EGYPTIAN MAINTENANCE COMPANY
PRESENTATION
CONTENTS
1
INTRODUCTION
2
EMC SCOPE OF SERVICES
3
EMC WORKSHOPS CAPABILITIES
4
EMC SAMPLES OF EXECUTED PROJECTS
5
EMC APPRECIATION LETTERS
INTRODUCTION
WHO ARE WE?
 EMC established late 1997 to fulfill the
Market’s
Demands
for
Specialized
Maintenance, Construction, Revamping, Asset
Integrity, Engineering Service, Special
Services, Consultancy and Manpower for the
Oil, Gas, Petrochemical, Power, Industrial and
Transportation Sectors.
OUR VISION:
 Becoming a World Class Company in
Maintenance and Modification Activities,
in a growing and changing world.
INTRODUCTION
WHY EMC?
• More than 6,000 well trained,
experienced & professional employees.
• In-House Maintenance W/SH,
with state of the art equipment.
• In-House Fabrication W/SH, equipped with modern up to
date machinery for complete fabrication, manufacturing &
testing.
• More than 9 Regional Offices & 7 Branches located in
Middle East Countries.
• In addition to alliances with the most qualified Vendors
& Worldwide recognized Companies.
INTRODUCTION
SHAREHOLDERS
Aibel
50%
EGPC
50%
EGPC
Aibel
INTRODUCTION
Aibel AS is a leading Service Company that works within the Oil, Gas and
Renewable Energy Sectors adopting and utilizing the best Engineering
practices, Construction, Upgrading and Maintenance Solutions.
The Company has circa 5,500 employees in Norway and Internationally,
working on fields and facilities both on and Offshore.
Aibel’s main ambitions are to create value for customers and provide an
interesting workplace where all our employees can develop their skills and
enjoy their work.
Aibel is an industrial pioneer with a history dating back more than a century
and has 8 offices in Norway, in addition to 5 International Offices (Great
Britain, Denmark, Egypt, Singapore and Thailand).
INTRODUCTION
EMC QHSE
Safety first is not just a slogan, it is a belief that is in the forefront of every
one’s mind.
• EMC Implement: QHSE Management Systems (ISO 9001:2008, ISO
14001:2004 & OHSAS 18001:2007) since 2005.
• EMC Policies: HSE Policy, Quality Policy, Smoking & Driving Regulations.
• EMC Practices: Tool Box Talk, Risk Assessment & Near miss Reports.
• Monthly HSE Statistics & Analysis, Self Performance Monthly Plans.
• Self Diagnostic HSE Internal Audits.
• Monthly HSE Motivation Program: Best Near miss, Best Site & Safety Man of
the month, Best Driver of the year.
INTRODUCTION
QHSE, MS ESTABLISHMENT MODEL
Continual Improvement of the QHSE Management System
Management
Responsibility
Act
Customers
Customers
Check
Plan
Satisfaction
Measurement,
Analysis &
Improvement
Resource
Management
Do
Requirements
input
Product
Realization
Key
Information Flow
Value – Adding Activities
Product
output
INTRODUCTION
HSE HIGHLIGHTS TILL END OF DECEMBER
YEAR 2014/2015
EMC Working Man Hours
EMC Total Working Man Hours
16000000
14000000
12000000
10000000
8000000
6000000
4000000
2000000
0
14,414,873
12,777,206
14000000
12000000
EMC Working Hours Since Last
Lost Time Incidents (LTI)
13,287,174
10000000
8000000
6000000
4000000
2000000
2,338,365
0
EMC Reported Man EMC Reported Man
Hours 2015
Hours 2014
EMC Reported Man
Hours since Last LTI
2014
14,414,873 Million Safe Hours
EMC Reported Man
Hours since Last LTI
2015
INTRODUCTION
Sinai – Damietta – Port Said Number of workers
1759 Workers
EGYPT LOCATIONS
Great Cairo Number of Workers
959 Workers
Red Sea –upper Egypt Number of Workers
633 Workers
Head Office Number of Workers
962 Workers
INTRODUCTION
INTERNATIONAL LOCATIONS
Iraq
Libya
Egypt
Kuwait
U.A.E
Saudi
Arabia
Oman
Yemen
Angola
INTRODUCTION
CERTIFICATES
ISO
OHSAS 18001
ISO 9001
ISO 14001
INTRODUCTION
CERTIFICATES
ASME
R-STAMP:
Pressure Retaining
Items Repair
PP-STAMP:
Power Piping
S-STAMP:
Power Boiler
U - STAMP: Pressure Retaining Items
INTRODUCTION
SAMPLES OF OUR CLIENTS
INTRODUCTION
AGREEMENTS
INTRODUCTION
EMC ORDERS RECEIVED
MEGP
1950.6
2000
1693.4
1600.5
1500
1361.9
1000.7
1000
918.0
942.6
944.8
2009
2010
2011
786.5
536.2
500
0
2005
2006
2007
2008
2012
2013
2014
2015
INTRODUCTION
EMC MANPOWER
7000
5696
6000
4942
6403
6423
6391
6489
5214
Tech
77%
5000
4000
3000
2000
Supp
23%
1000
0
2009
2010
2011
2012
2013
2014
2015
Employees Growth at the End of 2015
EMC SCOPE OF
SERVICES
EMC SCOPE OF SERVICES
EMC SCOPE OF SERVICES
MAINTENANCE SERVICES
• Maintenance Engineering.
