1E6 Electrical Engineering Electricity and Magnetism Lecture 18: Solenoids and Relays 18.1 Magnetomotive Force and Magnetic Field Strength When a length of conductor is wound to form multiple current-carrying loops side-by-side, the magnetic fields associated with the individual loops combine to create a magnetic field acting lengthways through the coil as shown in Fig. 1. This magnetic field is present while current flows through the conductor but collapses when the current ceases to flow if the source of electricity is removed. Fig. 1 A Wound Coil Generating an Internal Magnetic Field If a piece a magnetisable material is placed within this field, it will experience a force referred to as a Magnetomotive Force. The force experienced will of course depend on the intensity or strength of the magnetic field. The magnetomotive force should not be thought of as a physical Newtonian force, (though it often results in this), but rather as analogous to the electromotive force of a battery or electrical supply. In this case, the magnetic flux is thought of as analogous to the current flowing in the loop of in an electric circuit. Magnetomotive Force is formally defined as the force tending to induce alignment of the magnetic domains within a material to form lines of flux under the influence of a magnetic field. 1 I current flow into coil current flow out of coil S N force experienced by a piece of magnetisable material d longitudinal magnetic field distance or length of the magnetic path Fig. 2 A Closely Wound Coil and its Associated Magnetic Field The coil shown in Fig. 2 consists of N closely wound turns with the conductor fed with a current I, so that the magnetic field created within the coil is uniform and continuous. A piece of magnetisable, or previously magnetised, material is placed inside the region within the coil. The magnetomotive force experienced by the material is directly proportional to the current, I, generating it and the number of turns, N, of the coil. Magnetomotive Force is given the symbol MMF and has SI Units of Amps (A) Magnetomotive Force MMF = Current x No. Turns = N I (A) Strictly, the units are those of current, i.e. Amperes, in the SI system. This, however, tends to hide the fact that the force depends on the number of turns of the coil and consequently the units are often stated as Ampere-turns (At), where the number of turns is in effect dimensionless. Magnetic Field Strength is defined as the magnetomotive force experienced per unit length in a uniform magnetic field. Magnetic Field Strength has the symbol H and has Units of Amps/metre (Am-1) Magnetic Field Strength = Magnetomot ive Force Length of Coiled Path H= NI Am -1 d where d is the distance over which the field in the coil is generated, i.e. the length of the wound coil. 2 18.2 Permeability There is also an intrinsic relationship between Magnetic Field Strength and Magnetic Flux Density. This is characterised by the property known as Permeability. Permeability is defined as the degree of magnetisation which a material undergoes in response to an applied magnetic field. It is the ratio of the Magnetic Flux Density to the Magnetic Field Strength. It is analogous to resistance in an electrical circuit. Permeability is given the symbol µ and has units of Henrys/metre (Hm-1) Permeability = Magnetic Flux Density Magnetic Field Strength µ= B H Hm -1 Permeability of Free Space: This is defined as the ratio of the Magnetic Flux Density to Magnetic Field Strength measured at a distance of 1m from a long straight conductor carrying a current of 1A as shown in Fig. 3. It is designated as µ0 = 4π x 10-7 = d = 2πr 12.57 x 10-7 Hm-1. I = 1A r = 1m The permeability of different materials is usually specified as relative permeability, µr , i.e. relative to free space so that: Permeability µ = µ rµ 0 Hm -1 Fig. 3. Permeability of Free Space From this the Magnetic Flux Density of the field within the coil can be found as: Magnetic Flux Density B = µH = µ NI d Wbm− 2 If the wound coil has air as the core then µ = µ0. If, on the other hand, the core is a magnetic material such as Ferrite, then the relative permeability of this material must be used. 3 18.3 Solenoids The principle of generating a magnetic field within a coil is exploited in the Solenoid. A solenoid is constructed by winding a coil on an insulated former. A magnetic/magnetisable shaft is then inserted into the former so that it is subjected to the magnetic field which is created when the coil is energised, i.e. when a current flows through it. Usually, one end of the shaft protrudes from the former. The magnetised shaft has North and South poles, which can be aligned in either direction with respect to the field associated with the coil as shown in Fig. 4. When the coil is energised, the shaft will move under the influence of the magnetic field in a direction determined by the rule for poles so that the North pole of the shaft moves towards the South pole of the field associated with the energised coil. Alternatively, the South pole of the shaft may be attracted towards the North pole of the field associated with the coil, depending on the orientation