Lab Exercise 6: Induction, Transformer, and Motor Principles Contents 6-1 6-2 6-3 6-4 P RE - LAB A SSIGNMENT . . . . . . . . . . I NTRODUCTION . . . . . . . . . . . . . . . E QUIPMENT . . . . . . . . . . . . . . . . . E XPERIMENT . . . . . . . . . . . . . . . . 6-4.1 Electromagnetic Induction Principles 6-4.2 Transformer Basics . . . . . . . . . . 6-4.3 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . 2 . 3 . 3 . 3 . 9 . 11 Objective To examine experimentally the basic principles governing electromagnetic induction and its applications such as transformers and motors. General concepts to be covered: • Relationship between induced voltage and changes in magnetic flux. • Determining the inductance of coils. • Examine the impact of core shape on the performance of a transformer. • Determining the relationships between transformer primary-tosecondary number of windings ratio and the input-to-output currents (and voltages) ratio. • Determining the dependance of a-c and d-c motor speeds on the power-supply’s parameters such as voltage and frequency. 1 2 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES 6-1 P RE - LAB ASSIGNMENT Discussion of the basic principles governing magnetic induction, the operation of motors and transformers are covered in Chapters 5 and 6 of the textbook “Fundamentals of Applied Electromagnetics”, by Professor F.T. Ulaby. The student is expected to have read the material in these Chapters. More details regarding the different types of transformers and motors can be found in specialized textbooks, located in the Engineering library, and in articles on the web. The student is encouraged to learn more about practical transformers and motors. Below is a sample list of resources that can be sought: Books: • “Electric Machinery” by A.E. Fitzgerald, Charles Kingsley, Jr., and Stephen D. Umans. • “Electric Machinery and Transformers” by Irving Kosow. • “Electric Machinery Fundamentals” by Stephen J. Chapman • “Electric Motors and their Controls: An Introduction” by Tak Kenjo • “Fractional and subfractional horsepower electric motors: available types, basic operating principles, selection and maintenance” by Cyril G. Veinott and Joseph E. Martin Web-sites: • http://hyperphysics.phy-astr.gsu.edu/hbase/magnetic/motdc. html • http://www.mae.ncsu.edu/courses/mae732/shih/00$_$motors.pdf 6-2 I NTRODUCTION The first application that comes to mind when magnetic induction is mentioned is power generation. The discovery of the simple action of moving a conducting wire across a magnetic field (which results in the generation of current in the wire) has provided us with the means to reliably and consistently transform mechanical energy to electrical energy. This in turn has contributed to historic advancements in technology and dramatic changes in our way of life over the past 100 years or so. Solenoids, power transformers, and motors are also among the well known applications that are based on the principles of magnetic induction. Many more, less famous, applications of magnetic induction are in daily use. Unfortunately, they cannot be covered in this lab. One example is induction heating, whereby a large conducting coil carrying alternating current is used to heat an object positioned at the coils center. Another example is magnetic inductive testing of wire cables, whereby perturbations in the existing magnetic field around the wire, induced by wire damage (such as wire fracture and corrosion), are detected. Nowadays, sensors based on measuring the induced current through a conducting sheet that is subjected to a perpendicular magnetic field, known as Hall-effect sensors, are used for highly accurate gear-tooth sensing, direction detection, linear sensing, speed sensing, position sensing, and contact-less switches. Interested students can learn about these applications and others that are based on magnetic induction principles by searching the internet. This lab exercise is divided into three parts: Induction, transformers, and motors. 