• Maintenance Planning (CMMS) and Implementation.
EMC SCOPE OF SERVICES
MAINTENANCE SERVICES
• Maintenance Planning (CMMS) and Implementation.
Sidi Kerir Petrochemicals Company (SIDPEC)
North Sinai Petroleum Company (NOSPCO)
Egyptian Bahraini Gas Derivatives Co (EBGDCO)
Sanmar Egypt
Egyptian Underground (Metro)
Egypt Air Workshop
Egyptian Maintenance Company (EMC)
EMC SCOPE OF SERVICES
MAINTENANCE SERVICES
• Maintenance Engineering.
• Maintenance Planning (CMMS) and Implementation.
• Execution of Maintenance Programs (Corrective, Preventive & Predictive)
for Electrical, Instrument, Mechanical, Static Equipment.
• Major Equipment Overhauling & Turn-around.
• Execution of Upgrading, Expansion and Modification to Existing Facilities.
• Material Management & Stock Control.
EMC SCOPE OF SERVICES
MAINTENANCE SERVICES
• Turbine Repair, Retrofit & Overhauling.
 Package loading, Offloading and Transportation.
 Commissioning, Start up & Installation of New Turbine Packages.
 Planned & Unplanned Maintenance, Borescope Inspection, Spare parts
supply.
• Offshore Facilities Maintenance.
 Rehabilitation & Maintenance Activities for Offshore Platforms.
 IMR Program “Inspection, Maintenance, Repair” & Survey Activities.
 Offshore Maintenance & Inspection Activities for Mooring Buoy.
 Marine Services.
• Facility Management Services.
 Commissioning and Start up Activities.
 Building Management.
 Daily Maintenance & Operations for all systems.
EMC SCOPE OF SERVICES
MAINTENANCE SERVICES
• Maintenance Engineering.
• Maintenance Planning (CMMS) and Implementation.
• Execution of Maintenance Programs (Corrective, Preventive & Predictive)
for Electrical, Instrument, Mechanical, Static Equipment.
• Major Equipment Overhauling & Turn-around.
• Execution of Upgrading, Expansion and Modification to Existing Facilities.
• Material Management & Stock Control.
• Turbine Repair, Retrofit & Overhauling.
• Offshore Facilities Maintenance.
• Facility Management Services.
EMC SCOPE OF SERVICES
CONSTRUCTION & REVAMPING
•
•
•
•
•
•
•
•
•
Project Management Services.
Storage Tanks Fabrication, Installation & Repair.
Piping & Flow Lines Projects.
Electrical Power Networks.
Overhead Transmission Lines – OHTL.
Control & Automation Systems.
Oil & Gas Process & Treatment Facilities.
Telecommunications & Networking Systems.
Integration, Modification & Rehabilitation
Projects.
• Early Production Facilities (Complete Production
Facilities, ...etc).
• Static Equipment.
EMC SCOPE OF SERVICES
CONSTRUCTION & REVAMPING
• Static Equipment.
