Electrical Manual
TT40
7200/8200 Control With
Mitsubishi Spindle & Axis
Rev 5
9-19-13
Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Table Of Contents
Power And Transformer Connection Alert .................................................................................................... v
Electrical Safety Rules ................................................................................................................................. vi
Machine Schematic....................................................................................................................................... 1
Thermal Compensation Option Wiring .................................................................................................... 24
7200 Front Panel Connections ................................................................................................................ 26
8200 Front Panel Connections ................................................................................................................ 29
Electrical Panel Layout................................................................................................................................ 32
TT40 Mag Panel Electrical Parts List ...................................................................................................... 33
Spindle Parameters..................................................................................................................................... 34
Mitsubishi Drive Parameters, 2-speed Mills ............................................................................................ 34
TT40 Axis Parameters ................................................................................................................................ 35
Mitsubishi Axis Drive Parameters............................................................................................................ 35
TT40 CNC I/O Listing.................................................................................................................................. 36
7200 Series Front Panel Main Assembly Parts List.................................................................................... 37
7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown)............................................................... 37
7200 Series Front Panel Kit 5202-3,-4 (Rear View,-4 shown) ................................................................ 38
7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List.................................................................... 39
7000 Series Front Panel Sub Assembly Kit 5203-2 ................................................................................ 39
8200 Series Front Panel Main Assembly Parts List.................................................................................... 40
8200 Series Front Panel Kit 5208- (Front View)...................................................................................... 40
8200 Series Front Panel Main Assembly Parts List.................................................................................... 41
8200 Series Front Panel Kit 5208- (Rear View) ...................................................................................... 41
8200 Series Front Panel Sub Assembly Kit 5209- Parts List...................................................................... 42
8200 Series Front Panel Compact Flash Location.................................................................................. 43
8200 Series Jumper Location For 9647-2 Daughter Board .................................................................... 44
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TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
History
2-15-07 Rev 1
4-4-08
5-25-10 Rev 2
9-16-10 Rev 2
12-13-10 Rev 3
7-19-13 Rev 4
9-19-13 Rev 5
Original Version for S/N 9650
Update logo
Update prints to UL-CB version. Add circuit breaker part numbers to electrical parts
list
Same revision, updated front panel drawings and schematics, main schematics.
Added fan to 8200 front panel connections drawing.
Updated schematics to Rev E, Updated electrical panel parts list. Rev not used.
Updated schematics to Rev F, Updated electrical panel parts list. DC CB-RR breaker.
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Power And Transformer Connection Alert
CAUTION: MACHINE WILL BE DAMAGED IF MAIN POWER PHASE-TO-PHASE
VOLTAGE EXCEEDS 240 VAC OR IF POWER IS CONNECTED INCORRECTLY.
If a transformer is used at the machine or in the building, the ground wire going into the machine must be
connected to a neutral point within the secondary windings of the transformer and to earth ground as
shown below. This is to insure stable phase voltage. A transformer case ground is not adequate.
Computer controlled machines require properly grounded and stable power in order to operate correctly.
To determine if the secondary windings within the transformer are properly grounded:
Disconnect transformer from power supply and machine.
Check resistance between transformer ground wire and each secondary leg.
If resistance is more than 3 ohms, then the transformer ground wire is not connected
to a neutral point within the secondary windings.
In no case may conduit or wire raceways be used as ground.
Use nonconductive conduit or drop cord to route power into machine.
Do not attach conductive conduit to electrical panel. This is to prevent a ground loop
condition that can cause erratic control operation.
The ground wire must be attached to the ground terminal bar inside the
machine electrical panel. The ground bar is labeled ‘PE’.
Measure the voltage from each phase to ground. The ‘wild’ phase needs to be
attached to L2 on the machine main disconnect switch.
Phase-to-phase voltage must not exceed 240 VAC as machine damage will result.
If voltage exceeds 240 VAC, it must be reduced before connecting to machine.
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Electrical Safety Rules
Read and understand the following list of cautions before attempting to perform service on this
equipment. Failure to observe these rules can result in death or serious injury.
