E
IN G
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SMA Series
Subminiature
RF Connectors
Screw-on mating
Frequency range DC-18 GHz
High performance
Rugged construction
APPLIED ENGINEERING PRODUCTS
104 John W. Murphy Drive • P.O. Box 510 • New Haven, CT 06513
(203) 776-2813 • FAX (203) 776-8294
www.aepconnectors.com • e-mail: aepsales@aepconnectors.com
SMA Subminiature Connectors
Click on any line below to go directly to the appropriate page
Contents
Technical Information
Interfaces and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cable attachment methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cable Connectors
Plugs for semi-rigid cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Plugs for flexible cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Jacks for semi-rigid cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Jacks for flexible cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bulkhead jacks for semi-rigid cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Bulkhead jacks for flexible cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Panel jacks for semi-rigid cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Panel jacks for flexible cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Receptacles
Panel jack receptacles . . . . . . . .
Receptacles for .025" microstrip
Receptacles for .010" microstrip
Panel plug receptacles. . . . . . . .
Bulkhead jack receptacles . . . . .
Knurl mount receptacles . . . . . .
P.C. board receptacles . . . . . . . .
Stripline receptacles . . . . . . . . .
Hermetic seal launchers . . . . . .
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16
21
22
23
26
28
29
30
31
Adapters
Straight adapters within series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Right angle adapters within series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Tee adapters within series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Resistive Terminations
Plug resistive termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cable Assembly Instructions
Connectors for flexible cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Connectors for semi-rigid cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Assembly Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Index by AEP Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
About AEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Other AEP Product Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
APPLIED ENGINEERING PRODUCTS
104 John W. Murphy Drive • P.O. Box 510 • New Haven, CT 06513
(203) 776-2813 • FAX (203) 776-8294
www.aepconnectors.com • e-mail: aepsales@aepconnectors.com
2
SMA Connectors
AEP SMA connectors are available with gold-plated bodies, or with passivated or nickel-plated bodies for
greater economy. The coupling nuts of plug connectors are passivated in all cases.
Our unique mechanical captivation method (see page 5) greatly reduces RF leakage by eliminating epoxy fill
hoes in the connector body.
Specifications
(MIL-PRF-39012 as applicable)
Materials:
Body components: Stainless steel per ASTM-A-582, type 303.
Contacts: Beryllium copper per ASTM-B-196, Condition HT.
Insulators: Teflon TFE per ASTM-D-1710.
Gaskets: Silicone rubber per ZZ-R-765, Class 2B, grade 65-75.
Finish:
Center contacts: Gold plated per current revision
of MIL-PRF-39012*
Other metal parts: Gold plated, passivated, or nickel plated to
meet current MIL-PRF-39012 corrosion requirements.*
Electrical:
VSWR Straight cable plugs and jacks):
Cable
VSWR
Frequency
RG-178
1.20 + (.025 x F[GHz])
DC-12.4 GHz
RG-316
1.15 + (.020 x F[GHz])
DC-12.4 GHz
RG-142
1.15 + (.010 x F[GHz])
DC-12.4 GHz
RG-402(1)
1.05 + (.008 x F[GHz])
DC-18 GHz
RG-402(2)
1.05 + (.010 x F[GHz])
DC-18 GHz
RG-405(1)
1.07 + (.008 x F[GHz])
DC-18 GHz
RG-405(2)
1.07 + (.010 x F[GHz])
DC-18 GHz
(1) Non-captive contact.
(2) Captive contact.
VSWR specifications not applicable to non-cabled connectors.
Impedance: 50Ω.
Frequency range: DC–8, 12.4, or 18 GHz (varies with cable type).
Insulation Resistance: 5,000 megohms minimum.
Electrical (continued):
Voltage Rating: 250VRMS @ sea level (RG-178 cable);
335VRMS @ sea level (RG-316 cable).
Dielectric Withstanding Voltage: Per MIL-STD-202, Method 301.
Contact Resistance: 3 milliohms maximum.
RF highpot: 335-675 VRMS @ 5-7.5 MHz (varies with cable type).
RF leakage: -60 dB min @ 2–3 GHz.
Insertion loss: .44 dB max to 6 GHz.
Mechanical:
Force to engage/disengage: 2 pounds max.
Force to engage/disengage (female contacts):
(After 5 insertions of .375" diameter pin, .040" min depth)
Insertion force for .037 min diameter pin, 2 pounds max.
Withdrawal force for .0355" max diameter pin, 1 ounce min.
Contact retention: 6 pounds min axial force (captive types).
Durability: 500 mating cycles.
Environmental (MIL-STD-202):
Temperature range: -65˚ C to +165˚ C.
Corrosion: Method 101, condition B, 5% salt solution.
Vibration (Method 204): Condition B.
Mechanical shock (Method 213): Condition B.
Thermal shock (Method 107): Condition B.
*These specifications change periodically with updates to MIL-PRF-39012 requirements. Contact factory for latest specifications.
Interface Dimensions
Plug
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Jack
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3
SMA Cable Attachment Methods
Semi-Rigid Cable
Direct Solder (cable center conductor used as contact): This type of cable attachment ensures the best possible
electrical performance because there are no discontinuities introduced by contact geometry changes. It is best
used in applications not requiring frequent mating and unmating, because the pointed center conductor and
exposed cable jacket will shed metal chips when mated with SMA female connectors.
Direct Solder (with contact and insulator): Although this cable attachment exhibits higher VSWR than types
without contacts, it provides an outer conductor that does not have the copper cable jacket exposed to mating
forces. This, along with the beryllium-copper contact, ensures clean interfaces through many mating cycles.
Direct Solder (with captive contact): These connectors have
electrical performance similar to types with non-captive
contacts, but with faster and easier cable assembly.
