Regulated Power Supplies Linear Regulated Power Supplies Switching Regulated Power Supplies Principle of Operation Advantages and Disadvantages Service Precautions Need for a Voltage Regulators + Vi - + Rg RL Amplitude Light load Amplitude Increasing line voltage Vo - Vi = Filtered input Vo = Regulated output RL = Effective load res. Rg = Effective regulator res. Heavy load Regulated output voltage Time Decreasing line voltage Time What is the device who will have a voltage across that decreases while the current through it increases or vice a versa? Circuit symbols and i-v characteristics of a zener diode The zener diode voltage stabilizer A Series Regulated Linear Power Supply Series Regulator with a Current Limiting Transistor Simplified diagram with IC regulator Commonly available linear regulator types • Non-electrolytic capacitors across the input and output terminals • Selection criteria – Required output voltage and current – Minimum and maximum voltage drops across the device – Short circuit protection A crowbar for over current protection Zener Diode (Voltage level sensor) +5V 1N52328 5V6, 5% 68Ω 0.1µF Thyristor (SCR) Electronic switch 2N4441 The Switching Regulator iL Imax P1 Imin P2 ton t S1 IL C1 RL tT t=0 S1 Pos1 VIN L1 ton Pos2 tT t Transistor switch S1 chops the input at high frequencies (f > 20 kHz) LC integrator smoothes the input to produce a DC output L and C store energy during the “on” time and deliver it to the load in a regulated manner General Layout of a Switching Regulator SENSE SIGNAL INPUT RECTIFIER INPUT FILTER RF CIRCUIT OUTPUT RECTIFIER OUTPUT FILTER AC Input INPUT CIRCUIT HIGH FREQUENCY TRANSFORMER OUTPUT CIRCUIT DC The Input Rectifier 180 V PK 127 VRMS Pulsating DC AC Input Signal 127 VRMS π/2 π Rectifier diodes For rectifier diodes: Peak Inverse Voltage (PIV): 2*VPK + 0.5*VPK Forward Current (If): 1.5*ILOAD(max) (referred to input) 2π π Output Rectifiers Alternating signal Pulsating DC output Chopped DC input Rectifier diodes Step-down transformer Filters Amplitude Light load IL Heavy load Filter capacitor Filtered DC Rectifier diodes Capacitors for the input 1000 to 2200µF (sometimes up to 5000µF) For output filter > 470µF Working DC voltage rating (WVDC) Time The switching network HIGH-FREQUENCY TRANSFORMER SWITCHING COMPONENTS UNREGULATED STEP DOWN DC OUTPUT RECTIFIER AND FILTER NETWORK REGULATED DC OUTPU MODULATED SWITCHING PULSES ERROR AMPLIFIER OUTPUT VOLTAGE CONTROL PULSE-WIDTH MODULATING CIRCUIT REFERENCE VOLTAGE The buck (step-down) converter IPK iL PWM CONTROLLER VC t S! CLOSED OPEN Tc t1 0 Inductor current waveform ic IPK - ILOAD ILOAD ∆Q+ 0 ∆Q- S1 V IN t L1 CR1 iL C1 Vout RL Tc t1 0 Capacitor current waveform I = (Vin - Vout)*t/L1 yielding Ipk = (Vin - Vout)*ton/L1. The duty cycle D= ton/T = ton/(ton+toff) and Vout = VinD Iin= (Iout*Vout)/(η*Vin) where η is the efficiency of the regulator. Vripple(min) = IPK*(ESR) where ESR is the series equivalent resistance of the filter capacitor. (Ipk = (Vin - Vout)*ton/L1) Advantages and Disadvantages • Advantages – Efficiency up to 85% (as opposed to 50% with linear) – Smaller size – Much lower power dissipation than linear ones • Disadvantages – – – – Larger ripples Lower regulation Do not work under no load conditions Slow response to transient changes in output (load). RF interference • Most of the advantages stated are due to the presence of the switching transistor. However, in order to achieve that advantage, the input DC (unregulated) is chopped at a frequency above 20 kHz. • Some current designs operate close to 500 kHz and in near future, up to 1 MHz will be available. Hence, the operating frequency falls within the RF (radio-frequency) spectrum. • As a result each conductor in the high-frequency portion of the supply behaves as an antenna that transmits those frequencies to rather long distances. • This causes interference to power supplies own circuitry, neighboring sensitive electronic instruments and circuits. To eliminate RF noise • Careful grounding and shielding of switching components and outer case. • Using well shielded interconnecting cables with the shield being the common ground to the supply circuit. • Using electronic filtering components, such as capacitors and inductors in the design to suppress the RF emission. • Changing physical orientation and position of components in the supply, as well as location of the supply itself. System Dynamics • Compared to its linear counterparts, the ability of a switching supply to adjust the output voltage continually under varying loading conditions is not as good. • It is essential to have a minimum load to operate and it does not work under no load conditions. • It is also slow in responding to transient changes at the output (load). SUPPLY SERVICE PRECAUTIONS • Be careful of high voltage – Use extreme caution in taking measurements – Always unplug supply and allow sufficient time for large electrolytic capacitors to discharge – It is also good practice to discharge them manually. • Watch out for shielding – Replace and re-solder any shielding and – Re-secure all grounds before operating the serviced supply. • Replacement parts Replacement Parts • Use only exact replacement parts. Otherwise, the switching frequency may shift causing an increased RF interference. • Use the same type of components. • For example if you should replace a tantalum capacitor, replace it with tantalum of the same value, not with an aluminum electrolytic capacitor. • Be careful with calibration • Unless proper tools and instruments are available do not attempt to play with calibration adjustments. • An improper adjustment may degrade the supply just as much as the use of an improper component.