In This Section… Terminal Products and Tools United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Terminal Products and Tools Overview.............................................................................F-2–F-3 Ring Terminals Nylon-Insulated Ring .....................................................F-4–F-6 Vinyl-Insulated Ring.......................................................F-7–F-8 Non-Insulated Ring........................................................F-8–F-9 Heavy-Duty Ring .................................................................F-10 High-Temperature Non-Insulated Ring ................................F-11 Tefzel® Insulated Ring .........................................................F-11 Nylon-Insulated Rectangular Rings......................................F-12 Non-Insulated Rectangular Rings ........................................F-12 Non-Insulated Flag Terminals ...................................................F-13 Fork and Locking Fork Terminals Nylon-Insulated Fork...........................................................F-14 Vinyl-Insulated Fork...................................................F-15–F-17 Non-Insulated Fork ....................................................F-17–F-18 Pin Terminals............................................................................F-18 Splice Connectors ..............................................................F19–F20 Wire Joints ...............................................................................F-21 Heat-Shrinkable Terminals, Splices and Disconnects.......F-22–F-23 Disconnects and Male Tabs Female (250 Series) ..................................................F-24–F-25 Piggy Back (250 Series)......................................................F-25 Female (187 Series)............................................................F-25 Male Tabs (250 and 187 Series)..........................................F-26 250 Series — Adapters and Coupler...................................F-27 Male (110 Series Disconnects)............................................F-27 Wristlock Disconnects.........................................................F-27 Plastic Strip Terminals.........................................................F-28 Luminaire Disconnects........................................................F-29 Disconnect Installation Tool.................................................F-29 Insulated Ferrules ...........................................................F-30–F-31 Non-Insulated Ferrules .............................................................F-32 Installing Kits............................................................................F-33 Application Tools Plier Type Tools ...................................................................F-34 Comfort Crimp® Terminal Tools............................................F-35 Ratchet Hand Tools .............................................................F-36 Flag Terminal Type Hand Tool..............................................F-36 Wire Stripping/Cutting Tools ................................................F-37 Toggle Type Tools................................................................F-37 Shure-Stake® Auto-Feed Tool ..............................................F-38 Tooling for Plastic Strip Terminals .......................................F-38 Battery-Powered Crimping Tool...........................................F-39 Bench-Mounted Air Tools ....................................................F-40 Portable Air Hydraulic Tool...................................................F-40 Air-Operated Bench-Mounted Tool ......................................F-41 12-Ton Crimping Tools ........................................................F-42 Electric Hydraulic Pumps ....................................................F-43 Die Selection Charts........................................................F-44–F-46 Wire Guide Tables ...........................................................F-47–F-49 Military Standard Cross Reference............................................F-50 Cross Reference for Packaging .......................................F-51–F-52 Catamount® Terminals and Terminal Tools .......................F-53–F-55 Terminal Info ............................................................................F-56 Overview — Why Sta-Kon® Terminals Are Better Terminal Products and Tools Experience the Sta-Kon® advantage! Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems. Key Features and Benefits • Metal insulation grip sleeve is included on all nylon terminal for strain relief • Long barrel selective annealed • UL® Listed E9808 unless otherwise specified Deep Internal Serrations After the insertion of a wire into the terminal’s barrel, a deep, serrated interior ensures a large area of contact that lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well-treaded tire on a wet highway. Funneled Terminal Barrel Entry • Funnel Entry Barrel This feature makes wire insertion faster and easier. A funneled barrel eliminates wire strand “hang up” upon insertion into the terminal’s barrel. The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain. • Selectively annealed long barrel • Longer barrel design • Color-coded Insulators • Brazed or overlapping seams ® Sta-Kon Long Barrel Design If lowering electrical resistance, preventing wire pullout, eliminating a “missed” crimp, and an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. Most competitive barrel lengths range from 20–50% shorter than Sta-Kon® terminals. The results are usually a stream of electrical failure, rework, and added expense. This also provides the insulator with additional surface area, holding tight to the barrel. Many competitive insulators come off during crimping due to a limited barrel length. F-2 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 • Anti-rotational tongue • Hardened tongue • Complete wire and stud size identification Technical Services Tel: 888.862.3289 Overview — Why Sta-Kon® Terminals Are Better Superior terminals for superior connections! Brazed or Overlapped Seam • Deep Internal Serrations Selective Annealing Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason, Thomas & Betts puts its terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we “cold form” the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations. Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper, which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime. • Flat bottom box • Electro-tin plating • Center reinforced spring detent for minimum insertion force • Compound Spring Rails provide positive contact after repeated insertions Terminal Products and Tools A long barrel design is of little value unless it is one solid piece. That is why Thomas & Betts brazes the seam on our vinyl insulated Sta-Kon® terminals and overlaps the seam on nylon insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout, and electrical failure. If the installer doesn’t position the tool exactly on the correct spot on the barrel, there’s likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With a brazed or overlapped seam, the installer can crimp anywhere along the barrel’s surface. This provides up to 2.5 times the tensile strength of a butted seam terminal, guaranteeing proper electrical flow, void free. Anti-Rotational Tongues This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The installer can place a greater number of terminals closer together without worry. Strands enter as a homogeneous group and compact tightly under compression due to fully brazed seam Proper Identification We identify all terminals with Thomas & Betts initials, T & B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility. All Sta-Kon® Terminals are Deburred and Degreased To ensure a Sta-Kon® terminal is properly plated and insulated, all our parts are put through a process that cleans and smooths the terminal of any manufacturing by-products — mainly grease, oils, and sharp edges. Many competitive products do not put their product through such rigorous finishing. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-3 Nylon-Insulated Ring Terminals Terminal Products and Tools Sta-Kon® Rings, Forks and Locking Forks • Complete line of installing tools engineered to match tool with terminal • First to gain military approval for pressure connections… many styles available for military applications • Sta-Kon® products exceed test specification requirements of military, UL®, and CSA • Tefzel® and Nylon Terminals provided with extra metal sleeve to grip insulation • Vinyl insulated and bare Sta-Kon® terminals feature brazed seam wire barrels that can be crimped at any place on the barrel circumference • Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) • Serrated barrel increases grip on wire • Wire range identification on the tongue of each terminal • Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) Listing Sta-Kon® Rings, Forks and Locking Forks are tested and listed to UL® 486A/B, two-way splices to UL 486C, disconnects to UL 310, and all applicable products to CSA 22.2. • Constructed of electrolytic copper for high conductivity • Wire range identification on the tongue of each terminal Nylon-Insulated Ring Terminals M CAT. NO. PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RZ22-2** RZ22-4** RZ22-6** RZ22-8** RZ22-10** RAX23* RAX43* RAX63* RAX83* RAX103* RA18-4 RA323 RA333 RA18-6 100 100 100 100 100 1,000 1,000 1,000 1,000 1,000 100 1,000 1,000 100 26–22 26–22 26–22 26–22 26–22 26–24 26–24 26–24 26–24 26–24 22–16 22–16 22–16 22–16 * Not listed by UL or CSA F-4 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .136 .136 .136 .136 REC. TOOL A DIMENSIONS B C M #2 .57 .14 .13 .49 #4 .65 .21 .20 .54 #6 ERG2006 WT1452 .65 .21 .20 .54 #8 .75 .25 .23 .62 #10 .75 .25 .23 .62 #2 .66 .14 .14 .59 #4 .74 .20 .19 .64 #6 WT145A .84 .25 .22 .72 #8 .84 .25 .22 .72 #10 .84 .25 .24 .72 #4 .72 .23 .14 .59 #4 .72 .23 .14 .59 #6 ERG2001 .72 .23 .14 .59 #6 .86 .26 .25 .71 .02 .02 .02 .03 CAT. NO. PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RA853 RA18-8 RA833 RA863 RA18-10 RA873 RA18-14 RA713 RA18-516 RA723 RA18-38 RA733 RA18-12 RA753 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 .136 Tefzel® is a trademark of DuPont. ** CSA Listed only www.tnb.com STOCK THICK. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 #6 #8 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" REC. TOOL A DIMENSIONS B C M .86 .89 .86 .89 .89 WT145A .89 1.10 1.10 1.10 1.10 1.20 1.20 ERG2001 1.30 1.30 .26 .26 .26 .26 .31 .31 .46 .46 .46 .46 .53 .53 .72 .72 .25 .25 .25 .25 .25 .25 .31 .31 .31 .31 .35 .35 .50 .50 .71 .71 .71 .71 .71 .71 .84 .84 .84 .84 .87 .87 .92 .92 STOCK THICK. .03 .02 .03 Nylon-Insulated Ring Terminals Nylon-Insulated Ring Terminals (continued) M PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RB14-4 RB1323 RB14-6 RB853 RB1333 RB14-8 RB863 RB14-10 RB873 RB14-14 RB713 RB14-516 RB723 RB14-38 RB733 RB14-12 RB753 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 REC. TOOL A DIMENSIONS B C M #4 .72 .26 .14 .59 #4 .72 .26 .14 .59 #6 .89 .31 .25 .71 #6 .89 .31 .25 .71 #6 .74 .26 .14 .59 #8 .89 .31 .25 .71 #8 .89 .31 .25 .71 #10 .89 .31 .25 .71 #10 ERG2001 .89 .31 .25 .71 1 ⁄4" 1.08 .47 .31 .81 1 ⁄4" 1.08 .47 .31 .81 5 ⁄16" 1.08 .47 .31 .84 5 ⁄16" 1.08 .47 .31 .84 3 ⁄8" 1.17 .53 .35 .87 3 ⁄8" 1.17 .53 .35 .87 1 ⁄2" 1.25 .72 .50 .90 1 ⁄2" 1.25 .72 .50 .90 STOCK THICK. .03 CAT. NO. PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RC10-6 RC333 RC10-8 RC863 RC10-10 RC363 RC10-14 RC713 RC10-516 RC703 RC10-38 RC733 RC10-12 RC753 50 500 50 500 50 500 50 500 50 500 50 500 50 500 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 Nylon-Insulated Ring Terminals — Expanded Entry CAT. NO. PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RB14-4X RB1324 RB14-6X RB854 RB14-8X RB864 RB14-10X RB874 RB14-14X RB714 RB14-516X RB724 RB14-38X RB734 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .190 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 REC. TOOL A DIMENSIONS B C M #6 1.00 .37 .27 .81 #6 1.00 .37 .27 .81 #8 1.00 .37 .27 .81 #8 1.00 .37 .27 .81 #10 1.00 .37 .27 .81 #10 1.00 .37 .27 .81 1 ⁄4" ERG2001 1.12 .53 .32 .86 ERG2001 1 ⁄4" 1.12 .53 .32 .86 5 ⁄16" 1.21 .53 .31 .94 5 ⁄16" 1.21 .53 .31 .94 3 ⁄8" 1.27 .59 .35 .98 3 ⁄8" 1.27 .59 .35 .98 1 ⁄2" 1.37 .72 .52 1.02 1 ⁄2" 1.37 .72 .52 1.02 STOCK THICK. .04 .04 Terminal Products and Tools CAT. NO. M REC. TOOL DIMENSIONS A B C M #4 .80 .26 .14 .67 #4 .80 .26 .14 .67 #6 .95 .31 .25 .79 #6 .95 .31 .25 .79 #8 .95 .31 .25 .79 #8 .95 .31 .25 .79 #10 ERG2001 ERG2001 .95 .31 .25 .79 #10 .95 .31 .25 .79 1 ⁄4" 1.16 .47 .31 .92 1 ⁄4" 1.16 .47 .31 .92 5 ⁄16" 1.16 .47 .31 .92 5 ⁄16" 1.16 .47 .31 .92 3 ⁄8" 1.25 .53 .42 .95 3 ⁄8" 1.25 .53 .42 .95 STOCK THICK. .03 .03 CAT. NO. PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RC10-6X RC334 RC10-8X RC864 RC10-10X RC364 RC10-14X RC714 RC10-516X RC704 RC10-38X RC734 RC10-12X 50 500 50 500 50 500 50 500 50 500 50 500 50 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 REC. TOOL DIMENSIONS A B C M #6 1.10 .37 .27 .91 #6 1.10 .37 .27 .91 #8 1.10 .37 .27 .91 #8 1.10 .37 .27 .91 #10 1.10 .37 .27 .91 #10 1.10 .37 .27 .91 1 ⁄4" ERG2001 ERG2001 1.22 .53 .32 .96 1 ⁄4" 1.22 .53 .32 .96 5 ⁄16" 1.32 .53 .31 1.05 5 ⁄16" 1.32 .53 .31 1.05 3 ⁄8" 1.38 .59 .48 1.09 3 ⁄8" 1.38 .59 .48 1.09 1 ⁄2" 1.48 .72 .52 1.13 STOCK THICK. .03 .04 UL Listed E9809 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-5 Nylon-Insulated Ring Terminals Terminal Products and Tools Nylon-Insulated Large Ring Terminals CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. BOLT HOLE RD167 RD8-10 RD367 RD8-14 RD717 RD8-516 RD727 RD8-38 RD737 RD8-12* RD757* RD10161 RD10361 RD10711 RD10721 RD10731 RE6-10 RE267 RE6-14 RE717 RE6-516 RE727 RE6-38 RE737 RE6-12* RE757* RE10261 RE10711 RE10721 RE10731 RF4-10 RF267 RF4-14 RF717 RF4-516 RF727 RF4-38 RF737 RF757* RF10261 RF10711 RF10721 RF10731 200 25 200 25 200 25 200 25 200 25 200 200 200 200 200 200 20 200 20 200 20 200 20 200 20 200 200 200 200 200 15 100 15 100 15 100 15 100 100 100 100 100 100 8 8 8 8 8 8 8 8 8 8 8 8AN 8AN 8AN 8AN 8AN 6 6 6 6 6 6 6 6 6 6 6AN 6AN 6AN 6AN 4 4 4 4 4 4 4 4 4 4AN 4AN 4AN 4AN .340 .340 .340 .340 .340 .340 .340 .340 .340 .310 .310 .270 .270 .270 .270 .270 .420 .420 .420 .420 .420 .420 .420 .420 .395 .395 .315 .315 .315 .315 .510 .510 .510 .510 .510 .510 .510 .510 .500 .380 .380 .380 .380 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" REC. TOOL DIMENSIONS (IN.) A B C M ERG2007 ERG2007 TBM6S TBM6S ERG2007 ERG2007 TBM6S TBM6S ERG2007 ERG2007 TBM6S TBM6S TBM6S 1.48 1.48 1.48 1.54 1.54 1.63 1.63 1.63 1.63 1.79 1.79 1.40 1.40 1.45 1.53 1.53 1.65 1.65 1.65 1.65 1.76 1.76 1.76 1.76 1.83 1.83 1.55 1.55 1.70 1.70 1.76 1.76 1.76 1.76 1.84 1.84 1.84 1.84 1.90 1.78 1.78 1.80 1.80 .42 .42 .42 .46 .46 .57 .57 .57 .57 .82 .82 .41 .41 .45 .56 .56 .49 .49 .49 .49 .61 .61 .61 .61 .82 .82 .49 .49 .60 .60 .56 .56 .56 .56 .62 .62 .62 .62 .82 .55 .55 .62 .82 .28 .28 .28 .36 .36 .36 .36 .36 .36 .55 .55 .24 .24 .27 .34 .34 .28 .28 .28 .28 .34 .34 .34 .34 .55 .55 .24 .27 .34 .34 .36 .36 .36 .36 .35 .35 .35 .35 .55 .30 .30 .34 .34 1.29 1.29 1.29 1.32 1.32 1.35 1.35 1.35 1.35 1.39 1.39 1.20 1.20 1.22 1.25 1.25 1.40 1.40 1.40 1.40 1.47 1.47 1.47 1.47 1.43 1.43 1.31 1.31 1.40 1.40 1.49 1.49 1.49 1.49 1.53 1.53 1.53 1.53 1.49 1.51 1.51 1.49 1.49 STOCK THICK. .04 .04 .04 .04 .04 .04 CAT. NO. PKG. QTY. MAX. INS. BOLT HOLE RG2-10 RG267 RG2-14 RG717 RG2-516 RG727 RG2-38 RG737 RG2-12 RG757 RG9711 RG9731 RG9751 RH717 RH727 RH737 RH757 RH9711 RH9731 RH9751 RJ717 RJ727 RJ737 RJ757 RJ9711 RJ9731 RJ9751 RK717 RK727 RK737 RK9731 RK9751 RL737 RL757 RL9731 RL9751 RM737 RM747 RM757 RM9731 RM9751 10 2 .588 50 2 .588 10 2 .588 50 2 .588 10 2 .588 50 2 .588 10 2 .588 50 2 .588 10 2 .588 50 2 .588 50 2AN 453 50 2AN .453 50 2AN .453 50 1/0 .629 50 1/0 .629 50 1/0 .629 50 1/0 .629 50 1AN .500 50 1AN .500 50 1AN .500 100 2/0 .675 100 2/0 .675 100 2/0 .675 100 2/0 .675 50 1/0AN .550 50 1/0AN .550 50 1/0AN .550 25 3/0 .765 25 3/0 .765 25 3/0 .765 100 2/0AN .610 100 2/0AN .610 25 4/0 .785 25 4/0 .785 25 3/0AN .680 25 3/0AN .680 20 250MCM .868 20 250MCM .868 20 250MCM .868 20 4/0AN .750 20 4/0AN .750 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" 1 ⁄4" 3 ⁄8" 1 ⁄2" 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" 1 ⁄4" 3 ⁄8" 1 ⁄2" 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" 1 ⁄4" 3 ⁄8" 1 ⁄2" 1 ⁄4" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 3 ⁄8" 1 ⁄2" 3 ⁄8" 1 ⁄2" 3 ⁄8" 7 ⁄16" 1 ⁄2" 3 ⁄8" 1 ⁄2" .04 *Brazed Seam AN=Aircraft Wire F-6 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 WIRE RANGE REC. TOOL TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S TBM6S DIMENSIONS (IN.) A B C M 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.15 2.35 2.35 2.07 2.07 2.26 2.14 2.14 2.14 2.34 2.14 2.14 2.34 2.34 2.34 2.34 2.48 2.35 2.35 2.49 2.60 2.60 2.60 2.52 2.60 2.83 2.83 2.83 2.83 3.00 3.00 3.00 3.00 3.00 .69 .69 .69 .69 .69 .69 .69 .69 .80 .80 .69 .69 .80 .77 .77 .77 .77 .77 .77 .77 .83 .83 .83 .89 .83 .83 .89 .93 .93 .93 .93 .93 1.04 1.04 1.04 1.04 1.13 1.13 1.13 1.13 1.13 .40 .40 .40 .40 .40 .40 .40 .40 .49 .49 .40 .40 .49 .43 .43 .43 .54 .44 .44 .54 .46 .46 .46 .54 .46 .46 .55 .54 .54 .54 .55 .55 .57 .57 .57 .57 .65 .65 .65 .66 .66 STOCK THICK. 