02454 Series Integral Ballast Version AFTER INSTALLATION DELIVER THIS MANUAL TO OWNER Installation and Maintenance Manual 2 INSTALLATION 2.1 Tools and Materials Required. The following tools and IMPORTANT SAFETY INSTRUCTIONS WARNING - READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL OR MAINTAIN THIS FIXTURE. WORK MUST BE DONE BY QUALIFIED PERSONNEL. WARNING - BE CERTAIN THAT ALL ELECTRICAL POWER IS DISCONNECTED FROM THE FIXTURE BEFORE INSTALLING OR MAINTAINING THE FIXTURE. WARNING - FOLLOW LAMP MANUFACTURE’S OPERATING AND MAINTENANCE INSTRUCTIONS. materials are required during installation of 02454 Series lighting equipment: TABLE 1. Installation Tools and Materials DESCRIPTION USE Allen wrench 1/8" Electrical assembly set screw Socket set or nut-drivers 1/4” and 5/16” #8 and #10 hex head screws 2.2 Electrical Assembly Installation - See Figure 1. 2.2.1 Remove the two screws securing the wiring chamber cover and remove the cover. FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN DEATH, INJURY OR SIGNIFICANT PROPERTY DAMAGE. 2.2.2 If necessary to prevent interference with the conduit threads, back out the conduit setscrew. Thread the electrical assembly onto the 3/4-NPT conduit pendant. Tighten the setscrew. 2.2.3 Make all wiring connections in accordance with approved wiring methods. 2.2.5 Install the wiring chamber cover. Reinstall and tighten the two screws to secure cover to electrical assembly. Figure 1 GR-971 1. INTRODUCTION 1.1 Product Description. The 02454 Series lighting fixtures have been Listed to applicable U.S. and Canadian safety standards by Underwriters Laboratories Inc. They are suitable for use in damp locations, and ambient temperatures up to 40 degrees Celsius. 1.2 Alternate Information Sources. If additional questions arise relative to this lighting fixture that this document or your supplier cannot answer, please refer them to: GR986 Holophane Corporation Field Service Department P.O. Box 3004 Newark, OH 43058-3004 (866) 759-1577 IM-156-A Figure 2 Figure 3 GRAY (-) VIOLET (+) VIOLET (+) GRAY (-) OUT TO OTHER FIXTURE IN GR1915 3 MAINTENANCE 3.1 Tools and Materials Required. The following tools and materials may be required during maintenance of 02454 Series lighting equipment: GR985 2.3 Optical Assembly Installation. - See Figure 2. 2.3.1 Verify that the lamp type and wattage indicated on the relamp information label on the optical assembly matches the lamp type and wattage information on the nameplate label on the electrical assembly 2.3.2 Feed the lamp socket wires coming from the top of the optical assembly into and through the stem. Install the stem into the optical assembly. Tighten the pipe thread and tighten the setscrew securely. 2.3.3 Remove one screw and loosen the second screw securing the access cover to the bottom plate of the electrical assembly, and rotate the cover out of the way. 2.3.4 Pull the electrical assembly wires through keyhole opening, and position them to allow the insertion of the stem combination fitting. 2.3.5 Install the stem through keyhole opening of the bottom plate making sure the notch in the combination fitting mates to tab on the edge of the keyhole. 2.3.6 Reposition the access cover and tighten the screws that hold the cover in place. 2.3.7 To open the optical assembly, slowly release the latch handles against the side of the lamp socket husk. While supporting the bottom of the glass refractor disengage the wire bails from the refractor and lower the refractor to expose the lamp socket. 2.3.8 Install the proper lamp type (See the relamp information on the optical assembly) and tighten the lamp securely into the socket. 2.3.9 To close the optical assembly, position the glass refractor back in its original position and hold it in place with one hand while engaging the bails and closing the latches with the other hand. 2.4.1 Dimming Option Wiring Connection • Connect Dimming Leads to the terminal block as shown in Figure 3. CAUTION IN ALL DIMMING INSTALLATIONS, IT IS NECESSARY THAT THE POLARITY OF THE DIMMING CONTROL LEADS TO THE FIXTURE BE MAINTAINED. CROSSING OF THE POLARITY WILL CAUSE IMPROPER AND UNEXPECTED DIMMING RESULTS AND MAY LEAD TO DAMAGE TO THE BALLAST DIMMING CIRCUITS. TABLE 2. Maintenance Tools and Materials DESCRIPTION USE Allen wrench 1/8" Electrical assembly set screw Socket set or nut-drivers 1/4” and 5/16” #8 and #10 hex head screws 3.2 Relamping and Cleaning 3.2.1 Disconnect electrical power to the fixture. 