 C2 Up to 500 12 4 8 1 3 501-1000 18 6 12 2 4 1001-3000 24 8 16 3 5 3001 and over 42 14 28 4 6 Where N : Sample size N1 : N2 Number of the samples for initial testing : Number of the samples to be tested if the number of defectives by initial testing is greater than the acceptance number but less than the rejection number C1 : C2 : Number of acceptable defective unit Number of rejected defective unit 3.5. Acceptance Criteria N samples shall be taken randomly from the party. If the number of defectives after the testing of initial N1 samples is less then or equal to C1, the party shall be accepted, if it is greater than or equal to C2 the party shall be rejected. If it is in between C1 and C2, the second group of N2 samples shall be tested. After these second tests, if the total number of defectives is less than C2 the party shall be accepted, otherwise it shall be rejected. 4. MISCELLLANNEOUS CLAUSES 4.1 Packing Lamps will be packaged to provide maintaining immovable way in the cardboard boxes. 6-50 quantities of these boxes will be put inside of the boxes which are made cardboard or equivalent material for high way and sea transportation. The following information shall be written on each packing; 6 TEDAŞ-MYD/94-001.B - Name or trade mark of manufacturer, - Name of purchaser, - order number, - Stock code number of the purchaser, - Lamp type and rated power (W) - Lamp quantity in package - Dimensions of package - Net and gross weight of package - “DİKKAT KIRILIR” mark 4.2 Document and figures to be submitted with proposal The following document will be given with proposal; - Guaranteed characteristics list: the bidder shall be fill and sign the guaranteed characteristics annexed list of this specification with filling for each lamp. If the guaranteed characteristics list is missing and/or the proposals have alternative information, the proposals will be rejected. - As initial luminous flux of lamp usage duration variation curve ( this curve will be included time passed duration up to 50% decreasing of the initial luminous flux. - Documents, which indicates that the proposed lamps are appropriate according to the proper standards. (These documents shall be given by an accredite institute. The institute that gives the document shall be certified by TURKAK indicating that is accredited. Documents given by TSE will be also accepted. ) - AT conformity declaration - ISO 9001:2000 Quality Management System Document of the manufacturer firm, (Documents that are submitted shall be given by an accredite institute. The institute that gives the document shall be certified by TÜRKAK indicating that is accredited .Documents given by TSE will be also accepted.) 4.3 Proposal prices Proposal prices of the lamps will be included 7 TEDAŞ-MYD/94-001.B - Lamp price - Acceptance tests - Package 5. WARRANTY The contractor warrant for a period of 24 months starting from the date of delivery for the lamps of operating conditions specified in the specification. The lamp found defective shall be replaced by the contractor at his own expense. The replaced lamps will have the same warranty condition given above. 1 Accreditation control can be done either by a written document given by TÜRKAK(Turkish Accreditation Agency) or by controlling web site of TÜRKAK by the administration. ATT-1 File No: …….. MATERIAL LIST FOR HIGH PRESSURE SODIUM VAPOUR LAMPS 8 TEDAŞ-MYD/94-001.B ITEM NO 1 High Sodium Lamps(with 2 3 4 5 Pressure vapour external ignitor/internal ignitor) Lamp Power (W) Material Code Number Purchase Quantity(piece) NOT: If High Pressure Sodium Vapour Lamp with internal ignitor choose, lamp power place will be fill formed 110 W 210-215-220 W or 340-350-360 W . ATT-II GUARANTEED CHARACTARISTICS LIST FOR HIGH PRESSURE SODIUM VAPOUR LAMP WITH EXTERNAL IGNITOR File ……. Item No: …… 9 No: TEDAŞ-MYD/94-001.B ORDER NO DEMAND 1 Lamp type : YBSBDAL 2 Manufacturer’s name : - 3 Manufacturer’s type designation : - 4 Rated lamp