Resistors Tubular Vitreous Enamelled Wirewound Resistors Tubular Vitreous Enamelled Wirewound Resistors 1600/1900 Series Welwyn Components • Impervious lead free vitreous enamel coating 1600/1900 Series • Can be supplied with fixed, adjustable, tapped Impervious vitreous enamel coating or lead low free inductance winding Can be supplied with fixed, adjustable, tapped or • Seven termination styles with choice of low inductance winding mounting arrangements Seven termination styles with choice of mounting arrangements • Manufactured RoHS compliant Pb-free Manufactured RoHS compliant Pb-free terminations terminations* * Check status of stock when ordering All parts are Pb-free and comply with EU Directive 2011/65/EU (RoHS2) General Information Vitreous enamelled wirewound resistors are capable of withstanding a higher dissipation size for size, than any other protected type; this is attributable to the higher operating temperature which the wire and enamel can withstand. Vitreous enamel provides exceptionally good protection to the wire element and is essentially impervious to moisture. The resistors can safely be used in harsh environmental conditions. The Welwyn range is based on thirteen sizes of tube, each of which has a recommended maximum dissipation which limits operating surface temperature to a maximum of 375°C. The stability and high reliability of Welwyn tubular vitreous resistors is a direct result of the best quality materials being used in their construction. High purity ceramic tubes have been matched with nickel chromium resistance wires and specially formulated enamel to ensure that the resistors can withstand repeated heat cycling without damage. Connections between the resistance element and end terminations are welded; other connections are brazed. Mounting devices are available which permit resistors to be mounted by both ends or by one end. Single ended mounting is recommended for applications which do not subject the resistor to shock or vibration. Ferrules and the F type mounting plug are anchored into the tubes with high temperature adhesive. Special requirements, for types or styles not described in this brochure, will be considered for economic quantities. Electrical Data Power rating at 70°C Resistance range Limiting element voltage TCR (-55 to +200°C) Resistance tolerance Values Thermal impedance Operating temperature range watts ohms volts ppm/°C % Power rating at 70°C Resistance range Limiting element voltage TCR (-55 to +200°C) Resistance tolerance Values Thermal impedance Operating temperature range watts ohms volts ppm/°C % 1601 11 °C/watt °C °C/watt °C 1605 47 1905 16 1600 16.5 1602 1906 1603 1604 17 22 25 35 See Table 1 See Table 1 Typically: <+75 Maximum + 200 1, 2, 5, 10 See table 1 for value restrictions E24 preferred See fig. 1 -55 to +375 1908 54 1607 1606 76 91 See Table 1 See Table 1 Typically: <+75 1, 2, 5, 10 1608 115 1609 165 Maximum + 150 See table 1 for value restrictions E24 preferred See fig. 1 - 55 to +375 Note See Figure 1 for curves of temperature rise / watts dissipation. GeneralNote Note General BI Technologies IRC Welwyn Welwyn Components reserves the right to make changes in product specification without notice or liability. TT Electronics reserves the right to make changes in product specification without notice or liability. All information is subject to Welwyn’s own data, relates to current manufacture and is considered accurate at time of going to print. All information is subject to TT Electronics’ own data and is considered accurate at time of going to print. © Welwyn Components Limited · Bedlington, Northumberland NE22 7AA, UK Telephone: +44 (0) plc 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com © TT Electronics A subsidiary of TT electronics plc www.ttelectronicsresistors.com 09.09 07.16 121 Tubular Tubular Vitreous Vitreous Enamelled Enamelled Tubular Vitreous Enamelled Tubular Vitreous Enamelled Wirewound Resistors Wirewound Resistors Wirewound Resistors Wirewound 1600/1900 