6-3 EQUIPMENT 6-3 3 E QUIPMENT Item Multimeter Digital Function Generator Digitizing Oscilloscope DC Power Supply Motor Assembly Coil Set (6 coils + 2 iron cores) Motor Assembly Permanent Magnetic Rod (2” and 3” long) Nail Spring LCD Tachometer 6-4 E XPERIMENT 6-4.1 Electromagnetic Induction Principles Part # HP 973A PI-9587C HP 54645A HP E3620A SE-8658A SF-8617 SE-8658A HANGAR 9 Review of Basic Concepts To fully understand how induction occurs in coils and be able to explain the different phenomenas that will be observed in this lab, the following set of basic concepts, that describe the relationship between the magnetic field and charge, are summarized below: • A stationary charge does not generate a magnetic field. Only an electric field is generated. In addition, a magnet has no effect on a stationary charge. • Charges moving in a specific direction and at constant speed will generate a constant magnetic field. It will generate also a constant electric field. However, the two fields are uncoupled. If the stream of charges (or current line) is alternating in direction and varying in strength over time, then so will be the generated magnetic and electric fields. However, in this case both fields will be coupled. • When a magnet is near a charge moving at a constant speed (or near a constant current line), a force is generated that is perpendicular to both the magnetic field and the velocity vector of the charge (or the current line). The prescribed system has, in effect, two magnets that are present near one another and the result is either a pulling or pushing force between them. It should be noted that the magnetic field generated by the magnet can change the direction of motion of a charged particle but it cannot change its speed. • Magnetic fields can produce an electric current in a closed loop, but only if the magnetic flux linking the surface area of the loop changes with time. This is the most important principle governing magnetic induction and is mathematically described by Fraday’s Law. The key to the induction process is change. The voltage, called also the electromotive force (emf), across the closed loop can be generated under any of the following three conditions: 1. A time-varying magnetic field linking a stationary loop; the induced emf is then called the transformer emf. 4 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES Figure 6-1: Setup used to demonstrate motion-induced current. A magnet is suspended by a spring and inserted halfway inside a coil. (Courtesy of Pasco Scientific) 2. A moving loop with a time-varying area (relative to the normal component of the magnetic field) in a static magnetic field; the induced emf is then called the motional emf. 3. A moving loop in a time-varying magnetic field. • In all cases of magnetic induction, an induced voltage will cause a current to flow in a closed circuit in such a direction that its magnetic effect will oppose the change that produced it. This is also known as Lenz’s law. Motion-Induced Current Setup • Connect the 3200-turn coil to Channel 1 of the oscilloscope. Orient the coil such that its hollow center and the side with the 3200 label are pointed upward. • Use the Volt/Div knob of Channel 1 to adjust the voltage scale to 500-mV/div and the Time/Div knob to adjust the time scale 500-msec/div. Trigger the Oscilloscopes data collection using Channel 1. Set the trigger level to 0-Volt. • Attach the machine nut to the N-pole of the magnetic rod. Insert one side of the spring into the nut. The Notched side of the magnetic rod is the N-pole side. • Lift vertically the free side of the spring. If necessary, adjust the spring, nut, and magnetic rod, such that the rods axis is vertical. Procedure 1. Gently insert the S-pole of the magnetic rod (the free side) halfway into the hollow center of the coil as shown in Fig. 6-1. Record what you observe on the Oscilloscopes display. Provide an explanation. 2. Gently pull down on the side of the spring near the nut. Adjust the height of the spring/magnetic rod and repeat the process if necessary to insure that the rod oscillates vertically in a uniform fashion inside the coil and does not touch the table underneath the coil. Print a copy of the signal displayed by the Oscilloscope. Adjust the Time and Amplitude scales if necessary and determine the frequency of the signal. Is it sinusoidal? Provide an explanation. Questions 6-4 EXPERIMENT 1. Assuming that you have a repeatable linear actuator that moves the magnet in and out of the coil at a controllable rate, what can be done to increase the frequency of the output signal? What changes can be made to the system to increase the output voltage and current values? 2. What if the coil used in this experiment were connected to a repeatable linear actuator that moves the coil between the N- and S-poles of a strong, stationary, permanent magnet. The magnet is composed of two flat plates facing each other with the coil positioned in between. As the coil is moved forward along its axis, it comes closer to one pole, and as it is moved back, it comes closer to the opposite pole. Can this system produce electricity? [Hint: consider the direction of winding with respect to the magnetic field lines]. If not, then how can it be modified to produce electricity? 