Controls, Monitors, and Pressure Switches Range Guide

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CONTROLS, MONITORS, AND
PRESSURE SWITCHES
RANGE GUIDE
For innovation that’s
well apart, there’s only
Honeywell.
With more than 50,000 products ranging from basic, limit,
toggle, and pressure switches to position, speed, pressure,
and airflow sensors, Honeywell has one of the broadest
sensing and switching portfolios available.
Honeywell sensor, switch, and control components are
tailored to exact specifications for stronger performance,
longer productivity, and increased safety. Enhanced accuracy
and durability are built into every part, improving output and
endurance. For our customers, this can reduce expenditures
and operational costs. Our global footprint and channels
help to competitively price such components for your chosen
application and provide immediate technical support.
Our expertise in aerospace and defense, transportation,
medical, and industrial industries means we offer products and
solutions for a wide range of applications. But, an impressive
product line is only one part. We possess unique engineering
expertise and value-added capabilities.
and ruggedness. We offer domain knowledge and technology
resources, along with a close working relationship, to develop and
deliver cost-effective, individually tailored solutions. Whether cleanslate development or simple modifications to an existing design are
needed, our expertly engineered solutions help to meet the most
While Honeywell’s switch and sensor solutions are suitable for
stringent requirements with worldclass product designs, technology
a wide array of basic and complex applications, our custom-
integration, and customer-specific manufacturing.
engineered solutions offer enhanced precision, repeatability,
With a 75-year legacy in the switch and sensor business, Honeywell
has earned a reputation for reliability and excellence. Our strong
product designs, Six Sigma Plus manufacturing environment, and
robust testing facilities help provide quality out of the box, as well as
enhanced, sustainable performance down the line.
Global service, sourcing, and manufacturing. Industry-leading
engineers. Value-added assemblies and solutions. Construction
to required specifications. A one-stop, full-service, globally
competitive supplier... Honeywell.
Table of Contents
Key and Rotary Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Shifters and Turn Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Push-Pull Switches and Custom Controls. . . . . . . . . . . . . . . . . . . . . . . 5
Pressure and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Vacuum Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2
Pressure Sensors/Switches EMEA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hour Meters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Honeywell Core Industry Segments . . . . . . . . . . . . . . . . . . . . . . . 12-13
Honeywell Product Portfolio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
sensing.honeywell.com
Controls | Key and Rotary Switches
Often used on control
panels or machinery in harsh
environments, Honeywell
key and rotary switches use
o-rings to help keep dirt and
moisture out of the contact
chamber and prolong the
switch’s life.
Key Series
Integral Connector
Screw Terminal
Connector
Metripack 280 and Sumitomo
screw
Electrical ratings (res.)
12 Vdc, 20 A; 24 Vdc, 8 A
12 Vdc, 20 A; 24 Vdc, 10 A; 48 Vdc, 4 A
Operating temperature
-40 °C to 85 °C [-40 °F to 185 °F]
-40 °C to 85 °C [-40 °F to 185 °F]
Cycle life at
electrical load
25000 cycles
25000 cycles
Position
2 position (off-on);
3 position (off-on-start);
3 position (off-on-start), magnetoground;
4 position (off-on-preheat-start)
2 position (off-on);
3 position (off-on-start);
3 position (on-off-on)
Mounting
panel
panel
Approvals
UL available
UL available
Measurements
Ø 1.62 in x 2.95 in L
Ø 1.62 in x 2.85 in L
Features
can be designed to match existing keys;
options for up to 300 unique key codes per
part number; environmentally sealed; recoil
spring allows momentary positions
can be designed to match existing keys;
options for up to 300 unique key codes;
environmentally sealed; recoil spring allows
momentary positions; sliding precious metal
contacts
Rotary Series
Integral Connector
Connector
Metripack 280 and Sumitomo
Electrical ratings (res.)