 Boilers & Heaters Revamping:
o
o
o
o
o
o
Reverse Engineering.
Drums Overhauling.
Tubes Fabrication.
Replacement High & Low Pressure Parts.
External Piping Works.
Full Upgrading to the Control Systems (PLC or DCS).
 Separator Fabrication:
o
o
o
o
o
Turn Key EPC Project.
Complete Engineering.
Procurement of all Materials Required for Fabrication.
Complete Fabrication, Welding & Assembly Works.
Commissioning & Start-up Service.
 Heat Exchanger:
o
o
o
o
o
o
Reverse Engineering.
Material Selection.
Fabrication Tube Sheets & Baffles.
Bundle Assembly.
Re-tubing.
Inspection & Testing.
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Asset Integrity & Inspection Services.
 Risk Based Inspection (RBI)
 Reliability Centered Maintenance (RCM)
 On-Line Inspection
 Corrosion Monitoring
 Fitness For Service (FFS) program
 Root Cause & Failure Analysis
 On-Condition Monitoring
Asset Integrity Modules
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Asset Integrity & Inspection Services.
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Asset Integrity & Inspection Services.
PERSONNEL QUALIFICATION
Asset Integrity department contain #67 Engineers and technicians, all are certified to
ASNT Level II – UT, MT, PT and RT. Additional certifications shown on Table
Certification
ASNT Level II
(UT-PT-MT-VT-RT)
CSWIP
welding
API 570
Piping
API 510
P.V.
API 653
Tanks
Certified
47
17
15
15
12
Certification
6 Sigma
Eddy Current
Level II
API-580
RBI
ASNT – Level III UT
NASE
Corrosion
Certified
2
4
5
2
3
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Asset Integrity & Inspection Services.
EMC-RMS Software License
EMC-RBI Software License
Accreditation for Software
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Asset Integrity & Inspection Services.
ENHANCEMENT
VI- Development of
Asset Integrity Strategy
Maintenance
Management
Cycle
Integrated Data
Sources
•Engineering
•Inspection
•Condition
•Financial
•Incidents
•Process
II-Work Scheduling
I- Work Planning
Continuous
Improvement Loop
V- Analysis/Assessment
VI- Work History
Asset Performance Management
Asset Integrity Program
III- Work Execution
CMMS
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
Pre-Commissioning, Commissioning & Shutdown Services.
 Pre-Commissioning
EMC Pre-Commissioning team leaders are discipline based, supervise and implement the precommissioning activities for each discipline as per the pre-commissioning plan and ensuring their
discipline documentation requirements are fulfilled.
 Commissioning
A main part of EMC's activities is undertaking turnkey pre-commissioning & commissioning projects or
partial contribution with other contractors as per the Client requirements.
Whatever the case, we have the technology, our own quality software CTS (Commissioning Tracking
System) & the experience to complete our assignments to Clients expectation.
 Shutdown Service
EMC has its dedicated mobile shutdown team that masters the unique and specific nature of shutdown and
turn around activities. They are familiar with all safety procedures and can easily adopt to different
customers HSE regulations. EMC specialized services provision supported by its own well proven
software for unique documented products.
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Scaffolding, Painting and Insulation Services.
 Scaffolding:
Scaffolding is one of EMC specialized activities, EMC scaffolding
team is capable to deal with all scaffolding systems , following our
own scaffolding procedures which based on the international
spices ( BS, OSHA, EN…).
EMC have his high standard scaffolding material tested, inspected
and matching with the international standards.
All manpower are well selected, trained, highly qualified and
certified, in addition to internationally certified scaffolding
inspectors from (CITB).
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Scaffolding, Painting and Insulation Services.
 Painting:
EMC painting team, are capable to deal with all type of painting
material, painting procedures and follow up the most specific
specification for new construction or maintenance especially in life
plants.
EMC staff are selective, well trained, and highly qualified, specially
painting engineers “inspectors” they are managerially and
technically competent and internationally certified (NACE, CSWIP,
SSPC).
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Scaffolding, Painting and Insulation Services.
 Insulation:
EMC insulation team have his own mobile workshops,
included all required fabrication tools, machine and equipments
started from hand tools up to foam injection machine.