Series Resistors Welwyn WelwynComponents Components Welwyn Components 1600/1900 Series 1600/1900 Series 1600/1900 Series Electrical Electrical Data Data (continued) (continued) (continued) Electrical Data Table 1 Table 1 Table 1 Type Type Type 1601 1601 1601 1905 1905 1905 1600 1600 1600 1602 1602 1602 1906 1906 1906 1603 1603 1603 1604 1604 1604 1605 1605 1605 1908 1908 1908 1607 1607 1607 1606 1606 1606 1608 1608 1608 1609 1609 1609 *Dissipation (watts) to *Dissipation (watts) to produce operating *Dissipation (watts) to produce operating hotspot temperature (°C) of: produce operating hotspot temperature (°C) of: Ambient = 20°C hotspot temperature (°C)Ambient of: Ambient = 20°C Ambient = 70°C Ambient = 20°C Ambient = 70°C = 70°C 200 200 5 200 5 75 7 7.57 7.5 87.5 8 9.58 9.5 9.5 11 11 11 15.5 15.5 15.5 21 21 21 24 24 24 34 34 34 41 41 41 52 52 52 74 74 74 300 300 10 300 10 10 14.5 14.5 14.5 15 15 15 15.5 15.5 15.5 19 19 19 22 22 22 31 31 31 41 41 41 47 47 47 66 66 66 80 80 80 101 101 101 145 145 145 375 375 14 375 14 14 20 20 20 21 21 21 22 22 22 28 28 28 32 32 32 45 45 45 59 59 59 68 68 68 95 95 95 115 115 115 145 145 145 208 208 208 375 375 11 375 11 11 16 16 16 16.5 16.5 16.5 17 17 17 22 22 22 25 25 25 35 35 35 47 47 47 54 54 54 76 76 76 91 91 91 115 115 115 165 165 165 Resistance range (ohms) Resistance range (ohms) Resistance range (ohms) Minimum Minimum resistance at Minimum resistance at resistance at ±5% ±5% 1 ±5% 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 1 ±2% ±2% 15 ±2% 15 15 15 15 15 15 15 15 20 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 35 35 35 Max. at Max. at any at Max. any ±1% tolerance any ±1% tolerance 25 15k ±1% tolerance 25 15k 25 15k 30 30k 30 30k 30 30k 30 56k 30 56k 30 56k 25 43k 25 43k 25 43k 30 50k 30 50k 30 50k 30 83k 30 83k 30 83k 60 100k 60 100k 60 100k 40 100k 40 100k 40 100k 40 100k 40 100k 40 100k 50 100k 50 100k 50 100k 40 160k 40 160k 40 160k 50 180k 50 180k 50 180k 50 250k 50 250k 50 250k Limiting Limiting element Limiting element voltage element voltage Termination voltage Termination style Termination style style C C 250 C 250 250 -500500 500 700 700 700 850 850 850 1300 1300 1300 1100 1100 1100 1200 1200 1200 1300 1300 1300 2100 2100 2100 2100 2100 2100 3000 3000 3000 *The stated dissipation applies to resistors mounted horizontally with unobstructed bore. *The *The stated stated dissipation dissipation applies applies to to resistors resistors mounted mounted horizontally horizontally with with unobstructed unobstructed bore. bore. Performance Data Performance Performance Data Data Load : 1000 hours at 70°C Load Load :: 1000 1000 hours hours at at 70°C 70°C Shelf life : 12 months at room temperature Shelf life : 12 months Shelf life : 12 months at at room room temperature temperature Climatic Climatic Climatic Long term damp heat Long Long term term damp damp heat heat Bump and vibration Bump and vibration Bump and vibration Noise (in a decade of frequency) Noise (in a decade of frequency) Pulse Handling Data Pulse Handling Data ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% ∆R% Max Max Max 5.0 5.0 5.0 1.0 1.0 1.0 0.5 0.5 0.5 0.2 0.2 0.2 0.1 0.1 0.1 zero zero Low inductance Low inductance winding resistance Low inductance winding resistance range (ohms) winding range resistance (ohms) Min. res. at (ohms) range Min. res. at Min. res. at Max. at Max. at either Max. eitherat All others ±10% ±5% tolerance either All others ±10% ±5% tolerance 150 10 50 1.3k All others ±10% ±5% tolerance 150 10 50 1.3k 150 10 50 1.3k 450 10 50 3.5k 450 10 50 3.5k 450 10 50 3.5k 600 10 50 5.0k 600 10 50 5.0k 600 10 50 5.0k 350 10 50 4.0k 350 10 50 4.0k 350 10 50 4.0k 550 10 50 5.5k 550 10 50 5.5k 550 10 50 5.5k 750 10 50 7.5k 750 10 50 7.5k 750 10 50 7.5k 1000 15 50 11.5k 1000 15 50 11.5k 1000 15 50 11.5k 900 15 50 14k 900 15 50 14k 900 15 50 14k 1000 10 50 16k 1000 10 50 16k 1000 10 50 16k 900 15 50 22k 900 15 50 22k 900 15 50 22k 1900 15 50 32k 1900 15 50 32k 1900 15 50 32k 1800 20 50 38k 1800 20 50 38k 