Electrical Manual
BR50-80
With Centurion 7
“Active High” Sourcing Interface
Rev 21
11/3/2011
ELECTRICAL MANUAL
BR50-80 WITH SOURCING INTERFACE
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Table Of Contents
POWER AND TRANSFORMER CONNECTION ALERT ............................................................................. v
Electrical Safety Rules ................................................................................................................................. vi
Machine Schematic....................................................................................................................................... 1
Troyke Rotary Table Wiring Yaskawa......................................................................................................... 24
BR Series Carousel Jog Panel Wiring ........................................................................................................ 25
Centurion 7200 Front Panel Connections ............................................................................................... 26
Centurion 8200 Front Panel Connections ............................................................................................... 29
Electrical Panel Layout – Sourcing ............................................................................................................. 32
Mag Panel Electrical Parts List – Sourcing ............................................................................................ 33
Yaskawa Parameters .................................................................................................................................. 34
Yaskawa M5 Spindle Drive Parameters, 1-speed Mills .......................................................................... 34
Yaskawa M5 Spindle Drive Parameters, 2-Speed Mill............................................................................ 35
Sigma 5 Axis Drive Parameters For BR Series....................................................................................... 36
BR Series CNC I/O Listing .......................................................................................................................... 37
7200 Series Front Panel Main Assembly Parts List.................................................................................... 38
7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown)............................................................... 38
7200 Series Front Panel Main Assembly Parts List.................................................................................... 39
7200 Series Front Panel Kit 5202-3,-4 (Rear View,-4 shown) ................................................................ 39
7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List.................................................................... 40
7000 Series Front Panel Sub Assembly Kit 5203-2 ................................................................................ 40
8200 Series Front Panel Main Assembly Parts List.................................................................................... 40
8200 Series Front Panel Main Assembly Parts List.................................................................................... 41
8200 Series Front Panel Kit 5208- (Front View) ..................................................................................... 41
8200 Series Front Panel Main Assembly Parts List.................................................................................... 42
8200 Series Front Panel Kit 5208- (Rear View) ...................................................................................... 42
8200 Series Front Panel Sub Assembly Kit 5209- Parts List...................................................................... 43
8200 Series Front Panel Compact Flash Location.................................................................................. 44
8200 Series Jumper Location For 9647-2 Daughter Board .................................................................... 45
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ELECTRICAL MANUAL
BR50-80 WITH SOURCING INTERFACE
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
History
4-21-99
7-12-99 Rev 2
Original version
Add LCD front panel drawing and RevD electricals (reactors added).
Added remote hand controller
1-28-00 Rev 3
Skipped rev number 3 to match other manuals
1-28-00 Rev 4
Added SBC control and electrical safety notes
2-4-00 Rev 5
Update to revE electrical schematics, ECO # 4387
5-24-01 Rev 6
Single speed Yaskawa standard, updated axis parameters, & MC5, schematics revG
mag panel drawings supporting MC5 spindle drive.
1-23-02 Rev 7
Update prints to Sigma2 rev JJ, Replace Sigma1 axis params with Sigma2, Mag panel
update to Rev A for Sigma2
2-13-02 Rev 8
Update prints to M5 spindle drive, and spindle parameters to M5, updated single
speed mag panel drawing
2-13-03 Rev 9
Change control to Cent 7
5-24-04 Rev 10 Update prints per ECO #5744, 24V EOC light and door solenoid, KD relay, replaced
carousel 20 pocket ATC with 24 pocket.
1-17-05 Rev 11 Update schematics, power connection alert, parts lists, axis and spindle parameter
listings
1-31-05 Rev 11 Update schematics and parts list to reflect change from K1 contactor to K1 relay.
10-13-05 Rev 1 Update schematics to rev D.
5-3-06 Rev 13 Update schematics to rev E.
6-1-06
Corrected M5 motor code parameters
12-8-06
Update front panel parts lists
3-19-07 Rev 14 Convert to sourcing I/O first built 3-19-07
9-6-07 Rev14.1 Convert I/O page to J1-J4 type display
10-10-07 same Update page one of schematic, UL wire gauge for input mains. Add carousel JOG.
4-4-08 Rev 15 Update logo and electrical schematic
9-12-08 Rev16 Update schematics with 063 rev C which has CB and shift page change, and misc
other updates. Updated the parts list with CB and contactors.