The cable is simply stripped and inserted into the connector,
and the cable jacket soldered to the connector. The proper
contact gap is automatically maintained, and no contact
soldering is required.
Solder-clamp: This attachment is most useful for right
angle plugs and bulkhead jacks. After the connector is
assembled to the cable jacket, it can be repositioned
relative to the cable by loosening the clamp nut.
Electrical performance is similar to direct-solder plugs
with contacts.
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4
SMA Cable Attachment Methods
Flexible Cable
Crimp (non-captive contact): This attachment method provides the best possible electrical performance, and
the fastest assembly. Solder type connectors for flexible cable have the same construction, but add a hole in
the side of the crimp sleeve for soldering the cable braid to the connector. We do not recommend the use of
solder type connectors with flexible cable—the heat from soldering may damage the cable dielectric.
Crimp (captive contact): This attachment method
mechanically captivates the center contact to
eliminate movement during cable flexure or
thermal stress.
Clamp (captive contact): These connectors can
be assembled without special tooling, and are
field replaceable.
SMA Captivation
All AEP SMA receptacles and adapters use our unique mechanical
captivation for contacts and insulators. This method provides
retention strength to meet MIL-PRF-39012 requirements, and
eliminates RF leakage from epoxy fill holes. The contact barbs
and body staking are designed and located to provide electrical
performance that equals or exceeds epoxy-captivated types.
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5
SMA Cable Plugs for Semi-Rigid Cable
Click on part number to go directly to cable assembly instructions
Straight Plugs
Continued on next page
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6
SMA Cable Plugs for Semi-Rigid Cable
Click on part number to go directly to cable assembly instructions
Straight Plugs
Right Angle Plugs
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7
SMA Cable Plugs for Flexible Cable
Click on part number to go directly to cable assembly instructions
Straight Plugs
Substitute the appropriate cable group number for “XX” when ordering:
GROUP
01
02
03
CABLE TYPES
RG142, RG223, M17/60, M17/84, M17/158
RG178, RG196, M17/93, M17/169
RG174, RG179, RG316, M17/113, M17/119, M17/172, M17/189
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GROUP
CABLE TYPES
04
RG180, RG195, M17/95
05
RG178DS, RG196DS
GROUP
06
19
CABLE TYPES
RG58, RG141, RG303, M17/111, M17/155
RG174DS, RG316DS, M17/151, M17/152,
Times RD-316
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8
SMA Cable Plugs for Flexible Cable
Click on part number to go directly to cable assembly instructions
Right Angle Plugs
Substitute the appropriate cable group number for “XX” when ordering:
GROUP
01
02
03
CABLE TYPES
RG142, RG223, M17/60, M17/84, M17/158
RG178, RG196, M17/93, M17/169
RG174, RG179, RG316, M17/113, M17/119, M17/172, M17/189
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GROUP
CABLE TYPES
04
RG180, RG195, M17/95
05
RG178DS, RG196DS
GROUP
06
19
CABLE TYPES
RG58, RG141, RG303, M17/111, M17/155
RG174DS, RG316DS, M17/151, M17/152,
Times RD-316
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9
SMA Cable Jacks for Semi-Rigid Cable
Click on part number to go directly to cable assembly instructions
Straight Jacks
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10
SMA Cable Jacks for Flexible Cable
Click on part number to go directly to cable assembly instructions
Straight Jacks
Substitute the appropriate cable group number for “XX” when ordering:
GROUP
01
02
03
CABLE TYPES
RG142, RG223, M17/60, M17/84, M17/158
RG178, RG196, M17/93, M17/169
RG174, RG179, RG316, M17/113, M17/119, M17/172, M17/189
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GROUP
CABLE TYPES
04
RG180, RG195, M17/95
05
RG178DS, RG196DS
GROUP
06
19
CABLE TYPES
RG58, RG141, RG303, M17/111, M17/155
RG174DS, RG316DS, M17/151, M17/152,
Times RD-316
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11
SMA Bulkhead Jacks for Semi-Rigid Cable
Click on part number to go directly to cable assembly instructions
Straight Jacks
Right Angle Jack
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12
SMA Bulkhead Jacks for Flexible Cable
Click on part number to go directly to cable assembly instructions
Straight Jacks
Right Angle Jack
Substitute the appropriate cable group number for “XX” when ordering:
GROUP
01
02
03
CABLE TYPES
RG142, RG223, M17/60, M17/84, M17/158
RG178, RG196, M17/93, M17/169
RG174, RG179, RG316, M17/113, M17/119, M17/172, M17/189
APPLIED ENGINEERING PRODUCTS
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GROUP
CABLE TYPES
04
RG180, RG195, M17/95
05
RG178DS, RG196DS
GROUP
06
19
CABLE TYPES
RG58, RG141, RG303, M17/111, M17/155
RG174DS, RG316DS, M17/151, M17/152,
Times RD-316
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13
SMA Panel Jacks for Semi-Rigid Cable
Click on part number to go directly to cable assembly instructions
Straight Jacks
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14
SMA Panel Jacks for Flexible Cable
Click on part number to go directly to cable assembly instructions
Straight Jacks
Substitute the appropriate cable group number for “XX” when ordering:
GROUP
01
02
03
CABLE TYPES
RG142, RG223, M17/60, M17/84, M17/158
RG178, RG196, M17/93, M17/169
RG174, RG179, RG316, M17/113, M17/119, M17/172, M17/189
APPLIED ENGINEERING PRODUCTS
(203) 776-2813 • FAX (203) 776-8294
GROUP
CABLE TYPES
04
RG180, RG195, M17/95
05
RG178DS, RG196DS
GROUP
06
19
CABLE TYPES
RG58, RG141, RG303, M17/111, M17/155
RG174DS, RG316DS, M17/151, M17/152,
Times RD-316
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15
SMA Straight Panel Jack Receptacles
Extended Contact and Insulator
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16
SMA Straight Panel Jack Receptacles
Solder Pot Contact
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17
SMA Straight Panel Jack Receptacles
Tab Contact
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18
SMA Straight Panel Jack Receptacles
Slotted Contact
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19
SMA Right Angle Panel Jack Receptacles
Solder Pot Contact
Tab Contact
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20
SMA Receptacles for .025" Microstrip
Standard SMA receptacles with tab contacts have the tab milled from a .050" diameter round contact.