1800 20 50 38k 2500 30 100 58k 2500 30 100 58k 2500 30 100 58k Available by request Available by request Typ Typ Typ 3.5 3.5 3.5 0.1 0.1 0.1 0.35 0.35 0.35 0.05 0.05 0.05 0.02 0.02 0.02 zero zero Temperature rise graph figure 1 Power - W General Note BI Technologies IRC Welwyn TT Electronics reserves the right to make changes in product specification without notice or liability. ©© Welwyn Limited Bedlington, WelwynComponents Components Limited Bedlington,Northumberland NorthumberlandNE22 NE227AA, 7AA,UK UK All information isComponents subject TT Electronics’ own+44 data(0) and is considered at time of going © Welwyn Bedlington, Northumberland 7AA, UK to print. Telephone: +44 (0) 1670 to 822181 · Limited Facsimile: 1670 829465 ·accurate Email: NE22 info@welwyn-tt.com · Website: www.welwyn-tt.com Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com 122 122 122 09.09 09.09 www.ttelectronicsresistors.com 09.09 © TT Electronics plc 07.16 Tubular Vitreous Enamelled Wirewound Resistors Tubular Vitreous Enamelled Tubular Vitreous Enamelled 1600/1900 Series Wirewound Resistors Wirewound Resistors Welwyn Components 1600/1900 Series Welwyn Components 1600/1900 Series Physical Data Table 2 Dimensions in millimetres. See fig 2-8 for styles Physical Data A B C D E Table 2 Dimensions inmax millimetres. See fig 2-8 formax styles Type max max nom 1601 33.0 A 17.5 B 8.2 C 4.5 D 5.0 E F G H max nom ±.25 19.5 F 15 G 3.0 H J K max M3 J 59 K 1905 Type 56.1 max 14.5 max 6.55 max 4.5 nom 5.0 max 17.5 max 10 nom 3.0 ±.25 M3 max 1601 1600 33.0 61.5 17.5 14.5 8.2 6.55 4.5 5.0 19.5 17.5 15 10 3.0 M3 59 - 1905 1602 56.1 51.0 14.5 17.5 6.55 8.2 4.5 5.0 17.5 19.5 10 15 3.0 M3 77 1600 1906 61.5 64.3 14.5 17.5 6.55 8.2 4.5 4.5 5.0 5.0 17.5 19.5 10 15 3.0 3.0 M3 M3 90 1602 1603 51.0 74.5 17.5 17.5 8.2 8.2 4.5 4.5 5.0 5.0 19.5 19.5 15 15 3.0 3.0 M3 M3 77 101 1906 1604 64.3 102 17.5 17.5 8.2 8.2 4.5 4.5 5.0 5.0 19.5 19.5 15 15 3.0 3.0 M3 M3 90 128 1603 1605 74.5 89.5 17.5 24.0 8.2 13.2 4.5 5.7 5.0 6.8 19.5 26.5 15 17 3.0 4.0 M3 M4 101 122 1604 102 17.5 8.2 4.5 5.0 19.5 15 3.0 M3 128 1605 89.5 24.0 13.2 5.7 6.8 26.5 17 4.0 M4 122 1908 102 24.0 13.2 5.7 6.8 26.5 17 4.0 M4 134 1607 102 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 134 1606 166 24.0 13.2 5.7 6.8 26.5 17 4.0 M4 198 1608 152 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 184 1609 216 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 248 1908 1607 1606 1608 1609 102 102 166 152 216 24.0 32.0 24.0 32.0 32.0 13.2 19.2 13.2 19.2 19.2 5.7 7.0 5.7 7.0 7.0 6.8 9.8 6.8 9.8 9.8 26.5 32.0 26.5 32.0 32.0 17 22 17 22 22 4.0 6.4 4.0 6.4 6.4 M4 M6 M4 M6 M6 134 134 198 184 248 Terminations Terminations Styles B, 4B, AP and AW are available in all 13 tube sizes. Ferrule, electrically isolated (Figure 6) Connection to Styles C, CB and CP are available in sizes 1601 to 1609 Ferrule, electrically isolated (Figure 6) Connection to resistor via Pb free solder coated nickle iron lugs. Denoted resistor via Pb free solder coated nickle iron lugs. Denoted by prefix CB, thus: CB1602. by prefix CB, thus: CB1602. Lugs (Figure (Figure 2): 2): Pb Pb free free solder solder coated coated nickel nickel iron. iron. Denoted Denoted Lugs by prefix B to size reference, thus B1602 by prefix B to size reference, thus B1602 Ferrule, electrically electrically live live (Figure (Figure 7) 7) Nickel Nickel plated plated brass. brass. Ferrule, Denoted by prefix C, thus: C1602. Denoted by prefix C, thus: C1602. Styles B, 4B, AP and AW are available in all 13 tube sizes. Styles C, CB and CP are available in sizes 1601 to 1609 inclusive, 1906 and 1908 inclusive, 1906 and 1908 Pigtails (Figure (Figure 3): 3): 14/.193 14/.193 mm mm copper, copper, 150 150 mm mm minimum minimum Pigtails length. Denoted Denoted by by prefix prefix AP, AP, thus thus AP1602 AP1602 length. Rigid wires (Figure 4): 1.2 mm diameter tinned copper, 32 mm minimum length. Denoted by prefix AW, thus: AW1602 Lugs with screws, nuts and washers (Figure 5): Nickel plated plated brass