of both. Fig. 4. Motion of the Shaft in the Magnetic Field of a Solenoid The end of the shaft protruding from the former can be connected to a mechanical actuator, that is, a mechanical mechanism which causes some kind of physical action or movement. This will be forced to move in the same direction as the shaft when the solenoid is energised. Various mechanical configurations can be constructed to accomplish a variety of tasks. Often the solenoid is spring-loaded as shown in Fig. 5 so that the shaft returns to a neutral position when the coil is de-energised, i.e. when the solenoid is deactivated. Solenoids come in a variety of shapes, sizes and power ratings. They are commonly used in door-lock mechanisms, pressure and flow control valves, pumps and many other industrial applications. Fig. 5. A Spring Loaded Solenoid 4 Linear Action Solenoids: In its simplest form a shaft can be inserted into the solenoid and the protruding end connected to a mechanism which requires a linear push or pull action. An example of this is a door lock mechanism, and other examples can be seen in Fig. 6. Fig. 6 Examples of Linear Shaft Solenoids Lever Action Solenoids: Some mechanical devices require a lever action or even a rotary twisting action to generate a bending force. Various mechanisms and forms of levers can be designed as shown in Fig. 7. All of them, however, ultimately rely on being driven by the end of the mechanism inserted into the longitudinal field of the coil. Fig. 7 Examples of Lever and Rotary Action Solenoids Valves and Actuators: The solenoid coil can be built in as part of the mechanical device which it is used to drive, such as in the valves and actuators shown in Fig. 8. Fig. 8 A Selection of Solenoid-Based Valves and Actuators 5 18.4 Relays The solenoid principle can be extended to construct a relay. This is a device which, when current flows through the coil of the solenoid, causes a mechanical arm to move and open or close electrical contacts. These contacts are used to feed power to a load, which can be electrically isolated from the circuit driving the relay. Hence, using a relay driven by a low-power, solid-state switch like a transistor operating from a low-voltage supply, high voltage or current and heavy power such as mains electricity can be switched on an off by other electronic circuits or equipment as shown in Fig. 9. 5V L changeover contacts openclose contacts solenoid logic gate mains supply fan T lamp M motor heating coil N Fig. 9 A Relay Driven by a Transistor Switch A relay may have more than one set of contacts, all activated by the same solenoid and switching circuit as shown. The contacts can be of the simple ON/OFF type, which either open or close when the relay is activated, or they may be of the CHANGEOVER type where one contact is closed and one is open when the relay is inactive and this situation is reversed when the relay is activated. A selection of relays is shown in Fig. 10. Fig. 10. A Selection of Relays 6 18.5 Case Studies Design Example 1 The coil of the solenoid used in an automatic door-lock is wound on a former of length 15cm and diameter 2.5cm. It is fed with a current of 100mA to generate an internal magnetic field strength of 250Am-1. Determine the number of turns required in the coil and the total length of wire used. Solution: Magnetic Field Strength = H = Then N= NI = 250 Am -1 d Hd 250 x 0.15 2.5 x 15 37.5 = = = I 0.1 0.1 0.1 so that N = 375 turns The length of wire can be found as the number of turns times the diameter times π. Then: Length of wire = Nπ2r = 375 x 3.14 x 0.025 Length of wire = 29.43 m 7 Design Example 2: The energising coil of the relay driving a motor consists of a winding of 6500 turns on a former of length 2.5 cm and diameter 1.5 cm. A total flux of 0.3Wb is required to operate the lever driving the contacts of the relay which is made of a high-µ material having a relative permeability of 20,000. If the wire used for the coil has a resistance of 0.15 Ωm-1, determine the power drawn from the supply by the relay. Solution: The total flux which must be generated by the energising coil is: Φ = 0.3Wb The flux density is given as: B= B= But H= Φ Φ 0.3 = 2= A πr 3.14 x 0.75 x 10- 2 ( ) 2 0.3 −2 = 1700 Wbm 3.14 x 0.5625 x 10-4 B = µH = µ rµ 0 H so that H= B µ rµ 0 1700 1700 = = 68 x103 Am−1 3 -7 20 x 10 x 12.57 x 10 0.025 Then H = NI Hd so that I = d N 68 x 103 x 2.5 x 10−2 1700 I= = = 0.26 A = 260 mA 3 6.5 x 10 6500 8 The total length of wire used in the solenoid coil is obtained as the number of turns times the circumference of the former: Length of wire = Nπ2r = 6500 x 3.14 x 1.5 x 10-2 Length of wire = 306.3 m Then the resistance of the solenoid coil is found as the resistance of the wire per unit length times the length of wire used: Resistance of coil = R = 306.3 x 0.15 = 46 Ω The supply voltage needed to feed the solenoid can be found from the current determined above and the resistance so that: Supply Voltage = V = IR = 0.26 x 46 = 11.96 V In practice this relay would operate from a 12V supply. Finally the power drawn from the supply by the relay is given as: Power drawn P = V x I = 12 x 0.26 = 3.12 W 9