3. What if the magnet, described in the previous question, is replaced with a permanent magnet constructed in the form of a cylindrical shell (the shell is split into two half cylinders: one for N-pole and the other for S-pole) and the coil is moved in and out along the axis of the cylindrical shell? Can the system produce electricity in that case? [Hint: consider the direction of winding with respect to the magnetic field lines]. If not, then how can it be modified to produce electricity? Solenoid: The DC Case Procedure 1. Connect the 400-turn coil to the DC power supply. Set the voltage on the power supply to +1.5 V. Switch off the power of the DC supply momentarily. 2. Insert a nail half way inside the coils hollow center, as shown in Fig. 6-2. Release the nail. Switch on the DC supply. Document what happens to the nail. Provide an explanation for the observed response. 3. Insert your finger inside the coils hollow center and push the nail half way out while the DC supply is still ON. Remove your finger and document what happens to the nail. Provide an explanation for the observed response. 4. Place the N-pole of the magnetic rod halfway into the coils center. Use the side of the coil labeled “400”. Release the magnet and document what happens to the rod. Provide an explanation for the observed response. 5. Remove the magnet and re-insert it following the same procedure outlined in the previous step, except insert this time the south-pole first. Release the rod and document what happens to the rod. Provide an explanation for the observed response. Solenoid: The AC Case Procedure 6. Connect the 400-turns coil to the low-impedance port of the digital function generator (DFG). Switch-on the DFG and select the sinusoidal waveform option. 5 6 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES Figure 6-2: An Iron nail is partially inserted into a coil which in turn is connected to a DC power supply (Courtesy of Pasco Scientific) 7. Set the frequency on the DFG to 2-Hz and its amplitude to 5-Volts. Use the Oscilloscope to validate that the voltage across the coil is 5-Volts peak-to-peak. Keep the DFG switched-on. 8. Place the magnetic rod inside the coil. Hold the rod gently with your finger tips. Document what happens to the rod. Provide an explanation for the observed response. 9. Release the rod and document what happens. Provide an explanation for the observed response. 10. Increase the frequency to 20-Hz. Insert the magnetic rod halfway once more. Hold gently and observe. Release the rod and document what happens to the rod. Provide an explanation for the observed responses. 11. Remove the magnetic rod and place it adjacent to the coils side and parallel to its axis. Document what happens to the rod. Provide an explanation for the observed response. 12. Insert the straight iron rod (has square cross-section) inside the coil and center it. Place, as before, the magnetic rod to the side of the coil. Document the rods response. Provide an explanation for the observed response. Questions 1. For the AC solenoid case, what is the expected response of the iron nail and the rod if a triangular waveform was used instead of a sinusoidal one? What if a square waveform of the same frequency was used? 2. Based on the magnetic induction principles observed above, what setup would you recommend to use so that an object can be suspended in free space? Will it need DC or AC supply voltage and why? Measuring the Inductance of Coils Consider the circuit in Fig.6-3a. It consists of a primary coil connected to a squarewave voltage supply and a secondary coil connected in parallel to a capacitor of known capacitance C. The circuit can be used to measure the inductance of an unknown coil (the coil labeled as secondary coil in the figure) as follows: when a square wave voltage of relatively low frequency is applied to the primary coil, the magnetic field induced by the excited coil exhibits sudden changes as the voltage is flipped from positive to negative. As a result, the induced voltage in the secondary coil, whose inductance is L1 , exhibits a free damped oscillation in the L1C circuit. The frequency of oscillation, fo , can be measured by 6-4 EXPERIMENT 7 (a) (b) Figure 6-3: Experimental setup used to measure the inductance of a coil. The primary coil is connected to a square-wave power supply while the