EMC insulation team is updated with last international spices,
system and they are capable to deal with any international
slanders and procedure the qualified and competent team
leaders’ engineers and foremen.
EMC insulation team is capable to carry out any volume work
based on the agreed schedules (for S/D, normal maintenance or
new construction).
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Scaffolding, Painting and Insulation Services.
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Local Manufacturing & Reverse Engineering.
• Information / Communication Technology (ICT).




Communication System Engineering and Design.
Communication System Integration, Implementation, Installation and Commissioning.
Fiber Optic Cables Networks (Supply, Testing).
Maintenance and support.
• Chemical Cleaning Services.
EMC applies an advanced methodology by flowing of cleaning chemicals in a circulated closed loop to
ensure no leak or dripping to the surroundings.
EMC advanced chemical cleaning team are highly qualified and experienced personnel, equipped with
modern equipment to carry out the recommended advanced industrial chemical cleaning process successfully.
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Hot Tapping.
We provide a full range of integrated services for Hot Tapping.
• Tube Bundle Puller Machine.
New sophisticated equipment specialized in handling the tube bundles of heat exchangers.
The machine is the 3rd unit in Egypt and 1st among specialized maintenance companies.
The puller is a pioneer in its capacity as it is designed to handle heat exchanger bundles up to 12 meter long,
2 meter diameter and weight up to 35 ton.
• Fire Proofing.
• Electronics Cards Repair.
EMC SCOPE OF SERVICES
SPECIALIZED TECHNICAL SERVICES
• Asset Integrity & Inspection Services.
• Pre-Commissioning, Commissioning & Shutdown Services.
• Scaffolding, Painting and Insulation Services.
• Local Manufacturing & Reverse Engineering.
• Information / Communication Technology (ICT).
• Chemical Cleaning Services.
• Hot Tapping.
• Tube Bundle Puller Machine.
• Fire Proofing.
• Electronics Cards Repair.
EMC SCOPE OF SERVICES
TECHNICAL SUPPORT
• Consultancy
• Manpower Supply Services:
o Drilling
o Reservoir
o Diving
o Telecommunication
o Commissioning
o Rope Access
o Electrical, Mechanical,
Instrument, Civil, Inspection, …etc
o Quality Control & HSE
o Planning
o Process / Production
o Construction, Piping, …etc
EMC SCOPE OF SERVICES
SUPPORTING SERVICES
Engineering Services:
• Provide Comprehensive Consulting &
Engineering Services for Oil & Gas,
Petrochemical
• Power & Industrial Sector
• These services include: Design, Survey
Services, Specialist Engineering
Consultancy, Detailed Engineering
Procurement Services:
• Purchasing / Renting Services
• Technical & Commercial
Evaluation
• Expediting Services
• Materials Management &
Stock Control Services
EMC WORKSHOPS
CAPABILITIES
EMC WORKSHOPS CAPABILITIES
FABRICATION WORKSHOP
MAINTENANCE WORKSHOP
EMC WORKSHOPS CAPABILITIES
FABRICATION WORKSHOP
Work Scope :
1- Steel Work
Hangers
Hand Rail
Pipe Racks
Stacks
Hoppers
Workshops
Platform
Skimmers
Skids
Ducts
2- Plate Work
Pressure Vessel
Air Cooler Headers
Filters
Gas Scrubber
K.O. Drum
Horizontal tanks
Silos
Separators
Liquid Seal Drum
Flares
3- Piping Work
Piping Spools
Piping Skids
4- Vertical Tanks
5- Shelters
Off shore Shelters
Enclosures Port Cabinet
EMC WORKSHOPS CAPABILITIES
MAINTENANCE WORKSHOP
Capabilities:
• EMC Maintenance Workshops are build
according to high engineering standards
in order to include specialized activities
in addition to the conventional
maintenance and machining facilities
Services:
•
•
•
•
•
Mechanical
Electrical & Instrumentation
Turbines
Electronic Lab
Vehicle Repair & Maintenance
EMC SCOPE OF SERVICES
EMC Scope of Services along Project Execution Timeline
Design & Survey Services
Front - End
Engineering & Design
Develop Operation Manuals & Procedures Services
Material Supply
Fabrication (Pressure Vessel, Storage Tank, Skids, Piping Spools, Porta Cabin, Enclosures, etc..)