1.83 1.83 1.83 1.83 1.83 .05* 1.83 1.83 1.83 1.93 1.93 .05 1.74 1.74 .05* 1.84 1.81 1.81 1.81 .05 1.90 1.81 1.81 .05 1.90 1.96 1.96 1.96 .06 2.03 1.97 1.97 .06 .06 2.04 2.21 2.21 .06 2.21 2.14 2.15 .06 2.35 2.35 .07 2.36 2.36 .07 2.51 .07 2.51 .07 2.51 2.51 2.51 .07 Vinyl-Insulated Ring Terminals Extra-length PVC sleeve offers extra protection. Vinyl-Insulated Ring Terminals PKG. WIRE MAX. BOLT QTY. RANGE INS. HOLE 18RA-4 RA77 18RA-6 RA857 18RA-8 RA867 18RA-10 RA877 18RA-14 RA717 18RA-516 RA727 18RA-38 RA737 14RB-4 RB1327 14RB-6 RB857 14RB-8 RB867 14RB-10 RB877 14RB-14 RB717 14RB-516 RB727 14RB-38 RB737 10RC-6 RC337 10RC-8 RC777 10RC-10 RC367 10RC-14 RC717 10RC-516 RC707 10RC-38 RC737 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 50 500 50 500 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 #4 #4 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" #4 #4 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" REC. TOOL ERG2001 ERG2001 ERG2001 ERG2001 DIMENSIONS (IN.) A B C M .97 .97 .94 .94 .97 .97 .97 .97 1.13 1.13 1.13 1.13 1.24 1.24 .94 .94 .97 .97 .97 .97 .97 .97 1.14 1.14 1.15 1.15 1.16 1.16 1.06 1.06 1.06 1.06 1.06 1.06 1.16 1.16 1.17 1.17 1.29 1.29 .31 .31 .25 .25 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .25 .25 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .59 .59 .27 .27 .27 .27 .27 .27 .27 .27 .37 .37 .37 .37 .37 .37 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .38 .38 .38 .27 .27 .27 .27 .27 .27 .27 .27 .37 .37 .44 .44 .81 .81 .81 .81 .81 .81 .81 .81 .88 .88 .88 .88 .91 .91 .81 .81 .81 .81 .81 .81 .81 .81 .89 .89 .89 .89 .91 .91 .90 .90 .90 .90 .90 .90 .90 .90 .92 .92 .99 .99 STOCK THICK. .03 .03 .03 .04 .04 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CAT. NO. PKG. WIRE MAX. BOLT QTY. RANGE INS. HOLE 18RA-6X 18RA-8X RA867-170 18RA-10X RA877-170 18RA-14X RA727-170 14RB-4X 14RB-6X RB857-200 14RB-8X RB867-200 14RB-10X RB877-200 14RB-14X RB717-200 14RB-516X 14RB-38X 10RC-6X RC337-250 10RC-8X RC777-250 10RC-10X RC367-250 10RC-14X RC717-250 10RC-516X 10RC-38X RC737-250 100 100 1,000 100 1,000 100 1,000 100 100 1,000 100 1,000 100 1,000 100 1,000 100 100 50 500 50 500 50 500 50 500 50 50 500 22–16 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 .170 .170 .170 .170 .170 .170 .170 .200 .200 .200 .200 .200 .200 .200 .200 .200 .200 .200 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 #6 #8 #8 #10 #10 1 ⁄4" 5 ⁄16" #4 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 3 ⁄8" #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 3 ⁄8" 3 ⁄8" REC. TOOL ERG2001 ERG2001 ERG2001 ERG2001 DIMENSIONS (IN.) A B C M .97 .97 .97 .97 .97 1.13 1.13 .94 .97 .97 .97 .97 .97 .97 1.14 1.14 1.15 1.16 1.06 1.06 1.06 1.06 1.06 1.06 1.16 1.16 1.17 1.29 1.29 .31 .31 .31 .31 .31 .50 .50 .25 .31 .31 .31 .31 .31 .31 .50 .50 .50 .54 .31 .31 .31 .31 .31 .31 .50 .50 .50 .59 .59 .27 .27 .27 .27 .27 .37 .37 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .35 .27 .27 .27 .27 .27 .27 .27 .27 .37 .44 .44 .81 .81 .81 .81 .81 .88 .88 .81 .81 .81 .81 .81 .81 .81 .89 .89 .89 .91 .90 .90 .90 .90 .90 .90 .90 .90 .92 .99 .99 STOCK THICK. Terminal Products and Tools CAT. NO. A wider wire entry for heavy-wall insulation. Vinyl-Insulated Ring Terminals — Expanded Insulation .03 .03 .03 .04 Technical Services Tel: 888.862.3289 www.tnb.com F-7 Insulated and Non-Insulated Ring Terminals Vinyl-Insulated Large Ring Terminals Terminal Products and Tools WIRE F-8 CAT. NO. RANGE MAX. INS. BOLT HOLE REC. TOOL RDV167 RDV367 RDV717 RDV727 RDV737 RDV757* REV267 REV717 REV727 REV737 REV757* .340 .340 .340 .340 .340 .310 .420 .420 .420 .420 .395 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" ERG2007 8 8 8 8 8 8 6 6 6 6 6 A TBM6S 1.48 1.48 1.54 1.63 1.63 1.79 1.65 1.65 1.76 1.76 1.83 REC. TOOL A ERG2007 TBM6S ERG2007 ERG2007 DIMENSIONS B C M .42 .42 .46 .57 .57 .82 .45 .49 .61 .61 .82 .28 .28 .36 .36 .36 .55 .28 .28 .34 .34 .55 1.17 1.17 1.20 1.23 1.23 1.27 1.23 1.23 1.30 1.30 1.26 STOCK THICK. .04 .04 .04 *Brazed Seam Constructed of electrolytic copper for high conductivity! Non-Insulated Ring CAT. NO. PKG. QTY. WIRE RANGE BOLT HOLE A18-4 A18-6 A85 A18-8 A86 A18-10 A87 A18-14 A71 A18-516 A72 A18-38 A73 A18-12 A75 B14-4 B132 B14-6 B133 B14-8 B86 B14-10 B87 B14-14 100 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 #4 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" #4 #4 #6 #6 #8 #8 #10 #10 1 ⁄4" www.tnb.com REC. TOOL ERG2002 ERG2002 ERG2005 ERG2002 A .75 .72 .72 .75 .75 .75 .75 .92 .92 .92 .92 .99 .99 1.06 1.06 .72 .72 .72 .72 .75 .75 .75 .75 .93 DIMENSIONS B C M .31 .25 .25 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .72 .72 .25 .25 .25 .25 .31 .31 .31 .31 .50 .27 .27 .27 .27 .27 .27 .27 .37 .37 .37 .37 .35 .35 .38 .38 .27 .27 .27 .27 .27 .27 .27 .27 .38 .59 .59 .59 .59 .59 .59 .59 .67 .67 .67 .67 .67 .67 .70 .70 .59 .59 .59 .59 .59 .59 .59 .59 .68 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 STOCK THICK. .03 .03 .03 CAT. NO. B71 B14-516 B72 B14-38 B73 B14-12 B75-TB B85 B134 PKG. QTY. WIRE RANGE 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 C10-6-SK C33 C10-8-SK C77 C10-10 C26 C36 C10-14 C71 C10-516 C70 C72 C10-38 C73 C10-12 C75 50 500 50 500 50 500 500 50 500 50 500 500 50 500 50 500 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 Technical Services Tel: 888.862.3289 BOLT HOLE DIMENSIONS B C M STOCK THICK. ⁄4" ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" #6 #8 .93 .93 .93 .96 .96 1.06 1.06 .75 .72 .50 .50 .50 .54 .54 .72 .72 .31 .25 .38 .38 .38 .35 .35 .38 .38 .27 .27 .68 .68 .68 .68 .68 .70 .70 .59 .59 .03 #6 #6 #8 #8 #10 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" .82 .82 ERG2002 .82 ERG2005 .82 .85 .85 .82 ERG2002 .91 .91 .98 .98 1.10 1.10 1.10 1.21 1.21 .31 .31 .31 .31 .38 .38 .31 .50 .50 .50 .50 .59 .59 .59 .72 .72 .27 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .45 .45 .45 .38 .38 .66 .66 .66 .66 .66 .66 .66 .66 .66 .73 .73 .80 .80 .80 .84 .84 .04 .04 1 5 Non-Insulated Ring Terminals Non-Insulated Large Ring Terminals — Brazed Seam PKG. WIRE BOLT REC. CAT. NO. QTY. RANGE HOLE TOOL 200 25 200 25 200 25 200 25 200 25 200 20 200 20 200 20 8 8 8 8 8 8 8 8 8 8 8 6 6 6 6 6 #10 1.13 .48 .36 .90 #10 1.13 .48 .36 .90 #10 1.09 .42 .34 .90 1 ⁄4" 1.13 .48 .36 .90 1 ⁄4" 1.13 .48 .36 .90 5 ⁄16" TBM6S 1.32 .59 .49 1.03 5 ⁄16" 1.32 .59 .49 1.03 3 ⁄8" TBM6S 1.32 .59 .49 1.03 3 ⁄8" 1.32 .59 .49 1.03 1 ⁄2" 1.49 .82 .55 1.09 1 ⁄2" 1.49 .82 .55 1.09 #10 1.13 .48 .36 .90 #10 1.13 .48 .36 .90 1 ⁄4" TBM6S 1.13 .48 .36 .90 1 ⁄4" 1.13 .48 .36 .90 5 ⁄16" 1.32 .60 .49 1.03 STOCK THICK. .06 .06 .06 PKG. WIRE BOLT REC. DIMENSIONS STOCK CAT. NO. QTY. RANGE HOLE TOOL A B C M THICK. 5 E72 200 6 ⁄16" 1.32 .60 .49 1.03 3 ⁄8" 1.32 .60 .49 1.03 E6-38 20 6 3 .06 ⁄8" TBM6S 1.32 .60 .49 1.03 .06 E73 200 6 1 E6-12 20 6 ⁄2" 1.49 .82 .55 1.08 1 E75 200 6 ⁄2" 1.49 .82 .55 1.08 F4-10 20 4 #10 1.16 .48 .36 .93 F26 200 4 #10 1.16 .48 .36 .93 1 F4-14 20 4 ⁄4" TBM6S 1.16 .48 .36 .93 1 ⁄4" 1.16 .48 .36 .93 F71-TB 200 4 5 F4-516 20 4 ⁄16" TBM6S 1.35 .60 .49 1.06 .07 .07 5 F72 200 4 ⁄16" 1.35 .60 .49 1.06 3 ⁄8" 1.35 .60 .49 1.06 F4-38 20 4 3 F73 200 4 ⁄8" 1.35 .60 .49 1.06 1 F4-12 20 4 ⁄2" 1.52 .82 .55 1.11 1 F75 200 4 ⁄2" 1.52 .82 .55 1.11 Select the configuration you need! Non-Insulated Large Ring Terminals — Tubular PKG. WIRE BOLT REC. CAT. NO. QTY. RANGE HOLE TOOL M C B A D10161 D10361 D10711 D10721 D10731 D975* E10261 E10711 E10721 E10731 F10261 F10711 F10721 F10731 F975* G2-10 G926 G2-14 G971 G2-516 G972 G2-38 G973 G2-12 G975 200 200 200 200 200 200 200 200 200 200 100 100 100 100 200 100 100 10 100 10 100 10 100 10 100 *Brazed Seam 8/8AN 8/8AN 8/8AN 8/8AN 8/8AN 8/8AN 6/6AN 6/6AN 6/6AN 6/6AN 4/4AN 4/4AN 4/4AN 4/4AN 4/4AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" A DIMENSIONS B C M 1.15 .41 .28 ERG 2005 1.15 .41 .28 1.20 .45 .36 ERG 2008 1.28 .56 .36 1.28 .56 .36 TBM6S 1.46 .83 .49 ERG 1.26 .49 .24 2005 1.26 .49 .27 ERG 1.38 .60 .34 TBM6S 2008 1.38 .60 .34 1.37 .55 .30 ERG 1.37 .55 .30 2008 1.42 .62 .34 1.42 .62 .34 TBM6S 1.49 .83 .45 1.59 .69 .40 1.59 .69 .40 1.59 .69 .40 1.59 .69 .40 ERG 2008 1.59 .69 .40 TBM6S 1.59 .69 .40 1.59 .69 .40 1.59 .69 .40 1.79 .80 .49 1.79 .80 .49 STOCK THICK. .95 .95 .97 .04 1.00 1.00 1.06 1.02 .99 .04 1.04 .04 1.04 1.07 1.07 1.08 .04 1.08 1.10 1.26 1.26 1.26 1.26 1.26 .05 .05 1.26 1.26 1.26 1.36 1.36 AN – Aircraft Wire United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 PKG. CAT. NO. QTY. H10-14 H971 H972 H973 H975 J971 J972 J20-38 J973 J974 J975 K971 K972 K30-38 K973 K974 K975 L972 L40-38 L973 L974 L975 M972 M250-38 M973 M974 M975 10 100 100 100 100 50 50 10 50 50 50 50 50 5 50 50 50 50 5 50 50 50 50 5 50 50 50 WIRE RANGE 1AN-1/0 1AN-1/0 1AN-1/0 1AN-1/0 1AN-1/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 4/0AN-250MCM 4/0AN-250MCM 4/0AN-250MCM 4/0AN-250MCM 4/0AN-250MCM BOLT REC. HOLE TOOL A Terminal Products and Tools D8-10 D826 D36 D8-14 D71 D8-516 D72 D8-38 D73 D8-12 D75 E6-10 E26 E6-14 E71 E6-516 DIMENSIONS A B C M DIMENSIONS STOCK B C M THICK. ⁄4" 1.65 .77 .43 1.32 ⁄4" ERG 1.65 .77 .43 1.32 5 ⁄16" 2008 1.65 .77 .43 1.32 .05 3 ⁄8" TBM6S 1.65 .77 .43 1.32 1 ⁄2" 1.85 .77 .54 1.41 1 ⁄4" 1.94 .84 .48 1.53 5 ⁄16" 1.94 .84 .48 1.53 3 ⁄8" TBM6S 1.84 .83 .46 1.46 .06 3 ⁄8" 1.99 .84 .53 1.58 7 ⁄16" 1.99 .89 .51 1.56 1 ⁄2" 1.99 .89 .51 1.56 .06 1 ⁄4" 2.08 .93 .54 1.69 5 ⁄16" 2.08 .93 .54 1.69 3 ⁄8" 2.08 .93 .54 1.69 .06 3 ⁄8" 2.08 .93 .54 1.69 7 ⁄16" 2.08 .93 .54 1.70 TBM6S 1 ⁄2" 2.08 .93 .54 1.70 5 ⁄16" 2.25 1.04 .57 1.77 3 ⁄8" 2.25 1.04 .57 1.77 3 ⁄8" 2.25 1.04 .57 1.77 .07 7 ⁄16" 2.25 1.04 .57 1.77 1 ⁄2" 2.25 1.04 .57 1.77 .07 5 ⁄16" 2.28 1.12 .62 1.90 3 ⁄8" 2.40 1.12 .65 1.91 3 ⁄8" 2.40 1.12 .65 1.91 .07 7 ⁄16" 2.40 1.12 .65 1.91 1 ⁄2" 2.40 1.12 .65 1.91 1 1 Technical Services Tel: 888.862.3289 www.tnb.com F-9 Heavy-Duty Ring Terminals Insulated Heavy-Duty Ring Terminals Terminal Products and Tools CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. BOLT HOLE RBC14-6 RBC853 RBC14-8 RBC863 RBC14-10 RBC873 RBC14-14 RBC713 RBC14-516 RBC723 RBC14-38 RBC793 RBC14-12 RBC753 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16–14 Heavy-duty .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" Vinyl 14RBC-6 RBC857 14RBC-8 RBC867 14RBC-10 RBC877 14RBC-14 RBC717 14RBC-516 RBC727 14RBC-38 RBC797 14RBC-12 RB757 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16–14 Heavy-duty .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" REC. TOOL A DIMENSIONS B C M STOCK THICK. Nylon 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty WT145C WT2130A WT145C .98 .98 1.04 1.04 1.04 1.04 1.10 1.10 1.21 1.21 1.26 1.26 1.49 1.49 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .85 .85 .85 .85 .85 .85 .85 .85 .94 .94 .94 .94 1.11 1.11 1.06 1.06 1.13 1.13 1.13 1.13 1.19 1.19 1.29 1.29 1.34 1.34 1.57 1.57 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .93 .93 .93 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.03 1.19 1.19 .05 The heavy-duty terminal solution! Non-Insulated Heavy-Duty Terminals F-10 www.tnb.com CAT. NO. PKG. QTY. WIRE RANGE BOLT HOLE BC14-6 BC85 BC14-8 BC86 BC14-10 BC87 BC14-14 BC71 BC14-516 BC72 BC14-38 BC79 BC14-12 BC75 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16–14 Heavy-duty #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" 5 ⁄16" 5 ⁄16" 3 ⁄8" 3 ⁄8" 1 ⁄2" 1 ⁄2" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty Technical Services Tel: 888.862.3289 REC. TOOL ERG2002 ER? ERG2005 A .81 .81 .87 .87 .87 .87 .93 .93 1.04 1.04 1.09 1.09 1.32 1.32 DIMENSIONS B C .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 M .68 .68 .68 .68 .68 .68 .68 .68 .77 .77 .77 .77 .94 .94 STOCK THICK .05 High-Temperature Non-Insulated & Tefzel ® Insulated Ring Terminals Terminals for nichrome wire NW Series. High-Temperature Non-Insulated Ring — 1200° F Max. C B A PKG. QTY. WIRE RANGE WT./LBS. PER 1,000 BOLT HOLE NW21 NW22 NW23 NW18-10 NW52 NW81 NW14-8 NW14-10 NW83 NW14-12 NW84 NW10-8 NW10-10 NW10-12 1,000 1,000 1,000 100 1,000 1,000 100 100 1,000 100 1,000 50 50 50 24–22 24–22 24–22 20–18 20–18 16–14 16–14 16–14 16–14 16–14 16–14 12–10 12–10 12–10 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3 3 3 #6 #8 #10 #10 #8 #6 #8 #10 #10 #12* #12* #8 #10 #12* REC. TOOL WT1377 WT1377 WT1377 WT1377 WT1377 A .59 .59 .59 .63 .63 .66 .66 .66 .66 .66 .66 .66 .66 .66 DIMENSIONS B C M .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .44 .44 .44 .38 .38 .51 .51 .51 .51 .51 .51 .51 .51 .51 STOCK THICK. .032 .032 .032 .040 .040 .040 * #12 stud is smaller than 1⁄4" stud. Terminal Products and Tools M CAT. NO. Tefzel® Insulated Ring — Insulation Grip CAT. NO. PKG. QTY. WIRE RANGE MAX INS. BOLT HOLE RAT853 RAT863 RAT873 RAT713 1,000 1,000 1,000 1,000 22–18 22–18 22–18 22–18 .140 .140 .140 .140 #6 #8 #10 1 ⁄4" RBT853 RBT863 RBT873 RBT713 1,000 1,000 1,000 1,000 16–14 16–14 16–14 16–14 .170 .170 .170 .170 #6 #8 #10 1 ⁄4" RCT333 RCT863 RCT363 RCT713 RCT703 RCT733 500 500 500 500 500 500 12–10 12–10 12–10 12–10 12–10 12–10 .210 .210 .210 .210 .210 .210 #6 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" REC. TOOL WT145C WT145C WT145C WT145C A DIMENSIONS B C M .81 .84 .84 1.07 .25 .31 .31 .46 .25 .25 .25 .31 .69 .69 .69 .84 .84 .84 .84 1.08 .31 .31 .31 .46 .25 .25 .25 .31 .69 .69 .69 .81 1.00 1.00 1.00 1.11 1.23 1.29 .37 .37 .37 .52 .52 .58 .27 .27 .27 .32 .31 .35 .81 .81 .81 .85 .96 1.00 STOCK THICK. .03 .03 .03 .04 .04 Tefzel® is a registered trademark of DuPont. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-11 Nylon-Insulated and Non-Insulated Rectangular Ring Terminals Terminal Products and Tools Nylon-Insulated Rectangular Rings F-12 C Non-Insulated Rectangular Rings C M M B B A A BU-SHIPS TONGUE STOCK SHAPE THICK. CAT. NO. PKG. BOLT WIRE QTY. HOLE RANGE RA486 RA485 RA483 RA484 RA481 RA482 RA480** 1,000 1,000 1,000 1,000 1,000 1,000 1,000 #4 #4 #5 #6 #6 #8 #8 22–18 .796 .237 .237 22–18 1.015 .237 .404 22–18 .859 .277 .277 22–18 ERG2001 1.015 .237 .404 22–18 1.109 .302 .465 22–18 1.109 .302 .465 22–18 1.359 .390 .621 .143 .195 .143 .195 .227 .227 .310 L86P-1 L85P-1 L83P-1 L84P-1 L81P-1 L82P-1 L80P-1 RB486 RB485 RB483 RB484 RB481 RB482 RB480** 1,000 1,000 1,000 1,000 1,000 1,000 1,000 #4 #4 #5 #6 #6 #8 #8 16–14 .796 .237 .237 16–14 1.015 .237 .404 16–14 .859 .277 .277 16–14 ERG2001 1.015 .237 .404 16–14 1.109 .302 .465 16–14 1.109 .302 .465 16–14 1.359 .390 .621 .143 .195 .143 .195 .227 .227 .310 L86P-2 L85P-2 L83P-2 L84P-2 L81P-2 L82P-2 L80P-2 RC486 RC485 RC483 RC484 RC481 RC482 RC480** 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 12–10 .984 .237 .237 12–10 1.187 .237 .404 12–10 1.046 .277 .277 12–10 ERG2001 1.203 .237 .404 12–10 1.281 .302 .465 12–10 1.281 .302 .465 12–10 1.531 .390 .621 .143 .195 .143 .195 .227 .227 .310 L86P-3 L85P-3 L83P-3 L84P-3 L81P-3 L82P-3 L80P-3 REC. TOOL DIMENSIONS A B C M BU-SHIPS TONGUE STOCK SHAPE THICK. CAT. NO. PKG. BOLT WIRE QTY. HOLE RANGE A486 A485 A483 A484 A481 A482 A480** 1,000 1,000 1,000 1,000 1,000 1,000 1,000 #4 #4 #5 #6 #6 #8 #8 22–18 .65 .237 .237 22–18 .87 .237 .404 22–18 .70 .277 .277 22–18 ERG2002 .87 .237 .404 22–18 .96 .302 .465 22–18 .96 .302 .465 22–18 1.21 .390 .621 .143 .195 .143 .195 .227 .227 .310 L86 L85 L83 L84 L81 L82 L80 .03 B486 B485 B483 B484 B481 B482 B480** 1,000 1,000 1,000 1,000 1,000 1,000 1,000 #4 #4 #5 #6 #6 #8 #8 .04 .04 C486 C485 C483 C484 C481 C482 C480** 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 16–14 .65 16–14 .87 16–14 .70 16–14 .87 16–14 .96 16–14 .96 16–14 ERG2002 1.21 12–10 ERG2005 .73 .03 .03 12–10 12–10 12–10 12–10 12–10 12–10 REC. TOOL DIMENSIONS A B C M .90 .76 .94 1.03 1.03 1.27 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86 L85 L83 L84 L81 L82 L80 .237 .237 .277 .237 .302 .302 .390 .237 .404 .277 .404 .465 .465 .621 .143 .195 .143 .195 .227 .227 .310 L86 L85 L83 L84 L81 L82 L80 .03 .04 ** Not available on tape. ** Not available on tape. NOTE: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB. NOTE: 22–18 ga. = 1–2 Navy 16–14 ga. = 2 1⁄2–4 Navy 12–10 ga. = 6–9 Navy NOTE: A, B, C486 for use with Bu-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB, 5TB, 16TB, 17TB and 18TB. NOTE: 22–18 ga. = 1–2 Navy 16–14 ga. = 2 1⁄2–4 Navy 12–10 ga. = 6–9 Navy www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Non-Insulated Flag Terminals Non-Insulated Flag C B A PKG. QTY. WIRE RANGE BOLT HOLE AB14-6A AB51 AB14-8A AB52 AB14-10A AB53 C51 C10-8A C52 C10-10A C53 D236 D226 D271 E226 E271 E272 F226 F271 F272 F273 G671 G672 G673 H672 H673 J672 J673 J675 K672 K673 K675 M673 M675 100 1,000 100 1,000 100 1,000 500 50 500 50 500 200 200 200 200 200 200 200 200 200 200 100 100 100 50 50 50 50 50 50 50 50 50 50 22–14 22–14 22–14 22–14 22–14 22–14 12–10 12–10 12–10 12–10 12–10 8 8 8 6 6 6 4 4 4 4 2 2 2 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 250MCM 250MCM #6 #6 #8 #8 #10 #10 #6 #8 #8 #10 #10 #10 #10 1 ⁄4" #10 1 ⁄4" 5 ⁄16" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄4" 5 ⁄16" 3 ⁄8" 5 ⁄16" 3 ⁄8" 5 ⁄16" 3 ⁄8" 1 ⁄2" 5 ⁄16" 3 ⁄8" 1 ⁄2" 3 ⁄8" 1 ⁄2" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 REC. TOOL ERG2004 ERG2004 ERG2004 WT129 WT129 13642M 13642M A .55 .55 .55 .55 .55 .55 .66 .66 .66 .66 .66 .83 .90 .92 .93 .99 1.05 1.07 1.10 1.18 1.20 1.20 1.28 1.32 1.31 1.36 1.46 1.51 1.67 1.59 1.64 1.76 1.89 1.99 DIMENSIONS B C .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .50 .50 .56 .63 .63 .63 .63 .63 .63 .63 .63 .75 .75 .75 .81 .81 .81 1.0 1.0 .22 .22 .22 .22 .22 .22 .25 .25 .25 .25 .25 .25 .29 .33 .29 .33 .41 .33 .33 .41 .43 .33 .41 .46 .41 .46 .41 .46 .55 .41 .46 .55 .46 .55 M STOCK THICK. .39 .39 .39 .39 .39 .39 .48 .48 .48 .48 .48 .59 .64 .68 .69 .73 .81 .80 .80 .88 .90 .89 .97 1.02 1.01 1.06 1.10 1.15 1.24 1.19 1.24 1.34 1.43 1.52 .03 .03 .03 .03 .03 .03 .03 .04 .04 .04 .04 .04 .04 .06 .06 .06 .06 .06 .06 .06 .07 .07 .07 .07 .07 .08 .08 .08 .08 ??? ??? .10 ??? ??? ??? ??? .11 ??? ??? ??? .13 ??? Terminal Products and Tools M CAT. NO. Technical Services Tel: 888.862.3289 www.tnb.com F-13 Nylon-Insulated Fork Terminals Terminal Products and Tools • Fork terminals enable easy installation because the mounting screw does not have to be completely removed • Brazed seam barrel is serrated for high pull-out value. Terminal is high conductivity electrolytic copper, electrotin plated. Insulation is color-coded • Suffix “X” indicates an expanded insulation support, meaning a wider wire entry to accommodate heavy wall insulation Nylon-Insulated Fork CAT. NO. RA18-6F RA1103 RA18-8F RA1123 RA18-10F RA1153 RA18-14F RA1163 RB14-6F RB1113 RB14-8F RB1123 RB14-10F RB1153 RB14-14F RB1163 RB1103 RB1124 RB1154 RC10-6F RC1113 RC10-8F RC1123 RC10-10F RC1153 RC10-14F RC1163 RC1124 RC1154 F-14 • Vinyl insulated fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire’s flex point PKG. QTY. WIRE MAX. RANGE INS. BOLT REC. HOLE TOOL 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 1,000 50 500 50 500 50 500 50 500 1,000 1,000 22–16 22–16 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" #6 #8 #10 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" #8 #10 .136 .136 .136 .136 .136 .136 .136 .136 .162 .162 .162 .162 .162 .162 .162 .162 .162 .190 .190 .210 .210 .210 .210 .210 .210 .210 .210 .250 .250 www.tnb.com Nylon-Insulated Locking Fork A .83 .83 .86 .86 .86 .86 .95 .95 .87 .87 .87 .87 .87 ERG .87 2001 .95 .95 .74 .95 .95 .97 .97 1.00 1.00 1.00 1.00 1.12 1.12 1.10 1.10 DIMENSIONS B C M .25 .25 .31 .31 .31 .31 .44 .44 .31 .31 .31 .31 .38 .38 .44 .44 .28 .31 .31 .31 .31 .37 .37 .37 .37 .50 .50 .37 .37 .25 .25 .25 .25 .25 .25 .31 .31 .25 .25 .25 .25 .25 .25 .28 .28 .16 .25 .25 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .71 .71 .71 .71 .71 .71 .70 .70 .71 .71 .71 .71 .71 .71 .74 .74 .60 .79 .79 .81 .81 .81 .81 .81 .81 .86 .86 .91 .91 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 STOCK THICK. .02 .03 .04 CAT. NO. PKG. QTY. WIRE MAX. RANGE INS. BOLT REC. HOLE TOOL RA18-6FL RA2213 RA18-8FL RA2243 RA18-10FL RA2253 RB14-6FL RB2213 RB2214 RB14-8FL RB2233 RB14-10FL RB2253 RB2254 RC10-6FL RC2203 RC2204 RC10-8FL RC2213 RC10-10FL RC2223 RC2224 RC10-14FL RC2233 100 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 1,000 50 500 1,000 50 500 50 500 1,000 50 500 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 #6 #6 #8 #8 #10 #10 #6 #6 #6 #8 #8 #10 #10 #10 #6 #6 #6 #8 #8 #10 #10 #10 1 ⁄4" 1 ⁄4" Technical Services Tel: 888.862.3289 .136 .136 .136 .136 .136 .136 .162 .162 .190 .162 .162 .162 .162 .190 .210 .210 .250 .210 .210 .210 .210 .250 .210 .210 A .86 .86 .86 .86 .86 .86 .87 .87 .95 .87 .87 ERG .87 2001 .87 .95 .97 .97 1.07 1.00 1.00 1.00 1.00 1.10 1.12 1.12 DIMENSIONS B C M .25 .25 .29 .29 .29 .29 .25 .25 .25 .29 .29 .29 .29 .29 .31 .31 .31 .37 .37 .37 .37 .37 .50 .50 .25 .25 .25 .25 .25 .25 .25 .25 .25 .25 .25 .25 .25 .25 .27 .27 .27 .27 .27 .27 .27 .27 .32 .32 .71 .71 .71 .71 .71 .71 .71 .71 .79 .71 .71 .71 .71 .71 .81 .81 .91 .81 .81 .81 .81 .91 .86 .86 STOCK THICK. .02 .03 .04 Vinyl-Insulated Fork Terminals Nylon-Insulated Fork — Flanged Tongue Vinyl-Insulated Fork Terminal Products and Tools CAT. NO. PKG. QTY. WIRE MAX. RANGE INS. BOLT REC. HOLE TOOL RA18-6FS RA1203 RA18-8FS RA1223 RA18-10FS RA1253 RB14-6FS RB1203 RB14-8FS RB1223 RB14-10FS RB1253 RB1204 RB1224 RC10-8FS RC1223 RC10-10FS RC1253 RC1224 RC1254 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 50 500 50 500 1,000 1,000 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 #6 #8 #8 #8 #10 #10 #8 #10 .136 .136 .136 .136 .136 .136 .162 .162 .162 .162 .162 .162 .190 .190 .210 .210 .210 .210 .250 .250 A .75 .75 .89 .89 .93 .93 .74 .74 .89 ERG .89 2001 .94 .94 .79 .94 .97 .97 1.00 1.00 1.08 1.12 DIMENSIONS B C M .28 .28 .31 .31 .38 .38 .28 .28 .31 .31 .38 .38 .28 .31 .34 .34 .38 .38 .34 .38 .16 .16 .23 .23 .26 .26 .16 .16 .23 .23 .27 .27 .16 .23 .23 .23 .26 .26 .23 .26 .62 .62 .65 .65 .68 .68 .60 .60 .66 .66 .69 .69 .67 .71 .73 .73 .74 .74 .80 .86 STOCK THICK. .02 .03 .04 CAT. NO. PKG. QTY. WIRE MAX. RANGE INS. BOLT REC. HOLE TOOL 18RA-6F RA1167 18RA-8F RA1147 18RA-10F RA1157 14RB-6F RB647 14RB-6FS 14RB-8F RB657 14RB-10F RB1157 14RB-14F RB1717 10RC-6F RC1337 10RC-8F RC1147 10RC-10F RC1157 10RC-14F RC1167 100 1,000 100 1,000 100 1,000 100 1,000 100 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 #6 #6 #8 #8 #10 #10 #6 #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 .150 .150 .150 .150 .150 .150 .170 .170 .170 .170 .170 .170 .170 .170 .170 .210 .210 .210 .210 .210 .210 .210 .210 A .94 .94 .97 .97 .97 .97 .97 .97 .89 .97 .97 ERG 2001 .97 .97 1.11 1.11 1.09 1.09 1.09 1.09 1.09 1.09 1.15 1.15 DIMENSIONS B C M .25 .25 .31 .31 .31 .31 .31 .31 .30 .31 .31 .31 .31 .44 .44 .31 .31 .38 .38 .38 .38 .50 .50 .27 .27 .27 .27 .27 .27 .27 .27 .25 .27 .27 .27 .27 .38 .38 .27 .27 .27 .27 .27 .27 .37 .37 .81 .81 .81 .81 .81 .81 .81 .81 .75 .81 .81 .81 .81 .89 .89 .90 .90 .90 .90 .90 .90 .90 .90 STOCK THICK. .02 .03 .04 Technical Services Tel: 888.862.3289 www.tnb.com F-15 Vinyl-Insulated Fork Terminals Vinyl-Insulation Fork — Expanded Insulation Terminal Products and Tools Vinyl-Insulated Locking Fork F-16 CAT. NO. PKG. QTY. WIRE MAX. BOLT REC. RANGE INS. HOLE TOOL 18RA-6FX RA1167-170 18RA-8FX RA1147-170 18RA-10FX RA1157-170 14RB-6FX RB647-200 14RB-8FX RB657-200 14RB-10FX RB1157-200 10RC-8FX RC1147-250 10RC-10FX RC1157-250 10RC-14FX 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 .170 .170 .170 .170 .170 .170 .200 .200 .200 .200 .200 .200 .250 .250 .250 .250 .250 www.tnb.com A DIMENSIONS B C M #6 .94 .25 #6 .94 .25 #8 .97 .31 #8 .97 .31 #10 .97 .31 #10 .97 .31 #6 .97 .31 #6 .97 .31 ERG #8 2001 .97 .31 #8 .97 .31 #10 .97 .31 #10 .97 .31 #8 1.11 .38 #8 1.11 .38 #10 1.11 .38 #10 1.11 .38 1 ⁄4" 1.17 .50 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .37 .81 .81 .81 .81 .81 .81 .81 .81 .81 .81 .81 .81 .90 .90 .90 .90 .90 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 STOCK THICK. .02 .03 .04 CAT. NO. PKG. QTY. WIRE MAX. BOLT REC. RANGE INS. HOLE TOOL 18RA-6FL RA2217 RA2227 18RA-8FL RA2247 18RA-10FL RA2257 14RB-6FL RB2207 RB2217 14RB-8FL RB2237 14RB-10FL RB2257 10RC-6FL RC2207 10RC-8FL RC2217 10RC-10FL RC2227 10RC-14FL RC2237 100 1,000 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 22–16 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 Technical Services Tel: 888.862.3289 .150 .150 .155 .150 .150 .150 .150 .170 .170 .170 .170 .170 .170 .170 .220 .220 .220 .220 .220 .220 .220 .220 A DIMENSIONS B C M #6 .97 .25 .25 .81 #6 .97 .25 .25 .81 #6 .97 .29 — .81 #8 .97 .29 .25 .81 #8 .97 .29 .25 .81 #10 .97 .29 .25 .81 #10 .97 .29 .25 .81 #6 .97 .25 .27 .81 #6 .97 .25 .27 .81 #6 .97 .29 .27 .81 #8 ERG .97 .29 .27 .81 #8 2001 .97 .29 .27 .81 #10 .97 .29 .27 .81 #10 .97 .29 .27 .81 #6 1.09 .31 .27 .90 #6 1.09 .31 .27 .90 #8 1.09 .37 .27 .90 #8 1.09 .37 .27 .90 #10 1.09 .37 .27 .90 #10 1.09 .37 .27 .90 1 ⁄4" 1.09 .49 .27 .90 1 ⁄4" 1.09 .49 .27 .90 STOCK THICK. .02 .03 .04 Vinyl-Insulated & Non-Insulated Fork Terminals Vinyl-Insulated Locking Fork— Expanded Insulation Non-Insulated Fork Terminal Products and Tools CAT. NO. PKG. QTY. WIRE MAX. BOLT REC. RANGE INS. HOLE TOOL 18RA-6FLX 18RA-8FLX 18RA-10FLX RA2257-170 14RB-6FLX RB2207-200 RB2217-200 14RB-8FLX RB2237-200 14RB-10FLX RB2257-200 10RC-6FLX RC2207-250 10RC-8FLX 10RC-10FLX RC2227-250 10RC-14FLX 100 100 100 1,000 100 1,000 1,000 100 1,000 100 1,000 50 500 50 50 500 50 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 .170 .170 .170 .170 .200 .200 .200 .200 .200 .200 .200 .250 .250 .250 .250 .250 .250 A DIMENSIONS B C M #6 .97 .25 #8 .97 .29 #10 .97 .29 #10 .97 .29 #6 .97 .31 #6 .97 .31 #6 .97 .29 #8 .97 .31 ERG #8 .97 .31 2001 #10 .97 .31 #10 .97 .31 #6 1.07 .31 #6 1.07 .31 #8 1.10 .37 #10 1.10 .37 #10 1.10 .37 1 ⁄4" 1.22 .50 .25 .25 .25 .25 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .32 .81 .81 .81 .81 .81 .81 .81 .81 .81 .81 .81 .91 .91 .91 .91 .91 .96 STOCK THICK. .02 .03 .04 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CAT. NO. PKG. QTY. WIRE RANGE BOLT HOLE A18-6F A116 A18-8F A114 A18-10F A115-TB B14-6F B64 B19 B14-8F B65-TB B14-10F B115 B14-14F C10-6F C133 C10-8F C114 C10-10F C115 C10-14F C116-TB 100 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 50 500 50 500 50 500 50 500 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 12–10 #6 #6 #8 #8 #10 #10 #6 #6 #6 #8 #8 #10 #10 1 ⁄4" #6 #6 #8 #8 #10 #10 1 ⁄4" 1 ⁄4" REC. TOOL ERG 2002 ERG 2002 ERG 2005 A .72 .72 .75 .75 .75 .75 .75 .75 .66 .75 .75 .75 .75 .90 .77 .77 .82 .82 .82 .82 .98 .98 DIMENSIONS B C M .25 .25 .31 .31 .31 .31 .31 .31 .25 .31 .31 .31 .31 .44 .31 .31 .38 .38 .38 .38 .50 .50 .27 .27 .27 .27 .27 .27 .27 .27 .13 .27 .27 .27 .27 .38 .27 .27 .27 .27 .27 .27 .37 .37 .59 .59 .59 .59 .59 .59 .59 .59 .50 .59 .59 .59 .59 .68 .63 .63 .63 .63 .63 .63 .73 .73 STOCK THICK. .02 .03 .04 Technical Services Tel: 888.862.3289 www.tnb.com F-17 Locking Fork & Pin Terminals Pin Terminals Terminal Products and Tools Non-Insulated Locking Fork Terminals Non-Insulated Pin Terminal Insulated Pin Terminal F-18 CAT. NO. PKG. QTY. WIRE RANGE BOLT HOLE A18-6FL A221 A18-8FL A224 A18-10FL A225 B14-6FL B220 B14-8FL B223 B14-10FL B225 C10-6FL C220-TB C10-8FL C221 C10-10FL C222 C10-14FL 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 22–16 22–16 22–16 22–16 22–16 22–16 18–14 18–14 18–14 18–14 18–14 18–14 12–10 12–10 12–10 12–10 12–10 12–10 12–10 #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 1 ⁄4" www.tnb.com REC. TOOL ERG 2002 ERG 2002 ERG 2005 A .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .75 .85 .85 .85 .85 .85 .85 .85 DIMENSIONS STOCK B C M THICK. .25 .25 .29 .29 .29 .29 .25 .25 .29 .29 .29 .29 .31 .31 .37 .37 .37 .37 .49 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .59 .59 .59 .59 .59 .59 .59 .59 .59 .59 .59 .59 .66 .66 .66 .66 .66 .66 .66 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 .02 .03 .04 PKG. QTY. WIRE RANGE D (DIA.) L Non-Insulated A47PT 1,000 B47PT 1,000 C55PT 500 22–18 16–14 12–10 .075 .075 .106 .63 .63 .76 Vinyl 18RA-47PT RA47PT 14RB-47PT RB47PT 10RC-55PT RC55PT 100 1,000 100 1,000 50 500 22–18 22–18 16–14 16–14 12–10 12–10 .075 .075 .075 .075 .106 .106 .85 .85 .87 .87 1.04 1.04 Nylon RA18-47PT RA147PT RB14-47PT RB147PT RC10-55PT RC155PT 100 1,000 100 1,000 50 500 22–18 22–18 16–14 16–14 12–10 12–10 .075 .075 .075 .075 .106 .106 .85 .85 .87 .87 1.04 1.04 CAT. NO. Technical Services Tel: 888.862.3289 REC. TOOLS STOCK THICK. ERG2002 .02 .03 .04 .02 .03 .04 ERG2001 .02 .03 .04 Splice Connectors Splices Butt Splices • Wires are butted together and crimped at each end of the splice Parallel Splices • Wires are laid side by side in the connector, and the connection is made in one crimp • Available either non-insulated or insulated with nylon or PVC • Offer advantages in simplicity of installation and small size • Nylon insulated splices meet or exceed the requirements of MIL-T-7928 • One crimp completes the splice • Color-coded according to wire size Terminal Products and Tools Vinyl-Insulated Splices — Butt Type — Expanded Insulation Nylon-Insulated Aircraft Splices CAT. NO. PKG. QTY. WIRE RANGE MAX. INS REC. TOOL 2RA18X RAA217-170 RAA217 2RB14X RBB217-200 RBB217 2RC10X RCC217-250 RCC217 100 1,000 1,000 100 1,000 1,000 50 500 1,000 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12–10 12–10 .170 .170 .155 .200 .200 .180 .250 .250 .210 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 Nylon-Insulated Butt Splices DIMENSIONS A B 1.13 1.13 1.13 1.13 1.13 1.13 1.31 1.31 1.31 .25 .25 .23 .26 .26 .23 .31 .31 .29 A CAT. NO. PKG. QTY. WIRE RANGE REC. TOOL DIMENSIONS A B 2RZZ 2RAA RAA23 2RBB RBB23 2RCC RCC23 50 50 500 50 500 25 250 26–22 22–18 22–18 16–14 16–14 12–10 12–10 ERG2006 WT1452 FRG2001 FRG2001 FRG2001 ERG2001 FRG2001 FRG2001 FRG2001 1.22 1.52 1.52 1.52 1.52 1.54 1.54 .15 .25 .25 .28 .28 .35 .35 Tefzel®-Insulated Butt Splice B CAT. NO. PKG. QTY. MAX INS. DIA. WIRE RANGE REC. TOOL 2RA18 RAA21 2RB14 RBB21 2RC10 RCC21 2RD8 RDD27 2RE6 REE28 2RF4 100 1,000 100 1,000 50 500 25 200 20 200 15 .115 .115 .148 .148 .210 .210 .340 .340 .420 .420 .510 22–18 22–18 16–14 16–14 12–10 12–10 8 8 6 6 4 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 TBM6S ERG2007 TBM6S TBM6S TBM6S TBM6S TBM6S DIMENSIONS A B 1.19 1.19 1.19 1.19 1.26 1.26 1.69 1.69 1.85 1.85 1.85 .18 .18 .21 .21 .28 .28 .36 .36 .45 .45 .52 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. DIA. REC. TOOL RAAT21 RBBT21 RCCT21 1,000 1,000 1,000 22–18 16–14 