9-15-09
Corrected part# on the shift contactors and changed fuse to cb in the remarks of
partslist.
9-16-08 Rev16.1 Fixed diode on LG shift contactor page of schematic.
11-13-08 rev17 CB25 to 8amps, add CB23AC, shift contactor fix, update FP connections, FP
assemblies, Update partlist.
04-21-09 rev18 changed the manual rev, schematics have the new 3 color Cycle Light. Some other
schematic changes. Updated parts list.
05-14-09 rev18 several schematic updates
10-29-09 rev19 update manual with the UL489 CB and branch circuits.
01-20-10 rev19 Added the 8200 parts lists.
12-2-10 rev20
Added front panel cabinet fan to 8200 connection diagram.
10-31-11 rev21 Sigma5 axis drives. Updated machine schematic to RevD.
11-12-12 same Updated front panel schematics and parts lists. Updated I/O listing.
iv
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ELECTRICAL MANUAL
BR50-80 WITH SOURCING INTERFACE
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
POWER AND TRANSFORMER CONNECTION ALERT
CAUTION: MACHINE WILL BE DAMAGED IF MAIN POWER PHASE-TO-PHASE
VOLTAGE EXCEEDS 240 VAC OR IF POWER IS CONNECTED INCORRECTLY.
If a transformer is used at the machine or in the building, the ground wire going into the machine must be
connected to a neutral point within the secondary windings of the transformer and to earth ground as
shown below. This is to insure stable phase voltage. A transformer case ground is not adequate.
Computer controlled machines require properly grounded and stable power in order to operate correctly.
To determine if the secondary windings within the transformer are properly grounded:
Disconnect transformer from power supply and machine.
Check resistance between transformer ground wire and each secondary leg.
If resistance is more than 3 ohms, then the transformer ground wire is not connected
to a neutral point within the secondary windings.
In no case may conduit or wire raceways be used as ground.
Use nonconductive conduit or drop cord to route power into machine.
Do not attach conductive conduit to electrical panel. This is to prevent a ground loop
condition that can cause erratic control operation.
The ground wire must be attached to the ground terminal bar inside the
machine electrical panel. The ground bar is labeled ‘PE’.
Measure the voltage from each phase to ground. The ‘wild’ phase needs to be
attached to L2 on the machine main disconnect switch.
Phase-to-phase voltage must not exceed 240 VAC as machine damage will result.
If voltage exceeds 240 VAC, it must be reduced before connecting to machine.
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ELECTRICAL MANUAL
BR50-80 WITH SOURCING INTERFACE
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Electrical Safety Rules
Read and understand the following list of cautions before attempting to perform service on this
equipment. Failure to observe these rules can result in death or serious injury.
Caution
•
Beware of High Voltage present within the machine’s electrical cabinet
•
Do not attempt to service electrical components unless you are qualified to work on them
safely
•
Only qualified personnel should attempt to make current and voltage readings
•
Always turn the main power off before servicing components within the electrical cabinet
•
Always keep hands and fingers away from live electrical terminals
•
Remove jewelry while servicing the machine to avoid shorting any electrical circuits
•
Allow all components to discharge before servicing them, wait at least 15 seconds after
powering off, before servicing
FAILURE TO FOLLOW THESE RULES CAN RESULT IN SERIOUS INJURY OR DEATH
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Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Machine Schematic
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Electrical Manual
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Troyke Rotary Table Wiring Yaskawa
24
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Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
BR Series Carousel Jog Panel Wiring
25
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BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Centurion 7200 Front Panel Connections
26
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BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Centurion 8200 Front Panel Connections
29
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Electrical Panel Layout – Sourcing
4
12
15
4
17
18
16
19
21
22
1
12
17
13
12
14
9
8
11
20
5
2
10A
4
4
7
10
7
4A
4
12
7
3
12
6
Actual machine may very depending on configuration.
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BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Mag Panel Electrical Parts List – Sourcing
1
STOCK
NO.