Consultancy & Manpower (Drilling, Reservoir, Diving, Quality Control, HSE, etc..)
Construction & Revamping (EPC Project, E & I Work, Civil Work, Boilers, Heat Exchanger, etc..)
Special Services (Commissioning & Shutdown, Scaffolding-Painting-Insulation, Chemical
Cleaning, etc..)
Asset Integrity (Inspection, Cathodic Protection, Reliability Studies, R B I, etc..)
Maintenance (Onshore & Offshore Facilities, Rotating
Equipment, Turbine, Maint. W/Sh, Facility Management, etc..)
EMC SCOPE OF SERVICES
EMC Software provision along Project Execution Timeline
Intergraph PV Elite (Vessel and Heat Exchanger Design, Analysis and Evaluation).
EMC MMS (Material Manage System).
EMC CTS (Commissioning Tracking System).
EMC RBI (Risk Based Inspection).
EMC RMS (Reliability Management Systems).
EMC Maint (Maintenance Software CMMS).
EMC FU (EMC Follow-up System).
EMC DMS (Documents Managing System).
Plan
EMC F U
Intergraph PV Elite
EMC RMS
EMC Maint
Pipenet
Etap
EMC MMS
EMC CTS
E-Tank
Instrucalc
EMC RBI
EMC Tools & Asset MGT
Control Document
EMC DMS
SAMPLES OF
MAINTENANCE
PROJECTS
SAMPLES OF MAINTENANCE PROJECTS
MIDOR Refinery Global
Maintenance Contract
Client
Middle East Oil Refinery – "MIDOR"
Location
Alexandria – Egypt
Duration
12 Years and still running 2015
Provide Global Maintenance and Overhauling Services for MIDOR
Refinery, including all equipment and various disciplines such as,
Electrical, Instrumentation, Mechanical, Condition Monitoring,
Machinery, Scaffolding and Electrical Substation Operation.
Zero Safety Incident, 500K US$ tools &
assets for serving the contract, Zero
down time for equipment covered by this
Achievements
contract.
220 employee are working through this
contract.
Project
SAMPLES OF MAINTENANCE PROJECTS
Project
Client
Location
Duration
SEGAS LNG Plant Global
Maintenance
Spanish Egyptian Gas Company –
"SEGAS"
Damietta Port – Egypt
7 Years renew till 2017
Provide Global Maintenance and Major Overhauling Services for all
equipment in LNG Plant of SEGAS, which is considered one of the biggest
Gas Liquidation Plant in the Middle East.
The scope of work covers plant facilities and all equipment categories such
as, Electrical, Instrumentation, Mechanical, Major Machinery, Planning and
Operation, Maintenance Workshop.
The contract also covers Heavy and Mobile Equipment Supply, Catalyst
Replacement, Rigging, Scaffolding, Insulation Works, Chemical Cleaning,
Plant Modifications and Rehabilitation, ESD & BDV Valves Maintenance,
On-Condition Monitoring OCM, Warehouse Management, Civil and
Painting Works.
EMC achieves High customer satisfaction with
no official complaint and with zero safety
Achievements
incidents over 7 years. 160 Employee are
working through this contract.
SAMPLES OF MAINTENANCE PROJECTS
Project
Client
Location
Duration
Ha’py Onshore Processing Plant & Offshore
AKHIN Platform Global Maintenance
GUPCO
Port Said
14 Years renew till 2017
Global Maintenance Contract including Preventive & Corrective
Maintenance Activities for Ha’py Onshore Processing Plant (Port Said)
and Offshore AKHIN Platform, in addition to managing and operating
the Computerized Maintenance Management System (CMMS).
Achievements
EMC achieves High customer satisfaction with
no official complaint and with zero safety
incidents over four years. An average reliability
of 99% for production, and 98% for facilities
were achieved.
80 Employee are working through this contract.
SAMPLES OF MAINTENANCE PROJECTS
Project
Client
Location
Duration
LNG Plant Global Maintenance
Egyptian Liquefied Natural Gas –
"ELNG"
IDKU, Alexandria Port
9 Years and renew till 2015
Provision of the competent technical manpower to perform
Electrical and Instrumentation Maintenance and Overhaul
Activities in full coordination with ELNG Maintenance
Department.