This .050" diameter is flush with the rear insulator of the connector. When these connectors are used with
.025" thick microstrip, a capacitive coupling can be introduced because of the close proximity of the microstrip
ground plane to the outer diameter of the contact.
These receptacles eliminate the coupling by reducing the contact rear diameter to .025". The insulator diameter
at the rear of the connector is reduced to .083" to maintain 50Ω impedance.
Tab Contact
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21
SMA Receptacles for .010" Microstrip
These connectors have .010" diameter contact extensions for good electrical transition to narrow
microstrip lines. The reduced-diameter insulators are extended beyond the flange to maintain
50Ω impedance through the microstrip package wall. All have captive contacts.
Round Contact
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22
SMA Panel Plug Receptacles
Straight—Extended Contact and Insulator
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23
SMA Panel Plug Receptacles
Straight—Solder Pot Contact
Right Angle—Solder Pot Contact
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24
SMA Panel Plug Receptacles
Straight—Tab Contact
Right Angle—Tab Contact
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25
SMA Bulkhead Jack Receptacles
Straight—Solder Pot Contact
Right Angle—Solder Pot Contact
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26
SMA Bulkhead Jack Receptacles
Straight—Extended Contact and Insulator
Straight—Solder Pot Contact
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27
SMA Knurl Mount Receptacles
These knurl mount receptacles can provide an economical alternative to flange mounted connectors,
and are especially useful in dense packaging applications.
They should be used in panels at least .100" thick.
Straight Jack—Extended Contact and Insulator
Straight Jack—Solder Pot Contact
Straight Jack—Tab Contact
Straight Plug—Tab Contact
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28
SMA P.C. Board Receptacles
Straight Jack
Right Angle Jack
Straight Plug
Right Angle Plug
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29
SMA Stripline Receptacles
Straight Jacks
Right Angle Jack
Straight Plug
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30
SMA Hermetic Seal Launchers
AEP SMA hermetic seal launchers are designed to fit
hermetic seals with .012" to .036" pin diameters.
Connectors for use with .012—.018" pins feature an
internal body structure that compensates electrically for
the stepdown in diameter from the connector interface
to the seal outer diameter, as shown in the illustration.
These units also incorporate a conductive-elastomer EMI
gasket to prevent RF leakage at the interface between
the connector flange and the MIC package.
Connector / seal design—connectors for
use with .012–.018" diameter pins
Connectors for seals with .020" or .036" pin diameters
have straight-though body geometry, and do not
use EMI gaskets.
Passivated stainless steel body finish is standard for this
series; gold-plated bodies are available as an option.
Electrical Performance Data
Test setup: Two connectors (P/N 9044-9513-000)
mounted back-to-back on fixture incorporating
hermetic seal (P/N 920-55). Precision SMA plug
termination used as load.
The VSWR plot below is for the connector/fixture
combination; data for a single connector can be
extrapolated by taking the square root of the reading
at a given frequency. Insertion loss readings should
be divided by two to obtain performance for a
single connector.
Electrical performance in actual use may vary based on
the characteristics of the pin-to-line transition.
VSWR
Insertion loss (dB)
See next page for hermetic seal specifications and mounting dimensions.
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31
Hermetic Seal Specifications
Materials:
All metal parts: Kovar.
Glass: Corning glass as noted:
P/N
Glass type
920-55
7052
920-56
7070
920-69
7052
920-82
7070
920-92
7052
Temperature range:
-65–250˚ C.
Impedance:
50 ±1Ω.
Frequency range:
DC-26 GHz.
Insertion loss:
.1 dB max. to 12.4 GHz;
.2 dB max. to 18 GHz;
.25 dB max. to 26 GHz.
Finish:
All metal parts: Gold plated per MIL-G-45204 type II,
grade C, class 1, over nickel per MIL-C-26074, class 1,
over copper per MIL-C-14550.
VSWR:
Dependent on application.
Hermeticity:
Greater than 1 x 10-8 cc/second @ 1 atmosphere.
Voltage rating:
335 VRMS max. @ sea level.
Solderability:
Per MIL-Std-202, Method 209.
Current:
500 mA.
Meniscus:
.005" max.
Dielectric Withstanding Voltage:
1000 VRMS @ sea level.
Pin concentricity:
.003" T.I.R.
Insulation resistance:
100K megohms (@25˚ C)
Mounting Dimensions
Notes:
1) Front of seal and solder should be flush
to .005" above mounting surface.
2) Diameters (“D”) in chart are for 50Ω
impedance; Teflon dielectric diameters
are for applications which use a
support insulator for the hermetic
seal pin (user option).