brass screws screws and and nuts. nuts. Denoted Denoted by by prefix prefix 4B, 4B, thus: 4B1602. thus: 4B1602. © Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK Ferrule, electrically electrically isolated isolated (Figure (Figure 8): 8): Connection Connection to to Ferrule, resistor via via pigtails pigtails of of 14/.193 14/.193 mm mm copper, copper, 150mm 150mm resistor minimum length. Denoted by prefix CP thus: CP1602 Marking The resistors are legend marked with type reference, resistance value, tolerance and manufacturing date code. Value marking conforms to IEC 62. Solvent resistance: The vitreous coating and marking are resistant resistant to to all all accepted accepted industrial industrial cleaning cleaning fluids. fluids. © Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK Telephone: +44 (0) 1670 822181 · Facsimile: (0) 1670 829465 · without Email: info@welwyn-tt.com · Website: www.welwyn-tt.com TT Electronics reserves the right to make changes+44 in product specification notice or liability. All information is subject to TT Electronics’ own data and is considered accurate at time of going to print. 09.09 BI Technologies IRC Welwyn 09.09 General Note Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com www.ttelectronicsresistors.com © TT Electronics plc 07.16 123 123 Tubular Vitreous Enamelled Tubular Vitreous Enamelled Tubular Vitreous Enamelled Tubular Vitreous Enamelled Wirewound Resistors Wirewound Resistors Wirewound Resistors Wirewound Resistors 1600/1900 Series 1600/1900Series Series 1600/1900 1600/1900 1600/1900 Series Series Adjustable Resistors (see Figure 9) Adjustable Resistors Figure Adjustable resistors use the(see same basic9)construction as fixed Adjustable Resistors Figure 9)construction as fixed Adjustable Resistors (see Figure Adjustable resistors use the(see same basic resistors already described, and have a9)window in the vitreous Adjustable resistors use the same basic construction fixed Adjustable resistors usecontact the and same basic construction asvitreous fixed resistors already described, a window in theas enamel through which ishave made to the resistive resistors already described, and have a window in the vitreous resistorsthrough already described, and a window in thewith vitreous enamel which contact ishave made to theisresistive element by a sliding contact band. The band fitted a enamel which contact is to the enamel through through which contact is made made to in the resistive element by a sliding contact band. band isresistive fitted with a clamping screw and nut to retain it The firmly position. element aa sliding contact band. band is element by by sliding contact band.it The The band is fitted fitted with with aa clamping screw and nut to retain firmly in position. The adjustable winding style has aitmaximum permissible hot clamping screw and nut to retain firmly in position. clamping screwwinding and nutstyle to retain firmly in position. The adjustable hasthe aitmaximum spot temperature of 300°C and maximumpermissible dissipation,hot for The adjustable winding style has a maximum permissible hot Theambient adjustable winding style hasthe aismaximum hot spot temperature of 300°C and maximum for an temperature of 20°C, specified permissible indissipation, Table 4. The spot temperature of and for spotambient temperature of 300°C 300°C and the the maximum dissipation, for an temperature of 20°C, is maximum specified indissipation, Table 4. The an ambient temperature of 20°C, is specified in Table 4. The an ambient temperature of 20°C, is specified in Table 4. The Table 3 Table 3 Table Tube 3 Table 3 Tube size Tube Tube size size size 1602 1602 1603 1602 1602 1603 1906 1603 1603 1906 1604 1906 1906 1604 1605 1604 1604 1605 1908 1605 1605 1908 1606 1908 1908 1606 1607 1606 1606 1607 1608 1607 1607 1608 1609 1608 1608 1609 1609 1609 Table Table Table Table Type Type Type Type 1602 1602 1906 1602 1602 1906 1603 1906 1906 1603 1604 1603 1603 1604 1605 1604 1604 1605 1908 1605 1605 1908 1607 