3EK7 Distribution Class Surge Arresters Answers for energy. Siemens at Your Service As a global leader of the electronics industries, Siemens has been active in the fields of power transmission and distribution for over 125 years – since Werner von Siemens discovered the dynamo-electric principle in 1866. This early involvement led to a vast range of products for medium and high voltage applications. Global player with a strong U.S. background Since 1886, Siemens has been serving customers in the United States through dedicated sales and production facilities. Today, Siemens of North America has a workforce of over 70,000 people, who in 2005 reached a turnover of approx. 18.8 billion US$. Our customers rely on our Global Network of Innovation and our ability to deliver perfect solutions and services for any task, from single components to turnkey systems. The better choice: Distribution class surge arresters from Siemens The 3EK7 series of surge arresters is part of our initiative to supply the American market with no less than a top quality product with outstanding technical features and very fast delivery. As a leading company in the field of silicone rubber (SR) insulation and one of the few suppliers with comprehensive in-house research and development capabilities, we have developed the 3EK7 surge arrester series to offer superior protection against power surges for equipment in electrical distribution systems with operating voltages of up to 34.5 kV. 3EK7 surge arresters have been tested per the latest IEEE standards by an independent test laboratory. Their performance in dealing with ground faults and their excellent shortcircuit ratings are setting completely new standards in medium voltage applications. 2 3EK7 a top quality product The SR housing is molded directly onto the MOV blocks and the supporting cage structure. It provides an excellent sealing system against moisture ingress and partial discharges. In addition, the MOV blocks are glass-collared to prevent aging. Highest quality materials. SR is highly hydrophobic and maintains this ability to repel water and any deposits of pollution throughout its entire service life. This results in high tracking and erosion resistance. Furthermore, the SR housing is self-extinguishing and flame-retardant. These advantages provide maintenance free and reliable service life for 3EK7 arresters. Manufacturing plants are certified under ISO 9001 and ISO 14001. 3EK7 arresters have been type tested by independent test laboratories. 