secondary coil (device under test) is connected in parallel to a known capacitor. The coil and capacitor form an LC resonant circuit. an oscilloscope. It is straight forward to show that fo can be related to L1 and C through the following simple relation: 1 fo = √ (6.1) 2π L1C The theoretical self-inductance expression for a solenoid (derived using the magnetic field at the end points of the solenoid) is: L1 = µ N2 A 2l (6.2) where N is the number of turns in the coil, l is the length of the coil, and A is the cross sectional area of the coil. Setup • Connect the 3200-turn coil to the low impedance port of the digital function generator (DFG). • Connect Channel 1 of the Oscilloscope to the DFG. Use 24-inch long BNC cable and the BNC-to-plug-in adapter. • Switch-on the DFG. Adjust the frequency to 500 Hz and select the square waveform for output. • View the waveform on the Oscilloscope. Set the Time/Div to 200-microseconds per division. Set Trigger source to be Channel 1 and set the trigger level to 1 Volt. Press 8 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES the Voltage button on the Oscilloscopes front panel and use the soft keys below the screen to select 1 for source and Vp-p for Voltage measurements. Use the verticalposition knob of Channel 1 to position the signal at 0-Volt level. • Adjust the amplitude of the DFG to 10 Volts peak-to-peak. Use Channel 1 on the Oscilloscope to measure voltage. Adjust the Volt/Div knob, as necessary, to display the square waveform properly. Procedure 1. Position the 1600-turn coil next to the 3200-turn coil as shown in Fig. 6-3a. Connect the 10-nF capacitor to the 1600-turn coil. Connect Channel 2 of the Oscilloscope in parallel with the capacitors terminals. 2. Use the Volt/Div and position knobs of Channel 2 to display the signal properly. The signal on Channel 2 should exhibit a damped oscillatory behavior. 3. Use the Volt/Div (of Channel 2), Time/Div, and Horizontal Delay knobs as needed in order to measure the period of the oscillatory signal. Record the period in seconds. 4. Repeat the above three steps by successively replacing the 1600-turn coil with the 800, 400, and 200-turn coils, while keeping the 10-nF capacitor connected as before in all cases. Measure the period for each coil. 5. Repeat Steps 1 through 3 using the 800-turn coil (keep the 10-nF capacitor connected as before). Print a hardcopy of the displayed data (input square wave signal and the LC response). Measure the period of the oscillatory signal. It should be consistent with the result observed in Step 4. 6. Insert the straight iron core (it has a square cross-section) through both coils and center it. Use the Volt/Div and position knobs of Channel 2 to display the signal properly. Print a hardcopy of the displayed data. Measure the period of the oscillatory signal. 7. Use a ruler and measure the physical dimensions of one of the coils. Analysis 1. In Step 4 above, compute the resonance frequency and from it compute the inductance for each of the coils. 2. Compute the theoretical inductance values for all coils under test. Use the physically measured dimensions in your calculation. Compare with the experimentally measured values. 3. For steps 5 and 6 above, compute the resonance frequency and use it to compute the inductance of the 800-turn coil in each case. Compare and explain the results. Questions 1. What would be the resonance frequency if the setup in Step 6 was slightly modified such that the straight iron core was inserted only into the 3200-turn coil? 6-4 EXPERIMENT 9 Figure 6-4: In a transformer, the directions of I1 and I2 are such that the flux Φ generated by one of them is opposite that generated by the other. 2. If, instead of the DFG, you had a different square waveform source with minimum frequency value of 5-kHz, then what changes you need to make in order for the experimental setup to operate as before? Explain. 3. Optional:What uncertainties does this measurement procedure have? And what do you recommend for improvements? 