12–10 1.22 1.22 1.22 WT145C WT145C WT145C DIMENSIONS A B 1.22 1.22 1.22 .115 .148 .210 Tefzel® is a registered trademark of DuPont. Technical Services Tel: 888.862.3289 www.tnb.com F-19 Splice Connectors Nylon-Insulated Parallel Splices Terminal Products and Tools Non-Insulated Butt Splices CAT. NO. PKG. QTY. WIRE RANGE REC. TOOL DIMENSIONS A B 2A-18 AA2 2B-14 BB2 2C-10 CC2 2D-8 DD102 2E-6 EE2 2F-4 FF2 2G21 GG2 100 1,000 100 1,000 50 500 25 200 20 200 15 200 5 25 22–18 22–18 16–14 16–14 12–10 12–10 9–8–7 9–8–7 6–5 6–5 4–3 4–3 2–1 2–1 EGR2002 ERG2002 EGR2002 EGR2002 ERG2002 EGR2002 ERG2005 EGR2002 EGR2002 TBM65 ERG2005 TBM65 TBM6S TBM65 TBM65 TBM65 TBM65 TBM6S TBM65 TBM65 .62 .62 .62 .62 .72 .72 1.03 1.03 1.12 1.12 1.25 1.25 1.72 1.72 .12 .12 .16 .16 .22 .22 .28 .28 .37 .37 .44 .44 .55 .55 CAT. NO. PKG. QTY. WIRE RANGE REC. TOOL 2A20 RAA24 2B-16 RBB25 2C-12 RCC26 100 1,000 100 1,000 50 500 22–20 22–20 18–16 18–16 14–12 14–12 ? ? ? ERG2001 ? ? ? DIMENSIONS A B .84 .84 .84 .84 .90 .90 .20 .20 .23 .23 .28 .28 Sta-Kon® Parallel Splices A C B CAT. NO. A18-PS-M B14-PS-M C10-PS-D D8-PS-D E6-PS-D F4-PS-W G2-PS-W H1/0-PS-C J2/0-PS-C K3/0-PS-L L4/0-PS-L M250-PS-Q N300-PS-X P400-PS-X R500-PS-V WIRE RANGE CIR MIL RANGE REC. TOOL LENGTH (A) O.D. (B) I.D. (C) PKG. QTY. 22–16 AWG 16–14 AWG 12–10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 MCM 300 MCM 400 MCM 500 MCM 509–3,260 2,050–5,180 5,180–13,100 13,100–20,800 20,800–33,100 33,100–52,600 52,600–83,700 83,700–119,500 119,500–150,500 150,500–190,000 190,000–231,100 231,100–300,000 300,000–380,000 380,000–478,000 478,000–600,000 ERG2002 ERG2002 ERG2002 ERG2002 ERG2005 ERG2002 ERG2005 WT1115A WT115A WT1115A WT1115A WT115A WT1115A TBM8750 TBM8750 TBM8750 TBM8750 TBM8-750M-1 TBM8750 TBM8750 TBM8750 TBM8750 0.314 0.315 0.380 0.375 0.500 0.531 0.640 0.750 0.750 0.750 0.770 1.063 1.125 1.250 1.438 0.129 0.155 0.220 0.260 0.365 0.410 0.521 0.571 0.632 0.701 0.766 0.926 1.100 1.200 1.330 0.086 0.113 0.170 0.180 0.266 0.302 0.396 0.446 0.507 0.564 0.629 0.749 0.882 0.956 1.060 1,000 1,000 500 500 500 250 250 100 100 50 50 25 10 10 5 The total combined cross sectional area of all wires must be within the CMA range. F-20 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Wire Joints Crimp-On Wire Joints, OnePiece Nylon Self-Insulated B A ALLOWABLE WIRE COMBINATIONS #22 #20 #18 #16 #14 #12 #10 2–3 1–2 PKG. QTY. MIN. WIRE RANGE MAX. RB44 RB4-TB RC55 RC6 RP12 RP7 100 1,000 50 500 100 1,000 2#18 2#18 4#18 4#18 3#14 3#14 2#16 2#16 2#12 2#12 4#12 4#12 ALLOWABLE WIRE COMBINATIONS #22 #20 #18 #16 #14 #12 #10 CAT. NO. 1–4 2 1–3 3 1–2 3 RB4/RB44 3 2 1–2 2 1 1 3–5 3 2–4 2 RC6/RC55 1 3 2 2 1 1–4 1 1–3 1–3 1 1 CAT. NO. REC. TOOL WT2000 WT2000 WT2000 WT2130A WT2130A WT2130A WT2130A WT2130A .31 .31 .43 .43 .53 .53 .78 .78 .95 3 1.00 1.00 ALLOWABLE WIRE COMBINATIONS #22 #20 #18 #16 #14 #12 #10 1 1 1 2 1 1 1 1 3 2 2 3 3 2 1 1 2–4 2–4 1 1–3 2 1 3 3–6 1 2–3 2 1–2 3 1–2 4 1 RP7/RP12 2–5 2 DIMENSIONS A B 4–6 Installation Procedure for “PT” Connectors PT Series Crimp-On Wire Joints Two-Piece Nylon insulator Twist wires, insert through serrated barrel of wire joint. (PT60M, PT70, PT70M, PT80). One-Piece Non-insulated T&B A Screw PT6 insulator firmly onto PT160M barrel. T&B • Rated for temperatures up to 150˚ C (302˚ F), 600V maximum B B Crimp and trim off excess wire with WT161M hand tool. High Temperature Wire Joints B A Terminal Products and Tools CAT. NO. CAT. NO. • Molded, one-piece nylon construction for electrical insulation, UL94-V2 A • Brazed copper sleeve prevents separation of connection during crimping CAT. NO. PKG. QTY. WIRE RANGE MIN. MAX. PT66M PT6M PT60M PT70 PT70M PT80 100 100 100 200 200 50 2#18 — 2#14 2#14 3#18 2#16 3#12 combination Insulator only 3#12 connector only 3#12 4#12 4#10 REC. TOOL WT161M WT161M WT161M WT161M WT161M WT161M WT161M DIMENSIONS A B .50 .50 .31 .29 .31 .35 .93 .93 .37 .34 .37 .62 • Internal serrations enable cold flow for increased conductivity and pull-out strength CAT. NO. PKG. QTY. WIRE RANGE MIN. MAX. RB4-HT RC6-HT RP7-HT 1,000 500 500 2#18 3#16 3#14 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 2#16 3#14 3#12 REC. TOOL WT2000 ERG2001 WT2130A DIMENSIONS A B .36" .48" .53" .82" .95" 1.00" Technical Services Tel: 888.862.3289 www.tnb.com F-21 Heat-Shrinkable Terminals, Splices and Disconnects Terminal Products and Tools The heat shrinkable advantage! • These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant • Self-insulated with heat-shrinkable polyolefin and internally coated sealant • Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure Heat-Shrinkable Ring Terminals M CAT. NO. PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RAS18-6X RAS18-8X RAS18-10X RBS14-6X RBS14-8X RBS14-10X RCS10-6X RCS10-8X RCS10-10X RCS10-14X 100 100 100 100 100 100 50 50 50 50 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12–10 12–10 12–10 .170 .170 .170 .200 .200 .200 .250 .250 .250 .250 REC. TOOL DIMENSIONS A B C M #6 1.23 .25 .27 1.10 #8 1.26 .31 .27 1.10 #10 1.26 .31 .27 1.10 #6 1.23 .25 .27 1.10 #8 ERG1255 WT1255 1.23 .25 .27 1.10 #10 1.26 .31 .27 1.10 #6 1.34 .31 .27 1.15 #8 1.34 .37 .27 1.15 #10 1.34 .37 .27 1.15 1 ⁄4" 1.34 .49 .32 1.15 STOCK THICK. .03 .03 .03 .04 .04 Heat-Shrinkable Locking Fork Terminals F-22 www.tnb.com CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. BOLT HOLE RAS18-6FLX RAS18-8FLX RAS18-10FLX RBS14-6FLX RBS14-8FLX RBS14-10FLX RCS10-6FLX RCS10-8FLX RCS10-10FLX RCS10-14FLX 100 100 100 100 100 100 50 50 50 50 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12–10 12–10 12–10 .170 .170 .170 .200 .200 .200 .250 .250 .250 .250 #6 #8 #10 #6 #8 #10 #6 #8 #10 1 ⁄4" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 REC. TOOL ERG1255 A DIMENSIONS B C M 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 .25 .29 .29 .25 .29 .29 .31 .37 .37 .49 — — — — — — — — — — — — — — — — — — — — STOCK THICK. .03 .04 Heat-Shrinkable Terminals, Splices and Disconnects Heat-Shrinkable Fully Insulated Female Disconnects CAT. NO. RAS18-250AX RBS14-250AX RCS10-250AX PKG. QTY. WIRE RANGE MAX. INS TAB SIZE REC. TOOL A 25 25 25 22–18 16–14 12–10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 WT1255 ERG1255 WT1255 WT1255 1.82 1.77 1.80 A Terminal Products and Tools Heat-Shrinkable Fully Insulated Male Tabs CAT. NO. 18RAS-251TX 14RBS-251TX 10RCS-251TX PKG. QTY. WIRE RANGE MAX. INS TAB SIZE REC. TOOL A 25 25 25 22–18 16–14 12–10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 WT1255 ERG1255 WT1255 WT1255 1.80 1.75 1.80 A A Heat-Shrinkable Butt Splices B CAT. NO. PKG. QTY. WIRE RANGE MAX. INS REC. TOOL 2RAS18X RAAS22X 2RBS14X RBBS22X 2RCS10X RCCS22X 50 500 50 500 25 250 22–18 22–18 16–14 16–14 12–10 12–10 .170 .170 .200 .200 .250 .250 WT1255 WT1255 WT1255 ERG1255 WT1255 WT1255 WT1255 DIMENSIONS A B 1.50 1.50 1.50 1.50 1.60 1.60 .25 .25 .26 .26 .31 .31 Everything you need to make fully sealed connections in one handy kit. Heat-Shrink Terminal Kit with Tools • Tools: (1) butane torch; (1) wire stripper; (1) ratchet crimp tool • Butt Splices: (20) 22-18 AWG; (20) 16-14 AWG; (15) 12-10 AWG • Ring Terminals: (20) 16-14 AWG #10 stud; (2) 16-14 AWG #8 stud; (15) 12-10 AWG 1⁄4" stud NEW! CAT. NO. DESCRIPTION STAPOUCH-HS Heat-Shrink Terminal Kit with Tools STD. PKG.QTY. 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-23 Disconnects & Male Tabs Terminal Products and Tools Disconnects • Internal barrel serrations and long barrel provide for maximum tensile strength • Complete line of installing tools, engineered to match tool with terminal • Funnel entry insulators enable easier inserting of wire into barrel • Color-coded for easy installation 250 Series — Female Disconnects • Supplied in a variety of styles to meet virtually all quick-disconnect requirements • Female disconnect terminals and matching male tabs accommodate a range of 22–10 AWG, and are available in non-insulated, partially insulated, and fully insulated styles, in both nylon and vinyl • Available in various tab widths including .250", .187" and .110" and a combination size • Unique construction of the female disconnect offers long-term dependability • Brazed seam serrated barrel provides maximum tensile strength 250 Series — Female Disconnects Fig. 1 Fig. 2 Fig. 3 B B B A A 1 Fig. 4 A Nylon self-insulated 1 2 Vinyl self-insulated 2 3 Nylon fully insulated 3 4 Nylon open top insulated 90° flag 4 5 Non-insulated 5 6 187 Series — Female Disconnects • Quick, reliable method of connection to terminal blocks and boards without the use of tools • Supplied in a variety of styles to meet virtually all quick-disconnect requirements • Female disconnect terminals and matching male tabs accommodate a range of 22–10 AWG, and are available in non-insulated, partially insulated, and fully insulated styles, in both nylon and vinyl • Available in various tab widths including .250", .187", and .110", and a combination size • Unique construction of the female disconnect offers long-term dependability Non-insulated/insulation grip 6 CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE FIG. REC. TOOL RA18-250F RA250 RB14-250F RB250 RC10-250F RC250 18RA-250F RA257 RA257-170 14RB-250F RB257 RB257-200 10RC-250F RC257 18RA-2577 RA2573 14RB-2577 RB2573 10RC-2577 RC2573 RA18-250A RA2577F RB14-250A RB2577F RC10-250A RC2577F A18-250 A250 B14-250 B250 C10-250F C250 B14-250F B250G 100 1,000 100 1,000 50 500 100 1,000 1,000 100 1,000 1,000 50 500 100 1,000 100 1,000 50 500 50 500 50 500 50 500 100 1,000 100 1,000 50 500 100 1,000 22–18 22–18 16–14 16–14 12–10 12–10 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12–10 22–18 22–18 16–14 16–14 12–10 12–10 22–18 22–18 16–14 16–14 12–10 12–10 22–18 22–18 16–14 16–14 12–10 12–10 16–14 16–14 .136 .136 .162 .162 .215 .215 .150 .150 .170 .170 .170 .200 .250 .250 .165 .165 .185 .185 .225 .225 .170 .170 .190 .190 .245 .245 — — — — — — — — .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 1 1 1 1 1 1 4 4 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 ERG2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2001 EGR2002 EGR2002 EGR2002 ERG2002 EGR2002 EGR2002 EGR2002 WT110M WT110M WT110M DIMENSIONS A B .91 .91 .91 .91 1.04 1.04 .96 .96 .96 .96 .96 .96 1.03 1.03 1.01 1.01 1.01 1.01 1.04 1.04 .80 .80 .80 .80 .80 .80 .73 .73 .73 .73 .73 .73 .87 .87 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .38 .38 .71 .71 .72 .72 .88 .88 .31 .31 .31 .31 .31 .31 .31 .31 (Continued on facing page) F-24 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Disconnects & Male Tabs 250 Series — Female Disconnects (continued) 7 CAT. NO. A18-250A A252G B14-250A 7 B252G C10-250A C252G Non-insulated 90° flag PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE FIG. REC. TOOL 50 500 50 500 50 500 22–18 22–18 16–14 16–14 12–10 12–10 — — — — — — .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 3 3 EGR2002 ERG2002 EGR2002 EGR2002 ERG2002 EGR2002 ERG2005 EGR2002 EGR2002 DIMENSIONS A B .58 .58 .58 .58 .64 .64 .61 .61 .62 .62 .63 .63 250 Series — Piggy Back Disconnects CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE REC. TOOL A RA18-250FP RA250P RB14-250FP RB250P 100 1,000 100 1,000 22–18 22–18 16–14 16–14 .136 .136 .163 .163 .250 x .032 .250 x .032 .250 x .032 .250 x .032 WT112M WT112M ERG2001 WT112M WT112M .87 .87 .87 .87 DIMENSIONS B C A C 30 O .30 .30 .30 .30 .43 .43 .43 .43 187 Series — Female Disconnects Fig. 1 Fig. 2 B B A A Fig. 3 B A 1 1 Nylon self-insulated 2 2 Vinyl self-insulated 3 3 Nylon fully insulated 4 Non-insulated 5 Nylon fully insulated 90° flag 4 5 CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE FIG. RAD18-183 RAD1833 RAD18-182 RAD1823 RBD14-183 RBD1833 RBD14-182 RBD1823 18RAD-183 RAD1837 18RAD-182 RAD1827 14RBD-183 RBD1837 14RBD-182 RBD1827 18RAD-18377 RAD18377 18RAD-18277 RAD18277 14RBD-18377 RBD18377 14RBD-18277 RBD18277 AD18-183 AD183 AD18-182 AD182 BD14-183 BD183 BD14-182 RAD18-187A RAD1877F RAD18-188A RAD1887F RBD14-187A RBD1877F RBD14-188A RBD1887F 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 50 500 50 500 50 500 50 500 22–18 22–18 22–18 22–18 16–14 16–14 16–14 16–14 22–18 22–18 22–18 22–18 16–14 16–14 16–14 16–14 22–18 22–18 22–18 22–18 16–14 16–14 16–14 16–14 22–18 22–18 22–18 22–18 16–14 16–14 16–14 22–18 22–18 22–18 22–18 16–14 16–14 16–14 16–14 .136 .136 .136 .136 .163 .163 .163 .163 .150 .150 .150 .150 .170 .170 .170 .170 .150 .150 .150 .150 .170 .170 .170 .170 — — — — — — — .150 .150 .150 .150 .170 .170 .170 .170 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 REC. TOOL ERG2001 ERG2002 ERG2001 DIMENSIONS A B .83 .83 .83 .83 .83 .83 .83 .83 .85 .85 .85 .85 .85 .85 .85 .85 .89 .89 .89 .89 .89 .89 .89 .89 .64 .64 .64 .64 .64 .64 .64 .74 .74 .74 .74 .74 .74 .74 .74 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .30 .30 .30 .30 .30 .30 .30 .30 .23 .23 .23 .23 .23 .23 .23 .59 .59 .59 .59 .61 .61 .61 .61 Terminal Products and Tools B U.L. Listed E66716 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-25 Disconnects & Male Tabs Terminal Products and Tools Select the tabs you need! 250 Series — Male Tabs 1 2 Vinyl self-insulated Nylon fully insulated 1 2 3 Non-insulated/insulated Grip 3 4 4 Non-insulated CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE REC. TOOL 18RA-250T RA2517 14RB-250T RB2517 10RC-250T RC2517 18RA-251T RA25177 14RB-251T RB25177 10RC-251T RC25177 A18-250T B14-250T A18-251T A251 B14-251T B251 C10-251T 100 1,000 100 1,000 50 500 50 500 50 500 25 500 100 100 100 1,000 100 1,000 50 22–18 22–18 16–14 16–14 12–10 12–10 22–18 22–18 16–14 16–14 12–10 12–10 22–18 20-14 22–18 22–18 16–14 16–14 12–10 .150 .150 .170 .170 .250 .250 .150 .150 .170 .170 .210 .210 — — — — — — — .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 ERG2001 WT110M WT110M WT110M ERG2002 ERG2002 ERG2002 ERG2002 ERG2002 ERG2002 PKG. QTY. TAB SIZE WIRE RANGE MAX INS. REC. TOOL A B 100 100 100 100 .187 x .032 .187 x .020 .187 x .032 .187 x .020 22–18 22–18 16–14 16–14 .150 .150 .170 .170 EGR2001 EGR2001 ERG2001 EGR2001 EGR2001 .87 .87 .87 .87 — — — — DIMENSIONS A B .95 .95 .95 .95 1.08 1.08 1.13 1.13 1.13 1.13 1.17 1.17 .87 .87 .68 .68 .68 .68 .68 — — — — — — .45 .45 .45 .45 .45 .45 — — — — — — — 187 Series — Male Tabs 5 Vinyl insulated CAT. NO. 18RAD-187 18RAD-188 5 14RBD-187 14RBD-188 F-26 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 DIA. Disconnects & Male Tabs Insulated coupler requires no tool! B B 250 Series — Adapters and Coupler 6 † CAT. NO. Insulated coupler F250TA 6 FTA250 RB14-250 7 RBB250 PKG. QTY. TAB SIZE A DIMENSIONS B 50 1,000 50 500 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .82 .82 2.35 2.35 .56 .56 .51 .51 † Not UL Listed Cat. No. F250TA — Material: brass Finish: tin plated Cat. No. RB14-250 — Material: brass Finish: none Insulation: vinyl Available in variety of wire ranges! 110 Series — Disconnects* 8 Nylon-insulated 9 Non-insulated CAT. NO. RA18-110F RA10-SK RA18-111F RA11 8 RB14-110F RB10-SK RB14-111F RB11-TB A18-110F A10-TB A18-111F A11 9 B14-110F B10-TB B14-111F B11-TB PKG. QTY. TAB SIZE WIRE RANGE MAX INS. REC. TOOL 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 22–18 22–18 22–18 22–18 16–14 16–14 16–14 16–14 22–18 22–18 22–18 22–18 16–14 16–14 16–14 16–14 .110 .110 .110 .110 .135 .135 .135 .135 — — — — — — — — WT465 WT465 WT465 WT465 ERG2006 WT465 WT465 WT465 WT465 WT111M WT111M WT111M WT111M ERG2002 WT111M WT111M WT111M WT111M DIMENSIONS A B .75 .75 .75 .75 .75 .75 .75 .75 .59 .59 .59 .59 .59 .59 .59 .59 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 Terminal Products and Tools 7 A A Non-insulated *Not UL Listed or CSA approved. Choose from nylon-insulated or non-insulated! 