3EK7 Design 38 / inch stainless steel stud Nut, washer Clamp End fitting Silicone housing, directly molded over MOV, fiber-glass rods and end fittings Metal oxide varistor MOV Glass coating Fiber-glass rods End fitting Nut, washer 3/8 Secure and reliable design The 3EK7 series is based on a cage of pre-stressed fiber-glass rods for high mechanical strength. In the extremely rare event of the resistors being overloaded, arcing cannot result in a buildup of critical internal pressure, since the resistors are not enclosed in a sealed mechanical shell. Thus, the arc can escape through the silicone sheath, leaving the mechanical support structure of the enclosure unharmed, reducing the risk of internal components being ejected. The cage is lightweight design and yet it offers excellent torsional, tensile and cantilever strength: Maximum working cantilever strength of 2400 in-lbf. SR is resistant to UV and ozone exposure as well as to all common organic and non-organic solvents and cleaning agents. Therefore, the 3EK7 is suitable for any environmental condition of industrial areas as well as for desert or coastal regions. Temperature range – 55 °C to + 50 °C Application altitude up to 12,000 ft. inch stainless steel stud Horizontal cross section view of surge arrester Fast delivery Flexibility in production and in our global network of service and sales facilities provide fast and prompt supply e.g. shipment ex stocks within six days after your order has been received for the surge arresters marked with asterisk (*) (Refer to table on page 4). 3 3EK7 Main Data and Selection Normal duty Heavy duty/Riser pole Maximum continuous operating voltage MCOV 29 kV Duty cycle voltage 36 kV High current pressure relief 20 kA Maximum design cantilever load-static (MDCL) Electrical and Mechanical Data Duty cycle [kV] 2400 inch-lbf MCOV Arrester part number FOW 0.5 µs, 5 kA [kV] [kV] 3 kA 8/20 µs [kV] 3 2.55 3EK7 030 -2AB4 10.0 8.2 8.6 6 5.1 3EK7 060 -2AB4 20.0 16.3 17.3 Coordinating current 5 kA 10 kA 9* Low-current, long-duration 75 A 250 A 10* 7.65 3EK7 090 -2AB4 30.0 24.5 25.9 8.4 3EK7 100 -2AB4 33.3 27.2 28.8 High-current, short-duration 65 kA 100 kA 12 10.2 3EK7 120 -2AC4 38.8 31.7 33.5 Energy absoption capability 2.7 kJ/kV MCOV 4.6 kJ/kV MCOV 15 12.7 3EK7 150 -2AC4 48.4 39.6 41.8 18* 15.3 3EK7 180 -2AD4 57.2 46.8 49.4 21 17 3EK7 210 -2AD4 66.8 54.6 57.7 Table 1: 3EK7 distribution arrester main data System L-L voltage [kV] Four-wire multigrounded neutral wye Three-wire low impedance grounded neutral circuit 4.16 3EK7 030… 24 19.5 3EK7 240 -2AE4 73.9 60.4 63.8 27* 22 3EK7 270 -2AF4 83.1 68.0 71.8 30 24.4 3EK7 300 -2AF4 92.3 75.6 79.7 3EK7 030… 33 27.5 3EK7 330 -2AH4 102 83.1 87.7 3EK7 060… 36 29 3EK7 360 -2AH4 111 90.7 95.7 FOW 0.5 µs,10 kA [kV] 1.5 kA 8/20 µs [kV] 3 kA 8/20 µs [kV] Three-wire high impedance grounded neutral circuit 2.4 3EK7 060… 4.26 3EK7 060… 4.8 3EK7 060… 6.9 8.3 12 Table 4: 3EK7 normal duty 3EK7 090… 3EK7 060… 3EK7 090… 3EK7 090… 3EK7 120… [kV] [kV] 3* 2.55 3EK7 030 -3AB4 10.5 8.0 8.4 6* 5.1 3EK7 060 -3AB4 21.6 16.5 17.2 12.47 3EK7 090… or 3EK7 100… 3EK7 150… 13.2 3EK7 100… 3EK7 150… 13.8 3EK7 100… or 3EK7 120... 