Conductors • Braids • Special products made of copper wire
Content
3 Introduction
4 Earthing straps MB
5 Current leads SB
6 Connectors VB
7 Copper welding parts · Copper cutting parts KST
8 Flat copper conductors KFL
9 Flat copper conductors KFL
10 Shielding braids KAG
11 Round copper braids KZG
12 Round stranded conductors KRL
13 Round stranded copper conductors with overall braid KKL
14 Tinsel conductors KGL / Tinsel braids KGG
15 Flat-knitted · Tubular-knitted
Woven Ribbons · Fabric tapes
16 Flat decorative wires
17 Decorative glitter
18 Other things we make …
19 Inquiry / Order (fax form)
Introduction
Tradition – we have been making and supplying bare, tinplated, silver-plated and light-gold copper wires since 1911. We also
process copper alloys and special materials.
Future – by investing large sums in new machineries and
new technologies every year we ensure that we are equipped for the
future and remain able to supply product competitively. Quality – our quality management system is
DIN EN ISO 9001:2000 certified. Ongoing quality improvement
is one of our principal aims.
Customer satisfaction – based on having
a state-of-the-art data processing system and close monitoring of
production and delivery schedules we ensure that you receive your
product on the date promised.
Employees – our workforce of highly qualified people
with many years of experience provides you with the assurance that
you will only ever be supplied with product of the highest quality.
Development – we will be pleased to assist you in
developing new products and realising your product ideas.
Produced with flat
copper conductors in
bare or tin-plated
Earthing straps MB
Our earthing straps are made of flat copper conductors with either
bare or tin-plated wires and to either DIN 46 444 or DIN 72 333 Part 3
compliant standard, with the ends hot dip tinned and with holes.
The ends can also be fitted with a radius that you specify.
Upon request, we can also supply round copper conductors or
round copper braids with one or both ends hot dip tinned.
Fitted insulating sleeve or an additional heat-shrinkable tube is
also an option. Please send us your designs or specifications, or provide us
with dimension based on the outline below.
T
S
L
B
R
d
Both ends hot dip tinned
Produced with flat
copper conductors with
tin-plated, silver-plated
or nickel-plated copper
wires
Current leads
SB
Our current leads are made of flat copper conductors with bare or tinplated, silver-plated or nickel-plated wires and to either DIN 46 444 or
DIN 72 333 Part 3 compliant standard, ends being fitted with terminals
with or without holes, or with cable lugs.
Fitting of one or more intermediate terminals or combinations (terminal on one side and cable lug on the other) is also an option.
An insulating sleeve or an additional heat-shrinkable tube (over the
entire length or only partially) can also be fitted upon request.
Please send us your designs or specifications, or provide us
with dimension based on the outline below.
S
B
L
d
End fitted with terminals
M
Produced with bare,
tin-plated, silver-plated
or nickel-plated round
copper conductors or
round copper braids.
Connectors
VB
Our connectors are made of round copper conductors with either bare
or tin-plated, silver-plated or nickel-plated wires and to DIN 46 438
compliant standard, ends being fitted with terminals with or without
holes, or with cable lugs.
Combinations (terminal on one side and cable lug on the other) are
also optional.
An insulating sleeve or an additional heat-shrinkable tube (over the
entire length or only partially) can also be fitted upon request.
We can also use insulated cable in the manufacture of connectors. In this case, please specify the required cable type and insulation
material precisely.
Please send us your designs or specifications, or provide us
with dimensions based on the outline below.
Copper welding parts • Copper cutting parts
KST
We cut round copper conductors, copper braids and flat copper
conductors to the lengths that you specify and, if required, also twist
them into rings.
These copper products may also be welded at both ends or, if you
require, welded to components that you provide.
Insulated cables can be uninsolated and the ends welded according to specifications provided.
Please send us your designs or specifications, or corresponding samples.
Braided copper strands
similar to DIN 46 444.
Made of bare, tin-plated,
silver-plated or nickelplated copper wire.
Flat copper conductors
Nominal
cross section
mm2
0.09 0.16 0.25
0.5
0.75
1
1.5
2
2.5
3
4
5.25
6
8
10
16
25
35
50
70
95
120
140
150
168
185
240
250
300
400
Ø of wire
mm
KFL
Dimensions
width x thickness
± 5 % – 25 % mm
Construction 1 x 0.2
1.2 x 0.2
1.6 x 0.2
2.5 x 0.4
2.7 x 0.5
3.2 x 0.7
16 x 3
16 x 5
16 x 8
16 x 16
16 x 24
16 x 32
4 x 0.8
5 x 0.8
5.8 x 0.8
7.5 x 0.9
8.2 x 1
9.8 x 1.2
10 x 1.3
12.3 x 1.5
14 x 1.5
16 x 25
16 x 33
24 x 27
24 x 33
24 x 43
24 x 58
24 x 66
24 x 88
24 x 109
0.1
± 0.004
17.5 x 2
22 x 2.5
30 x 2.5
33 x 3.2
45 x 3.5
50 x 4
60 x 4
60 x 4.5
65 x 5
70 x 5
75 x 5
80 x 6.5
80 x 7
90 x 7
100 x 8.5
24 x 85
24 x 135
36 x 124
48 x 133
48 x 186
48 x 253
48 x 319
48 x 372
48 x 399
48 x 446
48 x 491
48 x 637
48 x 664
48 x 797
48 x 1,062
Net weight
approx. Extra flexible fabric tapes
and special dimensions are
possible on request.
