Express Weld Program Instant Availability of Welded Steel Attachment Chains EXPRESS WELD PROGRAM Popular welded steel chains and attachments stocked at Rexnord Industrial Chain, Milwaukee. • Fully equipped welding booths on site in Milwaukee. • Narrow mill and wide mill riveting / welding assembly lines in Milwaukee. Up to 300 feet of any configuration of stocked chains and attachments can be welded, assembled and shipped within 3-5 days. 2 What makes Rexnord the highest performance welded steel chain? Maximizing Wear Life • Rexnord Selective Induction Hardened (SIH) chain pin process involves super hardening only the portion of the chain rivet that wears as the chain articulates over the sprockets. The remainder of the pin is held at the through-hardening levels to assure chain toughness and resistance to breakage. This treatment is standard on the WHX Narrow Mill chains. • Optional Induction Hardened sliding surfaces: • Rexnord standard through-hardened chain provides 2X greater wear life than industry norm. • Optional Induction Hardened sidebars give 4X wear life • To improve wear life, Rexnord narrow mill chains have solid barrels and Rexnord wide mill chains have 1-piece formed barrels. Maximizing Chain Strength • High technology welding process, proper weld stress relieving and heat treatment, and destructive testing for weld strength and penetration ensure maximum chain strength. • Rexnord pins and rivets have engineered press fits that create optimal residual stress in sidebars and greatly increase chain fatigue life. See chart below Pin/Sidebar Press Poor Industry Norm Rexnord Standard Relative Fatigue Strength 0.5 1.0 2.0 & up 3 Express Weld Program Stock Welded Steel Chains and Attachments1&2 Express Weld Base Chains WH78 WH82 WDH104 WHX106 WDH110 WHX111 WDH112 WDH113 WDH116 WDH120 WHX124 WHX124HD WHX132 WHX150 WHX155 WHX157 WDH480 WDH580 WDH680 WDH2210 WDH2380 Attachments Contents (Page) A1 /A2/K1/K2 A22/F2/F4/F26/F28 G19/G22/H1/R2 A2 K2/RF2 C1 C4 W11.5 A12 A22 A24 K2 C1/C4 W17 A2 K2 C1/C4 W17 W17 W17 / W22/ C4 W17/W22 A2/K2 K2 A25/K25 C11 M1 RF121 S1 C13 C11/ S1 M1/S1 S1/S3 W22 W22 W17/W22 W17 W22 6 6, 8 6, 7 7, 8, 9 6 8, 9 11 11 11 6 6 6 8 11 11 6 8 11 11 11 11 11 6, 8 8 6, 8 10 9 9 10 10 10 9, 10 10 11 11 11 11 11 Rexnord Nomenclature WD = Wide Mill Series WH & WDH = All Parts Through Hardened WHX = Selectively Induction Hardened Rivets ¹ Other sizes and attachments available upon request Minimum order quantities may be required on some parts 2 4 Industry Chain Number Interchange W78, WH78 WR78, WS78 W82, WH82, WR82, WS82 WD104, WDH104, WSD104 W106, WH106, WR106 WD110, WDH110 WH111, WR111, WS111 WD112, WSD112, WDH112 WD113, WDH113 -----WD120, WS120 W124, WH124, WR124, WS124 W132, WH132, WR132, WS132 W150, WH150, WR150, WS150 WS855PB WH157, WR157 WD480, WS480 WD580, WD480-1 