Caution
•
Beware of High Voltage present within the machine’s electrical cabinet
•
Do not attempt to service electrical components unless you are qualified to work on them
safely
•
Only qualified personnel should attempt to make current and voltage readings
•
Always turn the main power off before servicing components within the electrical cabinet
•
Always keep hands and fingers away from live electrical terminals
•
Remove jewelry while servicing the machine to avoid shorting any electrical circuits
•
Allow all components to discharge before servicing them, wait at least 15 seconds after
powering off, before servicing
FAILURE TO FOLLOW THESE RULES CAN RESULT IN SERIOUS INJURY OR DEATH
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Machine Schematic
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TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Thermal Compensation Option Wiring
24
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TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Front Panel Connections
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Front Panel Connections
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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.
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Electrical Panel Layout
35
7-16
7-16
26
36
19
33
39
17
21
27
32
31
37
31
21
18
22
20
7-16
1,4,5
34
40
2-3
34
38
34
23
33
33
6,24,25,28-30
3 - Cables attached to items 1,2,38
6 – Diodes installed across Z axis brake coils and motor contactors.
Layout may vary
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
TT40 Mag Panel Electrical Parts List
#
Part #
1
2
7534
9918-1
CB-67
CB-100
CO-288
CO-289
DI-20
CB-117
CB-115
CB-129
CB-116
CB-126
CB-176
CB-120
CB-175
CB-183
CB-161
CB-131
RL-164
PR-38
PS-76
PS-77
RL-74
RL-75
RL-123
RL-93
RL-134
RL-102
RL-103
RL-92
RL-121
RL-152
RL-158
RL-160
RL-161
RL-130
SW-331
SW-253
FU-101
FU-131
TB-30
TB-46
TR-14
PS-84
PS-85
PS-86
PS-87
IA-27
IA-28
AM-73
AM-74
RL-138
RL-139
CB-156
3
THRU
4
5
6
7
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Description
Qty
C7.5 (SBC) DELUXE INTERFACE ASSY
TT SOURCING SWITCH CARD ASSY
CABLE-YASKAWA DRIVE TO CARD-CAGE
CABLE – MITSUBISHI DRIVE TO CONTROL
5mm LEFT ORIENTED EUROSTYLE
7.5mm RIGHT ORIENTED EUROSTYLE
DIODE-1N4007
SINGLE POLE 2AMP CIRCUIT BREAKER
SINGLE POLE .5AMP CIRCUIT BREAKER
THREE POLE 1AMP CIRCUIT BREAKER
SINGLE POLE 1AMP CIRCUIT BREAKER
TWO POLE 2AMP CIRCUIT BREAKER
TWO POLE 5AMP CIRCUIT BREAKER
TWO POLE 8AMP CIRCUIT BREAKER
SINGLE POLE 6AMP CIRCUIT BREAKER
SINGLE POLE 1AMP DC CIRCUIT BREAKER
THREE POLE 60AMP CIRCUIT BREAKER
THREE POLE 20AMP CIRCUIT BREAKER
RELAY - SOLID STATE N/C 24VDC W/BASE
BREAK OUT BOARD W/O LED
POWER SUPPLY-5.0A/24V
POWER SUPPLY-2.5A/5V
RELAY-94.73.9.024.0080
BASE FOR RL-74
CONTACTOR-LC1 D50U7
CONTACTOR-LC1 D5011
CONTACTOR 110V - A75-30-11-84
CONTACTOR-STANDARD SINGLE MOTOR
CONTACTOR-DUAL REVERSING MOTOR
CONTACTOR, A30-30
AUX CONTACTOR FOR RL-92
RELAY-SAFETY
OVERLOAD-2.3 AMP
OVERLOAD-4.2 AMP
OVERLOAD-5.7 AMP
24V 6AMP RELAY & BASE
100AMP DISCONNECT AT 600V OS100GJ03
200AMP DISCONNECT AT 600V OS200J03
FUSE-100AMP
FUSE-125AMP
TERMINAL BLOCK-4POS 160857