kg/km
0.05
± 0.004
0.071
± 0.004
0.9 1.6 2.5
5.0
7.5
10
15
20
25
30
40
53
60
80
100
160
250
350
500
700
950
1,200
1,400
1,500
1,680
1,850
2,400
2,500
3,000
4,000
Available upon request:
Nominal cross section 1.5–70 mm2
of wires 0.05 mm
Similar to DIN 72 333,
Part 3.
Made of bare or tinplated copper wire.
Flat copper conductors
Nominal
cross section
mm2
6
10
14
14
16
16
16
21
21
25
25
35
35
50
50
70
70
120
Ø of wire
± 0.006
mm
Dimensions
width x thickness
± 5 % – 25 % mm
Construction Net weight
± 12 %
kg/km
0.16
0.16
0.16
0.2
0.16
0.16
0.2
0.16
0.2
0.16
0.2
0.16
0.2
0.16
0.2
0.16
0.2
0.16
9 x 1
14 x 1.5
18 x 1.5
18 x 1.5
20 x 1.6
25 x 1.2
20 x 1.6
22 x 2
22 x 2
22 x 2.5
22 x 2.5
25 x 3
25 x 3
33 x 3.2
33 x 3.2
40 x 3.5
40 x 3.5
55 x 4.5
24 x 12
24 x 21
36 x 19/20
36 x 12/13
36 x 22/23
48 x 17
36 x 14/15
36 x 29
36 x 18/19
36 x 34/35
36 x 22/23
36 x 48/49
36 x 31
48 x 52
48 x 33
48 x 73
48 x 46/47
48 x 125
60
100
140
140
160
160
160
210
210
250
250
350
350
500
500
700
700
1,200
KFL
Special dimensions are possible on request.
Flat copper conductor – self-adhesive
Nominal
Wire-Ø
Dimensions
cross-section
width x thickness
mm2
mm
mm
6
0.16 9 x 1
Construction Packaging
Tape reel m
24 x 12
90
Temperature rate as follows: constant 150 °C
briefly 260 °C
Wire coating: tin-plated (standard), other coatings
also available upon request.
The flat copper conductor is
coated with an acrylate adhesive
film and is supplied with a protective paper covering.
Suitable for the following surfaces: metals, wood, glass, plastics and lacquered surfaces
Flexible and expandable, made of bare or
tin-plated copper wire.
The expandable inner
dia. is variable, together
with the cross section,
upon request.
Haarländer G
Shielding braids
KAG
Dimensions
Construction width x thickness
± 5 % – 25 % max. expandable to
mm
mm
Nominal
cross section
mm2
0.25
0.38
0.5
0.88
0.94
1.32
1.7
1.98
Ø of wire
mm
Net weight
± 12 %
kg/km
0.1
± 0.004
16 x 2
16 x 3
16 x 4
16 x 7
24 x 5
24 x 7
24 x 9
36 x 7
3
3.5
4
5
6
8
10
15
3.3
3.5
4.6
8.1
8.6
12.1
15.6
18.1
5.3
6
6.8
7.9
10.2
13.6
0.2
± 0.006
24 x 7
24 x 8
24 x 9
36 x 7
36 x 9
36 x 12
16
18
20
25
30
40
48.4
55.3
62.2
74
95.1
127
23.8
30.5
33.9
40.7
0.3
± 0.008
48 x 7
48 x 9
48 x 10
48 x 12
50
60
70
80
222
285
317
380
60.3
66.4
78.4
90.5
108.6
0.4
± 0.01
48 x 10
48 x 11
48 x 13
48 x 15
48 x 18
90
100
120
140
160
574
632
747
862
1,034
10
Made of bare, tin-plated,
silver-plated or nickelplated copper wire.
E-CU, OF-CU.
Cutting quality, specially
annealed optional, with
aramide inlay (e.g. Kevlar)
upon request.