6-4.2 Transformer Basics The purpose of this part is to familiarize the student with the basics of transformers, such as the impact on the output voltage and current by the core shape, source frequency, coil structure, and the ratio of number of turns of the secondary coil to number of turns of the primary coil on the output voltage and current. Review of Transformer Basics The transformer shown in Fig. 6-4 consists of two coils wound around a common magnetic core. The coil of the primary circuit has N1 turns and that of the secondary circuit has N2 turns. The primary coil is connected to an a-c voltage source V1 (t) and the secondary coil is connected to a load resistor RL . In an ideal transformer the core has infinite permeability (µ = ∞), and the magnetic flux is confined within the core. The directions of the currents flowing in the two coils, I1 and I2 , are defined such that, when I1 and I2 are both positive, the flux generated by I2 is opposite that generated by I1 . On the primary side of the transformer, the voltage source V1 generates a current I1 in the primary coil, which establishes a flux Φ in the magnetic core. The flux Φ and the voltage V1 are related by Faraday’s law: V1 = −N1 dΦ , dt (6.3) V2 = −N2 dΦ . dt (6.4) and, similarly, on the secondary side, The combination of Eqs. (6.3) and (6.4) gives V1 N1 = . V2 N2 (6.5) In an ideal lossless transformer, all the instantaneous power supplied by the source connected to the primary coil is delivered to the load on the secondary side. Thus, no power is lost in the core, and P1 = P2 . (6.6) 10 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES Since P1 = I1V1 and P2 = I2V2 , and in view of Eq. (6.5), we have I1 N2 = . I2 N1 (6.7) Thus, whereas the ratio of the voltages given by Eq. (6.5) is proportional to the corresponding turns ratio, the ratio of the currents is equal to the inverse of the turns ratio. The theoretical expressions that define the relationship between the voltage, current, and power of the primary winding and the voltage, current, and power of the secondary winding of a transformer are based, in part, on the following important assumptions: (1) the strength of the magnetic flux density generated by the primary winding is equal to the strength of the flux density affecting the secondary winding, (2) the wires used in constructing the windings do not contribute to power loss or energy storage, and (3) the iron core, common to both the primary and secondary windings, is lossless. In practice, these assumptions are sometimes violated and a more complicated model for the transformer is used. Experiments that can be used to characterize an actual, low-performance transformer, is beyond the scope of this lab. However, it will be shown in this lab that despite the imperfections in the transformers used, certain important relationships are still maintained. Effect of Coil Ratio on Voltage and Current Procedure 1. place the 400-turn coil on the middle leg of the W-shaped core and use it as the primary coil. Connect the coil’s terminals, in series, to the DFG and an Ammeter. Set the ammeter to measure AC current and its scale to milli-Ampere. Connect Channel 1 of the Oscilloscope in parallel to the source’s terminals to measure the input voltage, V1 . Set the DFG to sinusoidal waveform output at 4.6-Vrms and 60-Hz. 2. Place the 200-turn coil on the right leg of the W-shaped core base. Place the upper W-shaped core back on top of the base. Connect a second Ammeter in series with the secondary coil and set it to measure AC current and set its scale to milli-Ampere. In effect, this ammeter is measuring the short circuit current through the secondary coil. Measure the current through the primary coil, I1 , and through the secondary coil, I2 . 3. Disconnect the ammeter attached to the secondary coil. Connect the coil’s terminals to Channel 2 of the Oscilloscope. In effect, Channel 2 of the Oscilloscope is measuring the open-circuit voltage across the secondary coil, V2 . 4. Repeat steps 2 and 3 using the 400, 800, and 1600-turn coils as secondary coils in place of the 200-turn coil. Measure I1 and I2 using the short circuit configuration of Step 2 above and V2 using the the open-circuit configuration of Step 3. 5. Cascade on the same core leg different combinations of coils, connected in series, as shown in Fig. 6-5, in order to create secondary coils with total number of turns equal to 600 (200 + 400), 1000 (800 + 200), and 1200 (800 + 400). Repeat Steps 2 and 3 above and measure I1 , I2 , and V2 . Make sure that when pairing the coils in series they are placed on the core leg with their labels facing upward. Analysis 6-4 EXPERIMENT Figure 6-5: Setup used to measure the current through secondary coil. Two coils are used in series to generate the desired number of windings in the secondary coil side (Courtesy of Pasco Scientific). 1. Compute the ratios I1 /I2 , V2 /V1 , and N2 /N1 using the measured data. Plot I1 /I2 as a function of N2 /N1 . Also, plot V2 /V1 as a function of N2 /N1 .