3.2.2 Brush off loose dirt and debris. The optical assembly may be cleaned with water and detergent to return it to maximum optical performance. Dry the assembly with a clean cloth. 3.2.3 To open the optical assembly, slowly release the latch handles against the side of the lamp socket husk. While supporting the bottom of the glass refractor disengage the wire bails from the refractor and lower the refractor to expose the lamp socket. 3.2.4 Remove the lamp and dispose of it in a safe and legal manner. 3.2.5 Install the proper lamp type (See the relamp information on the optical assembly) and tighten the lamp securely into the socket. 3.2.6 To close the optical assembly, position the glass refractor back in its original position and hold it in place with one hand while engaging the bails and closing the latches with the other hand. 3.2.7 Check the exterior of the housing for evidence of damage or potentially hazardous conditions. 3.2.8 Connect electrical power to the fixture and check for proper operation. 3.3 Electrical Component Replacement. Electrical components located inside the electrical assembly can be replaced as follows: 3.3.1 Disconnect electrical power to the fixture. 3.3.2 Remove the optical and stem assembly from the electrical assembly as follows: (See Figure 3) 3.3.2.1 Remove one screw and loosen the second screw securing the access cover to the bottom plate of the electrical assembly, and rotate the cover out of the way. 3.3.2.2 Pull the electrical wiring connections through the keyhole opening and break all connections. 3.3.2.3 Remove the combination fitting through the keyhole opening and lay the optical and stem assembly aside. 3.3.3 Remove the electrical assembly from its mounting as follows: 3.3.3.1 Remove the two screws securing the wiring chamber cover and remove the cover. (See Figure 2) 3.3.3.2 Break all electrical connections. 3.3.3.3 Loosen the conduit setscrew and thread the electrical assembly off the conduit pendant. 3.3.4 Place the electrical assembly on a horizontal work surface. 3.3.5 Remove two screws securing bottom plate to the electrical assembly and remove the plate. 3.3.6 Tag electrical wires for identification when installing the new components, and then break the electrical connections. 3.3.7 Remove the attaching hardware and retain it for re-use. 3.3.8 Remove the electrical component and replace with the new component being careful to not pinch the electrical wiring. 3.3.9 Install the attaching hardware and tighten the fasteners securely. 3.3.10 Route and secure all electrical wiring in a manner similar to its original condition. 3.3.11 Make electrical connections in accordance with the wire tags and approved wiring practices. 3.3.14 Check the interior of the housing for evidence of damage or potentially hazardous conditions. 3.3.15 Reassemble the bottom cover to the electrical assembly. Be certain the screws are fully seated and are not cross-threaded. 3.3.16 Reinstall the lighting fixture as described in the installation instructions, section 2. 4 Operation of the Electronic Ballast Luminaire Operation 4.1.1 Lamp Starting When the is unit powered, the lamp should strike within 1-2 minutes. 4.1.2 Dimming The Compact 150W Dimming Option luminaire can be dimmed to 50% power with the application of a 0-10Vdc dimming signal applied to the dimming terminals on the top of the luminaire. If no dimming signal is connected to the dimming terminals, the luminaires will operate continuously at 100% power. The dimming operation of electronic ballast is suspended for the first 20 minutes of operation of the luminaire. The lamp will operate at 100% power during this period. This delay is required to stabilize the lamp thermally to permit good color control and lamp stability thru life as prescribed by the lamp manufactures. 5 Limited Warranty and Limitation of Liability The Holophane limited warranty and limitation of liability is published in the "Terms and Conditions" section of the current Holophane buyer's guide, and is available from your local Holophane sales representative. ® Acuity Lighting Group, Inc. 214 Oakwood Ave., Newark, OH 43055 IM-156-A 10/07 ©2010 Acuity Lighting Group Inc. Visit our web site at www.holophane.com Printed in USA