BLOCK-3 POLE POWER DISTRIBUTION
TRANSFORMER-.5KVA 9T58K4206
26 KW INVERTER
18.5 KW CONVERTER
30 KW INVERTER
22 KW CONVERTER
18.5 KW REACTOR
30 KW REACTOR
MR-J3-350
MR-J3-500
SHIFT CONTACTOR - YASKAWA
SHIFT CONTACTOR - YASKAWA
THREE POLE 30AMP CIRCUIT BREAKER
1 EA
1 EA
1 EA
4 EA
1 EA
1 EA
11 EA
1 EA
1 EA
1 EA
1 EA
3 EA
1 EA
1 EA
1 EA
1 EA
1 EA
2 EA
1 EA
4 EA
3 EA
1 EA
2 EA
2 EA
1 EA
1 EA
1 EA
4 EA
3 EA
1 EA
1 EA
1 EA
1 EA
5 EA
1 EA
6 EA
1 EA
3 EA
50 EA
3 EA
1 EA
STD
STD
OPT
OPT
STD
OPT
X,Y
Z
0 or 2
0 or 2
0 or 1
Comment
SOURCING
TABLE SWITCH CARD
SWITCH CARD TO CONTROL
ONE PER AXIS
5 VDC POWER
24 VDC POWER
ACROSS TB63’s & TB64’s
CB 27
CB 5
CB 16ABC
CB 75
CB 24AC 24DF 24GI
CB 11AC
CB 25AC
CB 12
CB RR
CB 20ABC
CB 19ABC, 2ABC
CR1A
J1-J4
24 VDC BRAKES, 24VDC LOGIC
5 VDC
LG, RR
K2 STD
K2 OPT
K3
K8,K26,K28,K100
K21/22, K24/25, K24a/25a
K1
K1
K24/25a
K8, K21/22, K26, K26a, K26b
K28
Z-Brk,CR12,LG,R-door,L-door,oiler
STD
OPT
MAIN FUSES 1ABC, STD
MAIN FUSES 1ABC, OPT
L-D, L-M, L-P
STANDARD HP
OPTIONAL HP
STANDARD HP
OPTIONAL HP
3.5 KW AXIS DRIVE
5KW AXIS DRIVE
MC1, MC2
MC1, MC2
Chip Blaster Ready Option
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Spindle Parameters
Mitsubishi Drive Parameters, 2-speed Mills
SP No.
007*
017**
Description
Spindle orient position
Motor maximum speed (MAXIMUM RPM)
24/15 HP
*
Max RPM
35/25 PH
*
Max RPM
129
130
131
132
General purpose input selection 1
General purpose input selection 2
General purpose input selection 3
General purpose input selection 4
1
10
17
18
1
10
17
18
141
142
143
144
General purpose output selection 1
General purpose output selection 2
General purpose output selection 3
General purpose output selection 4
1
14
15
9
1
14
15
9
148
General purpose output selection 8
18
18
171**
Max S-analog, high speed tapping speed (MAXIMUM RPM)
Max RPM
Max RPM
* Orient position to align spindle position to ATC pocket.
** SP 017 and 171 set to maximum motor RPM; 8,000 – 10,000 – 12,000 – 15,000 – etc.
All other parameters are set to the factory default setting and should not need to be addressed.
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
TT40 Axis Parameters
Mitsubishi Axis Drive Parameters
P No.
PA01
PA02
PA04
PA09
PA15
PA19
Description
Control mode
Regenerative brake option
Function Selection A-1
Auto tuning response
Encoder output pulses
Parameter write inhibit
X Left
0002
0005
0000
22
40000
000C
X Right
0002
0005
0001
22
40000
000C
Y
0002
0000
0000
18
32000
000C
Z
0002
0008
0001
18
26667
000C
PB06
PB07
PB08
PB09
PB10
PB17
PB18
Ratio of load inertia to motor inertia
Model loop gain
Position loop gain
Speed loop gain
Speed integral compensation
For manufacturer setting
Low-pass filter
0.8
128
193
1182
6.4
0009
6560
3.4
95
143
1806
8.7
000C
4100
2.1
66
99
914
12.6
000B
6000
1.9
67
101
878
12.3
000D
3141
PC12
PC19
PC37
PC46
Analog speed command max speed
Encoder output pulses selection
Analog speed command offset
For Manufacturer setting
2032
0000
3
0000
2032
0000
18
0000
2381
0000
-3
0000
2810
0000
8
00FF
PD05
Input signal device selection 3 (CN1-17)
00070704
00070704
00070704
00070704
All other parameters are set to the factory default setting and should not need to be addressed.