WDH68, WD480XHD ------- Rexnord Express Weld Program Welded Steel Chains DIRECTION OF TRAVEL FOR DRIVES FOR CONVEYORS G I A NARROW SERIES WH and WHX • WH chains have all parts through hardened. CHAIN PITCH • WHX chains have through hardened parts and selectively induction hardened rivets. E T D CHAIN PITCH F Narrow Series Chain Number Average Pitch A E WH78 WH82 WHX124 WHX124HD WHX111 WHX106 WHX132 WHX150 WHX155 WHX157 2.609 3.075 4.000 4.063 4.760 6.000 6.050 6.050 6.050 6.050 2.98 3.25 4.18 4.82 4.79 4.18 6.31 6.31 6.48 6.68 1.12 1.25 1.63 1.63 2.25 1.63 3.00 3.00 2.75 2.75 Sidebars T 0.25 0.25 0.38 0.50 0.38 0.38 0.50 0.50 0.56 0.63 F 1.13 1.25 1.50 2.00 1.50 1.50 2.00 2.50 2.50 2.50 Pin G 0.50 0.56 0.75 0.88 0.75 0.75 1.00 1.00 1.13 1.13 Barrel D 2.00 2.25 2.81 3.00 3.38 2.81 4.38 4.38 4.38 4.63 I 0.88 1.22 1.44 1.63 1.44 1.44 1.75 1.75 1.75 1.75 Minimum Ultimate Strength 25,500 29,500 50,500 80,000 50,500 50,500 85,000 90,000 102,000 117,000 Rated Working Load 3,500 4,400 7,350 9,150 8,850 7,350 15,000 15,000 17,500 18,200 Average Sprocket Weight Number per ft. 4 78 6 103 9 H124 14 H124 8 111 7 106 14 132 16 132 19 132 20 132 D CHAIN PITCH • WHD chains have medium carbon steel 1-piece extruded barrels. • Heat treated medium carbon barrels and sidebars provide 2x the wear resistance of competitive non heat treated chains. G T DIRECTION OF TRAVEL E WIDE SERIES WDH A F Wide Series Standard Chain Number Average Pitch A E WDH104 WDH110 WDH120 WDH112 WDH113 WDH116 WDH480 WDH580 WDH680 WDH2210 WDH2380 6.000 6.000 6.000 8.000 6.000 8.000 8.000 8.000 8.000 6.136 8.161 6.75 11.80 12.10 11.80 12.50 15.50 14.60 14.86 15.33 11.90 14.60 4.13 9.00 8.75 9.00 9.00 13.00 11.20 11.20 11.20 9.00 11.25 Sidebars T 0.38 0.38 0.50 0.38 0.50 0.38 0.50 0.50 0.63 0.38 0.50 F 1.50 1.50 2.00 1.50 1.50 1.75 2.00 2.00 2.00 1.50 2.00 Pin Barrel G 0.75 0.75 0.88 0.75 0.88 0.75 0.88 1.00 1.00 0.75 0.88 D 5.38 10.38 10.25 10.38 10.63 14.13 12.75 12.75 13.00 10.38 12.75 Minimum Ultimate Strength Rated Working Load Average Weight per ft. Sprocket Number 55,000 55,000 79,000 55,000 57000 59,000 79,000 108,000 108,000 55,000 79,000 10,000 10,000 15,000 10,000 11,700 11,500 15,000 20,500 20,500 10,000 15,000 9 12 20 10 18 13 18 18 21 11.5 18 H104 H110 H120 H112 H110 H116 H480 H480 H480 H110 H480 5 Rexnord Express Weld Program attachments D H B E H H D T A F A C F a1 B T B T D A C F a2 & A25 a12, a22 & A24 A1 Attachment 6 D Chain Number A B C Bolt Dia. Bolt Hole WH78 2.00 1.25 0.81 3/8 0.41 Chain Number A B C WH78 WH82 WHX124 WHX111 WHX132¹ 2.00 2.13 2.63 3.13 3.75 0.41 0.75 0.88 1.22 1.63 0.81 0.88 1.13 1.13 1.50 Chain Number A B C WH78¹ WHX106 WHX106¹ WHX106² 1.88 3.75 4.00 4.00 1.31 2.88 1.75 2.88 - A2 & A25¹ Attachment D Bolt Bolt. Hole Dia. 3/8 0.41 3/8 0.41 6/8 0.41 1/2 0.56 1/2 0.56 A12, A22¹, A24²Attachment D