10 Nylon-Insulated Wristlock Disconnects A Wristlock Disconnects † CAT. NO. 11 A Non-Insulated Wristlock Disconnects Picture shows wristlock disconnect assembled as two pieces. Parts are sold by the piece not by assemblies. RA18D RA23 10 RB14D RB23 B14-D 11 B23 PKG. QTY. WIRE RANGE MAX. INS. REC. TOOL 50 1,000 50 1,000 50 1,000 22–18 22–18 16–14 16–14 16–14 16–14 .136 .136 .162 .162 .187 .187 WT2000 WT2000 WT2000 WT2000 WT2000 WT110M WT110M WT110M DIMENSIONS A A1 .99 .99 .99 .99 .97 .97 1.70 1.70 1.70 1.70 1.66 1.66 † Not UL Listed United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-27 Disconnects & Male Tabs Continuously molded for high-productivity, jam-free automation! Terminal Products and Tools Plastic Strip Terminals Thomas & Betts has been an innovator in terminal design since it invented the first tool-applied, solderless terminals and connectors in the early 1930s. Continuing that tradition of innovation today, this latest addition to the Sta-Kon® family of terminal products offers OEMs a high-performance line of disconnects with nylon insulation in a stable, consistent, continuously molded form for high-productivity automated termination. NEW! Nylon Insulation Material • UL94V-2 flammability rating • Withstands operating temperatures to 105˚ C • Chemical, impact and abrasion resistant TAB SIZE (IN.) PKG. QTY. Male Quick Disconnects RA250T-PS 22–16 RB250T-PS 16–14 RC250T-PS 12–10 .250 x .032 .250 x .032 .250 x .032 2,500 2,500 2,000 Female Quick Disconnects RA111D-PS 22–16 RA110D-PS 22–16 RA188D-PS 22–16 RA187D-PS 22–16 RA250D-PS 22–16 RB188D-PS 16–14 RB111D-PS 16–14 RB110D-PS 16–14 RB187D-PS 16–14 RB250D-PS 16–14 RC250D-PS 12–10 .110 x .020 .110 x .032 .187 x .020 .187 x .032 .250 x .032 .187 x .020 .110 x .020 .110 x .032 .187 x .032 .250 x .032 .250 x .032 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,000 CAT. NO. WIRE RANGE (AWG) Continuously Molded for Stable, High-Volume Production • Reduces costly downtime — won’t jam equipment and tooling like Mylar-tape systems • More consistent in form than welded-together plastic strips The Quality of the Original Sta-Kon® Quick Disconnect Female Quick Disconnects — Fully Insulated RA250DF-PS 22–16 .250 x .032 RB250DF-PS 16–14 .250 x .032 RC250DF-PS 12–10 .250 x .032 • Funnel-entry insulator eliminates hang-ups for faster, easier wire insertion • Internal barrel serrations increase conductivity and pull-out strength • Sleeved barrel prevents the separation that can diminish both pull-out strength and dielectric performance • 600V maximum 2,500 2,500 2,000 • cULus Listed For tooling, refer to page F-38. F-28 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Disconnects & Male Tabs Meets 2008 UL requirements for fluorescent fixtures and ballasts! Luminaire Disconnects • Oversized electrical contacts improve conductivity and reduce temperature rise Terminal Products and Tools • Integral wire leads ease installation — even with multiple wire sizes — and support connection to copper or aluminum wiring • Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization • Finger-safe line side protects installer and enables safe servicing without disconnecting power • Line and load indications clearly identified on each half • Rounded, compact design fits in tight spaces • Bright orange for instant identification as a safety device . . . . . . . . . Specifications . . . . . . . . . . . • Housing: Polycarbonate • Contacts: Tin-plated brass • Integral Leads: Insulated 18 AWG solid copper • Temp. Rating: 105˚ C • Flammability: UL94V-2 (V-0 available on request) • Electrical Rating: 4A, 600V • Standards: UL Listed, CSA Certified, NEC® Section 410.130(G) 2008 edition compliant NEW! CAT. NO. DESCRIPTION PKG. QTY. Bulk Packaging for OEMs LD2-D LD3-D 2-Pole Luminaire Disconnect 3-Pole Luminaire Disconnect 500 500 Kits for Servicing Electricians (includes two male/line half and two female/load half of the luminaire disconnect polybagged with installation instructions) LD2 LD3 2-Pole Luminaire Disconnect Kit 3-Pole Luminaire Disconnect Kit 20 20 Faster, easier and safer than manual seating of disconnects! Disconnect Installation Tool • Perfect for wire-harness assemblers and panel builders • Dual-ended with slots to fit red and blue (male and female) or yellow disconnects This one-of-a-kind tool may be used to seat all sizes of Thomas & Betts disconnects. • Color-coded dots for easy matching of disconnect with correct tool end • Lightweight and only 51⁄8" long — fits in a shirt pocket like a pen CAT. NO. DESCRIPTION DT22-10 Sta-Kon® Disconnect Installation Tool United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 PKG. QTY. 1 Technical Services Tel: 888.862.3289 www.tnb.com F-29 Terminal Products and Tools Insulated Ferrules Features • Ferrules ensure reliable electrical • Ferrules are the preferred alternative connections when terminating to twisting wire stands or tinning the conductors in screw clamp wire end before terminating into a terminal blocks terminal block • Fraying and breaking of wire • Ferrules are thin-walled copper strands is prevented and the tubes, which are mechanically possibility of an unreliable crimped onto the ends of connection is minimized stranded wires • Insulated ferrules prevent conductor • They are easy to use — simply strip breakage due to bending, wire the wire, slide the ferrule onto the stress, or vibration, while facilitating end of the wire and crimp wire insertions into the terminal block clamp Insulated Ferrules CAT. NO. F4004 F4005 F4006 F4007 F4008 F4009 F2020 F2021 F2022 F2023 F2024 F2025 F2026 F2027 F2028 F2029 F2030 F2031 F2032 F2033 F2034 F2035 F2036 F2037 F2038 F2039 F2040 F2041 F2042 F2043 F2044 F2045 F2046 F2047 F2048 F2049 F2050 F2051 F2052 F2053 F2054 CONDUCTOR SECTION AWG MM2 26 26 24 24 22 22 20 20 20 18 18 18 18 18 18 18 18 16 16 16 16 14 14 14 12 12 12 10 10 8 8 6 6 4 4 4 2 2 2 1/0 1/0 0.14 0.14 0.25 0.25 0.34 0.34 0.50 0.50 0.50 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 2.50 2.50 2.50 4.00 4.00 4.00 6.00 6.00 10.00 10.00 16.00 16.00 25.00 25.00 25.00 35.00 35.00 35.00 50.00 50.00 • Meets emerging global standards, requiring wire-to-metric style terminal block installations be terminated with a “pin” style terminal • Available in vinyl insulated, nylon insulated, and non-insulated styles • All styles offered in 22 AWG to 10 AWG and compatible with existing Sta-Kon® tooling How to Apply a Ferrule • Strip the insulation from the end of the wire and insert into the insulated end of the ferrule • Using the designated crimping tool, place the metal shaft into the tool’s appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule • Insert the crimped ferrule into the terminal block • Tighten the ferrule and wire into the terminal block Materials • High conductivity copper • Tin plating DIMENSIONS INCHES/MM ØC ØD COLOR A B Gray Gray Gray Yellow Yellow Yellow Purple Purple Purple White White White White Gray Gray Gray Gray Gray Red Red Red Red Red Black Black Black Black Black Blue Blue Blue Blue Gray Gray Gray Gray Yellow Yellow Yellow Red Red Red Blue Blue Blue Yellow Yellow Yellow Yellow Red Red Red Red Blue Blue Blue .413/10.5 .492/12.5 .413/10.5 .492/12.5 .413/10.5 .492/12.5 .453/11.5 .531/13.5 .610/15.5 .472/12.0 .551/14.0 .630/16.0 .709/18.0 .492/12.5 .571/14.5 .650/16.5 .728/18.5 .571/14.5 .650/16.5 .728/18.5 .965/24.5 .591/15.0 .748/19.0 .984/25.0 .889/17.5 .787/20.0 1.024/26.0 .787/20.0 .984/25.0 .827/21.0 1.063/27.0 .906/23.0 1.142/29.0 1.142/29.0 1.220/31.0 1.378/35.0 1.181/30.0 1.260/32.0 1.535/39.0 1.417/36.0 1.614/41.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .394/10.0 .236/6.0 .315/8.0 .394/10.0 .472/12.0 .236/6.0 .315/8.0 .394/10.0 .472/12.0 .315/8.0 .394/10.0 .472/12.0 .708/18.0 .315/8.0 .472/12.0 .708/18.0 .394/10.0 .472/12.0 .708/18.0 .472/12.0 .708/18.0 .472/12.0 .708/18.0 .472/12.0 .708/18.0 .630/18.0 .708/18.0 .866/22.0 .630/16.0 .708/18.0 .984/25.0 .787/20.0 .984/25.0 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .043/1.1 .043/1.1 .043/1.1 .051/1.3 .051/1.3 .051/1.3 .051/1.3 .059/1.5 .059/1.5 .059/1.5 .059/1.5 .071/1.8 .071/1.8 .071/1.8 .071/1.8 .091/2.3 .091/2.3 .091/2.3 .114/2.9 .114/2.9 .114/2.9 .142/3.6 .142/3.6 .181/4.6 .181/4.6 .236/6.0 .236/6.0 .295/7.5 .295/7.5 .295/7.5 .335/8.5 .335/8.5 .335/8.5 .413/10.5 .413/10.5 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .098/2.5 .098/2.5 .098/2.5 .110/2.8 .110/2.8 .110/2.8 .110/2.8 .118/3.0 .118/3.0 .118/3.0 .118/3.0 .134/3.4 .134/3.4 .134/3.4 .134/3.4 .165/4.2 .165/4.2 .165/4.2 .189/4.8 .189/4.8 .189/4.8 .244/6.2 .244/6.2 .295/7.5 .295/7.5 .346/8.8 .346/8.8 .433/11.0 .433/11.0 .433/11.0 .492/12.5 .492/12.5 .492/12.5 .591/15.0 .591/15.0 Ferrule Dimensions conform to DIN 46228. Part 4. F-30 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 E INSTALLATION TOOLING PKG. QTY. .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .008/0.20 .014/0.35 .014/0.35 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T3 & ERG2 T3 & ERG2 T3 & ERG2 T3 & ERG2 T3 & ERG2 T3 & ERG2 T3 & ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 Insulated Ferrules Insulated Twin Ferrules CAT. NO. 2x 20 2x 18 2x 18 2x 17 2x 17 2x 16 2x 16 2x 14 2x 14 2x 12 2x 10 2x 0.50 2x 0.75 2x 0.75 2x 1.00 2x 1.00 2x 1.50 2x 1.50 2x 2.50 2x 2.50 2x 4.00 2x 6.00 DIMENSIONS INCHES/MM B ØC COLOR A White Gray Gray Gray Red Red Red Black Black Black Blue Blue Blue Gray Gray Yellow Yellow .591/15.0 .591/15.0 .669/17.0 .591/15.0 .669/17.0 .630/16.0 .787/20.0 .728/18.5 .846/21.5 .906/23.0 .984/25.0 .315/8.0 .315/8.0 .394/10.0 .315/8.0 .394/10.0 .315/8.0 .472/12.0 .394/10.0 .512/13.0 .472/12.0 .551/14.0 .059/1.5 .071/1.8 .071/1.8 .081/2.05 .081/2.05 .091/2.3 .091/2.3 .114/2.9 .114/2.9 .150/3.8 .193/4.9 ØD E INSTALLATION TOOLING PKG. QTY. .177/4.5 .201/5.1 .201/5.1 .201/5.1 .201/5.1 .252/6.4 .252/6.4 .295/7.5 .295/7.5 .339/8.6 .378/9.6 .010/0.25 .010/0.25 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .008/0.20 T3 T3 T3 T3 T3 T3 T3 T3 T3 ERG2/6MM DIE ERG2/10MM DIE 500 500 500 500 500 500 500 500 500 100 100 E INSTALLATION TOOLING PKG. QTY. .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 T1, T3 & ERG2 500 500 500 500 500 500 500 500 500 500 Ferrule Dimensions conform to DIN 46228. Part 4. Insulated Ferrules (Old DIN and French Standards) CAT. NO. F4000 F4001 F4002 F4003 F4020 F4021 F4023 F4024 F4027 F4028 STYLE OLD DIN OLD DIN OLD DIN OLD DIN OLD DIN FRENCH FRENCH FRENCH FRENCH FRENCH CONDUCTOR SECTION AWG MM COLOR 20 18 18-17 16 14 20 18 18-17 16 14 0.50 0.75 1.00 1.50 2.50 0.50 0.75 1.00 1.50 2.50 Orange Orange White White Yellow Yellow Red Blue Blue White White Lt. Lt. Blue Blue Red Black Black Gray DIMENSIONS INCHES/MM B ØC ØD A .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .043/1.1 .051/1.3 .059/1.5 .071/1.8 .091/2.3 .043/1.1 .051/1.3 .059/1.5 .071/1.8 .091/2.3 .102/2.6 .110/2.8 .118/3.0 .134/3.4 .165/4.2 .102/2.6 .110/2.8 .118/3.0 .134/3.4 .165/4.2 Terminal Products and Tools F8000 F8001 F8002 F8003 F8005 F8006 F8007 F8008 F8009 F8010 F8011 CONDUCTOR SECTION AWG MM Ferrule Dimensions conform to DIN 46228. Part 4. The crimping tools you need! Tooling for Sta-Kon® Insulated Ferrules ERG2 CAT. NO. DESCRIPTION T1 T3 ERG2 Sta-Kon® Crimp Tool for Wire Ferrules #20-14 AWG — Insulated Handle Sta-Kon® Crimp Tool for Wire Ferrules #26-10 AWG — Insulated Handle Comfort Crimp® Sta-Kon® Crimp Tool with Shure-Stake® mechanism, for installing wire ferrules #26-1/0 AWG. 4 interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case. PKG. QTY. 1 1 T3 T1 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-31 Non-Insulated Ferrules Terminal Products and Tools Non-Insulated Ferrule F-32 D C E A CAT. NO. F9000 F9001 F9002 F9003 F9004 F9005 F9006 F9007 F9008 F9009 F9010 F9011 F9012 F9013 F9014 F9015 F9016 F9017 F9018 F9019 F9020 F9021 F9022 F9023 F9024 F9025 F9026 F9027 F9028 F9029 F9030 F9031 F9032 F9033 F9034 F9035 F9036 F9037 F9038 F9039 CONDUCTOR SECTION AWG MM 24 22 22 18 18 18 18 16 16 16 16 14 14 14 14 12 12 12 12 10 10 10 8 8 8 6 6 6 6 6 4 4 4 4 2 2 2 1/0 1/0 1/0 www.tnb.com 0.25 0.5 0.5 0.75 0.75 1 1 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 4 4 4 4 6 6 6 10 10 10 16 16 16 16 16 25 25 25 25 35 35 35 50 50 50 A .196/5 .236/6 .394/10 .236/6 .394/10 .236/6 .394/10 .276/7 .394/10 .473/12 .709/18 .276/7 .394/10 .472/12 .709/18 .354/9 .472/12 .591/15 .709/18 .472/12 .591/15 .709/18 .472/12 .591/15 .709/18 .472/12 .591/15 .709/18 .984/25 1.26/32 .591/15 .709/18 .984/25 1.26/32 .709/18 .984/25 1.26/32 .709/18 .984/25 1.18/30 DIMENSIONS (INCHES/MM) C D .030/0.75 .039/1.0 .039/1.0 .047/1.2 .047/1.2 .055/1.4 .055/1.4 .067/1.7 .067/1.7 .067/1.7 .067/1.7 .087/2.2 .087/2.2 .087/2.2 .087/2.2 .110/2.8 .110/2.8 .110/2.8 .110/2.8 .138/3.5 .138/3.5 .138/3.5 .177/4.5 .177/4.5 .177/4.5 .228/5.8 .228/5.8 .228/5.8 .228/5.8 .228/5.8 .287/7.3 .287/7.3 .287/7.3 .287/7.3 .327/8.3 .327/8.3 .327/8.3 .406/10.3 .406/10.3 .406/10.3 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 .067/1.7 .083/2.1 .083/2.1 .091/2.3 .091/2.3 .098/2.5 .098/2.5 .110/2.8 .110/2.8 .110/2.8 .110/2.8 .139/3.4 .139/3.4 .139/3.4 .139/3.4 .158/4 .158/4 .158/4 .158/4 .185/4.7 .185/4.7 .185/4.7 .228/5.8 .228/5.8 .228/5.8 .295/7.5 .295/7.5 .295/7.5 .295/7.5 .295/7.5 .374/9.5 .374/9.5 .374/9.5 .374/9.5 .433/11 .433/11 .433/11 .512/13 .512/13 .512/13 Technical Services Tel: 888.862.3289 E INSTALLATION TOOLING PKG. QTY. .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .006/0.15 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .008/0.2 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .012/0.3 .012/0.3 .012/0.3 T1, ERG2 T3 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T1, T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 T3, ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 ERG2 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 500 500 500 250 250 250 250 250 100 100 100 100 100 100 100 100 100 100 Installing Kits Convenient 20-count packaging! Sta-Kon® Mini-Pack Terminals Perfect for residential or light commercial installations! Sta-Kit • Assortment of popular Sta-Kon® vinyl terminals • Includes cable ties and wire marker book • Wire ranges from 22 AWG to 10 AWG • Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors PKG. QTY. CAT. NO. DESCRIPTION STAKIT Assortment of Sta-Kon® vinyl terminals, splices and disconnects. Includes crimp tool, cable ties and wire marker book 1 Terminal Products and Tools • Kit includes a WT112M crimping tool NOTE: “CP” designates mini-pack quantities. Refer to other catalog pages for description and dimensional information. Lightweight, durable, nylon construction! CAT. NO. 18RA-6FCP 18RA-8CP 18RA-10CP 14RB-6CP 14RB-8CP 14RB-10CP 10RC-10CP 10RC-14CP 18RA-8FCP 18RA-10FCP 14RB-6FCP 14RB-8FCP 14RB-10FCP 10RC-8FCP 10RC-10FCP 2RA18XCP 2RB14XCP 2RC10XCP 18RA-250FCP 14RB-250FCP 10RC-250FCP UNIT QTY. PKG. QTY. WIRE RANGE BOLT HOLE 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12–10 22–18 22–18 16–14 16–14 16–14 12–10 12–10 22–18 16–14 12–10 22–18 16–14 12–10 #6 #8 #10 #6 #8 #10 #10 1⁄4 #8 #10 #6 #8 #10 #8 10 — — — — — — Sta-Org® Terminal and Splice Organizer Kit • Ideal for contractors, OEMs or any other user of terminals and splices • Slips in a tool box or sits on your bench — only 6.6"L x 3" dia. • Bench-mountable (hardware included) Kit Contents • (1) blue nylon organizer/carrier • (6) see-through nylon canisters with lids • (20) 12–10 AWG vinyl ring terminals (Cat. No. 10RC-10) • (25) 18–14 AWG vinyl butt splices (Cat. No. 2RB-14X) • (25) 18–14 AWG vinyl ring terminals (Cat. No. 14RB-10) • (20) 12–10 AWG vinyl fork terminals (Cat. No. 10RC-10F) • (15) 12–10 AWG vinyl butt splices (Cat. No. 2RC-10X) • (25) 18–14 AWG vinyl fork terminals (Cat. No. 14RB-10F) CAT. NO. DESCRIPTION STA-ORG Sta-Kon® Sta-Org® Terminal and Splice Organizer Kit United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 PKG. QTY. 1 Technical Services Tel: 888.862.3289 www.tnb.com F-33 Application Tools Terminal Products and Tools Recommended Tools The Shure-Stake® mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time. Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance. Plier type if installations are fewer than 20 per day WT112M Used for installation of various Sta-Kon terminal series. ® Plier Type Tools Ratchet type if installations are more than 20 per day WT110M ERG2001 WT111M WT112M Power type if installations are more than 200 per day 12050 WT161M WT2000 CAT. NO. WT110M WT111M WT112M WT161M WT2000 F-34 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DESCRIPTION A, B, C non-insulated terminal and splices and A, B non-insulated terminals with insulation grip A, B, C, PT non-insulated terminal and splices; includes cutters A, B, C non-insulated and RA, RB, RC insulated nylon and vinyl terminal and splices; includes cutters A, B, C, PT non-insulated terminal and splices; includes plier grip and cutters A, B, C, AB, PT, RA, RB, RC insulated and non-insulated terminal and splices; includes wire cutters, bolt cutters and wire stripper Technical Services Tel: 888.862.3289 PKG. QTY. 1 1 1 1 1 Application Tools Ergonomically designed handles let user get a grip on safety. For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal. Toggle action increases mechanical gain, which dramatically reduces handle force — and the stress on your hands. Advanced ergonomic design of handle distributes the force more evenly across the hand. Concerned about safety? Down time? Health care costs? The Thomas & Betts ergonomically-designed Comfort Crimp® tool is designed to help reduce the risk of carpal tunnel syndrome, the cause of almost one out of every two industrial injuries. This tool’s unique design delivers the same reliable crimp with up to 60% less handle force than other terminal hand tools, so you won’t have to sacrifice your hand to make a successful crimp. We’ve researched the tool components to provide maximum comfort to the operator while ensuring a complete crimp. Just wrap your hands around our Comfort Crimp® terminal tool. It’s such a relief you won’t want to handle any other tool ever again. Color-coded die nests on both the right and left sides of the tool are included for insulated terminals. Shure-Stake® mechanism ensures a complete crimp cycle before it releases the tool. Rubberized thermoplastic handle combines maximum friction with a soft, comfortable feel that reduces muscle tension. ERG2002 ERG2007 ERG2004 ERG2008 CAT. NO. ERG2005 ERG2001 ERG2002 ERG2004 ERG2005 ERG2006 ERG2007 ERG2008 FOR USE WITH STA-KON® SERIES RA, RB, RC Nylon & vinyl terminals, splices & disconnects A, B, C Non-insulated terminals, splices, disconnects A,B and C Flag terminals B, C, D, E Non-insulated terminals, splices, (D & E tubular only) RA, RB .110 Disconnects and RAX Terminals RD & RE Insulated terminals (tubular only) Non-insulated terminals #8–1/0 AWG (tubular only) Terminal Products and Tools ERG2001 Comfort Crimp® Terminal Tool PKG. QTY. 1 1 1 1 1 1 1 NOTE: Contact Tool Services for gauging. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-35 Application Tools Terminal Products and Tools WT1377 Ratchet Hand Tool WT2130A Ratchet Hand Tool Correct compression every time — the Shure-Stake® mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon® terminal series in the #26–10 AWG wire range. CAT. NO. FOR USE WITH STA-KON® SERIES WT1377 NW Ring Terminals PKG. QTY. CAT. NO. FOR USE WITH STA-KON® SERIES PKG. QTY. 1 WT2130A RC, RBC and RD insulated terminals, RC6, RP7 wire joints 1 WT3185 Ratchet Hand Tool ERG2006 Hand Tool CAT. NO. FOR USE WITH STA-KON® SERIES PKG. QTY. ERG2006 RZ, RV Terminals/Splices RA, RB .110 insulated disconnects 1 CAT. NO. FOR USE WITH STA-KON® SERIES WT3185 For 8 AWG to 250 MCM Non-Insulated Sta-Kon® Terminals PKG. QTY. 1 NOTE: For gauging information, contact Tool Services. ERG1255 Ratchet Hand Tool F-36 CAT. NO. FOR USE WITH STA-KON® SERIES ERG1255 RA, RB, RC Heat-Shrinkable nylon insulated terminals, butt splices, and disconnects www.tnb.com WT129 Flag Terminal Type Hand Tool PKG. QTY. CAT. NO. FOR USE WITH STA-KON® SERIES 1 WT129 D, E, F & G Non-Insulated Flag Terminals United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 PKG. QTY. 1 Application Tools WT115A Toggle-Type Hand Tool Single operation to cut and strip at the same time! SWS01/DWS02 Wire Stripping/Cutting Tools SWS01 • Sharply cuts and strips insulator without damaging the conductors CAT. NO. FOR USE WITH STA-KON® SERIES PKG. QTY. • DWS02 is a double-side stripper WT115A D, E, F & G Non-Insulated Terminals 1 DWS02 TBM6 & TBM6S Toggle-Type Hand Tools Installing Dies for Non-Insulated Code and Aircraft Sta-Kon® Terminals CAT. NO. DESCRIPTION SWS01 DWS02 Single-Side Stripper Double-Side Stripper PKG. QTY. CAT. NO. NEST INDENTOR STATIONARY MOVABLE DIE DIE 1 1 11803 11805 11806 11807 11808 11809 11810 11811 Integral wire cutter lets user cut and strip with the same tool! Sta-Kon® ERG1-WS Wire Stripping/ Cutting Tool 11802 TERM. SIZE Terminal Products and Tools • Automatic adjustment to the diameter of the wire, with neither setting nor selection D, E (Tubular) E (Brazed), F (Tubular) F (Brazed), G H J K L M Installing Dies for Nylon Insulated Sta-Kon® Terminals TBM6 & TM6S Tool • Interchangeable cassettes enable the user to strip a wide range of insulations without having to change tools DIE SET TBM6 11821 11822 11823 11824 11825 11826 11827 11828 11829 • Tool automatically strips wire to preset length “V” Blade Cassette CAT. NO. DESCRIPTION ERG1-WS SBC-1 VBC-1 Ergonomic Wire Stripping Tool Replacement Straight Blade Cassette Replacement “V” Blade Cassette CAT. NO. TERM. SIZE RD (Tubular) RD (Brazed Seam) RE (Tubular) RF RG RH RJ RK RL RM PKG. QTY. 1 1 1 ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette. “V” Blade Cassettes sold separately. PKG. QTY. CAT. NO. FOR USE WITH STA-KON® SERIES TBM6 TBM6S D through M, RD through RM D through M, RD through RM with Shure-Stake® 1 1 Dies not included United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-37 Application Tools Terminal Products and Tools Safe, fast, high-volume crimping machine! Shure-Stake® Auto-Feed Tool • Shure-Stake® mechanism • Fully guarded foot pedal • Clear plastic safety guard over die area • Dies color coded to terminals • #26–10 AWG wire range • Installs insulated and non-insulated terminals and disconnects PKG. QTY. CAT. NO. DESCRIPTION 12050 Compact, pneumatically operated unit for crimping tape-mounted STA-KON® terminals; equipped with a Shure-Stake® mechanism, which ensures a full compression each time 1 Space Requirement: 30" W x 20" H x 20" D Weight: 55 lbs. Air Pressure: 90–125 psi input air supply Installing Dies for 12050 STA-KON® TERMINAL TYPE RA — NYLON RA — VINYL RA DISCONNECT RB — NYLON RB — VINYL RB DISCONNECT RC — NYLON AND VINYL INSULATED A — NON-INSULATED B — NON-INSULATED C — NON-INSULATED C DISCONNECT, NON-INSUL. RV — RZ AWG WIRE SIZE DIE CAT. NO. PKG. QTY. 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12051 12054* 12061 12052 12055* 12062 12056 1 1 1 1 1 1 22–18 16–14 12–10 12–10 26–24 12057 12058 12059 12060 683-54335 1 1 1 1 1 *Can also be used on nylon. Tooling for Sta-Kon® Plastic Strip Terminals WIRE RANGE (AWG) STD. PKG. QTY. Bench Press for Plastic Strip Terminals 22-10 1 Red Terminals Die Blue Terminals Die Yellow Terminals Die 22-16 16-14 12-10 1 1 1 CAT. NO. DESCRIPTION EBP22-10 Crimp Dies* RAH22-16 XBAH16-14 YAH12-10 *Dies sold separately F-38 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 NEW! Technical Services Tel: 888.862.3289 Application Tools 11⁄2 tons of grip that weighs less than 3 pounds! Easy to rotate with your wrist — delivers fast and effective crimping power. Battery-Powered Crimping Tool — BAT22-6 Terminal Products and Tools T&B’s newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon® BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to 6 AWG terminals in seconds. • Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to 6 AWG • Dies are the same as our hand tools — crimps will be exactly the same between Sta-Kon® hand tools such as our ERG2001 and the new BAT22-6 NEW! • 360° rotating head gives the user the added flexibility when crimping hard-to-reach connections Uses the exact dies of the Comfort Crimp line of ergonomic tools for Sta-Kon® and Dragon Tooth® terminals. • Short cycle time equates to crimping times of less than two seconds Included Accessories • Quick, lightweight, and maneuverable • Two 9.6V NiCd batteries and battery charger • NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge • Extra battery and charger are included with the tool, ensuring round-the-clock operation • Battery charger provides full battery life in under an hour • Linear crimping motion gives a symmetric, high-quality crimp every time • Sturdy, plastic carrying case for portability • Sturdy tray for convenient storage of crimp dies PKG. QTY. CAT. NO. DESCRIPTION BAT22-6 Battery Crimping Tool, 1.5 Ton with 120 VAC Charger 1 Crimp Dies* DIE2001 DIE2002 DIE2005 DIE2007 Insulated 22–10 AWG Sta-Kon Terminals Non-Insulated 22–10 AWG Sta-Kon Terminals 16–14/12–10/8–6 (Tubular Only) Sta Kon Terminals Insulated 8–6 AWG Sta-Kon Terminals 1 1 1 1 *Dies sold separately. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-39 Application Tools Terminal Products and Tools NEW! Crimp 22–6 AWG terminals! BAIR22-6 Bench-Mounted Air Tool • 1.5 tons of grip • Bench-mounted heavy-duty air tool • Short cycle time • Shure-Stake® mechanism • Foot actuated • Accepts T&B standard hand tool dies • Installs Sta-Kon® and Spec-Kon® terminals as well as ferrules and Dragon Tooth® connectors CAT. NO. DESCRIPTION BAIR22-6 Heavy-duty, high-speed production tool installs a wide range of Sta-Kon® terminals, from 26-6 gauge; uses the ERG2000 series dies for both non-insulated and insulated terminals; supplied complete with foot pedal, air hose/air lubricator PKG. QTY. Crimp Dies* DIE2001 Insulated 22–10 AWG Sta-Kon Terminals DIE2002 Non-Insulated 22–10 AWG Sta-Kon Terminals DIE2005 Non-Insulated 16–10/8–6 (Tubular Only) Sta-Kon Terminals DIE2007 Insulated 8–6 AWG Sta-Kon Terminals (Tubular Only) 1 1 1 1 1 * Dies sold separately. NOTE: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 (page F-37) are interchangeable. 1.25 tons of portable force! PAIR22-6 Portable Air Hydraulic Tool • Crimps 22-6 AWG terminals CAT. NO. • Portable heavy-duty air tool PAIR22-6 Open yoke; hand actuated 1 Crimp Dies* DIE2001 DIE2002 DIE2005 DIE2007 Insulated 22–10 AWG Sta-Kon Terminals Non-Insulated 22–10 AWG Sta-Kon Terminals Non-Insulated 16–10/8–6 (Tubular Only) Sta-Kon Terminals Insulated 8–6 AWG Sta-Kon Terminals (Tubular Only) 1 1 1 1 • Installs Sta-Kon® terminals as well as ferrules and Dragon Tooth® connectors • Interchangeable dies • Open yoke enables easy access to insert and remove terminals for crimping F-40 NEW! www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DESCRIPTION *Dies sold separately. NOTE: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Technical Services Tel: 888.862.3289 PKG. QTY. Application Tools Crimps 8 AWG–250 mcm! Air-Operated Bench-Mounted Tool • Convenience and Economy CAT. NO. DESCRIPTION 25000 This compact heavy-duty air tool installs nylon insulated Sta-Kon® terminals on wire sizes from 8 AWG to 250 mcm; non-insulated styles are also installed just as quickly and dependably; Heavy-duty air tool installs non-insulated and insulated Sta-Kon® terminals from 8 AWG to 250 mcm • Shure-Stake® Mechanism Means Quality Connections The Shure-Stake® mechanism senses inlet air pressure, and if insufficient, is designed to prevent the tool from cycling. Thus you avoid “undercrimping.” An 85–90 psi air pressure source is required. PKG. QTY. 1 NOTE: This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-35. • Safety Features Increase Productivity, Reduce Downtime Safety features include a guard over the die area, an air shutdown switch activated by a slight push with the finger, and an enclosed foot pedal designed to prevent unwanted tool operation. In addition, the tool may be bench-mounted for stability and control. For convenience when crimping large size terminals on heavy wire, the head assembly may overhang the workbench. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Terminal Products and Tools The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or TBM6S tools. To install the dies, simply pull the springloaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest. Technical Services Tel: 888.862.3289 www.tnb.com F-41 Terminal Products and Tools Application Tools Installs insulated and non-insulated Sta-Kon® Terminals! 12-Ton Crimping Tool CAT. NO. 13400 DESCRIPTION PKG. QTY. 12-ton crimping tool for installing both insulated and non-insulated Sta-Kon® terminals #8 to 250 mcm (dies ordered separately) 1 Military listed and 12 tons of crimping power! 12-Ton Crimping Tool (Military Spec. MS25441-1) 13642M CAT. NO. DESCRIPTION 13642M Hydraulic-operated 12-ton tool installs #8 through 250 mcm Sta-Kon® terminals (dies ordered separately) PKG. QTY. 1 Hex Dies for Non-Insulated Sta-Kon® Terminals to Fit 13642M and 13400 DIE CAT. NO. FOR TUBULAR TERM 11732 — 11733 — 11734 — 11736 11737 11738 11739 11740 11771 FOR BRAZED SEAM STA-KON® SIZE — 11733 — 11734 — 11735 — — — — — — D D E E F F G H J K L M HEX DIE CODE WIRE SIZE Installing Dies for Insulated Sta-Kon® Terminals to Fit 13642M (Military Listed) 8 21 8 24 6 24 6 29 4 29 4 33 2-1 37 1/0 42 2/0 45 3/0 50 4/0 54 250 mcm 62 Hex Dies for Non-Insulated Sta-Kon® Terminals to Fit 13642M (Military Listed) DIE DIE CAT. NO. 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M STA-KON SIZE WIRE SIZE PKG. QTY. RD RE RF RG RH RJ RK RL RM 8 6 4 2–1 1/0 2/0 3/0 4/0 250 mcm 1 1 1 1 1 1 1 1 1 CAT. NO. 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M Indent Style Dies for Sta-Kon® Brazed Seam Non-Insulated Terminals to Fit 13642M and 13400 NEST INDENT. CAT. NO. 13643 13644 13645 CAT. NO. 13650 13650 STA-KON® WIRE SIZE SIZE D E F 8 6 4 PKG. QTY. 1 1 1 Indent Style Dies for Sta-Kon® Tubular Non-Insulated Terminals to Fit 13642M and 13400 NEST INDENT. CAT. NO. 13654 13655 13656 13657 13658 13659 CAT. NO. 13650 13650 13650 13650 13650 13650 13650 STA-KON® SIZE WIRE SIZE PKG. QTY. G H J K L M 2–1 1/0 2/0 3/0 4/0 250 mcm 1 1 1 1 1 1 Indent Style Dies for Flag Type Sta-Kon® Terminals — Use with 13642M and 13400 STA-KON SIZE WIRE SIZE PKG. QTY. D E F G H J K L M 8 6AN 4AN 2AN 1AN 1/0AN 2/0AN 3/0AN 4/0AN 1 1 1 1 1 1 1 1 1 NEST INDENT. CAT. NO. 21733 21734 21735 21736 21737 21738 21739** 21740** 21741** CAT. NO. 21731 21731 21732 21732 STA-KON® SIZE WIRE SIZE PKG. QTY. D E F G H J K L M 8 6 4 2 1 1/0 2/0 3/0 4/0 1 1 1 1 1 1 1 1 1 ** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging. F-42 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Application Tools 13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake® Control 13600 Electric Hydraulic Pump • Designed for use with singleacting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case • 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation CAT. NO. DESCRIPTION 13600 Electric Hydraulic Pump — hand or foot switch and non-metallic hose (sold separately) required for operation PKG. QTY. 1 • Designed for perfect crimps every time in heavy-duty OEM applications • Heavy-duty OEM two-stage pump with high flow rate 13610A Electric Hydraulic Pump with Shure-Stake® Control Terminal Products and Tools . . . . . . Specifications . . . . . . • Motor: 1⁄2 hp, 115V 50–60 Hz, 10 amps • Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi • Reservoir Volume: 104 cu. in. (.45 gal.) • Basic Pump Dimension: 6" x 8" x 16" • Weight: 25 lbs. • Shure-Stake® control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping • Requires hand or foot control (sold separately) • Shure-Stake® control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Motor Rating: 11⁄2 hp, 115V, 60 Hz, 23 amps • Pumping Capacity: 235 cu.in./min. at 200 psi 6 cu.in./min. at 8,000 psi • Designed for use with singleacting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case • Reservoir Volume: 462 cu.in./2 gal. • Dimensions (L x W x H): 103⁄4" x 15" x 203⁄4" • Weight: 60 lbs. CAT. NO. DESCRIPTION 13810 Heavy-duty electric hydraulic pump with Shure-Stake control — hand or foot switch and non-metallic hose (sold separately) required for operation PKG. QTY. 1 ® Accessories for the pumps on this page CAT. NO. DESCRIPTION . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . You may also need…for 13600 • Motor Rating: 1⁄2 hp, 115V, 50-60 Hz, 12.5 amps • Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi 13620 13589A 13619 13618 13600S • Reservoir Volume: 104 cu. in. (.45 gal.) • Basic Pump Dimension: 81⁄2" x 101⁄2" x 16" • Weight: 35 lbs. CAT. NO. DESCRIPTION 13610A Electric Hydraulic Pump with Shure-Stake® control — hand or foot switch and non-metallic hose (sold separately) required for operation PKG. QTY. Hand Switch – 10 ft. Foot Switch – 10 ft. 10 ft. Non-Metallic Hose 20 ft. Non-Metallic Hose “Sled” type stand for 13600 pump 1 1 1 1 1 You may also need…for 13610A & 13810 PKG. QTY. 1 13611 13612 13619 13618 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Hand Switch — 10 ft. Foot Switch — 10 ft. 10 ft. Non-Metallic Hose 20 ft. Non-Metallic Hose 1 1 1 1 Technical Services Tel: 888.862.3289 www.tnb.com F-43 Die Selection Charts Critical information for determining the products you need! Terminal Products and Tools PLIERS TERMINAL TYPE TERMINAL SERIES RZZ RA, RAX Nylon Terminals RB RBC, RC RA Nylon Butt Splices RB RC RAA Nylon Parallel Splices RBB RCC RA All Nylon Disconnects RB (except .110 size) RC Heat Shrinkable RAS Terminals, Splices, RBS Disconnects RCS RA, RAA Vinyl Terminals RB, RBB and Splices RC, RCC, RBC A,AA Bare Terminals B,BB and Splices C,CC RB RC Wire Joints RP PT Hi-Temp Terminals NW-Rings and Splices NW-Splices A Insulation Grip B A,B .110 Disconnects RA,RB AB Flag Terminals C RAT, RAAT Tefzel® Terminals RBT, RBBT and Splices RCT, RCCT RA Vinyl Disconnects RB RC A Bare Disconnects B C WT110M WT111M WT112M WT161M WT2000 ERG2001 ERG2002 ERG2004 ERG2005 ERG2006 ERG1255 WT1377 WT145A • • • • • • • • • • • • • • • • • • • • • • • • • • • • www.tnb.com • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Tefzel® is a registered trademark of DuPont. F-44 RATCHET HAND TOOLS ERGONOMIC RATCHET HAND TOOLS United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 • • • • • Die Selection Charts Critical information for determining the products you need! RATCHET HAND TOOLS (CONT.) TERMINAL TYPE TERMINAL SERIES 12050 MYLAR TAPE AUTO TOOL WT145C WT2130A DIE2001 DIE2002 DIE2005 12051 12052 12054 12055 12056 12057 12058 12059 12060 683-54335 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Terminal Products and Tools RZZ RA, RAX Nylon Terminals RB RBC, RC RA Nylon Butt Splices RB RC RAA Nylon Parallel Splice RBB RCC RA All Nylon Disconnects RB (except .110 size) RC Heat Shrinkable RAS Terminals, Splices, RBS Disconnects RCS RA, RAA Vinyl Terminals RB, RBB and Splices RC, RCC, RBC A,AA Bare Terminals B,BB and Splices C,CC RB RC Wire Joints RP PT Hi-Temp Terminals NW-Rings and Splices NW-Splices A Insulation Grip B A,B .110 Disconnects RA,RB AB Flag Terminals C RAT, RAAT ® Tefzel Terminals RBT, RBBT and Splices RCT, RCCT RA Vinyl Disconnects RB RC A Bare Disconnects B C BAT22-6 BAIR22-6 PAIR22-6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Tefzel® is a registered trademark of DuPont. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-45 Die Selection Charts Select the die numbers you need! Terminal Products and Tools DESCRIPTION TERMINAL SERIES TYPE Non-Insulated Terminals and Splices Tefzel®† Nylon Insulated Terminals and Splices Non-Insulated Flag Terminals 25000 AIR TOOL TBM6 — TOGGLE HAND TOOL TBM6S — TOGGLE HAND TOOL DIE CAT. NOS. NEST (STATIONARY) INDENTOR (MOVABLE) HAND TOOL WITH DIES D Tubular D Tubular D Tubular D Brazed E Tubular E Tubular E Tubular E Brazed F Tubular F Tubular F Brazed G Tubular G Tubular H Tubular H Tubular H Tubular J Tubular J Tubular K Tubular K Tubular L Tubular L Tubular M Tubular M Tubular RD Tubular RD Brazed & Tubular RE Tubular RE Brazed RF Tubular RF Brazed RG Tubular RH Tubular RJ Tubular RK Tubular RL Tubular RM Tubular D — E — F — G — H — J — K — L — M — ERG2005 ERG2008 WT3185/WT115A WT3185/WT115A ERG2005 ERG2008 WT3185/WT115A WT3185/WT115A ERG2008 WT3185/WT115A WT3185/WT115A ERG2008 WT3185/WT115A ERG2008 WT3185 WT3185 WT3185 WT3185 — — — — — — ERG2007 — ERG2007 — — — — — — — — — WT129 WT129 WT129 WT129 — — — — — 11803 11803 11803 11803 11803 11803 11803 11805 11805 11805 11806 11806 11806 11807 11807 11807 11808 11808 11809 11809 11810 11810 11811 11811 13642M (MS25441-1) AND 13400 HYDRAULIC TOOL HEX DIES 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11781M* 11781M* 11732 11733 1182M 1182M 11733* 11734 11783 11734* 11735 11784M* 11736 11785M* 11785M* 11737 11786M* 11738 11787M* 11739 11788M* 11740 11789M* 11771 — — — — — — — — — — — — — — — — — — 11821 (Set) 11822 (Set) 11822 (Set) 11823 (Set) 11823 (Set) 11824 (Set) 11824 (Set) 11825 (Set) 11826 (Set) 11827 (Set) 11828 (Set) 11829 (Set) — — — — — — — — — NEST INDENTOR 13651 13651 13651 13643 13652 13652 13652 13644 13653 13653 13645 13654 13654 13655 13655 13655 13656 13656 13657 13657 13658 13658 13659 13659 21707M* (Set) 21708M* (Set) 21708M* (Set) 21709M* (Set) 21709M* (Set) 21710M* (Set) 21710M* (Set) 21711M* (Set) 21712M* (Set) 21713M* (Set) 21714M* (Set) 21715M* (Set) 21733 21734 21735 21736 21737 21738 21739 21740 21741 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 13650** 21731 21731 21731 21732 21732 21732 21732 21732 21732 * Indicates military listed die. ** To order the military version, suffix the indentor catalog number with an "M" (13650M). Nest catalog number does not change. †Tefzel® is a registered trademark of DuPont. Stud Size and Clearance Hole Chart STUD SIZE Min. hole diam. — in. Min. hole diam. — mm F-46 2 4 6 8 10 0.92 2.337 .116 2.946 .143 3.632 .169 4.292 .196 4.978 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 ⁄4 ⁄16 1 .262 6.655 5 .323 8.204 Technical Services Tel: 888.862.3289 ⁄8 3 .388 9.855 ⁄16 7 .453 11.506 ⁄2 1 .516 13.106 ⁄8 5 .650 16.510 ⁄4 3 .775 19.685 Wire Guide Tables Wire Strip Length Chart AWG OR AN 22 Wire Size 22 22 AN-22* A NAVY 3 SHIPBOARD 3/5 (1) 3/5 (7) A B C, BC Vinyl Insulated — RA Add 11⁄1166" for RB Funnel Entry Type RC, RBC RA Nylon Insulated RB and Tefzel®® RC, RBC Insulated RD RE Nylon Insulated RF and Tefzel® Nylon Insulated RG Insulated ® and Tefzel RH when using Insulatedand RJ Aircraft when Wire using RK Code Aircraft and RL Code Wire RM D E F Non-Insulated, G when using H Aircraft Code Wire J K L M Non-Insulated ⁄4 ⁄4 5 ⁄16 1 ⁄4 1 ⁄4 11 ⁄32 7 ⁄32 7 ⁄32 5 ⁄16 17 ⁄32 17 ⁄32 9 ⁄16 11 ⁄16 11 ⁄16 3 ⁄4 7 ⁄8 7 ⁄8 1 15 ⁄32 15 ⁄32 1 ⁄2 41 ⁄64 43 ⁄64 47 ⁄64 55 ⁄64 55 ⁄64 59 ⁄64 642 703 704 525 .025 .030 .032 .028 .635 .762 .813 .711 1 7 10 19 26 7 7 10 26 .032 .012 .010 .007 .006 * .013 .010 .006 1,022 1,024 1,005 1,022 1,034 1,119 1,119 1,005 1,034 .032 .036 .040 .037 .039 .040 .038 .038 .042 .813 .914 1.016 .940 .991 1.016 .965 .965 1.067 1 7 16 19 41 7 .040 .016 .010 .009 .006 .016 1,624 1,624 1,608 1,624 1,630 1,779 .040 .049 .049 .046 .049 .048 1.016 1.245 1.245 1.168 1.245 1.219 21⁄2 (19) 21⁄2 (26) 1 7 19 26 65 19 26 .051 .019 .012 .010 .006 .011 .010 2,583 2,583 2,601 2,613 2,580 2,407 2,613 .051 .058 .058 .059 .058 .061 .061 1.295 1.473 1.473 1.499 1.473 1.549 1.549 3 (7) 3 (19) 4 (1) 4 (7) 4 (19) 4 (41) 1 7 19 37 14 104 19 7 19 1 7 19 41 .064 .024 .015 .011 .009 .006 * .020 .013 .064 .025 .014 .010 4,107 4,107 4,107 4,107 4,157 4,128 3,830 2,828 3,036 4,107 4,497 3,828 4,121 .064 .073 .074 .074 .083 .074 .076 .060 .063 .064 .076 .072 .077 1.626 1.854 1.880 1.880 2.108 1.880 1.930 1.524 1.600 1.626 1.930 1.829 1.956 6 (19) 6 (7) 6 (65) 1 7 19 37 49 65 104 165 19 7 65 .081 .031 .019 .013 .012 .010 .008 .006 .018 .031 .010 6,530 6,530 6,530 6,530 6,593 6,533 6,574 6,559 6,088 6,512 6,533 .081 .092 .093 .093 .104 .093 .094 .095 .096 .092 .097 2.057 2.337 2.362 2.362 2.642 2.362 2.388 2.413 2.438 2.337 2.964 9 (7) 9 (37) 9 (90) 1 7 19 37 49 104 37 7 37 90 .102 .039 .023 .017 .015 .010 * .036 .016 .010 10,380 10,380 10.380 10,443 10,445 10,452 10,380 9,016 9,402 9,045 .102 .116 .117 .117 .131 .116 .117 .108 .109 .120 2.591 2.946 2.972 2.972 2.327 2.946 2.972 2.743 2.769 3.048 * Strand diameter not specified. 3 MIL-E-16366 A. 1 (1) 1 (7) 1 (10) 1 (26) 1 1 18 Wire Size 18 18 18 18 18 AN-18* 16 Wire Size 16 16 16 16 16 AN-16* 11⁄2 (1) 11⁄2 (7) 11⁄2 (16) 11⁄2 (41) 2 (7) 21⁄2 (1) 14 Wire Size 14 14 14 14 14 14 AN-14* Tefzel ® is a registered trademark of DuPont. 12 Wire Size 12 12 12 12 12 12 12 12 AN-12* 10 Wire Size 10 10 10 10 10 10 AN-10* * MIL-W-5086. DIA. MM United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Terminal Products and Tools WIRE STRIP LENGTH WHOLE CONDUCTOR DIA. IN. .025 .010 * .005 ⁄2 (21) RECOMMEND WIRE STRIP LENGTH “A” TERMINAL STANDARD SERIES TERMINALS CIR. MIL. AREA 1 7 7 21 1 20 Wire Size 20 20 20 20 20 AN-20* INDIVIDUAL STRANDS NO. DIA. IN. Technical Services Tel: 888.862.3289 www.tnb.com F-47 Wire Guide Tables AWG OR AN NAVY 3 SHIPBOARD 9 Wire Size 9 CIR. MIL. AREA WHOLE CONDUCTOR DIA. IN. DIA. MM 7 7 .043 .045 13,090 14,340 .130 .136 3.302 3.454 7 19 37 .049 .030 .021 16,510 16,510 16,510 .146 .148 .148 3.712 3.763 3.763 1 7 140 .144 .045 .010 20,820 14,340 14,070 .144 .136 .145 3.662 3.454 3.787 7 19 37 49 661 .061 .037 .027 .023 .006 25,250 26,250 26,250 26,146 26,274 .184 .186 .186 .208 .259 4.672 4.722 4.722 5.283 6.579 1 7x7 7 19x12 7x7 .181 .020 .057 .010 .023 33,100 19,800 22,800 22,190 26,250 .181 .180 .171 .190 .210 4.595 4.570 4.345 4.830 5.330 7 19 37 .077 .047 .034 41,740 41,740 41,740 .232 .235 .235 5.891 5.967 5.967 30 (304) 33 (336) 40 (19) 42 (49) 42 (209) 50 (19) 1 19x16 7x48 19 7x7 19x11 19 .229 .010 .010 .045 .029 .014 .051 52,630 30,550 33,370 38,910 41,740 42,110 49,080 .229 .220 .235 .226 .260 .260 254 5.819 5.590 5.967 5.742 6.600 6.600 6.452 53 (532) 60 (37) 60 (304) 66 (133) 75 (37) 7 19 37 49 133 663 19x28 37 19x16 19x7 37 .097 .059 .042 .037 .022 * .010 .040 .014 .022 .045 66,370 66,370 66,370 66,356 66,140 66,832 53,470 60,090 61,260 66,370 75,780 .292 .296 .297 .331 .335 .345 .304 .282 .310 .330 .317 7.421 7.522 7.548 8.405 8.507 8.767 7.772 7.161 7.870 8.380 8.048 83 (418) 84 (2,107) 7 19 37 61 133 259 812 19x22 2107 .109 .066 .048 .037 .025 .018 * .014 * 83,690 83,690 83,690 83,690 83,690 83,916 81,807 84,230 83,690 .328 .332 .333 .333 .377 .378 .384 .380 .410 8.333 8.431 8.456 8.456 9.578 9.603 9.752 9.650 10.41 14 (7) Terminal Products and Tools INDIVIDUAL STRANDS NO. DIA. IN. 8 Wire Size 8 8 8 7 Wire Size 7 14 (7) 14 (140) 6 Wire Size 6 6 6 6 6 5 Wire Size 5 20 (49) 23 (7) 23 (228) 26 (49) 4 Wire Size 4 4 4 3 Wire Size 3 2 Wire Size 2 2 2 2 2 AN-2* 1 Wire Size 1 1 1 1 1 1 AN-1* * MIL-W-5086. * Strand diameter not specified. 3 MIL-E-16366 A F-48 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Wire Guide Tables AWG OR AN NAVY 3 SHIPBOARD 1/0 Wire Size 1/0 1/0 1/0 1/0 1/0 1/0 AN-0* INDIVIDUAL STRANDS NO. DIA. IN. CIR. MIL. AREA WHOLE CONDUCTOR DIA. IN. DIA. MM .123 .075 .053 .042 .028 .020 * .040 * 105,500 105,500 105,500 105,500 105,761 105,672 104,118 99,060 105,500 .368 .373 .374 .374 .423 .424 .432 .363 .410 9.343 9.476 9.502 9.502 10.721 10.772 10.971 9.216 10.410 125 (61) 133 (259) 133 (684) 133 (3,325) 150 (61) 2,646 7 19 37 61 133 259 1,327 61 37x7 19x36 3,325 61 * .138 .084 .060 .047 .032 .023 * .045 * .014 * .051 105,500 133,100 133,100 133,100 133,100 132,800 133,462 133,665 124,900 133,100 137,800 133,100 157,600 .460 .414 .419 .420 .420 .474 .477 .490 .407 .460 .480 .520 .457 11.680 10.512 10.639 10.670 10.670 12.042 12.118 12.450 10.338 11.680 12.190 13.210 11.608 150 (760) 168 (427) 7 19 37 61 133 259 4,227 19x40 61x7 .155 .094 .067 .052 .036 .026 .006 .014 * 167,800 167,800 167,800 167,800 167,607 167,402 168,023 153,100 167,800 .464 .470 .471 .472 .533 .536 .610 .510 .520 11.782 11.940 11.965 11.991 13.536 13.612 15.490 12.950 13.210 7 19 37 61 133 259 1,661 61 19x52 .174 .106 .076 .059 .040 .029 * .057 .014 211,600 211,600 211,600 211,600 211,736 211,845 167,332 198,700 199,100 .522 .528 .529 .530 .599 .601 .548 .514 .580 13.261 13.413 13.439 13.460 15.219 15.265 13.923 13.652 14.730 19 37 61 91 2,104 37x7 61 .115 2 .064 .052 * .029 .064 250,000 250,000 250,000 250,000 211,954 220,700 250,000 .574 .575 .576 .576 .615 .610 .577 14.582 14.607 14.632 14.632 15.617 15.490 14.658 100 (61) 105 (259) 2/0 Wire Size 105 (2,646) 2/0 2/0 2/0 2/0 2/0 2/0 AN-00* 3/0 Wire Size 3/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 Wire Size 4/0 4/0 4/0 4/0 4/0 4/0 AN-000* 200 (61) 200 (988) 250 MCM Wire Size 250,000 250,000 250,000 250,000 AN-0000* 220 (259) 250 (61) Terminal Products and Tools 7 19 37 61 133 259 1,033 61 37x7 * MIL-W-5086. * Strand diameter not specified. 3 MIL-E-16366 A. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com F-49 Terminal Products and Tools Military Standard Cross Reference F-50 MIL-T-7928 CAT. NO. MS-25036 T&B CLASS 1 & 2 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -125 -126 -127 -128 -129 -130 -131 -132 -133 -135 -136 -137 -138 -139 -140 -141 -142 -143 -144 -145 -146 -147 -148 -149 -150 -151 -152 -153 -154 -155 -156 -157 -158 RA333 RA853 RA873 RA723 RA733 RB1333 RB853 RB873 RB723 RB733 RC333 RC363 RC703 RC733 RD10361 RD10711 RD10721 RD10731 RE10261 RE10711 RE10721 RE10731 RF10711 RF10721 RF10731 RG9711 RG9731 RG9751 RH9711 RH9731 RH9751 RJ9711 RJ9731 RK9721 RK9731 RK9751 RL9731 RL9751 RM9731 RM9751 — — — — — — RA323 RA863 RA713 RA753 RB1323 RB863 RB713 RB753 RC863 RC713 RC753 www.tnb.com MIL-T-7928 CAT. NO. MS-20659 T&B CLASS 1 & 2 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -128 -129 -130 -131 -132 -133 -134 -135 -136 -140 -141 -144 -146 -147 -148 -149 -151 -152 -153 -154 -155 -156 -157 -158 -165 -166 A85G A87G B85G B87G C26 C70 D10361 D10721 E10711 E10731 F10711 F10731 G971 G973 H971 H973 J971 J973 K972 K973 L973 L975 M973 M975 C73 D10731 E10261 E10721 F10721 G975 H975 J975 K975 D10161 D10711 F10261 G926 G972 G974 H972 J972 J974 K971 K974 L972 L974 M972 M974 C33 C75 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CAT. NO. MIL-T-22909 MS-90485 T&B -8 -6 -4 -2 -1 -01 -02 -03 -04 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M MIL-T-7928 MS-17143 T&B -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -19 -20 RA480 RB480 RC480 RA481 RB481 RC481 RA482 RB482 RC482 RA483 RB483 RC483 RA484 RB484 RC484 RA485 RB485 RA486 RB486 Technical Services Tel: 888.862.3289 CAT. NO. CAT. NO. MIL-T-7928 MS-21004 T&B -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 A486 A483 A482 A481 A485 A484 A480 B486 B483 B482 B481 B485 B484 B480 C486 C483 C482 C481 C485 C484 C480 MIL-T-22909 -MS-23002 T&B -8 -6 -4 -2 -1 -01 -02 -03 -04 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M CAT. NO. NOTE: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options. CAT. NO. Cross Reference for Packaging CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE T&B DISTRIBUTOR T&B BULK PACKAGE PACKAGE T&B DISTRIBUTOR T&B BULK PACKAGE PACKAGE T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE A18-6 A18-6F A18-6FL A18-8 A18-8F A18-8FL A18-10 A18-10F A18-10FL A18-12 A18-14 A18-38 A18-110F A18-111F A18-250 A18-250A A18-251T A18-516 AB14-6A AB14-8A AB14-10A AD18-182 AD18-183 B14-D B14-4 B14-6 B14-6F B14-6FL B14-6FS B14-8 B14-8F B14-8FL B14-10 B14-10F B14-10FL B14-10G B14-12 B14-14 B14-38 B14-110F B14-111F B14-250 B14-250A B14-250F B14-250T B14-251T B14-516 BC14-6 BC14-8 BC14-10 BC14-12 BC14-14 BC14-38 BC14-516 BD14-183 C10-6 C10-6A C10-6F C10-6FL C10-8 C10-8A C10-8F C10-8FL C10-10 C10-10A C10-10F C10-10FL C10-12 A85 A116 A221 A86 A114 A224 A87 A115 A225 A75 A71 A73 A10 A11 A250 A252G A251 A72 AB51 AB52 AB53 AD182 AD183 B23 B132 B133 B64 B220 B19 B86 B65 B223 B87 B115 B225 B87G B75 B71 B73 B10 B11 B250 B252G B250G B251G B251 B72 BC85 BC86 BC87 BC75 BC71 BC79 BC72 BD183 