APPLIED ENGINEERING PRODUCTS
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Pin
Diameter
.012
.015
.018
“D”
(Air dielectric)
.028
.035
.041
“D”
(Teflon dielectric)
.040
.050
.059
.020
.046
.066
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32
SMA Hermetic Seal Launchers
For hermetic seals with .012" diameter pins
Straight Jacks
These units accept hermetic seal pin diameters .011–.015"
Hermetic Seal and Accessory Contact
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33
SMA Hermetic Seal Launchers
For hermetic seals with .012" diameter pins
Straight Jacks
These units accept hermetic seal pin diameters .011–.015"
Hermetic Seal and Accessory Contact
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34
SMA Hermetic Seal Launchers
For hermetic seals with .012" diameter pins
Straight Plugs
These units accept hermetic seal pin diameters .011–.015"
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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35
SMA Hermetic Seal Launchers
For hermetic seals with .015" diameter pins
Straight Jacks
These units accept hermetic seal pin diameters .014–.016"
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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36
SMA Hermetic Seal Launchers
For hermetic seals with .015" diameter pins
Straight Jacks
These units accept hermetic seal pin diameters .014–.016"
Hermetic Seal and Accessory Contact
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37
SMA Hermetic Seal Launchers
For hermetic seals with .015" diameter pins
Straight Plugs
These units accept hermetic seal pin diameters .014–.016"
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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38
SMA Hermetic Seal Launchers
For hermetic seals with .018" diameter pins
Straight Jacks
These units accept hermetic seal pin diameters .016–.020"
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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39
SMA Hermetic Seal Launchers
For hermetic seals with .018" diameter pins
Straight Jacks
These units accept hermetic seal pin diameters .016–.020"
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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40
SMA Hermetic Seal Launchers
For hermetic seals with .018" diameter pins
Straight Plugs
These units accept hermetic seal pin diameters .016–.020"
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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41
SMA Hermetic Seal Launchers
For hermetic seals with .020" diameter pins
Straight Jacks
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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42
SMA Hermetic Seal Launchers
For hermetic seals with .020" diameter pins
Straight Jacks
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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43
SMA Hermetic Seal Launchers
For hermetic seals with .036" diameter pins
Straight Jacks
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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44
SMA Hermetic Seal Launchers
For hermetic seals with .036" diameter pins
Straight Jacks
Hermetic Seal and Accessory Contact
APPLIED ENGINEERING PRODUCTS
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45
SMA Adapters
Straight Adapters
APPLIED ENGINEERING PRODUCTS
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46
SMA Adapters
Right Angle Adapters
APPLIED ENGINEERING PRODUCTS
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47
SMA Adapters
Tee Adapters
SMA Terminations
Plug Termination
APPLIED ENGINEERING PRODUCTS
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48
Cable Assembly Instructions
Clamp type connectors for flexible cable
Straight Connectors—Flexible Cable
Right Angle Connectors—Flexible Cable
Parts list
Insulator
Body assembly
Insulator
Ferrule
Compression washer
Cap
Ferrule
Compression washer
Body assembly
Parts list
Backnut
Backnut
Contact (male or female)
1
1
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut onto cable. Slide compression washer onto cable in
the orientation shown until it stops against cable jacket.
—Flare cable braid by rotating dielectric and slide ferrule under braid.
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut onto cable. Slide compression washer onto cable in
the orientation shown until it stops against cable jacket.
—Flare cable braid by rotating dielectric and slide ferrule under braid.
2
2
—Press ferrule against compression washer.
—Trim excess braid flush with outer diameter of compression washer
and ferrule.
—Assemble insulator over cable center conductor and dielectric.
3
—Press ferrule against compression washer.
—Trim excess braid flush with outer diameter of compression washer
and ferrule.
—Assemble insulator over cable center conductor and dielectric.
3
Solder
—Assemble contact onto cable center conductor.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
4
—Insert cable assembly into body assembly. Tighten to 140–150
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
—Solder center conductor into notch in rear of contact with
.025–.032" diameter chisel-tip soldering iron.
—Solder should cover center conductor, but not extend over top of
notch in contact, or exceed contact diameter.
—Insert cable assembly into body assembly. Tighten to 140–150
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
Cable Trim Dimensions
Dielectric
4
Braid
Center conductor
Jacket
A
B
C
CONNECTOR TYPE
STRAIGHT CONNECTORS
A
.100
B
.100
C
.230
RIGHT ANGLE CONNECTORS
.100
.275
.400
APPLIED ENGINEERING PRODUCTS
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—Place insulator in body cavity, and press cap into place.
Properly assembled cap will be slightly below end of body assembly.
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49
Cable Assembly Instructions
Crimp type connectors for flexible cable
Straight Connectors—Captive Contact
Straight Connectors—Non-captive Contact
Body assembly
Parts list
Backnut/crimp tail
Body assembly
Insulator
Heat-shrink tubing
Heat-shrink tubing
(optional)
Contact (male or female)
Contact
Crimp sleeve
1
Parts list
.015" gap
1
—Trim cable per trim code below; tin end of center conductor.
—Slide heat-shrink tubing and crimp sleeve over cable.
—Flare cable braid by rotating dielectric and slide cable into crimp tail.
2
—Position cable so braid touches rear of back nut.
—Slide crimp sleeve forward to touch rear of back nut.
—Crimp braid with appropriate die size from chart below.
Crimp sleeve
—Trim cable per trim code below; tin end of center conductor.
—Slide heat-shrink tubing and crimp sleeve over cable.
—Assemble contact onto center conductor, shim to maintain .015" gap
between rear of contact and cable dielectric.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
2
3
—Assemble insulator and contact onto cable dielectric and
center conductor.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
—Flare cable braid by rotating dielectric and slide cable into tail
of body assembly.
—Position cable so braid touches rear step of body assembly.
—Slide crimp sleeve forward to touch rear of body assembly.
—Crimp braid with appropriate die size from chart below.
3
4
—Insert cable assembly into body assembly. Tighten to 140–150
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
—Slide shrink tubing over crimp sleeve and shrink to fit.
—Slide shrink tubing over crimp sleeve and shrink to fit.