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
TT40 CNC I/O Listing
Inputs
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
4
5
5
5
5
6
6
01
02
03
04
05
06
07
08
09
10
11
12
01
02
03
04
05
06
07
08
09
10
11
12
01
02
03
04
05
06
07
08
09
10
12
01
02
03
04
05
08
10
12
01
02
03
04
05
06
06
08
09
10
11
01
02
Outputs
Estopped
DrawBar Off
Drawbar On
Up To Speed
Tool Change
Lube Fault
Wait Channel
Zero Speed
Drive Fault
15k Spndl Lube
PROBE
Home Switch
Air Pressure
Carousel at Home
On Pocket
Pot is Down
Pot is Up
Remote C-Start
Oriented
Tool Out Pushed
Door is Open
Arm not Prk/FdHld
Edit Switch
Home Switch
Flood Tank High
Pressure Tank High
Pressure Tank Low
Chiller Fault
Arm Prox 1
Arm Prox 2
Arm Prox 3
Tool Setter
Back Gear Reverse
FEEDER PRESSURE
Home Switch
X Axis Drive OK
Y Axis Drive OK
Z Axis Drive OK
A Axis Drive OK
B Axis Drive OK
ATC Index
ATC Door
Home Switch
Rmt HDW Enable
Rmt HDW FOV1
Rmt HDW FOV2
Rmt HDW Axis1
Rmt HDW Axis2
Rmt HDW SetCoord
Over Pressure
Right Door Closed
Right Door Open
Left Door Open
Left Door Closed
Left Table Ready
Right Table Ready
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
6
6
01
02
03
04
05
06
07
08
09
11
12
01
02
03
04
05
06
08
09
10
01
02
03
04
05
06
07
08
09
10
11
12
01
02
03
04
05
06
07
08
09
10
11
12
01
05
06
07
08
09
10
11
12
01
04
Software Estop
Mist Coolant
Flood Coolant
Spindle CW
Spindle CCW
Spindle OK
Drawbar Enable
Tool Change
Allow Reset
Spindle Latch
Rotary Clamp
Orient
Pot Down
Drawbar
Carousel CW
Carousel CCW
Misc Mcode 2
NotParked/Fdhld
Low Range
Coolant Fault FDHLD
PROBE ON
Tap / No Ramps
Chip Remove
Air Blow
B axis Brake
Misc Mcode
Attention Light
Misc Mcode 1
Coolant Blowout
Pressure Pump
Feeder Pump
Spindle Reverse
Xaxis Drv Enabled
Yaxis Drv Enabled
Zaxis Drv Enabled
Aaxis Drv Enabled
Baxis Drv Enabled
Axis Drvs Enabled
Arm Seq
Auger Reverse
Wash Down
Spindle Air Purge
Spindle Gain
Air Blast
Misc Mcode 3
Axis Select
Spindle Running
X-Axes Need Home
Open Right Door
Open Left Door
Left OK Light
Right OK Light
Close Left Door
Close Right Door
AuxSetup Door Unlock
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TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Series Front Panel Main Assembly Parts List
ITEM
1
2
3
STOCK
NO.
LB-311
SW-242
SW-290
SW-321
SW-322
4
9272-1
5
MP-70
DESCRIPTION
QTY
7000 SERIES FRONT PANEL LABEL
SWITCH-TWIST TO RELEASE E-STOP
OVERIDE KNOB FOR FEEDRATE AND SPINDLE
OVERRIDE SWITCH - SPINDLE
OVERRIDE SWITCH - FEEDRATE
C7 OPERATOR’S ELECTRONIC HANDWHEEL
ASSEMBLY
C7 OPERATOR’S ELECTRONIC HANDWHEEL COVER.