C33 C51 C133 C220 C77 C52 C114 C221 C26 C53 C115 C222 C75 C10-14 C10-14F C10-38 C10-250A C10-250F C10-516 D8-10 D8-12 D8-14 D8-38 D8-516 E6-10 E6-12 E6-14 E6-38 E6-516 F4-10 F4-12 F4-14 F4-38 F4-516 F250TA G2-12 G2-14 G2-38 G2-516 H10-14 J20-38 K30-38 L40-38 M250-38 NW14-6 NW14-10 NW14-12 NW22-10 RA18D RA18-4 RA18-6 RA18-6F RA18-6FL RA18-6FS RA18-8 RA18-8F RA18-8FL RA18-8FS RA18-10 RA18-10F RA18-10FL RA18-10FS RA18-12 RA18-14 RA18-14F RA18-38 RA18-47PT RA18-110F RA18-111F RA18-250A RA18-250F RA18-250FP RA18-516 RAD18-182 RAD18-183 RB14-4 RB14-6 RB14-6F RB14-6FL RB14-6FS RB14-6X RB14-8 RB14-8F RB14-8FL RB14-8FS RB14-8X RB14-10 RB14-10F RB14-10FL RB14-10FS RB14-10X RB14-12 RB14-14 RB14-14F RB14-14X RB14-38 RB14-38X RB14-47PT RB14-110F RB14-111F RB14-250 RB14-250A RB14-250F RB14-250FP RB14-516 RB14-516X RB44 RBC14-14 RBC14-516 RBD14-182 RBD14-183 RC10-6 RC10-6F RC10-6FL RC10-8 RC10-8F RC10-8FL RC10-8FS RC10-8X RC10-10 RC10-10F RC10-10FL RC10-10FS RC10-10X RC10-12 RC10-14 RC10-14F RC10-14FL RC10-14X RC10-38 RC10-38X RC10-55PT RC10-250A RC10-250F RC10-516 RC55 RD8-10 RD8-12 RD8-14 RD8-38 RD8-516 RE6-10 RE6-12 RE6-14 RE6-38 RE6-516 RF4-10 RF4-12 RF4-14 RF4-38 RF4-516 RG2-10 RG2-12 RG2-14 RG2-38 RG2-516 RP12 2A-18 2A20 2A22-20 2B-14 2B-16 2B18-16 2C-10 2C-12 2C14-12 2D-8 2D10-9 2E-6 2E8-7 2F-4 2F6-5 2G21 2G4-2 2RAA 2RA18 2RA18X 2RBB 2RB14 2RB14X 2RCC 2RC10 2RC10X 2RD8 2RE6 10RC-6 10RC-6F 10RC-6FL 10RC-6FLX 10RC-6X 10RC-8 10RC-8F 10RC-8FL 10RC-8FLX 10RC-8X 10RC-10 10RC-10F 10RC-10FL 10RC-10FLX 10RC-10FX 10RC-10X 10RC-14 10RC-14F 10RC-14FL 10RC-14X 10RC-38 10RC-38X 10RC-55PT 10RC-250F 10RC-250T 10RC-251T 10RC-516 10RC-2577 14RB-4 14RB-6 RF737 RF727 RG267 RG757 RG717 RG737 RG727 RP7 AA2 RAA24 A1A BB2 RBB25 B1B CC2 RCC26 C1C DD102 D1D EE2 E1E FF2 F1F GG2 G1G RAA23 RAA21 RAA217-170 RBB23 RBB21 RBB217-200 RCC23 RCC21 RCC217-250 RDD27 REE28 RC337 RC1337 RC2207 RC2207-250 RC337-250 RC777 RC1147 RC2217 RC2217-250 RC777-250 RC367 RC1157 RC2227 RC2227-250 RC1157-250 RC367-250 RC717 RC1167 RC2237 RC717-250 RC737 RC737-250 RC55PT RC257 RC2517 RC25177 RC707 RC2573 RB1327 RB857 14RB-6F 14RB-6FL 14RB-6FLX 14RB-6FX 14RB-6X 14RB-8 14RB-8F 14RB-8FL 14RB-8FLX 14RB-8FX 14RB-8X 14RB-10 14RB-10F 14RB-10FL 14RB-10FLX 14RB-10FX 14RB-10X 14RB-14 14RB-14X 14RB-38 14RB-47PT 14RB-250F 14RB-250T 14RB-251T 14RB-516 14RB-2577 14RBC-6 14RBC-8 14RBC-10 14RBC-14 14RBC-516 14RBC-38 14RBC-12 14RBD-182 14RBD-183 14RBD-18277 14RBD-18377 18RA-4 18RA-6 18RA-6F 18RA-6FL 18RA-6FLX 18RA-6FX 18RA-6X 18RA-8 18RA-8F 18RA-8FL 18RA-8FX 18RA-8X 18RA-10 18RA-10F 18RA-10FL 18RA-10FLX 18RA-14 18RA-38 18RA-47PT 18RA-250F 18RA-250T 18RA-251T 18RA-516 18RA-516X 18RA-2577 18RAD-182 18RAD-183 18RAD-18277 18RAD-18377 C71 C116 C73 C252G C250 C70 D36 D75 D71 D73 D72 E26 E75 E71 E73 E72 F26 F75 F71 F73 F72 FTA250 G975 G971 G973 G972 H971 J973 K973 L973 M973 NW81 NW83 NW84 NW23 RA23 RA323 RA853 RA1103 RA2213 RA1203 RA863 RA1123 RA2243 RA1223 RA873 RA1153 RA2253 RA1253 RA753 RA713 RA1163 RA733 RA147PT RA10 RA11 RA2577F RA250 RA250P RA723 RAD1823 RAD1833 RB1323 RB853 RB1113 RB2213 RB1203 RB854 CAT. NO. CAT. NO. RB863 RB1123 RB2233 RB1223 RB864 RB873 RB1153 RB2253 RB1253 RB874 RB753 RB713 RB1163 RB714 RB733 RB734 RB147PT RB10 RB11 RBB250 RB2577F RB250 RB250P RB723 RB724 RB4 RBC713 RBC723 RBD1823 RBD1833 RC333 RC1113 RC2203 RC863 RC1123 RC2213 RC1223 RC864 RC363 RC1153 RC2223 RC1253 RC364 RC753 RC713 RC1163 RC2233 RC714 RC733 RC734 RC155PT RC2577F RC250 RC703 RC6 RD367 RD757 RD717 RD737 RD727 RE267 RE757 RE717 RE737 RE727 RF267 RF757 RF717 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 RB647 RB2207 RB2207-200 RB647-200 RB857-200 RB867 RB657 RB2237 RB2237-200 RB657-200 RB867-200 RB877 RB1157 RB2257 RB2257-200 RB1157-200 RB877-200 RB717 RB717-200 RB737 RB47PT RB257 RB2517 RB25177 RB727 RB2573 RBC857 RBC867 RBC877 RBC717 RBC727 RBC797 RBC757 RBD1827 RBD1837 RBD18277 RBD18377 RA77 RA857 RA1167 RA2217 RA2217-170 RA1167-170 RA857-170 RA867 RA1147 RA2247 RA1147-170 RA867-170 RA877 RA1157 RA2257 RA2257-170 RA717 RA737 RA47PT RA257 RA2517 RA25177 RA727 RA727-170 RA2573 RAD1827 RAD1837 RAD18277 RAD18377 Terminal Products and Tools CAT. NO. Technical Services Tel: 888.862.3289 www.tnb.com F-51 Terminal Products and Tools Cross Reference for Packaging F-52 CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE T&B DISTRIBUTOR PACKAGE T&B BULK PACKAGE RB14-8 RB14-8X 14RB-8 14RB-8X RB14-10 RB14-10X 14RB-10 14RB-10X RB14-6F RB14-8F RB14-10F 14RB-10F 14RB-10FX RB14-14F RB14-6FS RB14-8FS RB14-10FS RB14-4 14RB-4 14RB-6FL 14RB-6FLX RB14-6FL RB14-8FL 14RB-8FL 14RB-8FLX RB14-10FL 14RB-10FL 14RB-10FLX 14RB-250T 14RB-2577 RB14-250A 14RB-251T 2RB14 2RBB 2B16 2RB14X RB14-250 RBC14-14 14RBC-14 RBC14-516 14RBC-516 14RBC-12 14RBC-38 14RBC-6 14RBC-8 14RBC-10 RBD14-182 14RBD-182 RBD14-183 14RBD-183 14RBD-18277 14RBD-18377 RC55 10RC-55PT RC10-55PT RC10-250F 10RC-250F RC10-6 10RC-6 10RC-6X RC10-10 RC10-10X 10RC-10 10RC-10X RC10-516 10RC-516 RB863 RB864 RB867 RB867-200 RB873 RB874 RB877 RB877-200 RB1113 RB1123 RB1153 RB1157 RB1157-200 RB1163 RB1203 RB1223 RB1253 RB1323 RB1327 RB2207 RB2207-200 RB2213 RB2233 RB2237 RB2237-200 RB2253 RB2257 RB2257-200 RB2517 RB2573 RB2577F RB25177 RBB21 RBB23 RBB25 RBB217-200 RBB250 RBC713 RBC717 RBC723 RBC727 RBC757 RBC797 RBC857 RBC867 RBC877 RBD1823 RBD1827 RBD1833 RBD1837 RBD18277 RBD18377 RC6 RC55PT RC155PT RC250 RC257 RC333 RC337 RC337-250 RC363 RC364 RC367 RC367-250 RC703 RC707 RC10-14 RC10-14X 10RC-14 10RC-14X RC10-38 RC10-38X 10RC-38 10RC-38X RC10-12 10RC-8 10RC-8X RC10-8 RC10-8X RC10-6F RC10-8F 10RC-8F RC10-10F 10RC-10F 10RC-10FX RC10-14F RC10-8FS RC10-10FS 10RC-6F RC10-6FL 10RC-6FL 10RC-6FLX RC10-8FL 10RC-8FL 10RC-8FLX RC10-10FL 10RC-10FL 10RC-10FLX RC10-14FL 10RC-14FL 10RC-250T 10RC-2577 RC10-250A 10RC-251T 2RC10 2RCC 2C12 2RC10X RD8-10 RD8-14 RD8-516 RD8-38 RD8-12 2RD8 RE6-10 RE6-14 RE6-516 RE6-38 RE6-12 2RE6 RF4-10 RF4-14 RF4-516 RF4-38 2RF4 RG2-10 RG2-14 RG2-516 RG2-38 RG2-12 RP12 RC713 RC714 RC717 RC717-250 RC733 RC734 RC737 RC737-250 RC753 RC777 RC777-250 RC863 RC864 RC1113 RC1123 RC1147 RC1153 RC1157 RC1157-250 RC1163 RC1223 RC1253 RC1337 RC2203 RC2207 RC2207-250 RC2213 RC2217 RC2217-250 RC2223 RC2227 RC2227-250 RC2233 RC2237 RC2517 RC2573 RC2577F RC25177 RCC21 RCC23 RCC26 RCC217-250 RD367 RD717 RD727 RD737 RD757 RDD27 RE267 RE717 RE727 RE737 RE757 REE28 RF267 RF717 RF727 RF737 RFF29 RG267 RG717 RG727 RG737 RG757 RP7 A18-110F A18-111F A18-10F A18-14 A18-14F A18-12 A18-6 A18-8 A18-10 A18-8F A18-10F A18-6F A18-6FL A18-8FL A18-10FL A18-250 A18-251T A18-250A 2A22-20 2A18 AB14-6A AB14-8A AB14-10A AD18-182 AD18-183 B14-110F B14-111F B14-D B14-6F B14-8F B14-14 B14-516 B14-38 B14-12 B14-6 B14-8 B14-10 B14-10G B14-10F B14-4 B14-6FL B14-8FL B14-10FL B14-250 B14-250F B14-251T B14-250T B14-250A 2B18-16 2B14 BC14-14 BC14-516 BC14-12 BC14-38 BC14-6 BC14-8 BC14-10 BD14-183 C10-10 C10-6 C10-8A C10-10 C10-516 C10-14 C10-38 C10-12 C10-8 C10-8F A10 A11 A115 A71 A71F A75 A85 A86 A87 A114 A115 A116 A221 A224 A225 A250 A251 A252G A1A AA2 AB51 AB52 AB53 AD182 AD183 B10 B11 B23 B64 B65 B71 B72 B73 B75 B133 B86 B87 B87G B115 B132 B220 B223 B225 B250 B250G B251 B251G B252G B1B BB2 BC71 BC72 BC75 BC79 BC85 BC86 BC87 BD183 C26 C33 C52 C53 AC70 C71 C73 C75 C77 C114 C1010F C10-14F C10-6F C10-6FL C10-8FL C10-10FL C10-250F C10-250A 2C14-12 2C10 D8-10 D8-14 D8-516 D8-38 D8-12 2D10-9 2D8 E6-10 E6-14 E6-516 E6-38 E6-12 2E8-7 2.00E+06 F4-10 F4-14 F4-516 F4-38 F4-12 2F6-5 2F4 F250-TA G2-14 G2-516 G2-38 G2-12 2G4-2 2G21 H10-14 J20-38 K30-38 L40-38 M250-38 NW22-10 NW14-10 NW14-12 RA18-110F RA18-111F RA18-D 18RA-47PT 18RA-4 RA18-47PT RA18-250F RA18-250FP 18RA-250F RA18-4 RA18-14 18RA-14 RA18-516 18RA-516 RA18-38 18RA-38 RA18-12 RA18-6 18RA-6 18RA-6X RA18-8 18RA-8 C115 C116 C133 C220 C221 C222 C250 C252G C1C CC2 D36 D71 D72 D73 D75 D1D DD102 E26 E71 E72 E73 E75 E1E EE2 F26 F71 F72 F73 F75 F1F FF2 FTA250 G971 G972 G973 G975 G1G GG2 H971 J973 K973 L973 M973 NW23 NW83 NW84 RA10 RA11 RA23 RA47PT RA77 RA147PT RA250 RA250P RA257 RA323 RA713 RA717 RA723 RA727 RA733 RA737 RA753 RA853 RA857 RA857-170 RA863 RA867 18RA-8X RA18-10 18RA-10 18RA-10X RA18-6F RA18-8F 18RA-8F 18RA-8FX RA18-10F 18RA-10F RA18-14F 18RA-6F 18RA-6FX RA18-6FS RA18-8FS RA18-10FS RA18-6FL 18RA-6FL 18RA-6FLX RA18-8FL 18RA-8FL RA18-10FL 18RA-10FL 18RA-10FLX 18RA-250T 18RA-2577 RA18-250A 18RA-251T 2RA18 2RAA 2A20 2RA18X RAD18-182 18RAD-182 RAD18-183 18RAD-183 RAD18-188A 18RAD18277 18RAD18377 RB44 RB14-110F RB14-111F RB14-D 14RB-47PT 14RB-6FS RB14-47PT RB14-250F RB14-250FP 14RB-250F 14RB-6F 14RB-6FX 14RB-8F 14RB-8FX RB14-14 RB14-14X 14RB-14 14RB-14X RB14-516 RB14-516X 14RB-516 RB14-38 RB14-38X 14RB-38 RB14-12 RB14-6 RB14-6X 14RB-6 14RB-6X RA867-170 RA873 RA877 RA877-170 RA1103 RA1123 RA1147 RA1147-170 RA1153 RA1157 RA1163 RA1167 RA1167-170 RA1203 RA1223 RA1253 RA2213 RA2217 RA2217-170 RA2243 RA2247 RA2253 RA2257 RA2257-170 RA2517 RA2573 RA2577F RA25177 RAA21 RAA23 RAA24 RAA217-170 RAD1823 RAD1827 RAD1833 RAD1837 RAD1887F RAD18277 RAD18377 RB4 RB10 RB11 RB23 RB47PT RB197 RB147PT RB250 RB250P RB257 RB647 RB647-200 RB657 RB657-200 RB713 RB714 RB717 RB717-200 RB723 RB724 RB727 RB733 RB734 RB737 RB753 RB853 RB854 RB857 RB857-200 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Catamount® Terminals Vinyl Insulated Ring Terminals CAT. NO. 22–16 16–14 12–10 8 AWG 6 AWG BOLT SIZE PKG. QTY. #6 #8 #10 1 ⁄4" 5 ⁄16" #6 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" #6 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" 50 50 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 *8 AWG 25 to a package **6 AWG 10 to a package Non-Insulated Ring Terminals CAT. NO. T18-6R T18-8R T18-10R T14-6R T14-8R T14-10R T10-6R T10-8R T10-10R T10-14R WIRE RANGE 22–16 16–14 12–10 BOLT SIZE PKG. QTY. #4–#6 #8 #10 #6 #8 #10 #6 #8 #10 1 ⁄4" 50 50 50 50 50 50 25 25 25 25 WIRE RANGE CAT. NO. TV18-6F TV18-8F TV18-10F TV18-14F TV14-6F TV14-8F TV14-10F TV14-14F TV10-6F TV10-8F TV10-10F TV10-14F TV10-516F 22–16 16–14 12–10 BOLT SIZE PKG. QTY. #6 #8 #10 1 ⁄4" #6 #8 #10 1 ⁄4" #6 #8 #10 1 ⁄4" 5 ⁄16" 50 50 50 50 50 50 50 50 25 25 25 25 25 Non-Insulated Locking Fork Terminals CAT. NO. T18-6LF T18-8LF T18-10LF T14-6LF T14-8LF T14-10LF T10-6LF T10-8LF T10-10LF WIRE RANGE 22–16 16–14 12–10 BOLT SIZE PKG. QTY. #6 #8 #10 #6 #8 #10 #6 #8 #10 50 50 50 50 50 50 25 25 25 Vinyl Insulated Butt Splices Non-Insulated Fork Terminals WIRE RANGE CAT. NO. T18-6F T18-8F T18-10F T14-6F T14-8F T14-10F T10-6F T10-8F T10-10F T10-14F 22–16 16–14 12–10 BOLT SIZE PKG. QTY. #6 #8 #10 #6 #8 #10 #6 #8 #10 1 ⁄4" 50 50 50 50 50 50 25 25 25 25 CAT. NO. WIRE RANGE PKG. QTY. TV18-BS TV14-BS TV10-BS 22–18 16–14 12–10 50 50 25 Terminal Products and Tools TV18-6R TV18-8R TV18-10R TV18-14R TV18-516R TV14-6R TV14-8R TV14-10R TV14-14R TV14-516R TV14-38R TV10-6R TV10-8R TV10-10R TV10-14R TV10-516R TV10-38R TV10-12R TV8-8R TV8-10R TV8-14R TV8-516R TV8-38R TV8-12R TV6-10R TV6-14R TV6-516R TV6-38R TV6-12R WIRE RANGE Vinyl Insulated Fork Terminals Nylon Wire Joints CAT. NO. WIRE RANGE STD. PKG. TN18-WJ TN14-WJ TN10-WJ 22–16 16–14 12–10 50 50 25 Vinyl Insulated Locking Fork Terminals WIRE RANGE CAT. NO. TV18-6LF TV18-8LF TV18-10LF TV14-6LF TV14-8LF TV14-10LF TV10-6LF TV10-8LF TV10-10LF 22–16 16–14 12–10 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 BOLT SIZE PKG. QTY. #6 #8 #10 #6 #8 #10 #6 #8 #10 50 50 50 50 50 50 25 25 25 Multiple Quick Splices CAT. NO. WIRE RANGE PKG. QTY. TV18-00QS TV14-00QS TV10-00QS 22–16 16–14 12–10 50 50 25 Technical Services Tel: 888.862.3289 www.tnb.com F-53 Terminal Products and Tools Catamount® Terminals Vinyl Insulated Female Disconnects — 250 Series CAT. NO. WIRE RANGE PKG. QTY. TV18-250FD TV14-250FD TV10-250FD 22–16 16–14 12–10 50 50 25 CAT. NO. WIRE RANGE PKG. QTY. TV18-250MD TV14-250MD TV10-250MD 22–16 16–14 12–10 50 50 25 WIRE RANGE PKG. QTY. TNF18-250FD TNF14-250FD TNF10-250FD 22–16 16–14 12–10 50 50 25 WIRE RANGE PKG. QTY. TVF18-4FB 22–16 50 Vinyl Insulated Male Bullet Connectors — 4mm (.156") CAT. NO. WIRE RANGE PKG. QTY. TNF18-250MD TNF14-250MD TNF10-250MD 22–16 16–14 12–10 50 50 25 WIRE RANGE PKG. QTY. TV18-4MB TV14-4MB 22–16 16–14 50 50 WIRE RANGE PKG. QTY. TNF18-4FB TNF14-4FB 22–16 16–14 50 50 TVF18-250FD TVF14-250FD TVF10-250FD 22–16 16–14 12–10 50 50 25 CAT. NO. WIRE RANGE PKG. QTY. TV18-250PD TV14-250PD TV10-250PD 22–16 16–14 12–10 50 50 25 TV18-10BL TV18-18BL TV14-10BL TV14-18BL TV10-10BL WIRE RANGE 22–16 16–14 12–10 PKG. QTY. 50 50 50 50 25 Vinyl Insulated Straight Pin Terminals CAT. NO. WIRE RANGE PKG. QTY. TNF18-4MB TNF14-4MB 22–16 16–14 50 50 Technical Services Tel: 888.862.3289 PKG. QTY. CAT. NO. CAT. NO. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 WIRE RANGE Vinyl Insulated Straight Blade Terminals Fully Insulated Nylon Male Bullet Connectors CAT. NO. CAT. NO. Vinyl Insulated Piggyback Disconnects — 250 Series Nylon Fully Insulated Female Bullet Connectors CAT. NO. www.tnb.com CAT. NO. Nylon Fully Insulated Male Disconnects — 250 Series Vinyl Insulated Male Disconnects — 250 Series Vinyl Fully Insulated Female Bullet Connectors — 4mm (.156") F-54 Vinyl Fully Insulated Female Disconnects — 250 Series Nylon Fully Insulated Female Disconnects — 250 Series CAT. NO. WIRE RANGE PKG. QTY. TV18-12PT TV14-12PT TV10-14PT 22–16 16–14 12–10 50 50 25 Catamount® Terminal Tools WT111M Terminal Products and Tools WT112M ERG1-WS TBM6S CM2000A CAT. NO. DESCRIPTION WT111M WT112M Plier tool with cutter for 22–10 AWG non-insulated terminals Plier tool with cutter for 22–10 AWG insulated and non-insulated terminals, splices and disconnects Toggle Type Hand Tool with Shure-Stake® for 8–6 AWG, vinyl insulated terminals (dies sold separately) Ergonomic Wire Stripping Tool 10" Ratchet Crimping Tool for insulated terminals (22–10 AWG) TBM6S ERG1-WS CM2000A United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 PKG. QTY. 1 1 1 1 1 Technical Services Tel: 888.862.3289 www.tnb.com F-55 Terminal Products and Tools Technical Info Platings/Finish Listing Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish. See table (below) for specification information: Sta-Kon® Rings, Forks and Locking Forks are tested and listed to UL® 486A, two-way splices to UL 486C, disconnects to UL 310, and all applicable products to CSA 22.2. Sta-Kon® Technical Data FINISH Gold Plate Nickel Plate Plain Finish Silver Plate SUFFIX SPEC. TEMP. RATING GP NP PF SP MIL-G-45204 Type II, Grade B, C, D, Class O QQ-N-290 Class 2, Grade G None MIL-T-16366 Type I or II, 400° F, 204° C 260˚ C 260˚ C 150˚ C 150˚ C TERMINALS & SPLICES INSULATION RATING UL® 94 FLAMMABILITY Nylon Vinyl Tefzel® Disconnects Non-Insulated V-2 V-0 V-0 — VOLTAGE TEMPERATURE 600V** 600V** 600V** 300V 600V 105° C 105° C 150° C 105° C 150º C **1000V fixture or sign The proper installation procedure for the quality assured connection! The proper installation of terminals, splices, and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. A poor termination results in a high-resistance connection. A poor connector installation may cause damage or failure of an entire system. Certain basic requirements must be met to make a good termination. Before the connector or terminal is installed on the conductor, follow these recommended practices: • Strip the insulation carefully to avoid nicking or cutting conductor strands • Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page F-45. Installation Procedure 1. Train the wires to eliminate fanning of strands. 2. Open handles fully. 3. Insert terminal in proper die nest and locate it as shown above. When crimping a butt splice, position in proper die nest with window facing indentor. 4. Close handles slightly to secure terminal. Do not deform terminal. stripped wire stripping length indentor terminal rest orient tongue as shown 5. Insert properly stripped wire into terminal. 6. Complete crimp by closing handles. Shure-Stake® tools are matched to terminals. ERG2001 F-56 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289