[Hint: You should expect a close to linear relationship between both the voltage and current ratios, and the coils-turn ratios. However, the slopes of the resulting lines might not be equal to unity.] Derive linear equations for the resulting data. Comment on your results. 2. Use the current and voltage ratios at each coils-turn ratio to compute the following ratio: (I1 /I2 ) / (V2 /V1 ) and plot this new ratio as a function of N2 /N1 . Comment on the resulting plot. Questions 1. Suggest a way to improve the transformer structure used in this experiment so that its performance approaches the ideal (theoretical) performance. 6-4.3 Motors The electromagnetic generator is the converse of the electromagnetic motor. The principles of operation of both instruments may be explained with the help of Fig. 6-6. A permanent magnet is used to produce a static magnetic field B in the slot between the two poles of the magnet. When a current is passed through the conducting loop, as depicted in Fig. 6-6(a), the current flows in opposite directions in segments 1–2 and 3–4 of the loop. The induced magnetic forces on the two segments are also opposite, resulting in a torque that causes the loop to rotate about its axis. Thus, in a motor, electrical energy supplied by a voltage source is converted into mechanical energy in the form of a rotating loop, which can be coupled to pulleys, gears, or other movable objects. If, instead of passing a current through the loop to make it turn, the loop is made to rotate by an external force, the movement of the loop in the magnetic field will produce a m , as shown in Fig. 6-6(b). Hence, the motor has become a generator, and motional emf, Vemf mechanical energy is being converted into electrical energy. In practice, the windings of an AC generator (or motor) are connected to two slip-rings located on the generator’s (or motor’s) shaft, as shown in Fig. 6-7. Thin metallic sheets, called brushes, touch the slip-rings and connect the generator (or motor) to the outside circuitry. If DC mode of operation is desired, then a different commutator system is used. In this system, the two slip-rings are replaced by a split-ring. One side of the winding on 11 12 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES Figure 6-6: Principles of the a-c motor and the a-c generator. In (a) the magnetic torque on the wires causes the loop to rotate, and in (b) the rotating loop generates an emf. the shaft is connected to one of the split-ring halves while the other side of the winding is connected to the second half of the split-ring. Two brushes are also used, but they are positioned at opposite locations around the shaft. This way, the two brushes can never touch simultaneously the same half of the split-ring. The two brushes will alternate in touching the two halves as the windings rotate; hence creating a rectification effect on an otherwise AC-generated current. This commutator system works also for DC-motors. Over the years, there have many been variations to the simple generator-motor structure described above resulting in a variety of design parameters, models, etc. Variations to the simple structure include, among other things, the shape and number of permanent magnets used, the number of windings on the armature, and in the case of DC mode the number of sections in the split-ring used. Examination of the different designs is beyond the scope of this experiment. However, the general formulas that describe the relationship between speed, electromotive force, number of windings, etc. are given as follows: For the DC case, the induced emf between the brushes can be expressed as: Vem f = 2 φ P ω N 2 π a (6.8) where Vem f is the induced emf, φ is the flux per pole in webers, P is the number of poles, N is the total number of turns on the armature, a is the number of parallel armature paths, and ω is the angular velocity in radians/second. 6-4 EXPERIMENT 13 Figure 6-7: A loop rotating in a magnetic field induces an emf. AC current is coupled to outside circuitry through a system of slip-rings and brushes. For the AC case, the induced emf between the brushes can be expressed as: Vem f = A ω N B0 sin(ω t) (6.9) where Vem f is the induced emf, A is the surface area of the windings, B0 is the magnetic field due to the magnet, N is the total number of turns on the armature, and ω is the angular velocity in radians/second. Description of Motor Used in the Experiment The AC/DC motor assembly to be used in this experiment is shown in Fig. 6-8. It is often called the universal motor due to its capacity to operate as an AC and as a DC