Cable Trim Dimensions
Crimp Die Sizes
CABLE GROUP
01
02
HEX DIE SIZE
.213
.128
03
.128
04
.156
05
.128
06
19
Dielectric
Braid
Center conductor
Jacket
A
B
C
.213
CONNECTOR TYPE
Captive contact
A
.100
B
.470
C
.720
.156
Non-captive contact
.100
.160
.390
APPLIED ENGINEERING PRODUCTS
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50
Cable Assembly Instructions
Crimp type connectors for flexible cable
Right Angle Connectors—Flexible Cable
Heat-shrink tubing
Cap (optional)
Insulator
Cable Trim Dimensions
Dielectric
Braid
Center conductor
Jacket
Body assembly
A
B
Parts list
C
Crimp sleeve
CONNECTOR TYPE
RIGHT ANGLE CONNECTORS
1
A
.100
B
.230
C
.500
Crimp Die Sizes
—Trim cable per trim code below; tin end of center conductor.
—Slide heat-shrink tubing and crimp sleeve over cable.
—Flare cable braid by rotating dielectric and slide cable into crimp tail.
2
—Position cable so braid touches rear of body assembly.
—Slide crimp sleeve forward to touch rear of body assembly.
—Crimp braid with appropriate die size from chart below.
3
CABLE GROUP
01
02
HEX DIE SIZE
.213
.128
03
.128
04
.156
05
.128
06
.213
19
.156
Solder
—Solder center conductor into notch in rear of contact with
.025–.032" diameter chisel-tip soldering iron.
—Solder should cover center conductor, but not extend over top of
notch in contact, or exceed contact diameter.
4
—Place insulator in body cavity, and press cap into place.
Properly assembled cap will be slightly below end of body assembly.
—Slide shrink tubing over crimp sleeve and shrink to fit.
APPLIED ENGINEERING PRODUCTS
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51
Cable Assembly Instructions
Solder-clamp connectors for semi-rigid cable
Straight Connectors—Semi-Rigid Cable
Parts list
Solder Ferrule
Insulator
Body assembly
Right Angle Connectors—Semi-Rigid Cable
Solder Ferrule
Cap
Backnut
Insulator
Backnut
Body assembly
Parts list
Contact (male or female)
1
1
Solder
Solder
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut over cable. Slide solder ferrule over cable until it stops
against cable jacket.
—Solder cable jacket to ferrule.
2
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut over cable. Slide solder ferrule over cable until it
stops against cable jacket.
—Solder cable jacket to ferrule.
2
—Assemble insulator and contact onto cable dielectric and
center conductor. If insulator is not flush against solder ferrule due to
dielectric extrusion, retrim dielectric.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
3
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
Solder
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
—Solder center conductor into notch in rear of contact with
.025–.032" diameter chisel-tip soldering iron.
—Solder should cover center conductor, but not extend over top
of notch in contact, or exceed contact diameter.
3
Cable Trim Dimensions
Center conductor
—Place insulator in body cavity, and press cap into place.
Properly assembled cap will be slightly below end of body assembly.
Jacket
Dielectric
A
B
CONNECTOR TYPE
Straight connectors
A
.100
B
.135
Right angle connectors–.085" cable
.080
.170
Right angle connectors–.141" cable
.125
.290
APPLIED ENGINEERING PRODUCTS
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52
Cable Assembly Instructions
Direct solder connectors for semi-rigid cable
Straight Connectors—Non-captive Contact
Parts list
Body assembly
Straight Connectors—Captive Contact
1
—Trim cable per trim code below; chamfer end of
center conductor 70–90˚.
2
—Insert cable into body assembly until it stops.
—Solder cable jacket to connector body.
Contact
1
.015" gap (for .085" diameter cable)
.010" gap (for .141" diameter cable)
—Trim cable per trim code below; tin end of center conductor.
—Shim to maintain proper gap between rear of contact
and cable dielectric.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
Right Angle Connectors
Insulator
Cap
Body assembly
2
Parts list
Solder
—Slide cable into connector until it stops.
—Solder cable jacket to connector body.
1
—Trim cable per trim code below; tin end of center conductor.
—Insert trimmed cable into body until jacket bottoms on step inside
body and center conductor is in contact slot.
—Solder cable jacket to body assembly.
Cable Trim Dimensions
Center conductor
Jacket
Dielectric
Solder
Solder
A
B
2
CONNECTOR TYPE
Straight connectors
A
.090
B
.090
Right angle connectors
.080
.170
—Solder center conductor into notch in rear of contact with
.025–.032" diameter chisel-tip soldering iron.
—Solder should cover center conductor, but not extend over top
of notch in contact, or exceed contact diameter.
3
—Place insulator in body cavity, and press cap into place.
Properly assembled cap will be slightly below end of body assembly.
APPLIED ENGINEERING PRODUCTS
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53
Cable Assembly Instructions
Direct solder connectors for semi-rigid cable
P/N 9301-1063-009
Parts list
P/N 9301-1063-109
Parts list
Coupling nut
"C" ring
Gasket
Body
1
Coupling nut
"C" ring
Gasket
Body
1
Solder
Gasket
Gasket
—Trim cable per trim code below; point end of center conductor
to 45˚ as shown.
—Slide backnut over cable. Slide body over cable until trimmed end of
cable is flush with front of body.
—Solder cable jacket to body. Retrim cable dielectric flush with body if
it has extruded due to heat from soldering.
—Assemble gasket into groove on body.
2
—Trim cable per trim code below; point end of center conductor
to 45˚ as shown.
—Slide backnut over cable. Slide body over cable until trimmed end of
cable jacket stops against step in body.
—Solder cable jacket to body. Retrim cable dielectric flush with body if
it has extruded due to heat from soldering.
—Assemble gasket into groove on body.
2
"C" ring
—Slide coupling nut forward until it stops and assemble "C" ring
into groove.
Solder
"C" ring
—Slide coupling nut forward until it stops and assemble "C" ring
into groove.