3EK7 150… 20.78 3EK7 150… 22.86 3EK7 150… 24 24.94 3EK7 180… 3EK7 270… 27* 27.6 3EK7 210… 3EK7 300… 30* 34.5 3EK7 270… 3EK7 360… 9* 10* 7.65 3EK7 090 -3AB4 30.9 23.6 24.7 8.4 3EK7 100 -3AB4 32.3 24.7 25.9 12 10.2 3EK7 120 -3AC4 41.0 31.3 32.8 15* 12.7 3EK7 150 -3AD4 51.3 39.1 41.0 3EK7 210… 18* 15.3 3EK7 180 -3AD4 61.5 47.0 49.2 3EK7 210… 21* 17 3EK7 210 -3AE4 67.3 51.4 53.9 19.5 3EK7 240 -3AF4 77.6 59.2 62.0 22 3EK7 270 -3AF4 87.7 66.9 70.1 24.4 3EK7 300 -3AH4 96.6 73.8 77.3 33 27.5 3EK7 330 -3AH4 108 82.7 86.6 36 29 3EK7 360 -3AH4 119 90.6 94.9 FOW 0.5 µs,10 kA [kV] 1.5 kA 8/20 µs [kV] 3 kA 8/20 µs [kV] 3EK7 180… 23 3EK7 300… Table 2: Typical 3EK7 arresters for system voltages according to the latest IEEE Std C 62.22 Table 5: 3EK7 heavy duty Voltage per unit MCOV [kV] 1.8 1.7 3EK7 heavy duty 1.6 3EK7 riser pole [kV] 3 2.55 3EK7 030 -4AB4 8.9 6.8 7.1 6 5.1 3EK7 060 -4AB4 17.7 13.5 14.2 9* 7.65 3EK7 090 -4AB4 26.4 20.2 21.1 8.4 3EK7 100 -4AC4 29.3 22.3 23.4 10* 1.5 12 10.2 3EK7 120 -4AD4 35.2 26.9 28.2 1.4 15 12.7 3EK7 150 -4AD4 43.9 33.5 35.1 18* 15.3 3EK7 180 -4AE4 52.7 40.2 42.2 21 17 3EK7 210 -4AF4 61.5 47.0 49.2 1.3 1.2 1.1 0.01 0.1 1 10 100 1000 10000 Time in seconds Table 3: Temporary overvoltage preheating to 60° C, no prior duty 4 1.5 kA 8/20 µs [kV] 24 19.5 3EK7 240 -4AH4 70.2 53.6 56.1 27* 22 3EK7 270 -4AH4 79.1 60.4 63.3 30 24.4 3EK7 300 -4AH4 87.7 66.9 70.1 33 27.5 3EK7 330 -4AK4 96.6 73.8 77.3 36 29 3EK7 360 -4AK4 105 80.5 84.3 Table 6: 3EK7 riser pole Maximum discharge voltage Creepage distance Flashover distance LIWV3) Height „H“2) Net weight Packed1) weight Standard1) pallet weight Qty. per pallet [pcs] 5 kA 8/20 µs [kV] 10 kA 8/20 µs [kV] 20 kA 8/20 µs [kV] 40 kA 8/20 µs [kV] 125 A 30/60 µs [kV] 500 A 30/60 µs [kV] [inch] [inch] [kV] [inch] [lbs] [lbs] [lbs] 9.1 9.9 11.6 14.0 6.9 7.4 14.6 7.1 94 6.7 3.1 4.3 960 216 18.2 19.8 23.3 28.0 13.8 14.9 14.6 7.1 94 6.7 3.2 4.4 987 216 27.2 29.7 34.9 42.0 20.7 22.3 14.6 7.1 94 6.7 3.3 4.5 1013 216 30.3 33.0 38.8 46.6 24.8 24.8 14.6 7.1 94 6.7 3.4 4.6 1026 216 35.2 38.4 45.1 54.3 26.8 28.9 19.1 8.3 109 7.9 3.9 5.1 1142 216 44.0 48.0 56.4 67.8 33.5 36.1 19.1 8.3 109 7.9 4.1 5.3 1169 216 52.0 56.7 66.6 80.1 39.5 42.7 23.8 9.8 129 9.4 4.8 6.0 1325 216 60.7 66.2 77.7 93.5 46.1 49.8 23.8 9.8 129 9.4 4.9 6.1 1352 216 67.2 73.2 86.0 103 51.0 55.1 30.5 11.3 149 10.6 5.6 7.2 1071 144 75.6 82.4 96.7 116 57.4 62.0 35.4 12.5 165 11.8 6.3 8.0 1180 144 83.9 91.5 107 129 63.8 68.8 35.4 12.5 165 11.8 6.4 8.0 1190 144 92.3 101 118 142 70.2 75.7 48.4 16.5 217 15.7 8.1 9.7 969 96 101 110 129 155 76.6 82.6 48.4 16.5 217 15.7 8.2 9.9 981 96 5 kA 8/20 µs [kV] 10 kA 8/20 µs [kV] 20 kA 8/20 µs [kV] 40 kA 8/20 µs [kV] 125 A 30/60 µs [kV] 500 A 30/60 µs [kV] [inch] [inch] [kV] [inch] [lbs] [lbs] [lbs] [pcs] 8.8 9.5 10.9 12.6 6.7 7.2 14.6 7.1 94 6.7 3.2 4.4 991 216 18.2 19.6 22.5 26.1 13.9 14.9 14.6 7.1 94 6.7 3.5 4.7 1042 216 26.1 