WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE. WARNING TO REDUCE THE RISK OF FIRE< ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVCE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer. b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. CAUTION For general ventilating use only. Do not use to exhaust cigarette ashes, hazardous or explosive materials and vapors. WARNING TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings. b. Always turn hood ON when cooking at high heat or when flambeing food (ie: Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe) c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter. d. Use proper pan size. Always use cookware appropriate for the size of the surface element. WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation worka nd electrical wiring must be done by qualified person (s) in accordance with all applicable codes and standards. Including fire-rated construction. b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by teh National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities. c. When cuttig or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. WARNING TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK. CAUTION To reduce risk of fire and to proerly exhaust air outside - Do not vent exhaust air into soaces within walls, ceilings, attics, crawl spaces or garages. WARNING TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN ISOLATING WALL CONTROL/SWITCH. OPERATION Always leave safety grills and filters in place. WIthout these components, operating blowers could catch onto hair, fingers and loose clothing. The manufacturer declines all responsibility in the event of failure to observer the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance. *NOTE: Please check www.zephyronline.com for revisions before doing any custom work. XP02243(2) Rev:0513 36". Min. 26" - Max. 36" INSTALLATION INSTALLATION DUCTING SPECIFICATIONS WARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling,attics or garages. All exhaust must be ducted to the outside. Use metal ductwork only. Elec K.O. Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape. Some Ducting Options: 7-5/8" 30" 36" 42" 22-1/4" Side wall cap w/ gravity damper Side wall cap w/ gravity damper TOP VIEW REAR VIEW 1" Elec K.O. 10" CL Soffit or crawl space 3/4" 1-1/8" 3-1/4" 6-5/8" 7-5/8" 9" 3-1/4" 10" Roof Pitch w/ Flashing & Cap Rear Ducting Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 2 Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 3 INSTALLATION INSTALLATION MOUNTING THE RANGEHOOD MOUNTING THE RANGEHOOD ELECTRICAL 1. This range hood is mounted under a kitchen cabinet unit. 2. Select preferred duct location on rear or top of unit. (See page 6 & 7 for ducting conversion options) 3. Begin installation by temporarily unscrewing and removing the bottom splash panel. 4. Reinforce cabinet base with 1x2 wood strips if additional strengthening is required. 5. Temporarily position the range hood in the desired mounting location. Measure and mark the mounting holes, duct and electrical access locations with a pencil. 6. Drill/cut out the required openings for duct and electrical access; make sure the duct opening is large enough to apply duct tape. 7. Fasten hood onto cabinet with screws and washers provided. 8. Install electrical. 9. Install duct work and duct-tape. 10. Reinstall the bottom splash panel. 11. Power up hood and check for leaks around duct-tape. WARNING All Electrical work must by performed by qualified electrician or person with similar technical know how and background. For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance. Follow National electrical codes or prevailing local codes and ordinances. Electrical Supply: This appliance requires a 120V 60Hz electrical supply., and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product. Cable Lock: A cable locking connector (not supplied) might also be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. 