Cable Trim Dimensions
Dielectric
Jacket
Center conductor
A
B
CONNECTOR TYPE
9301-1063-009
A
.090
B
.090
9301-1063-109
.090
.180
APPLIED ENGINEERING PRODUCTS
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54
Assembly Tooling
Crimp tools
DESCRIPTION
Crimp tool with
Crimp tool with
Crimp tool with
Crimp tool with
Crimp tool with
TA-0105
.128"
.156"
.105"
.255"
.255"
and .213" hex dies
hex die
and .128" hex dies
and .068" hex dies
hex die
AEP P/N
TA-0007
TA-0071
TA-0105
TA-0190
TA-0234
Torque Wrench
DESCRIPTION
Torque wrench with 5/16" jaw for SMA
coupling nuts; 8 inch-pounds torque
TA-0436
AEP P/N
TA-0397
Capping Press
CP-1
DESCRIPTION
AEP P/N
Capping tool (arbor press) with base for
SMA right angle plugs
Contact
Factory
Capping tool (arbor press) with base for
SMA right angle jacks
Contact
Factory
Mounting Dimensions
Bulkhead Receptacles
P.C. Board Receptacles
.257 dia.
.100 typ.
.238
.063 dia.
.200 typ.
.067 dia. min. (typ.)
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55
Index by Part Number
P/N
5903-1503-000 .
5903-9503-000 .
5905-1503-000 .
5905-9503-000 .
5909-1103-000 .
5909-9103-000 .
5916-1103-603 .
5916-9103-603 .
5917-1103-000 .
5917-9103-000 .
5918-1103-000 .
5918-9103-000 .
5919-1503-000 .
5919-1503-001 .
5919-1503-003 .
5919-9503-000 .
5919-9503-001 .
5919-9503-003 .
9001-1023-0XX
9001-1033-0XX
9001-9023-0XX
9002-1023-0XX .
9002-1033-0XX .
9002-9023-0XX .
9003-1213-0XX .
9003-9213-0XX .
9004-1113-000 .
9004-1213-000 .
9004-9113-000 .
9004-9213-000 .
9007-1113-000 .
9007-1213-000 .
9007-9113-000 .
9007-9213-000 .
9008-1113-000 .
9008-1213-000 .
9008-9113-000 .
9008-9213-000 .
9009-1113-000 .
9009-1213-000 .
9009-9113-000 .
9009-9213-000 .
9013-1113-000 .
9013-9113-000 .
9030-1023-0XX .
9030-1033-0XX .
9030-9023-0XX .
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Page
. 48
. 48
. 48
. 48
. 46
. 46
. 46
. 46
. 46
. 46
. 46
. 46
. 47
. 47
. 47
. 47
. 47
. 47
. . 8
. . 8
. . 8
. 11
. 11
. 11
. 30
. 30
. 16
. 16
. 16
. 16
. 16
. 16
. 16
. 16
. 16
. 16
. 16
. 16
. 23
. 23
. 23
. 23
. 27
. 27
. 13
. 13
. 13
P/N
9031-1023-0XX .
9031-1033-0XX .
9031-9023-0XX .
9033-1113-000 .
9033-1213-000 .
9033-9113-000 .
9033-9213-000 .
9034-1213-0XX .
9034-9213-0XX .
9035-1513-0XX .
9035-9513-0XX .
9043-1523-0XX
9043-1533-0XX
9043-9523-0XX
9044-9513-000 .
9044-9513-001 .
9045-9513-000 .
9045-9513-001 .
9046-9513-000 .
9046-9513-001 .
9047-9513-000 .
9047-9513-001 .
9048-9513-000 .
9049-9513-000 .
9050-9513-000 .
9051-9513-000 .
9055-1113-000 .
9055-1213-000 .
9055-9113-000 .
9055-9213-000 .
9056-1113-000 .
9056-9113-000 .
9062-9513-000 .
9062-9513-001 .
9068-9513-000 .
9074-9513-000 .
9076-1113-000 .
9076-1213-000 .
9076-9113-000 .
9076-9213-000 .
9079-9513-000 .
9079-9513-001 .
9080-9513-000 .
9080-9513-001 .
9081-9513-000 .
9101-1573-0XX
9101-9573-0XX
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Page
. 15
. 15
. 15
. 28
. 28
. 28
. 28
. 30
. 30
. 30
. 30
. . 9
. . 9
. . 9
. 34
. 37
. 33
. 36
. 35
. 38
. 35
. 38
. 40
. 39
. 41
. 41
. 23
. 23
. 23
. 23
. 27
. 27
. 33
. 36
. 39
. 39
. 16
. 16
. 16
. 16
. 33
. 36
. 34
. 37
. 40
. . 8
. . 8
P/N
9102-1573-0XX .
9102-9573-0XX .
9104-1113-000 .
9104-1213-000 .
9104-9113-000 .
9104-9213-000 .
9107-1113-000 .
9107-1213-000 .
9107-9113-000 .
9107-9213-000 .
9108-1113-000 .
9108-1213-000 .
9108-9113-000 .
9108-9213-000 .
9109-1113-000 .
9109-1213-000 .
9109-9113-000 .
9109-9213-000 .
9114-1113-000 .
9114-9113-000 .
9117-1113-000 .
9117-9113-000 .
9118-1113-000 .
9118-9113-000 .
9124-1513-000 .
9124-9513-000 .
9126-1513-000 .
9126-9513-000 .
9130-1573-0XX .
9130-9573-0XX .
9131-1573-0XX .
9131-9573-0XX .
9133-1113-000 .
9133-1213-000 .
9133-9113-000 .
9133-9213-000 .
9139-1113-000 .
9139-1213-000 .
9139-9113-000 .
9139-9213-000 .
9144-9513-000 .