28.1 32.3 37.4 20.0 21.4 14.6 7.1 94 6.7 3.7 4.9 1084 216 27.3 29.4 33.8 39.1 20.9 22.3 14.6 7.1 94 6.7 3.7 4.9 1091 216 34.7 37.3 42.9 49.6 26.5 28.3 19.1 8.3 109 7.9 4.3 5.5 1229 216 43.3 46.6 53.6 62.0 33.1 35.4 23.8 9.8 129 9.4 5.2 6.4 1410 216 52.0 55.9 64.3 74.3 39.7 42.5 23.8 9.8 129 9.4 5.4 6.6 1458 216 56.9 61.2 70.4 81.4 43.5 46.5 30.5 11.3 149 10.6 6.1 7.3 1083 144 65.6 70.5 81.1 93.8 50.1 53.6 35.4 12.5 165 11.8 6.9 8.5 1260 144 74.1 79.7 91.7 106 56.6 60.6 35.4 12.5 165 11.8 7.1 8.7 1292 144 81.7 87.8 101 117 62.3 66.7 48.4 16.5 217 15.7 8.9 10.6 1048 96 91.5 98.4 113 131 69.9 74.8 48.4 16.5 217 15.7 9.1 10.8 1071 96 100 108 124 143 76.5 81.9 48.4 16.5 217 15.7 9.3 11.0 1090 96 5 kA 8/20 µs [kV] 10 kA 8/20 µs [kV] 20 kA 8/20 µs [kV] 40 kA 8/20 µs [kV] 125 A 30/60 µs [kV] 500 A 30/60 µs [kV] [inch] [inch] [kV] [inch] [lbs] [lbs] [lbs] [pcs] 7.5 8.1 9.3 10.8 5.8 6.2 14.6 7.1 94 6.7 3.2 4.4 982 216 15.0 16.1 18.5 21.4 11.4 12.2 14.6 7.1 94 6.7 3.4 4.6 1026 216 22.3 24.0 27.6 31.9 17.0 18.2 14.6 7.1 94 6.7 3.5 4.7 1047 216 24.7 26.6 30.6 35.4 18.9 20.2 19.1 8.3 109 7.9 4.1 5.3 1177 216 29.8 32.0 36.8 42.6 22.7 24.3 23.8 9.8 129 9.4 4.9 6.1 1350 216 37.1 39.9 45.9 53.1 28.3 30.3 23.8 9.8 129 9.4 5.1 6.2 1371 216 44.5 47.9 55.1 63.7 34.0 36.4 30.5 11.3 149 10.6 5.8 7.1 1054 144 52.0 55.9 64.3 74.3 39.7 42.5 35.4 12.5 165 11.8 6.5 7.8 1154 144 59.3 63.8 73.4 84.9 45.3 48.5 48.4 16.5 217 15.7 8.4 10.1 1000 96 66.9 71.9 82.7 95.6 51.0 54.6 48.4 16.5 217 15.7 8.5 10.2 1010 96 74.1 79.7 91.7 106 56.6 60.6 48.4 16.5 217 15.7 8.7 10.4 1029 96 81.7 87.8 101 117 62.3 66.7 62.8 20.5 270 20.1 10.7 12.4 1221 96 89.1 95.8 110 127 68.0 72.8 62.8 20.5 270 20.1 10.9 12.6 1240 96 1) Incl. insulating bracket and disconnector, other accessory weights to be added (see next page); 2) Refer to figure 1 on page 6; 3) LIWV: Lightning impulse withstand voltage of the arrester housing ; (*) Available ex stock 5 Accessories H* Outline drawings for common design options are shown in figures 2, 3 and 4 1.4” Figure 2: 3EK7 surge arrester with accessories P12 and P31 Figure 3: 3EK7 surge arrester with accessories P12, P31 and Q51 3/8” ∅ 4.7” 3/8” Figure 1: 3EK7 main dimensions; * see tables page 5 0.95” 0.8” ∅ 0.56” Figure 6: Insulating bracket for duty cycle 3 kV to 21 kV (order code P12); 0.5 lbs 6 10” 8.3” 0.8” 1.6” 3” 1” 3” 6.7” 4.9” 1.6” 1” 0.6” 1.1” 2.5” 1.25” 0.9” 1.3” 0.6” 1.1” 2.5” 1.25” 0.9” 1.3” Figure 4: 3EK7 surge arrester with accessories P12, P31, P52 and Q11 Figure 5: Disconnector (order code P31); 0.3 lbs ∅ 0.56” Figure 7: Insulating bracket for duty cycle 24 kV and above (order code P12); 0.9 lbs 11” 0.3” 2.4” 1.6” 0.8” Figure 9: Transformer bracket 11 inches (order code Q12); 1.8 lbs 0.3” 0.3” 14.5” 3.4” 1.6” 1.6” Figure 10: Transformer bracket 12.25 inches (order code Q13); 2.0 lbs 1.8” 3.4” 2.5” 2.7” 2.1” 0.8” 0.56” 1” 1.6” 