RL-144
CONTACTOR A75-30-11-34 208/60 175/50 2 SPEED SPINDLE
2
MC1, MC2
2
RL-104
CONTACTOR-50AMP AE50-30
1
K2
3
RL-98
CONTACTOR-60AMP AL40-30-10
1
K1
UL489 THREE POLE 15AMP CIRCUIT BREAKER
1
CB 2ABC
ITEM
CB-154
4
7
REMARKS
THREE POLE .5AMP CIRCUIT BREAKER
1
CB 16ABC
CB-115
SINGLE POLE .5AMP CIRCUIT BREAKER
1
CB 5
CB-116
SINGLE POLE 1AMP CIRCUIT BREAKER
1
CB-117
SINGLE POLE 2AMP CIRCUIT BREAKER
2 or 3
CB-139
TWO POLE 5AMP CIRCUIT BREAKER
1
CB 23AC
CB-139
TWO POLE 5AMP CIRCUIT BREAKER
1
CB 11AC
CB-150
TWO POLE 8AMP CIRCUIT BREAKER
1
CB 25AC
CB-144
TWO POLE 15AMP CIRCUIT BREAKER (BRIDGE MILL ONLY)
1
CB ACA/ACC
CB-175
UL489 SINGLE POLE 6AMP CIRCUIT BREAKER
1
CB 12
CB-156/158 UL489 THREE POLE 30AMP OR 50AMP CIRCUIT BREAKER
1
CB 20ABC SEE SCH PAGE 5
1
CB 19ABC
?
CB XABC, YABC, ZABC
4A
6
QTY
CB-128
CB-155
5
DESCRIPTION
UL489 THREE POLE 20AMP CIRCUIT BREAKER
UL ONLY,
SEE SCHEMATIC PAGE 5 FOR SIZES.
RL-84
CONTACTOR RELAY, DC COIL,. 12 AMP
2
RL-54
OVERLOAD, 17.5 AMP
1
1
CB 75, CB 21, CB 22, CB 14
CB 24,27, (24A RH ONLY)
CTS ONLY - CONTACTOR K100,
K101
RL-89
OVERLOAD, 8 AMP
RL-102
CONTACTOR, STANDARD
4
K8, K26, K28, (K23 XP ONLY)
RL-103
CONTACTOR, REVERSING
2
K21/22, K24/25
RL-106
OVERLOAD, 1.6 AMP
1
K8, K26
RL-107
OVERLOAD, 2.4 AMP
1
K24/25
RL-107
1
K21/22
1
K21/22
RL-108
OVERLOAD, 2.4 AMP
24 POCKET CAROUSEL ATC
OVERLOAD 24,32,40 POCKET ARM STYLE ATC
SEE CHART ON SCH PAGE 8
OVERLOAD, 4.0 AMP
1
K28
TB-46
DISTRIBUTION BLOCK, 3-POLE
3
LP, LD, LM
SW-214
DISCONNECT 60- AMP 0S0J12
1
50 AMP SYSTEMS
FUSE 1A, 1B, 1C STD
FU-129
FUSE, 60 AMP, LPJ60SP
3
SW-223
DISCONNECT-100AMP OS100J03
0
100 AMP SYSTEMS
9
10
FU-101
PR-38
***
FUSE, 100 AMP, LPJ100SP
BREAKOUT BOARD
AXIS DRIVE SERVO SIGMA5 YASKAWA
0
4
Æ
FUSE 1A, 1B, 1C OPT
FOR SOURCING INTERFACE
SEE CHART ON SCH PAGE 5
10A
AM-90
AXIS DRIVE 1KW SERVO SIGMA5 YASKAWA
1
4 AXIS ONLY
8
11
7534
AC INTERFACE ASSY, SOURCING
1
TB-30
TERMINAL BLOCK 4-POSN., TOP ENTRY
54
TB-32
TERMINAL BLOCK JUMPER, 10 POSN.
3
TB-33
TERMINAL BLOCK LABEL TAB, SHEET OF 110
1
TB-31
TERMINAL BLOCK END PIECE
13
PS-76
REGULATED POWER SUPPLY, 24 VDC, 5 AMPS
1 or 2
14
PS-77
REGULATED POWER SUPPLY, 5 VDC, 2.5 AMPS
1
15
RL-152
RELAY, SAFETY
1
16
RL-130
24V 6AMP TINY RELAY & BASE
5
RL-74
CONTROL RELAY, +24 VDC COIL
1
RL-75
RELAY SOCKET BASE
1
12
17
th
4
SECOND FOR RH33 ONLY
CR1A, CR28, CR12
LG,RR
18
TR-14
TRANSFORMER, 0.5 VKA, 50/60 HZ
1
MAG PANEL TRANSFORMER
18A
TR-54
TRANSFORMER-50VA 24V
1
24V WORKLAMP IF EQUIPPED.