It is worth to mention that EMC achieves
a big move out for Liquefied natural gas
(LNG) Techniques. EMC is expert in the
type of services provided and EMC's
personnel are specialists who have the
Achievements
most recent and proven technical
knowledge and perform their duties and
tasks in safe and high standards in every
respect.
60 Employee are working through this
contract.
SAMPLES OF MAINTENANCE PROJECTS
UGDC Plants Global Maintenance
Services
United Gas Derivatives Company –
Client
“ UGDC”
Damietta Facilities & Port Said NGL
Location
–Egypt
Duration
8 Years renew till 2015
Provision of Permanent Maintenance and Overhaul Staff
(Engineers & Technicians) to carry out all the Maintenance
and Overhauling Activities over UGDC plants.
The Scope includes also the provision of all the
Maintenance Activities on call – out basis, Civil Works,
Equipment Supply…etc.
Zero incidents and high customer
Achievements
satisfaction with Zero Complains.
Project
SAMPLES OF MAINTENANCE PROJECTS
Project
Global Maintenance of Gas
Compressors, Turbines , Pumps
& Power Generators
Client
GPC General Petroleum Company
Location
Eastern Desert Fields
Duration
15 Years
Provision of Preventive, Corrective, Predictive Maintenance
and Overhauling of Gas Compressors, Turbines, Pumps and
Power Generators in Eastern Desert Fields.
SAMPLES OF MAINTENANCE PROJECTS
Location
Global Maintenance for Sanmar
Chemical Factory
Sanmar
Port said
Duration
4 Years
Project
Client
Sanmar Petrochemical Factory Global Maintenance
Contact for Electrical, Instruments and Mechanical
Equipment.
SAMPLES OF MAINTENANCE PROJECTS
Project
Turbine Overhauling
& Maintenance Services
Client
GE Oil & Gas (Nuovo Pignone)
Location
Abu Rudies, Port Said & IDKU
Duration
8 Years, Starting 2006
EMC Scope is the Provision of Overhauling Services Gas
Turbine (Frame5, Frame7 & GT102), Combustion,
Inspection, Hot Gas Inspection, Minor & Major Inspection,
Rotor Replacement, Eddy Current and Boroscope
Inspection, Dry Gas Seal Replacement, Commissioning &
Alignment.
SAMPLES OF MAINTENANCE PROJECTS
Project
Reciprocating Engines
Overhauling Contract
Client
AGIBA / ENI Egypt
Location
East Dessert
Perform all the Overhauling Works for The Power Generation
Reciprocating Engines, Gas & Diesel Units, including Spare Parts
Procurement, Preventive and Corrective Maintenance.
Project
RAS GARA Global Maintenance
Client
PETROBEL / ENI Egypt
Location
Abu Rudies – SUEZGULF
Duration
6 Years
Global Maintenance for No. of three Gas Generator 700 KW, each
& One Diesel Generator, including Spare Parts, Consumables…etc.
The average engines availability is 98% during the contract duration.
SAMPLES OF MAINTENANCE PROJECTS
Provision of Technical Services
Gulf Of Suez Petroleum Co.
Client
– GUPCO / B.P Egypt
RAS SHUKIER, Port Said
Location
& Western Dessert
Duration
12 Years
EMC Scope is Provision of National and Expats Manpower
required to support GUPCO in Operation, Commissioning,
HSE, Construction …etc. Fields in order to manage their
Work Efficiently.
No. of Expatriate is 50 Employees at different Posts and
Fields.
No. of National Personnel is 120 Employees at different
Posts and Disciplines.
Project
SAMPLES OF MAINTENANCE PROJECTS
Project
Maintenance of Platforms
AMER 5 & GHARB 4
GPC General Petroleum Company
Location
Red Sea
EMC Scope of Work includes Fabrication / Repair for
(Safety Net Pipes, Hand Rails, Ladders, Gratings, Boat
landing & Barge Bumper), Dismantling & Erection For
(Safety Net Pipes, Heli Deck Safety Net, Hand Rails,
Ladders, Gratings, Boat landing & Barge Bumper)
Platform Sandblasting & Painting.
Repair Splash Zone (S.B& Painting)
Sea Bed Cleaning.