6. Duct opening cutout duct/silver tape 4. Add 1x2 wood strips Cable Lock 3. Splash bottom panel Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 4 Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 5 ).34!,,!4)/. #/.6%24)",%/04)/.3 ).34!,,!4)/. #/.6%24)",%/04)/.3 4HISRANGEHOODISEQUIPPEDWITHTHEOPTIONOFAv VERTICALDISCHARGE vXv VERTICALDISCHARGE vXv 2EAR$ISCHARGE ORvXv REARDISCHARGE !DDITIONALACCESSORIESAREPROVIDEDTOCONVERTTOEITHEROFTHEABOVE DISCHARGEMETHODS #ONVERTIBLE/PTIONS #ONVERTIBLE!CCESORIES 6ERTICALDISCHARGEv ROUND 6ERTICALDISCHARGEvXv (ORIZONTALREARDISCHARGEvXv 2OUNDTRANSITIONADAPTER 2ECTANGULARTRANSITIONADAPTER 2ECTANGULARREARCAPPREMOUNTED vXv STARTINGCOLLAR 2EMOVETOPPREMOUNTEDTRANSITIONPIECE !TREAROFRANGEHOOD REMOVEALLSCREWSONPRE MOUNTEDREARRECTANGULARCAPANDREMOVEPLATE vXv 6ERTICAL$ISCHARGE 2EMOVEPREMOUNTEDv TRANSITIONADAPTERORDUCT OPENING 0LACERECTANGULARTRANSITIONADAPTERASSHOWN BYFIRSTINSTALLINGSCREWSONHALFROUND SECTION 2EMOVEAIRDIVERTERBLOCKSTHROUGHTOP OPENINGASSHOWN -OUNTRECTANGULARTRANSITIONPIECETOTOP OPENINGASSHOWN -OUNTRECTANGULARPLATEPREVIOUSLYREMOVEDON TOP OFTRANSITIONADAPTER -OUNTTHEvXv STARTINGCOLLARONTOPOF TRANSITIONPIECEWITHREMAININGSCREWS -ODELS !+ !+ !+ !+ !+ 0AGE -OUNTSTARTINGCOLLARPROVIDEDATREARDISCHARGE -ODELS !+ !+ !+ !+ !+ 0AGE Power On/Off Power On/Off the blower is turned On and Off. If lights are on and this button is pressed the lights will also power off. Models AK6500, AK6536, AK6542, AK2500, AK2536 hoods are filter-less with a self cleaning feature. The centrifugal blower system automatically liquifies cooking residue in its internal housing. Cooking residues are often automatically liquified and can accumulate in the residue cups from everyday use. Nevertheless, grease from cooking could also dry and adhere in the internal housing. Running the self clean function periodically will flush out accumulated residue in the range hoods internal housing. Cleaning Frequency: Cleaning should be performed approximately once a month under normal usage of 1 hour per day. The hood may need to be cleaned more often depending on cooking habits. Detergent: Use a non-abrasive grease cutting detergent such as Simple Green or 409. Self Clean: Remove safety grilles. Turn the blower on the lowest speed setting. With nozzle on “spray”, squirt the detergent directly into the blower wheels 15 to 20 times for each wheel. Lights Off/Dim/Bright Allow blower to run on low speed for 5 to 10 minutes. Turn blower off, re-install the safety grilles, remove residue cups and clean cups with mild detergent or in dishwasher. WARNING Use extreme caution while cleaning the hood when safety grilles are removed. Beware of blowers catching onto hair, loose clothing and fingers. NEVER leave children unattended. Lights Off/Dim/Bright 0 is off, I is dim, and II is bright. M AINT E NANC E WAR R ANT Y LIGHTS T O OB TAIN S E R VIC E UNDE R WAR R ANT Y: You mus t pres ent proof of original purc has e date. P leas e keep a c opy of your dated proof of purc has e (s ales s lip) in order to obtain s ervic e under warranty. Replacing Light Bulbs C AUT ION: L ight bulb bec omes extremely hot when turned on. DO NOT touc h bulb until s witc hed off and c ooled. Touc hing hot bulbs c ould c aus e s erious burns . One Year Service Repair Warranty: For one year from date of original purchase, we will provide free of charge, service labor to repair any failed parts or components due to manufacturing defects. Ten Years Parts/Lifetime Motor Warranty: For ten years from date of original purchase, we will provide free of charge, nonconsumable replacement parts or components that failed due to manufacturing defects. Consumable parts not covered by this warranty include: Light Bulbs, Metal and Carbon Filters. The motor will have lifteime warranty replacement if it fails due to manufacturing defects. Who is Covered: This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48 mainland states, Hawaii and Washington D.C. In Canada and Alaska, this warranty is Limited. There might be costs associated with shipping the products to our designated service locations or you might need to pay service technician's travel costs, to have the appliance repaired in-home. Make sure all power is turned off and bulbs are not hot. Remove by turning bulb counter clockwise. If bulbs are difficult to turn due to prolonged use, firmly attach a glass suction cup approx. the diameter of the bulb and turn. Replacement bulbs are available at specialty lighting stores. AK6500, 6536, 6542 Purchase type: 4OR 14 mini flood light bulbs AK2500, 2536 Purchase type: GU 10 halogen bulbs Or to order bulbs, please call our service center: 888-880-8368 or online parts store: www.zephyronline.com This Warranty will be Voided when: Product damaged through negligence, misuse, abuse, accident. Improper installation and failure to follow installation instructions. When product is used commercially or other than its intended purpose. Damaged because of improper connection with equipment of other manufacturers. Repaired or modified by anyone