19
MI-58
CALIBRATED. MASTER. SLAVE
LVC-2500 SIGNAL CONDITIONER (OPTIONAL)
3
20
YASKAWA REACTOR
1
SEE CHART ON SCH PAGE 1
21
AC SPINDLE CONVERTER
1
22
AC SPINDLE INVERTER
1
SEE CHART ON SCH PAGE 1
SEE CHART ON SCH PAGE 2
OR 3
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Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Yaskawa Parameters
Yaskawa M5 Spindle Drive Parameters, 1-speed Mills
12-09-05
PARAMETER
7.5KW motor
& drive
DESCRIPTION
7.5KW motor
11/15 KW drive
11KW motor
15/15 kw drive
C1-01
C1-02
P Gain
I Gain
150
50
50
400
10
40
C1-05
C1-06
Proportional Gain / SV Mode
I Gain / SV Mode
80
80
40
100
100
100
C1-09
C1-10
Torque Filter
Soft Start Time
1.0
4.0
1.0
.1
1.0
.5
C1-19
Zero Speed Detect
5
5
10
C1-25
Motor Code
003
0C0
010
C1-26
Max RPM (in Motor RPM)
12k = 6000, 15k = 7500
8000 or
6000
8000 or
6000
8000 or
6000
C1-27
C1-29
Gear ratio 1
Gear ratio 3
1
1
1
1
.585
.25
C1-35
Zero Speed Brake Time
0
1
1
C1-36 Bit 1
C1-36 Bit 2
C1-36 Bit 3
C1-36 Bit 7
Signal selection – 6CN-11
Signal selection – 6CN-10
SV Mode Enabled
Control stop position reference
0
0
1
0
0
0
1
0
0
1
1
0
C1-38 Bit 1
Load Meter Filter
1
1
1
C1-41
C1-56
Internal speed reference value
Inverter capacity selection
0
6
0
7
.5
7
C2-01
C2-02
C2-03
C2 parameters for orient only
Orient Position / set as required
Position control P gain – High
Position control P gain – Med
--20
15
--65
15
--15
15
C2-05
C2-06
Speed Control P Gain
Speed Control I Time Constant
40
100
40
100
40
100
C2-11
C2-12
C2-14
Orientation Speed
BCD stop position reference
Orientation Spd – change ratio
150
45
0.00
180
1.0
60
400
1.0
0
C2-16
Flux Level
60
40
60
0
0
0
C2-22 bit 3 Stop position reference code
1
1
0
C2-22 bit 4 Tune-up Operation Disabled
0
0
0
C2-22 bit 5 Incremental positioning ref point
1
1
1
C2-22 bit 6 Encoder Selection – Motor
This listing contains the spindle drive parameters that have been changed by Milltronics
Manufacturing. All other parameters remain unchanged and are the factory default settings by
Yaskawa.
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Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Yaskawa M5 Spindle Drive Parameters, 2-Speed Mill
1-20-09
PARAMETER
DESCRIPTION
VM/RH/
HMC
VM/RH
HMC
XP with
gearbox
11Kw motor
PS 73/60
18 kw motor
PS71/72
18kw motor
PS 71/72
30
600
30
600
30
100
12
100
1
1.5
230
80
230
100
50
100
40
100
1.0
3
225
25
30
600
60
100
40
100
1.0
3
5
5
30
B5
B6
B6
8000
8000
8000
C1-01
C1-02
C1-03
C1-04
C1-05
C1-06
C1-07
C1-08
C1-09
C1-10
P Gain / High gear
I Gain / High gear
Proportional Gain / Low gear
I Gain / Low gear
Proportional Gain / SV Mode / High gear
I Gain / SV Mode / High gear
Proportional Gain / SV Mode / Low gear
I Gain / SV Mode / Low gear
Torque Filter
Soft Start Time
C1-19
Zero Speed Detect
C1-25
Motor Code
C1-26
Max RPM (in Motor RPM)
C1-31
High gear motor flux level in SV mode
70
70
70
C1-33
Low gear motor flux level in SV mode
85
85
70
C1-35
Zero Speed Brake Time
0
0
0
SV Mode Enabled
Load Meter Filter
Orientation control method
1
0
0
1
1
0
0
0
1
As req’d
13
As req’d
15
* See C3
GROUP
C1-36 Bit 3
C1-38 Bit 1
C1-39 Bit 0
C2-01
C2-02
C2 parameters for orient only
Orient Position / set as required
P-Gain High
C2-04
C2-05
C2-06
C2-07
C2-08
C2-09
C2-10
C2-11
P Gain Low
P Gain (high orient)
I Gain (high orient)
P Gain (low orient)
I Gain (low orient)
Orient complete width
Orient complete width cancel
Orientation Speed
10
30
60
30
100
5
10
200
15
30
750
15
750
5
10
400
C2-16
Magnetic Flux Level
60%
60%
1
1
C2-22 bit 4 Tune-up Operation Disabled
1
1
C2-22 bit 6 Encoder Selection – Motor
1
1
C2-22 bit 7 Rotation of motor spindle – 1=same
This listing contains the spindle drive parameters that have been changed by Milltronics
Manufacturing.
