Sanjaya Maniktala, 2013 Turns Ratio and Primary Inductance Calculator for LX7309 and IPS18 We will do this in several ways: Example: Input 36V-57V, Output 12V 1A, f=150kHz using IPS18/LX7309 Duty cycle equation of Buck-Boost modified for Flyback: refected output voltage (VOR) replaces output voltage (VO ) VOR = (ηVIN ) × D 1−D Here η is estimated efficiency at the voltage VIN Set min Input VINMIN VINMIN = 36V Set expected efficiency at VINMIN ηMIN = 0.75 At this min voltage we must be at max duty cycle limit of 0.66 controller and the reflected VOR = 36V × 0.75 × = 52.4 V 1 − 0.66 output voltage must be VOR For LX7309 just set DMAX = 0.44 instead of 0.66 as for IPS18 here...rest remains the same! Set effective output (including 0.6V diode drop for nonsynchronous topology) VO=12.6V Turns ratio converts thereflected output voltage to actual output n= NP VOR 52.4 = = = 4.16 NS VO 12.6 Turns ratio required In a Buck-Boost/Flyback, the center of ramp (“COR”) of the current (on Secondary side in Flyback) is ICOR ≡ Average Inductor Current = IL = ICOR _SEC = IO (Buck-Boost) 1−D IO (Flyback) 1−D So at minimum input condition we get ICOR _SEC = IO 1A = = 2.94 A 1 − D 1 − 0.66 Best operating condition (in CCM) is a current swing ΔI of about 0.3 to 0.4 at minimum input (about 0.4 to 0.45 at nominal operating). Let us set to 0.35 here ∆I = 0.35 × ICOR Copyright © 2013 Rev. 0.1, March 2013 Microsemi Analog Mixed Signal Group One Enterprise Aliso Viejo, CA 92656 USA PRELIMINARY/ CONFIDENTIAL Page 1 Sanjaya Maniktala, 2013 Turns Ratio and Primary Inductance Calculator for LX7309 and IPS18 There are actually two conditions here, for the Primary and Secondary sides in a Flyback, but they are related through turns ratio so we can use either the Secondary or Primary sides to do the calculations. Let us use the Primary side here. From turns ratio we know that ICOR _SEC 2.94 A = 0.247 A n 4.16 Now all we have to do is to find Primary Inductance using V=Ldi/dt ∆IPRI = 0.35 × LPRI = VINMIN × = 0.35 × TON D/f = ( η× VINMIN ) × ∆IPRI ∆IPRI LPRI = ( 0.75 × 36V ) × 0.66 / 150k = 481µH 0.247 LPRI = VOR × (1 − DMAX ) / f TOFF = VOR × ∆IPRI ∆IPRI LPRI = VOR × (1 − 0.66 ) / 150k = 481µH TOFF = 52.4 × ∆IPRI 0.247 One-step Solution (using equation for Buck-Boost): LSEC = VO 2 × (1 − D ) µH IO × r × f (12 + 0.6) 2 × (1 − 0.66 ) = 27.7µH 1A × 0.35 × 150k Reflecting this to get Primary Side Inductance LPRI = n2 × LSEC = 4.162 × 27.7µH = 480µH Copyright © 2013 Rev. 0.1, March 2013 Microsemi Analog Mixed Signal Group One Enterprise Aliso Viejo, CA 92656 USA PRELIMINARY/ CONFIDENTIAL Page 2 Sanjaya Maniktala, 2013 Currents Turns Ratio and Primary Inductance Calculator for LX7309 and IPS18 I COR_SEC ICOR _SEC = n × ICOR _ PRI I COR_PRI where n is turns ratio = NP/NS Primary Secondary IO ICOR _SEC = 1−D Time Copyright © 2013 Rev. 0.1, March 2013 Microsemi Analog Mixed Signal Group One Enterprise Aliso Viejo, CA 92656 USA PRELIMINARY/ CONFIDENTIAL Page 3