1908 1908 1607 1606 1607 1607 1606 1608 1606 1606 1608 1609 1608 1608 1609 1609 1609 4 4 4 4 A mm Amax. mm A mm Amax. mm max. max. B mm Bmax. mm B mm Bmax. mm max. max. Hole C Holemm C dia. Hole C Holemm C dia. dia. mm dia. mm 20 20 20 20 27 27 27 27 3.2 3.2 3.2 3.2 Max. no of Max. no of adjusting Max. no Max. no of of adjusting bands adjusting adjusting bands bands bands 1 1 1 1 20 20 25 20 20 25 25 25 25 25 30 25 25 30 30 30 30 30 30 30 30 30 30 30 27 27 32 27 27 32 32 32 32 32 38 32 32 38 38 38 38 38 38 38 38 38 38 38 3.2 3.2 3.7 3.2 3.2 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3 3 2 3 3 2 4 2 2 4 2 4 4 2 3 2 2 3 5 3 3 5 5 5 Max. dissipation in Max.ambient dissipation in 20°C (watts) Max. dissipation in Max.ambient dissipation in 20°C (watts) 20°C ambient (watts) 20°C ambient (watts) 200°C 300°C 200°C hot spot 200°C 200°C hot 8spot hot hot 8spot spot 9.5 8 8 9.5 11 9.5 9.5 11 16 11 11 16 21 16 16 21 24 21 21 24 34 24 24 34 41 34 34 41 52 41 41 52 74 52 52 74 74 74 300°C hot spot 300°C 300°C hot spot 15.5 hot spot hot spot 15.5 19 15.5 15.5 19 22 19 19 22 31 22 22 31 41 31 31 41 47 41 41 47 66 47 47 66 80 66 66 80 101 80 80 101 145 101 101 145 145 145 Welwyn Components Welwyn Components Welwyn Welwyn Components Components partial open winding necessitates a reduced maximum partial openwhen winding necessitates a reduced maximum resistance, compared with fixed resistors, and the partial winding necessitates aa reduced maximum partial open open winding necessitates reduced resistance, when withinfixed resistors, and the resistance range iscompared also defined Table 4. maximum resistance, when with resistors, and resistance,range when iscompared compared withinfixed fixed resistors, and the the resistance also defined Table 4. More thanrange one adjusting band can be fitted, up to the resistance is also defined in Table 4. resistance range is also defined in Table 4. up to the More than one adjusting band can be fitted, maximum number specified in Table 3. More one can More than thannumber one adjusting adjusting band band can be be fitted, up up to to the the maximum in Table 3.fitted, Adjustable resistorsspecified are available in termination styles B, 4B, maximum number specified in Table 3. maximum number specified in Table 3. Adjustable resistors available in 1609 termination styles 4B, AP, C, CB and CP, inare sizes 1602 to inclusive and B, 1906 Adjustable resistors are available in termination styles B, 4B, Adjustable resistors are available in termination styles B, 4B, AP, C, CB and CP, in sizes 1602 to 1609 inclusive and 1906 and 1908 denoted by prefix ‘V’. AP, C, CB and CP, in sizes 1602 to 1609 inclusive and 1906 AP, C, CB and CP, inbysizes 1602 and 1908 denoted prefix ‘V’.to 1609 inclusive and 1906 and and 1908 1908 denoted denoted by by prefix prefix ‘V’. ‘V’. Min. for Min. for styles VC, Min. for Min. styles VC, VCPfor styles VC, styles VCP 4 VC, VCP VCP 4 4 4 4 4 6 4 4 6 8 6 6 8 6 8 8 6 11 6 6 11 11 11 11 11 14 11 11 14 17 14 14 17 25 17 17 25 25 25 Resistance range (ohms) Resistance range (ohms) Resistance range (ohms) Resistance range Min. for (ohms) Min. for all other Min. for Min. for all other styles all other allstyles other 3 styles styles 3 3 3 3 3 6 3 3 6 8 6 6 8 6 8 8 6 10 6 6 10 9 10 10 9 13 9 9 13 16 13 13 16 24 16 16 24 24 24 Max. for Max. for all styles Max. for Max. for all styles all styles all1.6k styles 1.6k 2.5k 1.6k 1.6k 2.5k 3.0k 2.5k 2.5k 3.0k 5.3k 3.0k 3.0k 5.3k 4.5k 5.3k 5.3k 4.5k 7.5k 4.5k 4.5k 7.5k 8.1k 7.5k 7.5k 8.1k 13.2k 8.1k 8.1k 13.2k 15.4k 13.2k 13.2k 15.4k 25.5k 15.4k 15.4k 25.5k 25.5k 25.5k Manufactured Values Manufactured Values E24 preferred Manufactured Values Manufactured Values E24 preferred E24 preferred E24 preferredSelection Tolerance ±10% Standard Standard Selection Tolerance ±10% All other details of the electrical and environmental Standard Selection Tolerance ±10% Standard Selection Tolerance ±10% All other details of the electrical andare environmental performance of adjustable resistors the same as for All details of and environmental All other other details of the the electrical electrical andare environmental performance of adjustable resistors the same as for fixed resistors. performance of adjustable resistors are performance the same same as as for for fixed resistors.of adjustable resistors are the fixed resistors. fixed resistors. General Note BI Technologies IRC Welwyn © Electronics Welwynreserves Components Limited Bedlington, Northumberland NE22 7AA, UK TT the right to make changes in product specification without notice or liability. 