Video Survey on P/F Jacket.
Client
SAMPLES OF MAINTENANCE PROJECTS
Project
Engineering Inspection of South
Ramadan Platform 1,2 & Pipeline
Client
GPC General Petroleum Company
Location
Red Sea
Duration
Full Asset Integrity Assurance for Platforms South Ramadan
1&2 and its Proximity Subsea Lines Inspection. (Including
Engineering, Inspection Survey Execution for Structure
Topside and Jacket, Pipe lines).
SAMPLES OF MAINTENANCE PROJECTS
Project
Contract for E& I Maintenance
Services
Client
Eni / South Oil Company SOC
Location
Iraq
Duration
2 Years
Execution of the Electrical and Instrumentation Maintenance works on all
the Degassing Station, Peripheral Stations, as well as in the well head
surface areas.
Execution of Preventive, Predictive, Corrective Maintenance Electrical
& Instrumentation Works.
Project
Contract for Mechanical
Maintenance Services
Client
Eni / South Oil Company SOC
Location
Iraq
Duration
2 years
Execution of the Mechanical Maintenance works on all the Degassing
Station, Peripheral Stations, as well as in the well head surface areas.
Execution of Preventive, Predictive, Corrective Maintenance Mechanical
Works.
SAMPLES OF MAINTENANCE PROJECTS
Project
Contract for ESP Genset
Maintenance and Overhaul
Services
Client
ENI
Location
Iraq
Duration
1 Year
Personnel, Equipment and Spare Parts for Preventive
Maintenance and Overhauling of ESP Generators at Zubair
Field ( 52 well ).
SAMPLES OF MAINTENANCE PROJECTS
Project
Client
Location
Duration
Contract Provision of Inspection,
Refurbishment, Repair and
Commissioning of Oil Tank
Eni
Iraq
3 Years
Tanks Inspection, Repair, Alteration and Reconstruction as
per API standards 653 in order to restore the proper tank
functionality till the Commissioning and Start up. Including
bottom plates replacement
Replace Annular Bottom Plates Ring, Sweep or
Sandblasting for all the Shell, Top Cover, Internal
Accessories and Structure, Internal Inspection with
Thickness Survey for Shell Plate, Top Cover Plate,
Structure.
Replace Portions of Shell and Roof based on Condition and
Relevant Standards.
SAMPLES OF ASSET INTEGRITY PROJECTS
Project
Isometric & Base Line Survey
Client
Rashpetco
Location
Alexandria District
Duration
2 Years ( 2008-2010)
Perform all piping drawing & conduct Inspection base line survey for
piping & Equipment.
Project
Base Line Inspection Survey
Client
GASCO
Location
Western Desert Complex
Duration
2 Year (2010-2012)
Perform all piping drawing & conduct Inspection base line survey for
piping & Equipment.
SAMPLES OF ASSET INTEGRITY PROJECTS
Project
Risk Based Inspection
Client
PETROBEL / ENI Egypt
Location
Abu Mady
Duration
1 Year (2012-2013)
Risk Base Inspection program implementation.
Including base line survey
Project
Reliability Centered Maintenance
Client
ESTYRENICS
Location
Alexandria
Duration
1 Year (2013-2014)
Reliability Centered Maintenance program for all rotating equipment's
including electrical motors and instrumentations.
SAMPLES OF ASSET INTEGRITY PROJECTS
Project
Fitness for Service for Phenol Extraction
Unit (14)
Client
APRC
Location
Alexandria
Duration
1 Year (2010)
Carry out Remaining life assessment for all equipment and piping of
Phenol extraction unit at APRC to support upgrading decision.
Project
Client
Corrosion monitoring Program &
Cathodic protection Survey
Mansoura Petroleum Company
Location
Mansoura
Duration
1 Year (2012-2013)
Retrieving and analysis of corrosion coupons & Corrosion probes in
addition of cathodic protection survey.
SAMPLES OF Pre-commissioning PROJECTS
Project
Client
Alexandria
Duration
ELAB Pre-commissioning
ELAB – Egypt
Alexandria
Pre-Commissioning activities such as
Alignment,
Leveling
work
for
all
rotating
equipment's ( Pumps , Air Coolers, Blowers, etc..)