All other parameters remain unchanged and are the factory default settings by Yaskawa.
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BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
Sigma 5 Axis Drive Parameters For BR Series
The following tables list the axis drive parameters changed by Milltronics. All other parameters remain set
to the Yaskawa factory default settings.
P#
BR50
Y
X
Z
BR60
Y
X
Z
BR80
Y
X
Z
000
0001H
0001H
0000H
0001H
0001H
0000H
0000H
0001H
0000H
100
600
450
750
600
450
750
600
450
570
101
380
700
500
380
700
500
380
700
600
102
400
400
300
400
400
300
400
400
300
103
413
155
200
413
155
200
413
155
200
170
1400H
1400H
1400H
1400H
1400H
1400H
1400H
1400H
1400H
212
6875
4584
5000
6875
4584
5000
6875
5740
5000
300
788
528
575
788
528
575
590
528
429
401
40
48
50
40
48
50
40
48
46
409
86
1500
200
86
1500
200
86
1500
200
506
0
0
50
0
0
50
0
0
50
50A
8100H
8100H
8100H
8100H
8100H
8100H
8100H
8100H
8100H
50B
6548H
6548H
6548H
6548H
6548H
6548H
6548H
6548H
6548H
600
30
20
30
30
20
30
30
20
20
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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
BR Series CNC I/O Listing
Inputs
01
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
23
24
28
32
33
36
37
38
39
40
41
44
46
48
49
50
51
52
53
54
Outputs
Estopped
Drawbar On
Up To Speed
Tool Change
Lube Fault
Wait Channel
Zero Speed
Drive Fault
15k Spndl Lube
Digitizing
X Home Switch
Air Pressure
Carousel at Home
On Pocket
Arm is In
Arm is Out
Remote C-Start
Oriented
Tool Out Pushed
Door is Open
Edit Switch
Y Home Switch
Chiller Fault
Tool Setter
Back Gear Reverse
Z Home Switch
X Axis Drive OK
Y Axis Drive OK
Z Axis Drive OK
A Axis Drive OK
B Axis Drive OK
TOOL INDEX BUTTON
TOOL INDEX DISABLE
A Home Switch
Rmt HDW Axis3
Rmt HDW FOV1
Rmt HDW FOV2
Rmt HDW Axis1
Rmt HDW Axis2
Rmt HDW SetCoord
01
02
03
04
05
06
07
08
09
11
12
13
14
15
16
17
18
24
21
26
28
29
30
31
62
63
32
33
34
35
36
37
38
39
40
41
42
46
47
48
64
37
Software Estop
Mist Coolant
Flood Coolant
Spindle CW
Spindle CCW
Spindle OK
Drawbar Enable
Tool Change
Allow Reset
Spindle Latch
Rotary Clamp
Orient
Arm In
Drawbar
Carousel CW
Carousel CCW
15k Spindle Lube
Spindle Lube Fault
Low Range
Tap / No Ramps
Air Blow
B axis Brake
Misc Mcode
EndofCylLight
Attention Light
Alarm Light
Misc Mcode 1
Misc Mcode 2
Misc Mcode 3
Misc Mcode 4
Spindle Reverse
Xaxis Drv Enabled
Yaxis Drv Enabled
Zaxis Drv Enabled
Aaxis Drv Enabled
Baxis Drv Enabled
Axis Drvs Enabled
Spindle Air Purge
Spindle Gain
Air Blast
AuxSetup Door Unlock
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Series Front Panel Main Assembly Parts List
ITEM
1
2
3
STOCK
NO.