09.09 Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com All subject to TT Electronics’ own Bedlington, data and is considered accurateNE22 at time of going © information WelwynisComponents Limited Northumberland 7AA, UK to print. www.ttelectronicsresistors.com 09.09 Telephone: +44Components (0) 1670 822181Limited · Facsimile:Bedlington, +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com © Welwyn Northumberland NE22 7AA, UK © Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK 124 Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com 09.09 © TT Electronics 09.09 Telephone: +44 (0) plc 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com 124 07.16 124 124 Tubular Vitreous Enamelled Tubular Vitreous Enamelled Wirewound Resistors Wirewound Resistors 1600/1900 Series 1600/1900 Series Welwyn Components Tapped Resistors See Figure 10 Ordering Procedure Fixed resistors can be supplied with taps to special order. Because of the reduced winding length, the total resistance of a tapped resistor will be less than can be offered on a fixed resistor of the same size. The reduction is proportional to the number of taps and Table 5 is intended as a guide. Enquiries for tapped resistors must state the following details: Resistance per section Maximum dissipation per section Maximum operating ambient temperature Maximum permissible dimensions if important The minimum resistance per section on all sizes is 1Ω and the standard selection tolerance for any section is ±10% Type of terminations required. (See ‘Terminations’, page 3) Resistor style or proposed method of mounting. Table 5 Type Maximum* total dissipation in 20°C ambient (watts) with single tap Maximum* resistance with single tap (ohms) Maximum* number of taps 1905 14.5 9k 1 1600 15.0 12k 1 1602 15.5 9k 1 1906 19.0 13k 1 1603 22 18k 1 1604 31 29k 2 1605 41 34k 2 1908 47 38k 2 1607 66 53k 2 1606 80 78k 4 1608 101 93k 4 1609 145 140k 4 Low Inductance Resistors Ayrton-Perry wound elements are supplied for low inductance applications. This winding style has a maximum permissible hot spot temperature of 300°C. The maximum dissipation is defined in Table 1 under the heading Operating hot spot temperature of 300°C, and resistance ranges are defined in the three right-hand columns of this table. Application Notes When cold, vitreous enamel has excellent insulation resistance. In common with all insulants the specific resistance of the enamel decreases with increased temperature; therefore, if operated at any temperature approaching the maximum, the resistor cannot be classed as an insulated type and should not be used in contact with any conducting materials. *Maximum total dissipation assumes that this will be evenly spread over the total element length. The recommended dissipations for each of the resistor hot spot temperatures applies to resistors mounted horizontally. If the bore is completely blocked a 15% derating is recommended. However, wherever possible, resistors should be mounted vertically with unobstructed bore. This makes best use of the chimney effect of the heated tube and will encourage a cooling stream of air through the bore. Allowances must be made, when tubular resistors are mounted in banks, for the effects produced by radiation between tubes. Appreciable reduction of hot spot temperature can be achieved by arranging that resistors are subjected to some measure of forced draught. In general, it is most efficient