other than Zephyr's Authorized Agents. What is Not Covered: Consumable parts such as light bulbs, filters, and fuses. Services outside of service area and the labor cost incurred in connection with the removal, shipping and reinstallation cost, nor does it cover any other contingent expenses. The natural wear of finish, and wear due to improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner products. Chips, dents or cracks due to abuse, misuse, freight damage, or improper installation. Service trips to your home to teach you how to use the product. Damage of product caused by accident, fire, floods or act of God. This warranty is valid in the United States and Canada. It is non-transferable and applies only to the original purchaser and does not extend to subsequent owners of this product. Any applicable implied warranties, including the warranty of merchantability, are limited in duration to a period of express warranty as provided herein beginning with the date of original purchase at retail and, no warranties, whether express or implied, shall apply to this product thereafter. Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 10 Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 11 TO OBTAIN SERVICE UNDER WARRANTY or any Service Related Questions, please call: 1-888-880-8368 Have your product proof of purchase with serial number ready for warranty issues. Or write to: Zephyr Corporation Service and Warranty Department 2277 Harbor Bay Parkway Alameda, CA 94502 5SE#AREAND)NSTALLATION'UIDE 2EADALL)NSTRUCTIONSBEFORE)NSTALLINGANDOPERATINGTHISAPPLIANCE 5SE#AREAND)NSTALLATION'UIDE 2EADALL)NSTRUCTIONSBEFORE)NSTALLINGANDOPERATINGTHISAPPLIANCE )MPORTANT3AFETY.OTICE 2EADANDSAVETHESEINSTRUCTIONS -/$%,!+!+!+!+!+ WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE. WARNING TO REDUCE THE RISK OF FIRE< ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVCE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer. b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. CAUTION For general ventilating use only. Do not use to exhaust cigarette ashes, hazardous or explosive materials and vapors. WARNING TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings. b. Always turn hood ON when cooking at high heat or when flambeing food (ie: Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe) c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter. d. Use proper pan size. Always use cookware appropriate for the size of the surface element. WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation worka nd electrical wiring must be done by qualified person (s) in accordance with all applicable codes and standards. Including fire-rated construction. b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by teh National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities. c. When cuttig or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. WARNING TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK. CAUTION To reduce risk of fire and to proerly exhaust air outside - Do not vent exhaust air into soaces within walls, ceilings, attics, crawl spaces or garages. WARNING TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN ISOLATING WALL CONTROL/SWITCH. OPERATION Always leave safety grills and filters in place. WIthout these components, operating blowers could catch onto hair, fingers and loose clothing. The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance. *NOTE: Please check www.zephyronline.com for revisions before doing any custom work. 2EV 36". 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LIVRAISONETDELARÏINSTALLATION,AGARANTIENECOUVREPASNONPLUSTOUTEAUTREDÏPENSEIMPRÏVUE ,USURENATURELLEDUFINILUSUREDUEÌUNENTRETIENINADÏQUATLUSAGEDEPRODUITSNETTOYANTSCORROSIFS OUABRASIFSDEPRODUITSDENETTOYAGEPOURLEFOUROUDELAINESDACIER,ESÏCLATSENTAILLESOUCRAQUES DUSÌUNABUSMAUVAISUSAGEDOMMAGESDETRANSPORTOUINSTALLATIONINADÏQUATE,ESVOYAGESDE SERVICEÌVOTREDOMICILEPOURVOUSMONTRERCOMMENTUTILISERLAPPAREIL,ESDOMMAGESCAUSÏSPARUN ACCIDENTUNINCENDIEUNEINONDATIONOUUNCASFORTUIT #ETTEGARANTIEESTVALIDEAU³TATS5NISETAU#ANADA%LLEESTINCOMMUTABLEETSAPPLIQUEUNIQUEMENTÌ LACHETEURORIGINALETNESEPROLONGEPASAUXPROPRIÏTAIRESSUBSÏQUENTSDECEPRODUIT4OUTESLESGARANTIES IMPLIQUÏESDONTLAGARANTIEDEQUALITÏMARCHANDESONTLIMITÏESÌLAPÏRIODEDETEMPSDELAGARANTIEFORMELLE STIPULÏECIDESSUSETCOMMENCEAVECLADATEDACHATAUDÏTAILINITIALE!UCUNEGARANTIEFORMELLEOU SOUSENTENDUENESAPPLIQUERAÌCEPRODUITPARLASUITE -ODÒLES !+ !+ !+ !+ !+0AGE -ODÒLES !+ !+ !+ !+ !+0AGE 2277 Harbor Bay Parkway Alameda, CA 94502