LB-311
SW-242
SW-290
SW-321
SW-322
4
9272-1
5
MP-70
DESCRIPTION
QTY
7000 SERIES FRONT PANEL LABEL
SWITCH-TWIST TO RELEASE E-STOP
OVERIDE KNOB FOR FEEDRATE AND SPINDLE
OVERRIDE SWITCH - SPINDLE
OVERRIDE SWITCH - FEEDRATE
C7 OPERATOR’S ELECTRONIC HANDWHEEL
ASSEMBLY
C7 OPERATOR’S ELECTRONIC HANDWHEEL COVER.
1
1
2
1
1
REMARKS
1-1437625-2
25YY50226
25YY50227
1 OR 0
1 OR 0 LATHES ONLY
7200 Series Front Panel Kit 5202-3,-4 (Front View, -4 shown)
1
4 OR 5
2
9272-1 ELECTRONIC HANDWHEEL ASSY
NOT SHOWN
3
38
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Series Front Panel Main Assembly Parts List
ITEM
STOCK
NO.
DESCRIPTION
QTY
6
7
8
9
10
11
12
13
14
15
16
17
18
8896-2
SW-242
CB-84
CB-86
CB-112
CB-114
CO-288
FP-79
FP-116
MI-59
SP-98
SW-245
5202-98
7000 SERIES FRONT PANEL E-STOP CABLE ASSEMBLY
SWITCH-TWIST TO RELEASE E STOP
CABLE-C7 MATRIX IN (CN3)
CABLE-C7 LIGHT (CN6)
LVDS CABLE FOR 12.1” OPTREX
CN5 FRONT PANEL RIBBON CABLE
5mm LEFT ORIENTED EUROSTYLE 2-POSTION PCB BLOCK W/SCREW TERMINALS
GASKET-VK/MB LCD FRONT PANEL
7000/8000 SERIES FRONT PANEL
12.1” TFT 800*600 LVDS LCD
STANDOFF-1.25” HEX1818
SWITCH-CE E-STOP N/C CONTACT
C7/C8 OPTREX TO MOLDED FRONT PANEL CABLE. (no longer used)
1
1
1
1
1
1
2
1
1
1
7
1
0
7200 Series Front Panel Kit 5202-3,-4 (Rear View,-4 shown)
16
15
8
10
11
9
7
17
14
6
39
18
13
12
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
7200 Series Front Panel Sub Assembly Kit 5203-2 Parts List
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
STOCK
NO.
9647-1
9647-2
9706-1
BD-159
BD-160
CB-151
CB-54
CB-89
CO-262
IC-199
IC-198
PL-88
PS-91
SP-40
SP-96
SW-109
9599-3
DESCRIPTION
QTY
C7 PROGRAMMED KEYBOARD ENCODER BOARD
C7 PROGRAMMED NCB MOTION CONTROL BOARD
C7 110V POWER SUPPLY
C7 PCM-9388 MOTHERBOARD
CHIP-256MEG MINI DIMM SDRAM
CABLE-FLOPPY, FOR BD-159 1700001531
SBC FLOPPY INTERNAL CABLE 04033119
CABLE-C7 MINI DIN KEYBOARD
CONNECTOR-PC104
CHIP-64MEG COMPACT FLASH
CHIP-256MEG COMPACT FLASH
FLAT SUB PLATE FOR C7 CNC 7000 SERIES FP
12” OPTREX ENICOTT INVERTER FOR MI-59
SPACER - #6*.125” .125 NYLON
WASHER - #4 NYLON
SPACER – 15mm*#6 THREAD
C7 12” OPTREX LCD 12V CABLE ASSEMBLY
REMARKS
1
1
1
1
1
1
Used together
1
1
1
1 or 0
0 or 1
1
1
2
2
6
1
7000 Series Front Panel Sub Assembly Kit 5203-2
3
1
8
2
4
11
14
6
#5 & #9 UNDER #4
6
7
15
10
12
13
5
#9 SOCKET
LOCATED
UNDER BD-159.
40
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Main Assembly Parts List
ITEM
1
2
3
STOCK
NO.