motor. The main components comprising the experimental motor system are: the shaft, the armature, the permanent magnet, and brushes. The shaft is used to hold the armature in place while it rotates. The armature consists in this system of two coils wound around an iron rod, a split ring commutator on one side (used for DC motor operation) and a dual slip-ring commutator on the other side (used for AC motor operation). The N- and S-poles of the permanent magnet are held in place around the armature using the U-shaped wooden structure, as shown in Fig. 6-8. The two brushes connect the motor armature, via the commutator, to the power source, whether it is DC or AC. Handling and Initial Assembly of the Motor: The motor assembly should be for the most part assembled and ready for use. An important task that the student will have to do is to set the motor to operate in either DC or AC mode. When operating in DC mode, the split ring commutator should be down, and when operating in AC mode, the dual slip-ring commutator should be down. If the armature is already in place over the shaft but the wrong type commutator is touching the brushes, then the student should remove the motor and place the correct commutator type down. To do so: first unscrew the retaining nut and remove it off of the shaft. Then, carefully hold the upper portion of the armature (above the coils section) with your finger tips. Gently rotate the armature back and forth and be careful not to bend the brushes. Once the armature is free from the brushes, pull it out off of the shaft, flip it to the desired position and carefully 14 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES Figure 6-8: Various components comprising the experimental, permanent magnet AC/DC motor assembly (Courtesy of Pasco Scientific) place it on the shaft. Notice that the weight of the armature and the pulling forces of the permanent magnet might result in the armature slipping away and plunging down on the brushes. Hold tightly and gently lower the armature. Rotate the armature back and forth to separate the brushes and allow the commutator to slip down between them. If need be, insert a pencil between the brushes to momentarily separate them and allow the armature through. Screw back the retaining nut over the shaft. Starting the Motor: • The motor is not self starting. Once you prepare it for DC or AC operation and apply power to it, then you need to start the motor manually by grasping the black plastic bushing at the top of the armature (above the coils) using your fingertips and spinning the armature. • In case of DC operation, only the direction of spin is important. Pay close attention to the direction of winding of the coils on the armature, which brush is connected to the positive terminal of the power supply, and the direction of the magnetic field generated by the permanent magnet in order to figure out in which direction to spin the armature. Use the small magnet (small cylindrical magnet with its N-pole painted in white) to determine which side of the permanent magnet in the motor assembly is N-pole. • When the AC synchronous mode is used, the motor must be spun at a speed that approximately matches the frequency of the power source. Experience has shown that a source frequency 10 to 15-Hz is practical for starting the motor manually. Once the motor is in motion, the source frequency can be changed and the motor will continue to spin. Safety Precautions: 6-4 EXPERIMENT • Keep fingers and loose cloth items away from the spinning armature. • Limit current to no more than 1-A. The motor may overheat if this current is exceeded or if power is applied continuously, especially if the armature is not rotating. • Disconnect the power source whenever the motor is to be left unattended or is not in active use. DC Motors The purpose of this experiment is to demonstrate the operation of the DC motor and explore the relationship between motor speed and voltage, and between the direction of rotation and polarity. A key feature of the DC motor is its split-ring commutator. Setup • Make sure that the split ring commutator is down. Follow the procedure outlined at the beginning of this section on how to remove and install the armature. Procedure 1. Use the small magnet to determine which side of the permanent magnet in the motor setup is its N-pole. Note that the white-painted side of the small magnet is the Npole. Connect the DC supply to the motor terminals according to the layout shown in Fig. 6-9. Set the voltage on the DC supply to 2.50-V. Record the displayed current value. Document which brush was connected to the positive terminal. 