12 Vdc, 20 A; 24 Vdc, 8 A
Operating temperature
-40 °C to 85 °C [-40 °F to 185 °F]
Cycle life at
electrical load
25000 cycles
Position
3 position (on-off-on); 3 position (off-on-start); 3 position (off-on-on);
4 position (off-on-acc-start); 4 position (off-ignition-ignition heat-start)
Actuator
lever or knob
Mounting
panel
Approvals
UL available
Measurements
Ø 1.62 in x 2.95 in L
Features
environmentally sealed; recoil spring allows momentary positions
3
Controls | Shifters and Turn Signals
Crafted for enhanced
off-highway application
performance, precision,
direction, and speed control.
Sealed and built to withstand
rugged conditions and harsh
environments. Often used
in agricultural equipment,
construction and material
handling equipment,
on-highway and military
vehicles, motor coaches,
and ground support.
4
Series
Shifter
Turn Signal
Mounting
left, right
–
Column size
38 mm, 45 mm, 55 mm
38 mm, 45 mm, 55 mm
Neutral lock
none, drop-down
–
Speeds
2, 3, 4, and 6
–
Lights
–
turn signal, head lamp switch/dimmer,
flash to pass, hazard warning
Wiper speeds
–
1 speed, hi/lo, intermittent
Buttons
horn, wash, drop-down
wash, horn
Connectors
integral Packard, integral Deutsch, wire
harness
integral Packard, integral Deutsch, wire harness
Expected life cycle
1 million (rotary); 500000 (shifter handle)
50000 cycles
Lever
3 million (with drop-down neutral lock);
1 million (without drop-down neutral lock)
–
Operating
temperature range
-40 °C to 85 °C [-40 °F to 185 °F]
(0 % to 95 % relative humidity)
-40 °C to 85 °C [-40 °F to 185 °F]
(0 % to 95 % relative humidity)
Operating volt. range
3 V to 32 V
3 V to 32 V
Handle dead weight
160 lb [712 Newtons]
160 lb [712 Newtons]
Solenoid load
2 A @ 12.8 V with arc suppression
2 A @ 12.8 V with arc suppression
Measurements
Ø 65,02 mm x 220,47 mm L
[Ø 2.56 in x 8.68 in L]
Ø 65,02 mm x 232,16 mm L
[Ø 2.56 in x 9.14 in L]
Features
IP67; turn signals are built to complement the shifter, or can also be mounted as stand alone
sensing.honeywell.com
Controls | Push-Pull Switches and Custom Controls
Robust, environmentally
sealed, sliding contact switch
incorporating two circuits
with multiple combinations.
Potential applications include
control panels or machinery in
harsh environments, including
construction, agriculture,
marine, material handling,
military, machine tools, and
mining.
Series
Push-Pull/e-Stop
Connector
screw, wire-out
Position
2NO circuits in push; 2NC circuits in push; 1NO/1NC circuit
Cycle life
25000 cycles (rotary)
Mounting
panel
Chamber sealing
o-ring (IP67 sealing)
Measurements
Ø 45,21 mm [Ø 1.78 in]
Temperature
-40 °C to 100 °C [-40 °F to 212 °F]
Electrical rating
12 Vdc to 14 Vdc, 20 A; 24 Vdc, 10 A
Features
UV resistant button for outdoor use; moisture, contamination, and vibration resistant; sliding
contacts; momentary switch option; knob available in a variety of colors
Series
Handlebar and Custom Controls
Features
custom controls designed for most applications requiring multi-functional electrical/electromechanical applications: throttle controls, indicator lights, custom
switches, and integrated panel assemblies. Honeywell possesses switch design and
packaging expertise when engineering complete, competitive, custom designs. all
custom control products are designed to meet customers’ specifications.