9144-9513-001 .
9145-9513-000 .
9145-9513-001 .
9146-9513-000 .
9146-9513-001 .
9147-9513-000 .
Numbers ending with -0XX indicate connectors with various types on specified page.
APPLIED ENGINEERING PRODUCTS
(203) 776-2813 • FAX (203) 776-8294
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Page
. 11
. 11
. 18
. 18
. 18
. 18
. 18
. 18
. 18
. 18
. 18
. 18
. 18
. 18
. 25
. 25
. 25
. 25
. 21
. 21
. 21
. 21
. 21
. 21
. 20
. 20
. 20
. 20
. 13
. 13
. 15
. 15
. 28
. 28
. 28
. 28
. 28
. 28
. 28
. 28
. 34
. 37
. 33
. 36
. 35
. 38
. 35
Continued on next page
www.aepconnectors.com • aepsales@aepconnectors.com
56
Index by Part Number
P/N
9147-9513-001 .
9148-9513-000 .
9149-9513-000 .
9150-9513-000 .
9151-9513-000 .
9154-1513-000 .
9154-9513-000 .
9155-1113-000 .
9155-1213-000 .
9155-9113-000 .
9155-9213-000 .
9162-9513-000 .
9162-9513-001 .
9163-1113-000 .
9163-9113-000 .
9168-9513-000 .
9174-9513-000 .
9176-1113-000 .
9176-1213-000 .
9176-9113-000 .
9176-9213-000 .
9179-9513-000 .
9179-9513-001 .
9180-9513-000 .
9180-9513-001 .
9181-9513-000 .
920-55 . . . . . .
920-56 . . . . . .
920-69 . . . . . .
920-82 . . . . . .
920-92 . . . . . .
9201-1553-0XX
9201-9553-0XX
9202-1553-0XX .
9202-9553-0XX .
9204-1113-0XX .
9204-1213-0XX .
9204-9113-0XX .
9204-9213-0XX .
9208-1113-0XX .
9208-1213-0XX .
9208-9113-0XX .
9208-9213-0XX .
9230-1553-0XX .
9230-9553-0XX .
9231-1553-0XX .
9231-9553-0XX .
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Page
. 38
. 40
. 39
. 41
. 41
. 25
. 25
. 25
. 25
. 25
. 25
. 33
. 36
. 21
. 21
. 39
. 39
. 18
. 18
. 18
. 18
. 33
. 36
. 34
. 37
. 40
. 33
. 39
. 42
. 36
. 44
. . 8
. . 8
. 11
. 11
. 19
. 19
. 19
. 19
. 19
. 19
. 19
. 19
. 13
. 13
. 15
. 15
P/N
9243-1553-0XX
9243-9553-0XX
9244-9513-000 .
9244-9513-001 .
9245-9513-000 .
9245-9513-001 .
9246-9513-000 .
9246-9513-001 .
9247-9513-000 .
9247-9513-001 .
9248-9513-000 .
9249-9513-000 .
9250-9513-000 .
9251-9513-000 .
9262-9513-000 .
9262-9513-001 .
9268-9513-000 .
9274-9513-000 .
9279-9513-000 .
9279-9513-001 .
9280-9513-000 .
9280-9513-001 .
9281-9513-000 .
9301-1063-009 .
9301-1063-109 .
9301-7063-009 .
9301-7063-109 .
9304-1113-013 .
9304-1113-014 .
9304-9113-013 .
9304-9113-014 .
9307-1113-001 .
9307-1113-002 .
9307-9113-001 .
9307-9113-002 .
9308-1113-001 .
9308-1113-003 .
9308-9113-001 .
9308-9113-003 .
9344-9513-000 .
9344-9513-000 .
9344-9513-001 .
9345-9513-000 .
9345-9513-001 .
9346-9513-000 .
9346-9513-001 .
9347-9513-000 .
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Page
. . 9
. . 9
. 34
. 37
. 33
. 36
. 35
. 38
. 35
. 38
. 40
. 39
. 41
. 41
. 33
. 36
. 39
. 39
. 33
. 36
. 34
. 37
. 40
. . 6
. . 6
. . 6
. . 6
. 22
. 22
. 22
. 22
. 22
. 22
. 22
. 22
. 22
. 22
. 22
. 22
. 34
. 39
. 37
. 33
. 36
. 35
. 38
. 35
P/N
9347-9513-001
9348-9513-000
9350-9513-000
9351-9513-000
9362-9513-000
9362-9513-001
9368-9513-000
9374-9513-000
9376-1113-001
9376-1113-002
9376-9113-001
9376-9113-002
9379-9513-000
9379-9513-001
9380-9513-000
9380-9513-001
9381-9513-000
9401-1083-010
9401-1083-109
9401-1083-210
9401-1583-010
9401-1583-109
9401-7083-010
9401-7083-109
9401-7083-210
9401-7583-010
9401-7583-109
9402-1083-009
9402-1083-010
9402-1583-009
9402-1583-010
9402-7083-009
9402-7083-010
9402-7583-009
9402-7583-010
9404-1113-000
9404-9113-000
9407-1113-000
9407-9113-000
9408-1113-000
9408-1113-002
9408-9113-000
9408-9113-002
9409-1113-000
9409-9113-000
9412-1113-000
9412-9113-000
Numbers ending with -0XX indicate connectors with various types on specified page.