2.5” 2.25” 0.8” 0.56” 2.4” 0.56” 1.4” 0.56” 12.25” 1.6” 2.5” 2.25” 0.56” 1.6” Figure 8: Transformer bracket 8.7 inches (order code Q11); 0.6 lbs 1” 1” 1.6” 2.5” 2.25” 0.8” 0.56” 2.4” 0.56” 0.56” 0.3” 2.4” 8.7” Figure 11: Transformer bracket 14.5 inches (order code Q14); 2.0 lbs 2.9” 0…4.75” ∅ 0.4” 1.8” 2.6” 1” 8.6” 7.8” ∅ 0.7” 2” 3.6” 4.1”…5.9” 0.6” 0.7” 2.8” ∅ 0.56” 6” 8” Figure 12: NEMA X-arm bracket (order code Q51); 2.9 lbs Figure 13: NEMA metal bracket (order code P11); 1.3 lbs 5x45° 5x45° 5x45° Figure 14: Ground strap for duty cycle 3 kV to 21 kV (order code P52); 0.13 lbs 0.4” #11 AWG to #6 AWG ∅ 51 0. 0. ” 0.04” ” 0.6 1” ∅ 2.25” 18” 0. 56 ” Figure 15: Ground strap for duty cycle 24 kV and above (order code P53); 0.2 lbs ∅ 4” 18” 19” ∅ 0.5” 0. 56 ” 12” 13” ∅ 0.5” 1” ∅ 1” ∅ 0. 0. 4” 4” 5x45° #6 AWG to #5 AWG ∅ 3” Figure 16: Insulated ground lead/Insulated line lead (order code P51/M51); 0.2 lbs Figure 17: Bird protection cap (order code M81); 0.1 lbs Figure 18: Line clamp (order code M11); 0.2 lbs 7 Example Part number 3 E K 7 210 – Internal use Duty cycle voltage in kV x 10 – Classification Distribution class, normal duty Distribution class, heavy duty Riser pole Standard IEEE C62.11 with imperial-thread terminals 3/8" IEEE C62.11 with metric-thread terminals M12 IEC-CEI 60099-4 with metric-thread terminals M12 Housing size 6.7 inch 7.9 inch 9.4 inch 10.6 inch 11.8 inch 15.7 inch 20.1 inch For internal administrative purpose 3 E K 7 3 A E 4 210 – 2 3 4 A B C B C D E F H K 4 Standard equipped with high voltage terminal with 3/8 inch stud, clamp, washer and nut ground terminal with 3/8 inch stud, washer and nut Example Part number with mounting accessories If any accessory is required* High-voltage terminal equipped with Line clamp, washer, nut Insulated line lead, 18 inch Bird protection cap Earth terminal equipped with NEMA metal bracket (hot dip galvanized steel) NEMA insulating bracket Disconnector Insulated ground lead, 18 inch Ground strap, 12 inch Ground strap, 18 inch Mounting auxiliaries Transformer bracket 8.7 inch Transformer bracket 11 inch Transformer bracket 12.25 inch Transformer bracket 14.5 inch NEMA X-arm bracket 3 E K 7 210 – 3 A E 4 – Z M51 M81 P12 P31 Q11 Z M11 M51 M81 P11 P12 P31 P51 P52 P53 Q11 Q12 Q13 Q14 Q51 *Other additional parts on request. Siemens Power Transmission and Distribution Inc. Arrester Products 444 Highway 49 S. Richland, MS 39218 Phone 601-932-9800 Fax 601-932-9911 Order No. E50001-U113-A305-V1-US00 Printed in Germany TH 263-080302 103133 PA 04080.5 www.usa.siemens.com/energy www.siemens.com/arrester-download The information in this document contains general descriptions of the technical options available, which do not always have to be present in individual cases. The required features should therefore be specified in each individual case at the time of closing the contract.