to extract air from the resistor enclosure and arrange that an air inlet is adjacent to the bottom of the tubes. If soft soldered connections are used the resistors should be derated where applicable to limit the hot spot temperature to 300°C. General Note TT Electronics reserves the right to make changes in product specification without notice or liability. All information is subject to TT Electronics’ own data and is considered accurate at time of going to print. BI Technologies IRC Welwyn © Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK © TT Electronics Telephone: +44 (0) plc 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com www.ttelectronicsresistors.com 09.09 07.16 123 Tubular Vitreous Enamelled Tubular Vitreous Enamelled Tubular Vitreous Enamelled Tubular Vitreous Enamelled Wirewound Resistors Wirewound Resistors Wirewound Resistors Wirewound Resistors Welwyn Components Welwyn Welwyn Components Components 1600/1900 Series 1600/1900 1600/1900 Series 1600/1900Series Series Table 6 mounting clip dimension (mm) See Fig. 11 Table Table 6 6 mounting mounting clip clip dimension dimension (mm) (mm) See See Fig. Fig. 11 11 Clip Clip Clip ref. ref. ref. MD1 MD1 MD1 MD4 MD4 MD4 MD3 MD3 MD3 MD6 MD6 MD6 Type A B C D E F G Type A B C D E F G Type A max B nom. C max D max E F ±0.2 G type nom. max type nom. max nom. max max max ±0.2 type nom. max nom. max max max ±0.2 1601 1601 1601 1602 1602 1602 1603 1603 1603 1604 1604 1604 1605 1605 1605 1906 1906 1906 1607 1607 1607 1608 1608 1608 1609 1609 1609 52 52 52 70 70 70 90 90 90 121 121 121 108 108 108 83 83 83 125 125 125 176 176 176 240 240 240 68 68 68 86 86 86 106 106 106 137 137 137 128 128 128 99 99 99 146 146 146 197 197 197 261 261 261 29 29 29 49 49 49 19 19 19 33 33 33 17.5 14.5 4.8 17.5 14.5 4.8 17.5 14.5 4.8 32.0 19.0 6.4 32.0 19.0 6.4 32.0 19.0 6.4 H H H dia dia dia J J J dia dia dia K Auxiliary K Auxiliary K Auxiliary nom locking nom locking nom spring locking ref spring ref spring ref 4.0 4.0 4.0 3.9 3.9 3.9 7.2 7.2 7.2 4.0 4.0 4.0 6.3 6.3 6.3 9.5 9.5 9.5 MD16 MD16 MD16 MD18 MD18 MD18 These mounting clips are suitable for termination styles C, CB and CP. These clips are suitable for termination styles CB and CP. These 5mounting mounting clips termination styles C, C, CP. to MD4, and 6 have anare earsuitable formed for in the bottom surface of CB theand bracket MD4, 5 and 6 have an ear formed in the bottom surface of the bracket to MD4, 5 and 6 have an ear formed in the bottom surface of the bracket to prevent rotation of the mounting plate. The auxiliary locking springs prevent rotation of the mounting plate. The auxiliary locking springs prevent rotation of the mounting plate. The auxiliary locking springs ensure positive retention of the tube under severe mechanical shock ensure retention of the tube under severe mechanical shock ensure positive positive conditions. See retention Figure 11.of the tube under severe mechanical shock conditions. See Figure 11. conditions. See Figure 11. Ordering Procedure Ordering Procedure Ordering Procedure Mounting clips (and auxiliary locking Mounting clips (and locking Mounting clipsrequired) (and auxiliary auxiliary springs when shouldlocking be ordered springs when required) should ordered springs required) should be be ordered in units when and the type reference specified. in units and the type reference specified. in units and the type reference specified. Table 7 Mounting brackets dimensions (mm). See Fig. 12. Table Table 7 7 Mounting Mounting brackets brackets dimensions dimensions (mm). (mm). See See Fig. Fig. 12. 