Explosion protection Class division categorization PTB 08 ATEX 1126 X Class I Division 1 Group A, B, C, D T6 Permissible surface temperature Conditions in potentially explosive areas, USA EU type-examination certificate Notified body/official testing agency (examples) TÜV Hannover/Sachsen-Anhalt e.V. PTB EXAM IBExU INERIS LCIE KEMA SP LOM EECS (BASEEFA) SCS Country Germany Germany Germany Germany France France The Netherlands Sweden Spain Great Britain Great Britain Year "Atmosphère explosible" guideline of the European Community License number Use outside of the potentially explosive area effective in the Ex area EN 60079-0 (2006) IEC 60079-0 (starting from Edition 5.0) Use within the potentially explosive area IEC 60079-0 (2006) (starting from Edition 5.0) Temporary behavior of flammable substances in the Ex area Categorization of the potentially explosive areas ] [Ex ia IIC Typical gas ] [Ex ia Ga IIC I II A II B II C Methane 280 Propane > 180 Ethylene 60 … 180 Hydrogen < 60 Ex ia IIC T6 Ga Gas Fog Liquid Dust II Category 1G, (1)G Equipm. protect. level (EPL) Zone 0 Occasional Zone 1 II 2G, (2)G Gb Normally not, only for a short period Zone 2 II 3G, (3)G Gc Continuous, long periods, frequent Zone 20 II III (IEC 60079-0 1D, (1)D Da Occasional Zone 21 II III (IEC 60079-0 starting from Edition 5.0) 2D, (2)D Db Ga III (IEC 60079-0 starting from Edition 5.0) 3D, (3)D Dc Normally not, only for a short period Zone 22 II Methane Coal dust Constantly Coal mining I M1 Ma Methane Coal dust Frequent Coal mining I M2 Mb Note regarding ATEX: The EN 50014 standard has been replaced by EN 60079-0: •The existing EU type-examination certificates based on the old standard are still valid •It is permitted to combine devices approved with old and new standards Class I 1 Dust Class II 1 2 Class III 1 2 A, B, C, D A, B, C, D E, F, G F, G – – Zone 0 or 1 2 20 or 21 22 20 or 21 22 Temporary behavior of the flammable substance in the Ex area Continuous, long periods, frequent Occasional Ignition temperature of the gas Group II Ammonia 630°C Methane 595°C Hydrogen 560°C Propane 470°C Normally not, only for short periods Continuous, long periods, frequent Occasional Ethylene 425°C Butane 365°C Acetylene 305°C T4=135 Cyclohexane 259°C Normally not, only for short periods Constant Diethyl ether 170°C T5=100 T6=85 Carbon disulfide 95°C Occasional Gas Normally not, only for short periods Methane T1=450 T2=300 T2A=280 T2B=260 T2C=230 T2D=215 T3=200 T3A=180 T3B=165 T3C=160 T4C=120 ºC Conditions Group A: Acetylene, B: Hydrogen, C: Ethylene, D: Propane Group E: Metal dust, F: Coal dust, G: Grain dust Mines susceptible to firedamp (coal mining) Group I 150°C With deposits of coal dust on the operating equipment 450°C Without deposits of coal dust on the operating equipment Permissible surface temperature Ignition temperature of the gas Group II Ammonia 630°C Methane 595°C Hydrogen 560°C Propane 470°C Ethylene 425°C Butane 365°C Acetylene 305°C T4=135 T5=100 T6=85 IEC 60079-0 starting from Edition 5.0 Cyclohexane 259°C CENELEC Identification Typical dusts Diethyl ether 170°C Carbon disulfide 95°C III A III B III C Flammable lint Non-conducting dust Conducting dust Gas Conditions Methane Mines 150°C susceptible to firedamp 450°C (coal mining) T1=450 T2=300 Class zone categorization Class I Zone 0 AEx ia IIC T6 T3=200 Conditions in Ex areas Flammable Temporary behavior of Categorization substances flammable substances of the potentially in the Ex area explosive areas ºC Gas Fog Liquid Group I With deposits of coal dust on the operating equipment Without deposits of coal dust on the operating equipment Protection type for electrical items In potentially gas-explosive areas Protection principle o Oil encapsulation Exclusion of the Ex atmosphere q Sand encapsulation Prevent sparks EN 60079-5 IEC 60079-5 Category 1G Use in the defined area Use outside of the potentially explosive area effective up to the described area CENELEC IEC EN 60079-6 IEC 60079-6 Continuous, long periods, frequent Zone 0 Occasional Zone 1 Normally not, only for a short period Zone 2 Gas group / Ignition energy Ex identification acc. to standard USA identification Zone FM UL Zone Application 1 or 2 FM 3600 UL 60079-6 Class I, zone 1 Transformers, relays, startup controls, switching devices 1 or 2 FM 3600 UL 60079-5 Class I, zone 1 Transformers, relays, capacitors UL 60079-18 Class I, zone 1 Coils from relays and motors, electronics, solenoid