1
1
2
1
1
REMARKS
1-1437625-2
25YY50226
25YY50227
1 OR 0
1 OR 0 LATHES ONLY
7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown)
1
4 OR 5
2
9272-1 ELECTRONIC HANDWHEEL ASSY
NOT SHOWN
3
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Series Front Panel Main Assembly Parts List
ITEM
STOCK
NO.
DESCRIPTION
QTY
6
7
8
9
10
11
12
13
14
15
16
17
18
8896-2
SW-242
CB-84
CB-86
CB-112
CB-114
CO-288
FP-79
FP-116
MI-59
SP-98
SW-245
5202-98
7000 SERIES FRONT PANEL E-STOP CABLE ASSEMBLY
SWITCH-TWIST TO RELEASE E STOP
CABLE-C7 MATRIX IN (CN3)
CABLE-C7 LIGHT (CN6)
LVDS CABLE FOR 12.1” OPTREX
CN5 FRONT PANEL RIBBON CABLE
5mm LEFT ORIENTED EUROSTYLE 2-POSTION PCB BLOCK W/SCREW TERMINALS
GASKET-VK/MB LCD FRONT PANEL
7000/8000 SERIES FRONT PANEL
12.1” TFT 800*600 LVDS LCD
STANDOFF-1.25” HEX1818
SWITCH-CE E-STOP N/C CONTACT
C7/C8 OPTREX TO MOLDED FRONT PANEL CABLE. (no longer used)
1
1
1
1
1
1
2
1
1
1
7
1
0
7200 Series Front Panel Kit 5202-3,-4 (Rear View,-4 shown)
16
15
8
10
11
9
7
17
14
6
18
13
12
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Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
STOCK
NO.
9647-1
9647-2
9706-1
BD-159
BD-160
CB-151
CB-54
CB-89
CO-262
IC-199
IC-198
PL-88
PS-91
SP-40
SP-96
SW-109
9599-3
DESCRIPTION
QTY
C7 PROGRAMMED KEYBOARD ENCODER BOARD
C7 PROGRAMMED NCB MOTION CONTROL BOARD
C7 110V POWER SUPPLY
C7 PCM-9388 MOTHERBOARD
CHIP-256MEG MINI DIMM SDRAM
CABLE-FLOPPY, FOR BD-159 1700001531
SBC FLOPPY INTERNAL CABLE 04033119
CABLE-C7 MINI DIN KEYBOARD
CONNECTOR-PC104
CHIP-64MEG COMPACT FLASH
CHIP-256MEG COMPACT FLASH
FLAT SUB PLATE FOR C7 CNC 7000 SERIES FP
12” OPTREX ENICOTT INVERTER FOR MI-59
SPACER - #6*.125” .125 NYLON
WASHER - #4 NYLON
SPACER – 15mm*#6 THREAD
C7 12” OPTREX LCD 12V CABLE ASSEMBLY
REMARKS
1
1
1
1
1
1
Used together
1
1
1
1 or 0
0 or 1
1
1
2
2
6
1
7000 Series Front Panel Sub Assembly Kit 5203-2
3
1
8
2
4
11
14
6
#5 & #9 UNDER #4
6
7
15
10
12
13
5
#9 SOCKET
LOCATED
UNDER BD-159.
39
Rev 5
Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Main Assembly Parts List
ITEM
1
2
3
STOCK
NO.
LB-339
SW-242
SW-290
SW-321
SW-322
4
9272-1
5
MP-70
DESCRIPTION
QTY
8000 SERIES FRONT PANEL LABEL
SWITCH-TWIST TO RELEASE E-STOP
OVERIDE KNOB FOR FEEDRATE AND SPINDLE
OVERRIDE SWITCH - SPINDLE
OVERRIDE SWITCH - FEEDRATE
C7 OPERATOR’S ELECTRONIC HANDWHEEL
ASSEMBLY
C7 OPERATOR’S ELECTRONIC HANDWHEEL COVER.