Description of controls and indicator panels
LEFT HAND CONTROL
• Compact design offers small profile control with high
functionality
Offers up to seven independent functions
• Electrical loads up to 14 A, 12 V, varies by function
Wire harness
• Length, wire colors, and connector type fully customizable
Accessory mounting features
• Located on bottom of control
• Allows for optional accessory modules such as: airflow choke
(standard offering option), custom auxiliary function
Electrical circuit customizations
• Custom circuit designs allow for customer specific electrical
customization while leveraging cost benefits of using platform
components for the rest of a control assembly
RIGHT HAND CONTROL
• Two- or three-position switch available
• Adjustable cable travel
Wire harness
• Length, wire colors, and connector type fully
customizable
Throttle cable seating
• Can be customized to fit any size or thread type
Micro switch
• Provision for optional micro switch
Electrical circuit customizations
• Custom circuit designs allow for customer specific
electrical customization while leveraging cost benefits
of using platform components for the rest of a control
assembly
5
Pressure | Pressure Switches
Feature set points ranging
from 3.5 psi to 3000 psi.
These rugged components
have enhanced repeatability
of set points and wide
media capability. Potential
applications include
transmissions, hydraulics,
brakes, power steering,
fuel pressure, oxygen
concentrators, dental air,
generators/compressors,
and pool/spa water
pressure.
Series
Series 1000
LP Series
Type
hydraulic brake pressure switch
low pressure premium
Set point range
20 psi ±10 psi [1,37 bar ±0,69 bar]
3.5 psi to 150 psi
Contacts
silver-plated copper contacts
gold-plated
Oper. pressure
1200 psi
250 psi max.
Proof pressure
2400 psi
500 psi
Burst pressure
4800 psi
1250 psi
Hysteresis
option
no
yes
Connector/
Pressure ports
M10 x 1.25 banjo fitting (single or double);
M10 x 1; 1/8-27 NPT
1/4-18 NPT, 1/8-27 NPT, 1/2-20 UNF, 1/8-27 PTF,
M12 × 1.5, M14 × 1.5, 9/16-18 UNF, 3/4-16 UNF,
G1/8 BSPP, 7/16-20 UNF, R1/8 BSPT, M10 × 1.0,
R1/2 BSPT, G1/4 BSPP, R1/4 BSPT
Terminals
1/4 in blade
same terminations as LE, ME, HP, and HE Series
Dimensions
Ø 18 mm hex x 54,10 mm [2.13 in] L
varies, depends upon configuration
Features
IP65; low set point; high burst rating;
banjo bolt fitting
up to 2 million life cycle rating; IP67 sealing rating; up
to ±2 % switching point accuracy
1
Port Style C: Switches less than 975 psi will use Base Style B; switches greater than 975 psi will use Base Style A.
Port Styles F and G: Switches less than 350 psi will use Base Style B; switches greater than 350 psi will use Base Style A.
Port Styles A, B, E, M, P, T, and Y will use Base Style B.
Switches less than 150 psi will only use Base Style B.
6
sensing.honeywell.com
LE Series
ME Series
HP Series
HE Series
low pressure economy
medium pressure economy
high pressure premium
high pressure economy
3.5 psi to 150 psi
25 psi to 350 psi
100 psi to 4500 psi
150 psi to 4500 psi
gold-plated
gold-plated
silver / gold inlay
silver
250 psi max.
500 psi max.
5000 psi max.
5000 psi max.