power : 5 Lamp cap type (E 27/E 40) : 6 Lamp bulb type : TRANSPARENT,TUBE 7 Nominal supply voltage : 220±% 5 VAC GUARANTEED (*) 50±1 Hz 8 Initial luminous flux (Lumens) : clause 2.5 9 Economical life : 20.000 hours 10 STARTING CHARACTERISTICS OF LAMP 11 . Test voltage : Related lamp sheet . Starting time (max). : Related lamp sheet . Characteristics of starting pulse : European exercise shall be essential. WARM-UP CHARACTERISTICS OF LAMP . Test Voltage : Related lamp sheet . Maximum time duration to reach 50 V : Related lamp sheet AC at lamp terminals 12 13 ELECTRİCAL CHARACTERISTICS OF 220 V. AC VOLTAGE LAMP WITH REFERANCE BALAST . Voltage at lamp terminals (V-rms) : Related lamp sheet . Lamp current : Related lamp sheet . Power : Related lamp sheet . Extinguishing voltage : Related lamp sheet PACKING . Dimensions (cmxcmxcm) : - . Number of Lamps in the packing : - . Weight of packing : - (*) The proposed products values will be written by the supplier to the lamp sheet without making any reference. ATT-III GUARANTEED CHARACTERISTICS LIST FOR HIGH PRESSURE SODIUM VAPOUR LAMP WITH INTERNAL IGNITOR File ……. 10 No: TEDAŞ-MYD/94-001.B Item No: …… ADEMAND ORDER NO 1 Lamp type : YBSBDAL 2 Manufacturer’s name : - 3 Manufacturer’s type designation : - 4 Rated lamp power : 110 5 Lamp cap type : E27 6 Lamp bulb type : Opal, Ellipse 7 Nominal supply voltage : 220±% 5 VAC GUARANTEED 50±1 Hz 8 Initial luminous flux (Lumens) : 8000 9 Economical life : 9.000 hours 10 STARTING CHARACTERISTICS OF LAMP 11 . Test voltage : - . Starting time (max). : - . Characteristics of starting pulse : - WARM-UP CHARACTERISTICS OF LAMP . Test Voltage 12 13 : - . Maximum time duration to reach 50 V : AC at lamp terminals - ELECTRİCAL CHARACTERISTICS OF 220 V.AC VOLTAGE LEVEL LAMP WITH REFERANCE BALAST . Voltage at lamp terminals (V-rms) : - . Lamp current (A-rms) : 1.5 A± % 10 . Power (W) : 110 W+ % 5 . Extinguishing voltage (V-rms) : - . Dimensions (cmxcmxcm) : - . Number of Lamps in the packing : - . Weight of packing : - PACKING File No: ……. Item No: …… BORDER NO 1 DEMAND Lamp type : 11 YBSBDAL GUARANTEED TEDAŞ-MYD/94-001.B 2 Manufacturer’s name : - 3 Manufacturer’s type designation : - 4 Rated lamp power : 210-215-220 5 Lamp cap type : 6 Lamp bulb type : Transparent,Tube 7 Nominal supply voltage : 220±% 5 VAC E 40 50±1 Hz 8 Initial luminous flux (Lumens) : 9 Economical life : 10 STARTING CHARACTERISTICS OF LAMP 11 9.000 hours . Test voltage : - . Starting time (max). : - . Characteristics of starting pulse : - WARM-UP CHARACTERISTICS OF LAMP . Test Voltage 12 18000 : - . Maximum time duration to reach 50 V : AC at lamp terminals - ELECTRİCAL CHARACTERISTICS OF 220 V. AC VOLTAGE LEVEL LAMP WITH REFERANCE BALANCE . Voltage at lamp terminals (V-rms) : - . Lamp current (A-rms) : 2.5 A ± % 10 . Power (W) : 210-215-220 W +%5 . Extinguishing voltage 13 : PACKING . Dimensions (cmxcmxcm) : - . Number of Lamps in the packing : - . Weight of packing : Supplier Title Authorized/Representative Name and Surname File No: ……. Item Nö: …… C12 TEDAŞ-MYD/94-001.B ORDER NO DEMAND 1 Lamp type : YBSBDAL 2 Manufacturer’s name : - 3 Manufacturer’s type designation : - 4 Rated lamp power : 340-350-360 5 Lamp cap type : E 40 6 Lamp bulb type : OPAL,ELLIPSE 7 Nominal supply voltage : 220±% 5 VAC GUARANTEED (*) 50±1 Hz 8 Initial luminous flux (Lumens) : 34000 9 Economical life : 9.000 hours 10 STARTING CHARACTERISTICS OF LAMP 11 . Test voltage : - . Starting time (max). : - . Characteristics of starting pulse : - WARM-UP CHARACTERISTICS OF LAMP . Test Voltage 12 : - . Maximum time duration to reach 50 V : AC at lamp terminals - ELECTRICAL CHARACTERISTICS OF 220 V. AC VOLTAGE LEVEL LAMP WITH REFRANCE BALAST . Voltage at lamp terminals (V-rms) : - . Lamp current (A-rms) : 3.25 A ± % 10 . Power (W) : 3490-350-360 W +%5 : - . Dimensions (cmxcmxcm) : - . Number of Lamps in the packing : - . Weight of packing : - . Extinguishing voltage (V-rms) 13 PACKING 13