1
1
2
1
1
REMARKS
1-1437625-2
25YY50226
25YY50227
1 OR 0
1 OR 0 LATHES ONLY
8200 Series Front Panel Kit 5208- (Front View)
1
4 OR 5
2
9272-1 ELECTRONIC HANDWHEEL ASSY
NOT SHOWN
3
40
Rev 5
Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Main Assembly Parts List
ITEM
STOCK
NO.
DESCRIPTION
QTY
6
7
8
9
10
11
12
13
14
15
16
17
18
8896-2
SW-242
CB-84
CB-86
CB-112
CB-114
CO-288
FP-79
FP-116
MI-59
SP-98
SW-245
5202-98
7000/8000 SERIES FRONT PANEL E-STOP CABLE ASSEMBLY
SWITCH-TWIST TO RELEASE E STOP
CABLE-C7 MATRIX IN (CN3)
CABLE-C7 LIGHT (CN6)
LVDS CABLE FOR 12.1” OPTREX
CN5 FRONT PANEL RIBBON CABLE
5mm LEFT ORIENTED EUROSTYLE 2-POSTION PCB BLOCK W/SCREW TERMINALS
GASKET-VK/MB LCD FRONT PANEL
7000/8000 SERIES FRONT PANEL
12.1” TFT 800*600 LVDS LCD
STANDOFF-1.25” HEX1818
SWITCH-CE E-STOP N/C CONTACT
C7/C8 OPTREX TO MOLDED FRONT PANEL CABLE. (phased out - adapter cable)
1
1
1
1
1
1
2
1
1
1
7
1
0
8200 Series Front Panel Kit 5208- (Rear View)
16
15
8
10
11
9
7
17
14
6
18
13
12
41
Rev 5
Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Sub Assembly Kit 5209- Parts List
ITEM
STOCK
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
---
8844
8863
8864
9647-1
9647-2
9706-3
BD-162
CB-112
CB-134
9599-3
CU-83
IC-204
IC-202
PL-94
PS-91
SP-40
SP-96
SP-109
SP-76
CB-138
DESCRIPTION
QTY
COM 2 PORT CABLE ASSEMBLY FOR BD-162
C8 KEYBOARD ENCODER CABLE ASSEMBLY
C8 ETHERNET CABLE ASSEMBLY
C7 PROGRAMMED KEYBOARD ENCODER BOARD
C7 PROGRAMMED NCB MOTION CONTROL BOARD
C8 220/250 WATT POWER SUPPLY
C8 PENTIUM M SBC MOTHERBOARD
QUADRANGLE 12.1” CUSTOM CABLE
C8 USB CABLE (WITH FEMALE CONNECTORS)
C7 12” OPTREX LCD 12V CABLE ASSEMBLY
C8 INTEL P.M. 1.8G 400F TRAY
C8 2G COMPACT FLASH
C8 MEMORY MODULE 512M SO-DD2
FLAT SUB PLATE FOR C8 CNC 8000
12” OPTREX ENICOTT INVERTER FOR MI-59
SPACER - #6*.125” .125 NYLON
WASHER - #4 NYLON
SPACER – 15mm*#6 THREAD
NYLON SPACER
1 METER USB A MALE TO MALE CABLE
13
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
4
4
1
REMARKS
Shown on following pages
6
11
8
3
2
9
4
14
5
7
18
1
10
19
16
17
15
42
Rev 5
Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Compact Flash Location
BOTTOM OF BD-162 MOTHERBOARD
IC-204 (2GB) COMPACT FLASH CARD
SLIDES INTO SOCKET.
IC-204
BD-162 Motherboard Bottom Side.
BD-162 Top Side
FAN SUPPORT BRACKET MUST
BE INPLACE ON BOTTOM SIDE
OF MOTHERBOARD.
PROPER FAN ORIENTATION.
43
Rev 5
Electrical Manual
TT40 With 7200/8200
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Jumper Location For 9647-2 Daughter Board
CO52 JUMPER 1X2
JS1 PINS 15+16
9647-2 Daughter Board
1 Meter USB A Male to Male Cable. CB138
44
Rev 5