valves, connection systems 0, 1 or 2 FM 3600 Class I, Div. 1/2 Control and switch cabinets, motors, measuring and analysis devices, computers ma, mb Molded encapsulation Exclusion of the Ex atmosphere EN 60079-18 IEC 60079-18 px, py, pz Pressure encapsulation Exclusion of the Ex atmosphere EN 60079-2 IEC 60079-2 1 or 2 FM 3620 NFPA 496 d Pressure-tight encapsulation Propagation prevention EN 60079-1 IEC 60079-1 1 or 2 FM 3615 UL 60079-1 e Increased safety Prevent sparks 1 or 2 FM 3600 UL 60079-7 ia, ib, ic Intrinsic safety Limiting the ignition energy Intrinsically safe systems (1)G Group Associated items [ ] Use outside of the potentially explosive area effective in the Ex area ANSI/ISA 60079-0 [ AEx ia IIC ] Items Use within the potentially explosive area ANSI/ISA 60079-0 AEx ia IIC T6 CENELEC Identification Typical gas Ignition energy/μJ I II A II B II C Methane 280 Propane > 180 Ethylene 60 … 180 Hydrogen < 60 Protection type Continuous, long periods, frequent starting from Edition 5.0) Ignition energy/μJ Dust group Ex ia IIC T6 Required labeling of the used items IEC 60079-0 in accordance with CENELEC (starting from Edition 5.0) Device group Division 2 Gas group / ignition energy CENELEC Identification Conditions in potentially explosive areas ATEX 94/9/EC Flammable substances X Class [Ex ia ] IIC T6 EN 60079-0 Items Observe special operating conditions Gas Fog Liquid Fibers Ex identification acc. to standard (example) Associated equipment [ ] Identification – Ex component with part U certificate, cannot be used alone; CE conformity is certified with the installation of a complete item () c 0344 X II 1 G Ex identification according to guideline 94/9/EC (ATEX) Conditions Items can be used without limitation Flammable substances Intrinsically safe fieldbus sys. (FISCO) Non-sparking fieldbus sys. (FNICO) nA nC nL* nR nP Non-sparking Spark-forming items Power-limited * varies in North America and Europe Vapor-proof housing Simplified pressure encapsulation op is, op pr, op sh Optical radiation Comparable with Ex e Comparable with Ex d Comparable with Ex i EN 60079-7 IEC 60079-7 EN 60079-11 IEC 60079-11 EN 60079-25 IEC 60079-25 EN 60079-27 IEC 60079-27 EN 60079-15 IEC 60079-15 EN 60079-15 IEC 60079-15 EN 60079-15 IEC 60079-15 EN 60079-15 IEC 60079-15 EN 60079-15 Comparable with Ex p IEC 60079-15 Limit, avoid, etc. energy transmission EN 60079-28 from optical radiation IEC 60079-28 Protection by housing 0, 1 or 2 FM 3610 UL 60079-11 Switch, command and signaling devices, controls, motors, power electronics Class I, zone 1 Branch and connection boxes, housings, motors, terminal blocks Class I, Div. 1 Measurement, control and regulation technology, sensors, actuators, instrumentation 0, 1 or 2 Intrinsic safety, simple electrical equipment Passive components Energy storing devices Energy sources* PT 100 Capacitor Thermocouple Switch Coil Photo cells * Requirement U ≤ 1.5 V I ≤ 100 mA P ≤ 25 mW Distributor boxes 1 2 2 FM 3600 UL 60079-15 Class I, zone 2 Zone 2 only 2 FM 3600 UL 60079-15 Class I, zone 2 Zone 2 only 2 FM 3600 UL 60079-15 Class I, zone 2 Zone 2 only 2 FM 3600 UL 60079-15 Class I, zone 2 Zone 2 only 2 FM 3600 UL 60079-15 Class I, zone 2 Zone 2 only 1 or 2 Optoelectronic devices Protection type for electrical items In areas with flammable dust Protection principle CENELEC IEC Zone FM tD Protection by housing Exclusion of the Ex atmosphere EN 61241-1 21 or 22 FM 1203 iaD, ibD Intrinsic safety Energy limitation of sparks and temperatures EN 61241-11 20, 21 or 22 FM 3100 pD Pressure encapsulation Exclusion of the Ex atmosphere EN 61241-4 21 or 22 maD, mbD Molded encapsulation Exclusion of the Ex atmosphere EN 61241-18 20, 21 or 22 UL Zone Class II, Div. 1 UL 913 Class II, Div. 1 NFPA 496 Class II, Div.1/2 Application Switch, command and signaling devices, lamps, branch and connection boxes, housings Measurement, control and regulation technology, sensors, actuators, instrumentation Control and switch cabinets, motors, measuring and analysis devices Coils and relays of the motors, electronics and connection systems Resistances Values are to be exactly defined and to be taken into account when determining the overall system safety. More information in the brochure "Basics – Explosion protection" Please request at www.phoenixcontact.com © Phoenix Contact 2008 ID no. 0032 0102 0158 0637 0080 0081 0344 0402 0163 0600 0518 Additional conditions MNR 5143454/10.04.2008-01 ATEX/IEC UL/FM