Egyptian Linear Alkyl Benzene
SAMPLES OF Pre-commissioning PROJECTS
Project
Client
Location
Emethanex Alignment and Pre-Comm.
Emethanex
Alexandria
Rotating & Static Alignment
Turbines (Leveling, Pre-Alignment For both Gear Box
& Driven Equipment, Final Alignment)
Cooling Towers, Pumps, Air Fan Coolers, Compressors
SAMPLES OF Commissioning PROJECTS
Project
Client
Location
•
•
•
•
•
•
•
•
•
Hilal-B Platform –Commissioning
Gupco Development
Gulf of Suez
Electrical Solar system (Standalone photovoltaic system)
AC/DC distribution panels
Emergency Diesel
Platform Navigation aids and Warning Beacons system
Chemical Injection Package
F&G and Fire Fighting System
PRESSURE REGULATING VALVES
SHUTDOWN VALVES
Lighting and earthing systems
SAMPLES OF Commissioning PROJECTS
Project
Client
Location
•
•
Rashpetco
British Gas
•
•
•
•
•
•
•
•
•
•
•
•
Phase VII Main Compression
commissioning
Rashpetco
5 GE/NP Turbo Compressors
(Gas Turbine Type PGT 25DLE, Centrifugal Compressor Type
2BCL606).
3 SIEMENS Turbo Generator SGT300
Slug catcher
Generators PMS & Switchgear SCADA system
Low/ Medium Voltage Switch Gear and MCC’s
5 DC/UPS panels
Power Transformers
Emergency Diesel Generator
5 Air Fan Coolers Trains
Instrument & utility air receiver
4 Ingersoll Rand Air Cooled, Oil Free , Two Stage Rotary Screw
Compressors (Model No SIERRA SH 150A)
Sand Removal package
Fire and Gas system ,Central HVAC system ,Cathodic protection
SAMPLES OF
CONSTRUCTION &
MODIFICATION PROJECTS
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Akik Gas Plant Integrated
Client
APACHI
Location
Western Dessert / Egypt
Duration
Engineering, Procurement & Construction of 16 MMSCFD
Gas Plant at Salam Field, the Scope was include basic and
detailed Engineering, Commissioning & Start-up.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Boiler Revamping (D Shape)
Client
ASORC
Location
Assuit
Duration
Complete Revamping includes Demolishing of the old
tubes, Fabricating and Erecting New Coils Implemented the
Required Tests, Supply and Install the Full Boiler Control
System.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Provision of Inspection, Refurbishment,
Repair & Commissioning of Oil Tank
Client
Eni
Location
Iraq
Duration
Tanks Inspection, Repair, Alteration and Reconstruction as per
API Standards 653 in order to restore the Proper Tank
Functionality till the Commissioning and Start up.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Karama Power Station
& Distribution Network
Client
APACHI
Location
Western Dessert / Egypt
Duration
Engineering, Procurement and Construction of 32 Mega Watt
Electrical Power Station with more than 170 K. Meter
Distribution OHTL to feeds more than 120 wells with
Electricity.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Khebri Power Plant
Client
APACHI
Location
Western Dessert / Egypt
Duration
Construction, Commissioning and Start-up for 15 MVA
Power Plant including Power Turbines, Switch Gear, Mcc,
Cabling and Utilities.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Kasr OHTL
Client
APACHI
Location
Western Dessert / Egypt
Duration
EPC Project, including Engineering, Procurement &
Constructing of new (120 KM) 11 KV Over Head
Transmission Line Networks Complete with Distribution
Transformers and Wells Switching Facilities.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Waste Heat Recovery (WHRP)
Client
ELNG
Location
Alexandria
Duration
Design, Sizing, Fabrication, Supply, Commissioning and
Start-up of Four New Waste Heat Recovery Units as Four
Separate Independent Complete Packages including Process,
Mechanical, Instrumentation, Control, Electrical, Steel
Structure C/W Necessary Foundations and Civil Works.
SAMPLES OF CONSTRUCTION & MODIFICATION
PROJECTS
Project
Tanks Construction as per API
Standards 650
Client
Agiba
Location
Suez - Egypt
Tanks Construction as per API Standards 650 with a size of
500 BBL
THANK YOU