Bolt. Slot Length Dia. 3/8 5/8 0.69 5/8 1.50 13/16 1.75 E F H T - 2.50 1.25 0.25 E F H T 1.13 1.31 1.94 2.31 2.75 2.50 2.69 3.19 3.75 4.59 2.00 2.25 3.00 3.50 4.25 0.25 0.25 0.38 0.38 0.50 E F H T - 2.50 5.25 5.94 5.94 1.00 2.50 2.00 2.50 0.38 0.50 0.50 0.50 Rexnord Express Weld Program attachments D T T H H B A B A A1 E D F D T C B E C F f2 E A C F f4 H f26 & f28 H A T D B T B H A Aa C F g22 g19 Chain Number A B WH78 WH78¹ WH82¹ WHX124¹ WH720CS² WH720CS³ 3.75 3.75 4.13 4.38 3.75 3.75 0.56 0.69 0.81 0.88 3.00 3.75 F2, F4¹, F26², F28³ Attachment D C Bolt. Bolt E Dia. Hole 2.31 3/8 0.41 1.44 2.31 3/8 0.41 1.75 2.38 3/8 0.41 1.81 3.06 3/8 0.41 2.06 2.38 3/8 0.41 2.63 2.38 3/8 0.41 4.50 Chain Number A B C WH78 2.187 0.59 3.75 G19 Attachment D Bolt. Bolt Dia. Hole 0.38 - F H T 4.69 5.50 5.94 6.19 5.00 5.00 1.25 1.94 1.94 2.30 6.78 8.97 0.25 0.25 0.25 0.38 0.25 0.25 E F H T - 2.78 2.63 0.25 Bolt Hole - F H T 8.30 1.25 0.25 G22 Attachment D Chain Number A Aª B C WH82 4.50 6.50 1.25 - Bolt. Dia. 0.31 7 Rexnord Express Weld Program attachments B T H C F A H A C D A B C WH78 1.75 0.50 3.06 Chain Number A B C WH78 4.00 1.25 0.81 Chain Number A B C WH78 WH82 WHX124 WHX124HD WHX111 WHX106 WHX132¹ 4.00 4.25 5.25 5.25 6.25 5.31 7.50 0.41 0.75 0.88 0.94 1.22 2.13 1.63 0.81 0.88 1.13 1.50 1.13 1.13 1.50 T C k2 & k25 k1 Chain Number H B T F h1 8 D A F E B H1 Attachment D Bolt. Bolt Dia. Hole - E F H T - 0.88 3.63 0.25 K1 Attachment D Bolt Bolt Hole Dia. 3/8 0.41 E F H T - 5.00 1.25 0.25 E F H T 1.13 1.31 1.94 1.94 2.31 1.75 2.75 5.00 5.38 6.38 6.38 7.50 6.50 9.19 2.00 2.25 3.00 3.06 3.50 3.00 4.25 0.25 0.25 0.38 0.50 0.38 0.38 0.50 K2 & K25¹ Attachment D Bolt. Bolt Dia. Hole 3/8 0.41 3/8 0.41 3/8 0.41 1/2 0.56 1/2 0.56 3/8 0.41 1/2 0.56 Rexnord Express Weld Program attachments T B T F C H H F m1 B rf121 T T T B C F F H F rf2 Chain Number A B C WHX132 WHX155 - - - Chain Number A B C WHX132 - 1.56 4.00 Chain Number A B C WH82 WH124 - 0.88 1.25 1.25 1.13 Chain Number A B C WH78 - 0.69 1.00 (R2) (RR2) C H r2 M1 Attachment D Bolt. Bolt Dia. Hole - E F H T - 3.00 4.00 2.00 2.25 0.50 0.56 RF121 Attachment D Bolt. Bolt Dia. Hole - E F H T - 12.00 5.00 1.50 RF2 Attachment D Bolt. Bolt Dia. Hole - E F H T - 1.63 2.16 1.88 1.88 0.25 0.38 R2 Attachment D Bolt. Bolt Dia. Hole - E F H T - 1.50 1.56 0.25 9 Rexnord Express Weld Program attachments T H B C F F s1 C Cradle Chain Number A B C WHX132 WHX150 WHX155 WHX157 WHX157¹ - 1.16 1.16 1.40 1.50 1.75 5.00 5.25 5.25 5.25 3.50 Chain Number A B C WHX132C11 WHX132C13 WHX150C11 - - 3.00 3.25 3.00 10 C S1 & S3¹ Attachment D Bolt. Bolt Dia. Hole - C CRADLE Attachment D Bolt. Bolt Dia. Hole - E F H T - 6.00 6.50 6.50 6.50 4.75 - 0.50 0.50 0.56 0.65 0.63 E F H T - 11.00 13.00 11.00 3.00 3.00 3.00 - Rexnord Express Weld Program attachments L F A H K B T T C1 & C4 Wing C1 Style