2. With your finger tips holding the upper section of the armatures shaft (above the windings) spin the armature manually. Record the direction of rotation of the armature after it spins continuously on its own. Record the displayed current and voltage values. 3. Switch-off the supply. Swap the wires at the supplys terminal. Switch-on the DC supply. Make sure that the voltage is 2.5-V. Record the current while the motor is stationary. Then manually spin the motor. Record its direction of rotation, current drawn, and voltage. 4. Switch-on the tachometer and select 2 as the number of blades. Position the tachometer about 1/2 to 1 inch away from the rotating coils. Make sure that the tachometer is kept horizontally and parallel to the desk plane. Record the displayed value by the tachometer. To convert the value to revolutions per minute (RPM), multiply the number by 10. To convert the speed displayed by the tachometer to revolutions per second (RPS), divide the displayed number by 6. 5. Connect the oscilloscope to motor power terminals. Adjust the Volt/Div and Time/Div so you can see the waveform of voltage while the motor is spinning. Use the Time-measuring knob and cursors to determine its frequency of every two periods. 6. Adjust the DC supply voltage to 2.2-V while the motor is spinning. Then increase the voltage value at increments of 0.2-V until you reach 3.0-V. At each voltage value, record the drawn current and RPS by tachometer and frequncy from oscilloscope. Analysis 15 16 LAB EXERCISE 6: INDUCTION, TRANSFORMER, AND MOTOR PRINCIPLES Figure 6-9: Connecting the motor assembly to the power supply (Courtesy of Pasco Scientific). 1. Compare between the current drawn in steps 2 and 3 above. 2. Using the principles of electromagnetic induction, justify qualitatively, the directions of rotation of the motor observed in Steps 2 and 3 above. Look closely at the motor windings. 3. Plot both the current and the RPS, measured in step 6 above, as a function of DC voltage. Analyze the resulting graphs and determine the relationships between speed and voltage and between current and voltage. Questions 1. The motor must be spun manually for it to start rotating on its own. This is not how normally DC motors operate. Discuss the reasons for needing a jumpstart and what can be done to make the motor start on its own. 2. If you were to load the armature, by touching the upper section of the armature with your fingertips or having it connected to a gear assembly, then what would happen to voltage, speed, and current. AC Motor The purpose of this experiment is to demonstrate the operation of the AC synchronous motor and explore the relationship between motor-speed, voltage, and current frequency. I. Observations: Setup • Make sure that the dual slip-ring commutator is down. Follow the procedure outlined at the beginning of this section on how to remove and install the armature. Procedure 1. Connect in series the motor, the Ammeter, and the DFG. Use Channel 1 of the Oscilloscope to measure the rms voltage across the DFG terminals. Switch-on the Ammeter and set it to measure AC current. Set its scale to 10-A. 2. Switch-on the DFG, select the sinusoidal waveform, set its frequency to 30-Hz and its amplitude to 6-Vrms. Make sure that the drawn current does not exceed 1.0-A. 6-4 EXPERIMENT 3. With your finger tips, carefully attempt to rotate slowly the armature to 45o in azimuth. Describe your observations. 4. Reduce the DFG amplitude to 3-Vrms while maintaining its frequency at 30-Hz. Redo Step 3. 5. Change the frequency to 10-Hz and the amplitude to 6-Vrms. Redo Step 3. II. Parameters Governing AC-Motor Speed: Procedure 6. Set the frequency to 10 Hz and the amplitude to 6-Vrms. With your finger tips holding the armatures shaft (above the windings), spin the armature in clockwise direction. The motor should begin spinning. If not, try few more times before asking the lab instructor for help. Record the RPS. 7. Slowly lower the amplitude to 3-Vrms. If the motor stops, then jumpstart it manually once again. Record the RPS. 8. Set amplitude to 6-Vrms. Then increase the frequency from 10-Hz to 22-Hz in 2-Hz increments and record RPS. Analysis 1. Discuss your observations in steps 3, 4, and 5. 2. Compare between the RPS measured in Step 6 and Step 7. Is RPS sensitive to the amplitude of the input voltage? 3. Plot the RPS in step 8 as a function of signal frequency. Discuss the dependence of RPS on signal frequency. 17