Round copper braids
Nominal
cross section
mm2
0.047
0.094
0.14
0.2
0.25
0.35
0.5
0.7
0.75
1
1.5
Ø of wire
mm
Dimensions
no. of wires
± 2 %
Outer-diameter approx.
mm
Net weight
± 12 % kg/km
KZG
0.05 ± 0.004
8 x 3
8 x 6
8 x 9
8 x 13
8 x 16
8 x 23
8 x 32
8 x 45
8 x 48
8 x 64
8 x 96
0.33
0.47
0.57
0.7
0.8
0.95
1.1
1.29
1.35
1.55
1.9
0.47
0.94
1.4
2
2.5
3.5
5
7
7.5
10
15
5
8.3
10
12.5
0.5
0.83
1
1.25
0.071
± 0.004
8 x 16
8 x 27
8 x 32
8 x 40
1.1
1.4
1.55
1.7
1.5
2.5
1.5
2
2.5
3
4
5
6
8
10
12
0.071
± 0.004
8 x 49
8 x 81
12 x 33
12 x 44
12 x 54
12 x 65
12 x 86
12 x 108
12 x 130
12 x 174
12 x 217
12 x 260
1.88
2.42
1.9
2.2
2.4
2.7
3.1
3.5
3.8
4.4
4.9
5.4
15
25
15
20
25
30
40
50
60
80
100
120
16
20
25
0.1
± 0.004
12 x 170
12 x 213
12 x 266
6.1
6.9
7.7
160
200
250
11
Highly flexible, similar to
DIN 46 438.
Made of bare, tin-plated,
silver-plated or nickelplated copper wire.
Round stranded conductors
Nominal
cross section
mm2
0.06
0.1
0.14
0.2
0.25
0.35
0.5
0.75
1
12
1.5
2
2.5
3
4
5.25
6
8
10
12
16
25
35
50
70
95
120
150
185
240
300
400
500
600
Ø of wire
mm
No. of wires
± 2 %
KRL
Outer-diameter aprox.
mm
Net weight
± 12 % kg/km
30
51
72
105
130
180
266
392
525
0.3
0.4
0.5
0.6
0.7
0.85
1
1.25
1.5
0.6
1
1.4
2
2.5
3.5
5
7.5
10
0.071
± 0.004
385
525
651
798
1,036
1,372
1,575
2,058
2,562
3,108
4,116
1.75
2.1
2.4
2.6
3
3.5
3.7
4.3
4.8
5.3
6.1
0.1
± 0.004
3,234
4,508
6,468
8,967
12,201
15,435
19,110
23,580
30,600
38,200
51,000
63,700
76,430
0.05
± 0.004
7.8
9.2
11
13
16
18
20
22
25.5
28.5
32.5
36.5
40
15
20
25
30
40
53
60
80
100
120
160
250
350
500
700
950
1,200
1,500
1,850
2,400
3,000
4,000
5,000
6,000
Versions:
Quality for insulating
for extruding with a long length
of lay.
Cutting quality for robot production, twist free
and hot fanning out.
Highly flexible round
conductors, similar to
DIN 46 440.
Made of bare, tin-plated,
silver-plated or nickelplated copper wire (E-CU,
OF-CU).
Round stranded copper conductors with overall braid highly flexible
Nominal
Actual
cross-section cross-section
mm2
mm2
Round conductor Overall braid Ø of wire no. of wires
Ø of wire no. of wires
mm
±2%
mm
± 2 %
0.35
0.5
0.75
1
1.5
0.35
0.51
0.77
1.02
1.53
0.05
± 0.004
51
130
266
266
525
2.5
3.75
4
6
8
10
12
16
3.08
3.91
4.6
6.99
8.9
11.2
12
17.8
0.071
± 0.004
651
798
1,036
1,575
2,058
2,562
2,562
4,116
0.1
± 0.004
3,234
4,508
6,468
8,967
12,201
15,435
25
35
50
70
95
120
26.9
37.3
53.8
73.3
98.7
124
Strand dia.
approx.
mm
Net weight
± 12 %
kg/km
32
32
32
64
64
0.8
1.1
1.4
1.5
1.9
3.5
5.1
7.7
10.2
15.3
0.1
± 0.004
64
96
64
96
96
128
240
192
2.9
3
3.4
4.1
4.7
5.2
5.2
6.5
30.8
39.1
46
69
89
112
120
178
192
240
360
360
360
360
8.2
9.6
11.4
13.4
16.4
18.4
269
373
536
733
987
1,240
13
This product involves
one or two flat copper
wires, spun around a carrier thread and stranded
together.
Similar to DIN 47104 and
all common international
specifications.
Tinsel conductors KGL
Composition and properties of the DIN 47104 compliant tinsel conductor
Form Form Form Form
Form
B
E
F
G
H
21
7
63
4
4
No. of tinsel ends
1)
7 x 3e
7 x 1e
7 x 9e
4 x 1d
4 x 1d
Construction Diameter
mm max.