LB-339
SW-242
SW-290
SW-321
SW-322
4
9272-1
5
MP-70
DESCRIPTION
QTY
8000 SERIES FRONT PANEL LABEL
SWITCH-TWIST TO RELEASE E-STOP
OVERIDE KNOB FOR FEEDRATE AND SPINDLE
OVERRIDE SWITCH - SPINDLE
OVERRIDE SWITCH - FEEDRATE
C7 OPERATOR’S ELECTRONIC HANDWHEEL
ASSEMBLY
C7 OPERATOR’S ELECTRONIC HANDWHEEL COVER.
1
1
2
1
1
REMARKS
1-1437625-2
25YY50226
25YY50227
1 OR 0
1 OR 0 LATHES ONLY
8200 Series Front Panel Kit 5208- (Front View)
1
4 OR 5
2
9272-1 ELECTRONIC HANDWHEEL ASSY
NOT SHOWN
3
41
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Main Assembly Parts List
ITEM
STOCK
NO.
DESCRIPTION
QTY
6
7
8
9
10
11
12
13
14
15
16
17
18
8896-2
SW-242
CB-84
CB-86
CB-112
CB-114
CO-288
FP-79
FP-116
MI-59
SP-98
SW-245
5202-98
7000/8000 SERIES FRONT PANEL E-STOP CABLE ASSEMBLY
SWITCH-TWIST TO RELEASE E STOP
CABLE-C7 MATRIX IN (CN3)
CABLE-C7 LIGHT (CN6)
LVDS CABLE FOR 12.1” OPTREX
CN5 FRONT PANEL RIBBON CABLE
5mm LEFT ORIENTED EUROSTYLE 2-POSTION PCB BLOCK W/SCREW TERMINALS
GASKET-VK/MB LCD FRONT PANEL
7000/8000 SERIES FRONT PANEL
12.1” TFT 800*600 LVDS LCD
STANDOFF-1.25” HEX1818
SWITCH-CE E-STOP N/C CONTACT
C7/C8 OPTREX TO MOLDED FRONT PANEL CABLE. (phased out - adapter cable)
1
1
1
1
1
1
2
1
1
1
7
1
0
8200 Series Front Panel Kit 5208- (Rear View)
16
15
8
10
11
9
7
17
14
6
42
18
13
12
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Sub Assembly Kit 5209- Parts List
ITEM
STOCK
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
---
8844
8863
8864
9647-1
9647-2
9706-3
BD-162
CB-112
CB-134
9599-3
CU-83
IC-204
IC-202
PL-94
PS-91
SP-40
SP-96
SP-109
SP-76
CB-138
DESCRIPTION
QTY
COM 2 PORT CABLE ASSEMBLY FOR BD-162
C8 KEYBOARD ENCODER CABLE ASSEMBLY
C8 ETHERNET CABLE ASSEMBLY
C7 PROGRAMMED KEYBOARD ENCODER BOARD
C7 PROGRAMMED NCB MOTION CONTROL BOARD
C8 220/250 WATT POWER SUPPLY
C8 PENTIUM M SBC MOTHERBOARD
QUADRANGLE 12.1” CUSTOM CABLE
C8 USB CABLE (WITH FEMALE CONNECTORS)
C7 12” OPTREX LCD 12V CABLE ASSEMBLY
C8 INTEL P.M. 1.8G 400F TRAY
C8 2G COMPACT FLASH
C8 MEMORY MODULE 512M SO-DD2
FLAT SUB PLATE FOR C8 CNC 8000
12” OPTREX ENICOTT INVERTER FOR MI-59
SPACER - #6*.125” .125 NYLON
WASHER - #4 NYLON
SPACER – 15mm*#6 THREAD
NYLON SPACER
1 METER USB A MALE TO MALE CABLE
13
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
4
4
1
REMARKS
Shown on following pages
6
11
8
3
2
9
4
14
5
7
18
1
10
19
43
16
17
15
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Front Panel Compact Flash Location
BOTTOM OF BD-162 MOTHERBOARD
IC-204 (2GB) COMPACT FLASH CARD
SLIDES INTO SOCKET.
IC-204
BD-162 Motherboard Bottom Side.
BD-162 Top Side
FAN SUPPORT BRACKET MUST
BE INPLACE ON BOTTOM SIDE
OF MOTHERBOARD.
PROPER FAN ORIENTATION.
44
Rev 21
Electrical Manual
BR50-80 With Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS
8200 Series Jumper Location For 9647-2 Daughter Board
CO52 JUMPER 1X2
JS1 PINS 15+16
9647-2 Daughter Board
1 Meter USB A Male to Male Cable. CB138
45
Rev 21