12. Bracket Bracket Bracket ref. ref. ref. MD40 MD40 MD40 MD41 MD41 MD41 MD42 MD42 MD42 MD43 MD43 MD43 Type Type Type A A A nom nom nom 78 78 78 73 73 73 50 50 50 68 68 68 91 91 91 119 119 119 81 81 81 106 106 106 183 183 183 119 119 119 121 121 121 171 171 171 235 235 235 1600 1600 1600 1905 1905 1905 1601 1601 1601 1602 1602 1602 1603 1603 1603 1604 1604 1604 1906 1906 1906 1605 1605 1605 1606 1606 1606 1908 1908 1908 1607 1607 1607 1608 1608 1608 1609 1609 1609 B B B nom nom nom 92 92 92 87 87 87 64 64 64 82 82 82 105 105 105 133 133 133 95 95 95 120 120 120 197 197 197 133 133 133 143 143 143 193 193 193 257 257 257 C C C nom nom nom 10 10 10 D D D nom nom nom 20 20 20 E E E nom nom nom 4.2 4.2 4.2 13 13 13 20 20 20 4.2 4.2 4.2 20 20 20 25 25 25 5.2 5.2 5.2 28 28 28 30 30 30 5.2 5.2 5.2 These brackets are suitable for termination styles B, 4B, AP & AW These These brackets brackets are are suitable suitable for for termination termination styles styles B, B, 4B, 4B, AP AP & & AW AW Table 8 Mounting plug dimensions (mm) See Fig. 13. Table Table 8 8 Mounting Mounting plug plug dimensions dimensions (mm) (mm) See See Fig. Fig. 13. 13. Type Type Type 1601 1601 1601 1602 1602 1602 1603 1603 1603 1604 1604 1604 1906 1906 1906 1605 1605 1605 1606 1606 1606 1908 1908 1908 1607 1607 1607 1608 1608 1608 1609 1609 1609 A A A Min. Min. Min. B B B Max. Max. Max. General Note 126 126 126 Mounting brackets should ordered Mounting brackets should be bespecified. ordered in in units and the type reference units and the type reference specified. units and the type reference specified. C C C 1.6 1.6 1.6 3.7 3.7 3.7 5.3 5.3 5.3 M4 M4 M4 1.6 1.6 1.6 3.7 3.7 3.7 5.3 5.3 5.3 M5 M5 M5 3.2 3.2 3.2 5.2 5.2 5.2 6.8 6.8 6.8 M6 M6 M6 F type bushes are suitable for termination styles B, 4B AP and AW FF type type bushes bushes are are suitable suitable for for termination termination styles styles B, B, 4B 4B AP AP and and AW AW Ordering Procedure Ordering Procedure Ordering Procedure Mounting brackets should be ordered in Ordering Procedure Ordering Procedure Ordering Procedure Mounting plugs are denoted by the prefix Mounting plugs are denoted by Mounting plugs by the the prefix prefix ‘F’ added to the are sizedenoted reference; ‘F’ added to the size reference; ‘F’ added to the reference; e.g. BF1602 andsize APF1602. e.g. e.g. BF1602 BF1602 and and APF1602. APF1602. BI Technologies IRC Welwyn TT Electronics reserves the right to make changes in product specification without notice or liability. All subject to TT Electronics’ own Bedlington, data and is considered accurateNE22 at time of going © information WelwynisComponents Limited Northumberland 7AA, UK to print. © Welwyn Northumberland NE22 7AA, UK Telephone: +44Components (0) 1670 822181Limited · Facsimile:Bedlington, +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com © Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com Telephone: +44 (0) plc 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com © TT Electronics www.ttelectronicsresistors.com 09.09 09.09 09.09 07.16 Tubular Vitreous Enamelled Tubular Vitreous Wirewound ResistorsEnamelled Wirewound 1600/1900 Series Resistors Welwyn Components 1600/1900 Series Ordering Procedure Specify the full type reference, resistance value and tolerance, using IEC 62 code references. The addition of L to the prefix describing terminal configuration indicates Ayrton-Perry winding. Example: Electrically live ferrule terminated 1601 size at 10 ohms and 5% - C 1601 - 10R J I Adjustable Option Fixed V Adjustable Termination Style B AP AW 4B CB C CP See Figures 2 to 8 Winding & Mounting Options Standard L Low Inductance F Mounting plug Tube Size Value (USE IEC62 code) Tolerance (use IEC62 code) F 1% G 2% J 5% K 10% Packing I Box Standard Note - consult data sheet in detail for valid combinations. Minimium Ordering Quantity: 10 Order Multiple: 1 Note - adjustable option V with termination style 4B is coded 4VB General Note BI Technologies IRC Welwyn © Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK TT Electronics the822181 right to·make changes specification without notice or liability.· Website: www.welwyn-tt.com Telephone: +44reserves (0) 1670 Facsimile: +44in(0)product 1670 829465 · Email: info@welwyn-tt.com All information is subject to TT Electronics’ own data and is considered accurate at time of going to print. Issue E · 10.05 www.ttelectronicsresistors.com © TT Electronics plc 07.16