APPLIED ENGINEERING PRODUCTS
(203) 776-2813 • FAX (203) 776-8294
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Page
. 38
. 40
. 41
. 41
. 33
. 36
. 39
. 39
. 22
. 22
. 22
. 22
. 33
. 36
. 34
. 37
. 40
. . 6
. . 6
. . 7
. . 6
. . 6
. . 6
. . 6
. . 7
. . 6
. . 6
. 10
. 10
. 10
. 10
. 10
. 10
. 10
. 10
. 17
. 17
. 17
. 17
. 17
. 17
. 17
. 17
. 24
. 24
. 26
. 26
Continued on next page
www.aepconnectors.com • aepsales@aepconnectors.com
57
Index by Part Number
P/N
9413-1113-000
9413-9113-000
9422-1113-000
9422-9113-000
9424-1513-000
9424-9513-000
9425-1513-000
9425-9513-000
9431-1083-009
9431-1083-010
9431-1583-009
9431-1583-010
9431-7083-009
9431-7083-010
9431-7583-009
9431-7583-010
9432-1113-000
9432-9113-000
9433-1113-000
9433-9113-000
9441-1083-009
9441-1083-010
9441-1583-009
9441-1583-010
9441-7083-009
9441-7083-010
9441-7583-009
9441-7583-010
9443-1563-009
9443-1563-010
9443-7563-009
9443-7563-010
9453-1083-009
9453-1083-010
9453-1583-009
9453-1583-010
9453-7083-009
9453-7083-010
9453-7583-009
9453-7583-010
9454-1513-000
9454-9513-000
9455-1113-000
9455-9113-000
9456-1113-002
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Page
. 27
. 27
. 26
. 26
. 20
. 20
. 20
. 20
. 14
. 14
. 14
. 14
. 14
. 14
. 14
. 14
. 26
. 26
. 28
. 28
. 14
. 14
. 14
. 14
. 14
. 14
. 14
. 14
. . 7
. . 7
. . 7
. . 7
. 12
. 12
. 12
. 12
. 12
. 12
. 12
. 12
. 24
. 24
. 24
. 24
. 27
P/N
9456-9113-002
9476-1113-000
9476-9113-000
9501-1593-009
9501-1593-010
9501-9593-009
9501-9593-010
9502-1593-009
9502-1593-010
9502-9593-009
9502-9593-010
9504-9113-009
9504-9113-031
9504-9113-034
9504-9113-035
9507-9113-003
9507-9113-004
9507-9113-005
9507-9113-006
9508-9113-001
9508-9113-002
9508-9113-003
9508-9113-011
9513-9113-008
9513-9113-009
9513-9113-012
9513-9113-013
9530-1593-009
9530-1593-010
9530-9593-009
9530-9593-010
9533-9113-001
9533-9113-002
9533-9113-003
9533-9113-004
9543-1593-009
9543-1593-010
9543-9593-009
9543-9593-010
9576-9113-001
9576-9113-002
9576-9113-003
9576-9113-004
9609-1513-000
9609-9513-000
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Page
. 27
. 17
. 17
. . 7
. . 7
. . 7
. . 7
. . 7
. . 7
. . 7
. . 7
. 44
. 42
. 42
. 44
. 42
. 42
. 44
. 44
. 45
. 43
. 43
. 45
. 45
. 43
. 43
. 45
. 12
. 12
. 12
. 12
. 45
. 43
. 43
. 45
. . 7
. . 7
. . 7
. . 7
. 42
. 42
. 44
. 44
. 26
. 26
P/N
9610-1213-0XX .
9610-9213-0XX .
9613-1523-0XX .
9613-1563-009 .
9613-1563-010 .
9613-7563-009 .
9613-7563-010 .
9613-9523-0XX .
9620-9003-151 .
9646-1513-000 .
9647-1513-000 .
9649-1113-000 .
9650-1113-000 .
TA - 0 0 0 7 . . . . .
TA - 0 0 7 1 . . . . .
TA - 0 1 0 5 . . . . .
TA - 0 1 9 0 . . . . .
TA - 0 2 3 4 . . . . .
TA - 0 3 9 7 . . . . .
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Page
. 30
. 30
. 13
. 12
. 12
. 12
. 12
. 13
. 48
. 29
. 29
. 29
. 29
. 55
. 55
. 55
. 55
. 55
. 55
Numbers ending with -0XX indicate connectors with various types on specified page.
APPLIED ENGINEERING PRODUCTS
(203) 776-2813 • FAX (203) 776-8294
www.aepconnectors.com • aepsales@aepconnectors.com
58
About Applied Engineering Products
Since our foundation in 1973, we have always believed that having our customers take a look “inside AEP” is important in
fostering strong vendor/customer relationships. We are proud of our physical plant and equipment, but even more so of our
dedicated staff. When customers see first-hand how AEP’s people keep a constant focus on maintaining and improving
customer service and satisfaction, the reason for our consistently strong on-time
delivery and quality records becomes clear.
We invite you to see for yourself. Call us to
arrange a plant tour—or, if you can’t make
a visit, ask for your copy of INSIDE AEP,
our facilities and capabilities brochure.
APPLIED ENGINEERING PRODUCTS
(203) 776-2813 • FAX (203) 776-8294
www.aepconnectors.com • aepsales@aepconnectors.com
59
The SMA connectors in this brochure are only part of our
complete line of subminiature and microminiature
coaxial connectors and cable assemblies, including:
• SMA
• SMB
• SMC
• SSMB
• SSMC
• SLB (Slide-on version of SMB)
• SSLB (Slide-on version of SSMB)
• 75Ω Snap-on mating
• 75Ω Screw-on mating
• Adapters within and between series
• Flexible cable assemblies
• Semi-rigid cable assemblies
• And over 100 styles of MIL-PRF-39012 QPL connectors
in series SMA, SMB, and SMC
Call for your copy of our 184-page full catalog to see them all.
APPLIED ENGINEERING PRODUCTS
104 John W. Murphy Drive • P.O. Box 510 • New Haven, CT 06513
(203) 776-2813 • FAX (203) 776-8294
www.aepconnectors.com • e-mail: aepsales@aepconnectors.com
60