1.2
0.55
1.2
0.55
0.65
Length per kg
m min.
420
1900
500
1600
1300
Resistance
Ω/m max. 0.3
1.4
0.35
1.4
0.8
Tensile strength
N min.
68
50
180
50
80
Elongation
% min.
8
8
8
8
8
Copper used as tinsel material according to DIN EN 13602, copper-cadmium (CU-CD)
or cadmium free alloys
Tinsel surface
bare
bare
bare
bare
bare
mm
0.30±0.05 0.23±0.02 0.19±0.02 0.30±0.05 0.30±0.05
Tinsel width
Shrinkage of the
% max.
5
5
5
5
5
carrier thread
Shrinkage of the
% max.
3
3
3
3
3
tinsel conductor
Materials
Along with the E-Cu and OF-Cu materials, with bare, tin-plated or
silver-plated, we use copper alloys such as copper-cadmium (Cu-Cd)
because of their high mechanical strength properties. According
with the increased environmental protection requirements, however,
we have also developed new varieties with heavy metal free copper
Tinsel copper braids KGG
Construction
12 tinsel threads braided
14
Yield
m/kg 0.08
770
0.9±0.1
1)
1. No.: number of stranding elements
2. No.: number of tinsel threads per stranding element
alloys. Along with great flexibility, all our tinsel conductors show a
very good flex life and exceptionally high tensile strength thanks to its
special composition. Favourite areas of application are flexible leads
for telephones and small electrical appliances, as well as coil-cords for
loudspeakers.
Coil-cords for loudspeakers
Ø of wire Material Outer Ø mm
mm
Copper-
Cadmium
Where required, the specific
maximum admissible current
(de-rating curve) must be set
according to DIN 41630.
This type of conductor achieves maximums flex life thanks to its
combination of copper-cadmium and its make-up as a round braid.
It is approved by all well-known loudspeaker manufacturers. A twist-free and hot fanning out material is guaranteed thanks to the
use of a special production method.
Special versions:
• with a tin-plated or silver-plated surface
• with a different cross-section
• with a larger or smaller outside diameter.
Versions without any textil thread are available for fully
automatic welding-based processing methods.
Flat-knitted · Tubular-knitted · Woven ribbons · Fabric tapes
Width
Ø of wire
mm
mm
Flat-knitted copper tape KFG
20
0.10
30
0.10
60
0.10
100
0.10
Tubular-knitted copper KSG
10
0.10
25
0.10
45
0.10
50
0.25
55
0.10
65
0.10
25
2 x 0.10
Copper ribbow KLB
20
25
40
60
100
Copper/fabric tape KGB
25
55 x 0.15
40
80 x 0.15
Non-standard dimensions and greater widths available upon request
Surface
Conctruction
Copper content
kg/100m
tin-plated
tin-plated
tin-plated
tin-plated
4 x 0.10
8 x 0.10
4 x 0.10
8 x 0.10
4 x 0.10
8 x 0.10
8 x 0.10
0.60
1.20
0.85
1.70
1.50
3.00
5.00
tin-plated
tin-plated
bare
tin-plated
tin-plated
bare
tin-plated
tin-plated
bare
0.40
bare tin-plated
light gold
44 54 84 126 208 0.32
0.40
0.64
0.96
1.60
bare
bare
1.10
1.80
0.65
1.30
3.00
1.55
1.85
1.20
15
Other things we make …
Conductors and cables made especially for low-voltage lighting applications
For example:
round copper conductors
insulated cables
coaxial cables
round copper braids
strai reliefed
conductors and braids
18
We have got you interested:
Fax:
+49 (0)91 71/30 28 (sales)
Then do please contact us without delay.
By clicking your mouse you can mail your inquiries or orders directly to
info@haarlaender-gmbh.com , or simply use the prepared fax form.
On weekdays, you can also reach our expect advisers by telephone at
+49 (0)91 71/96 18-0.
Inquiry
Order
Please tick
Haarländer GmbH
Regensburger Ring 14
91154 Roth
Please don’t forget your return address
Volume/quantity
Item description
Surface (Please tick) bare Surface
tin-plated nickel-plated
Article nummer
light gold silver-plated
Please quote specification / drawing no. If no drawing is available, please make sure to quote hole spacing and diameter.
Date
Signature
Haarländer GmbH
Regensburger Ring 14
D-91154 Roth
www.haarlaender-gmbh.com
Phone +49 (0)91 71/96 18-0
Telefax +49 (0)91 71/7565
Telefax +49 (0)91 71/30 28 (sales)
E-Mail info@haarlaender-gmbh.com
Copper conductors • Braids • Earthing straps • Low-voltage cables