Attachments Chain Number H K L T WDH104 WDH112 2.38 2.38 0.38 0.38 4.13 9.13 0.38 0.38 C4 Style Attachments Chain Number H K L T WDH104 WDH110 WDH112 WDH116 3.75 3.75 3.75 4.88 0.38 0.38 0.38 0.38 4.13 9.13 9.13 12.75 0.38 0.38 0.38 0.38 WING Style Attachments Chain Number A B F T WDH104 WDH110 WDH112 WDH113 WDH116 WDH120 WDH480 WDH580 WDH680 WDH2210 WDH2380 11.50 17.00 17.00 17.00 22.00 17.00 22.00 22.00 14.34 17.00 22.00 2.75 2.63 3.25 2.50 3.25 3.25 3.25 3.25 2.25 3.25 1.50 1.50 1.50 1.50 1.75 2.00 2.00 2.00 2.00 1.50 2.00 0.38 0.38 0.38 0.50 0.38 0.50 0.38 0.50 0.38 0.50 11 World Class Customer Service For more than 100 years, the dedicated people of Rexnord have delivered excellence in quality and service to our customers around the globe. Rexnord is a trusted name when it comes to providing skillfully engineered products that improve productivity and efficiency for industrial applications worldwide. We are committed to exceeding customer expectations in every area of our business: product design, application engineering, operations, and customer service. Because of our customer focus, we are able to thoroughly understand the needs of your business and have the resources available to work closely with you to reduce maintenance costs, eliminate redundant inventories and prevent equipment down time. Rexnord represents the most comprehensive portfolio of power transmission and conveying components in the world with the brands you know and trust. Rexnord is a registered trademark of Rexnord Industries, LLC. All rights reserved. WORLDWIDE CUSTOMER SERVICE AUSTRALIA Rexnord Australia Pty. Ltd. Picton, New South Wales Phone: 61-2-4677-3811 Fax: 61-2-4677-3812 CHINA Rexnord China Shanghai, China Phone: 86-21-62701942 Fax: 86-21-62701943 MEXICO Rexnord S.A. de C.V. Mexico DF, Mexico. Phone: 52-55-9140-3500 Fax: 52-55-9140-3550 BRAZIL Rexnord Correntes Ltda. Sao Leopoldo - RS Phone: 55-51-579-8022 Fax: 55-51-579-8029 EUROPE Rexnord Kette GmbH Betzdorf, Germany Phone: 49-2741-2840 Fax: 49-2741-284-385 SINGAPORE Rexnord International, Inc. Singapore City, Singapore Phone: 65-6338-5622 Fax: 65-6338-5422 CANADA Rexnord Canada Ltd. Scarborough, Ontario Phone: 1-416-297-6868 Fax: 1-416-297-6873 LATIN AMERICA Rexnord International Milwaukee, Wisconsin Phone: 1-414-643-2366 Fax: 1-414-643-3222 E-mail: international1@rexnord.com UNITED STATES Customer Service Phone: 1-866-Rexnord (1-866-739-6673) E-mail: rexnordcs(state)@rexnord.com Example: rexnordcsohio@rexnord.com Rexnord Industries, LLC. 4800 West Mitchell Street, Milwaukee, WI 53214 P 414-643-2200 F 414-643-2610 www.rexnord.com © 2009 Rexnord Industries, LLC. ALL COUNTRIES NOT LISTED ABOVE Rexnord International Milwaukee, Wisconsin Phone: 1-414-643-2366 Fax: 1-414-643-3222 E-mail: international2@rexnord.com 5015-Express 6/09 Delzer Litho Printed in USA