500 psi
4000 psi
10,000 psi (Base Style A)
6,500 psi (Base Style B)
10000 psi
1250 psi
8000 psi
20,000 psi (Base Style A)
9,000 psi (Base Style B)
20000 psi
no
no
yes
yes
1/4-18 NPT, 1/8-27 NPT, 1/2-20 UNF,
1/8-27 PTF, M12 × 1.5, M14 × 1.5,
9/16-18 UNF, 3/4-16 UNF, G1/8 BSPP,
7/16-20 UNF, R1/8 BSPT, M10 × 1.0,
R1/2 BSPT, G1/4 BSPP, R1/4 BSPT
1/4-18 NPT, 1/8-27 NPT, 1/2-20 UNF,
1/8-27 PTF, M12 × 1.5, M14 × 1.5,
9/16-18 UNF, 3/4-16 UNF, G1/8 BSPP,
7/16-20 UNF, R1/8 BSPT, M10 × 1.0,
R1/2 BSPT, G1/4 BSPP, R1/4 BSPT
1/4-18 NPT, 1/8-27 NPT, 1/2-20 UNF,
M12 × 1.5, M14 × 1.5, 9/16-18 UNF,
3/4-16 UNF, M18 x 1.5, 7/16-20 UNF,
7/8-14 UNF, 1/2-14 NPT, M10 × 1.0,
G1/4 BSPP (see note 1)
1/2-20 UNF, M14 × 1.5, 9/16-18 UNF,
3/4-16 UNF, M18 × 1.5, 7/8-14 UNF
spade terminals, screw terminals, Deutsch DT04-3P-E005 (3-pin connector), Amp Super Seal 1.5 - 282105-1 (3-pin connector), 10-inch cable, 18 AWG (wire out, no connector),
10-inch cable with Deutsch DT04-3P-E005 (3-pin connector) (16 AWG), 10-inch cable with Amp Super Seal 1.5 - 282105-1 (3-pin connector) (18 AWG), 10-inch cable with
Metripack 280 Delphi 15300002 (2-pin connector) (18 AWG), 10-inch cable with Din43650-C (3-pin connector) (18 AWG), 10-inch cable with M12x1 (Brad Harrison micro) 21032121306 Harting P/N (3-pin connector) (18 AWG), 10-inch cable with Packard Weatherpack male terminal - 12020827 (3-pin connector) (18 AWG), 10-inch cable with Deutsch
DT04-2P-E005 (2-pin connector) (18 AWG), 3-inch cable with Packard 2P tower connector - 12015792 (2-pin connector) (18 AWG), 2.75-inch cable with Packard 2P shroud
connector - 12010973 (2-pin connector) (18 AWG), 4-inch cable with Packard 2P shroud connector - 12010973 (2-pin connector) (16 AWG), 5.5-inch cable with ITT Cannon 2P
Sure-Seal circular connector - SS2R-120-1804-000 (2-pin connector) (18 AWG), 8.5-inch cable with ITT Cannon 3P Sure-Seal circular connector - SS3R-120-8551-001 (3-pin
connector) (16 AWG), 10-inch cable - vacuum impregnated with Deutsch DT06-3S-EP06 (3-Socket connector) (16 AWG), 10-inch cable - vacuum impregnated with Deutsch DT043P-E005 (3-pin connector) (16 AWG), 4.5-inch cable with blade terminals 6,3 mm x 0,8 mm (16 AWG), 10-inch cable with Metripack 2-pin shroud connector 153000027 (18 AWG),
6-inch cable with Amp Super Seal 1.5 - 282104-1 (2-pin connector) (18 AWG), 10-inch cable with Deutsch DT06-2S-CE06 (2-socket connector) (18 AWG), Deutsch DT04-2P-E005
(2-pin connector), 10-inch cable with Metripack 150 Delphi 12129615 (3-pin connector) (18 AWG), 6-inch cable with AMP Super Seal 1.5 - 282080-1 (2-pin connector) (18 AWG),
10-inch cable with AMP 2,5 mm system series connector 1-967402-1 (18 AWG), 4.5-inch cable with Packard shroud connector 12015792 (2-pin connector) (18 AWG), 10-inch
cable with Metripack 150 Delphi 12052641 (2-pin connector) (18 AWG), 8.5-inch cable with Deutsch Plug HD 16-3 96S (3-pin connector) (16 AWG)
varies, depends upon configuration
varies, depends upon configuration
up to 1 million life cycle rating; IP67 sealing
rating; up to ±2 % switching point accuracy
up to 1 million life cycle rating; IP67 sealing up to 2 million life cycle rating; IP67 sealing up to 1 million life cycle rating; IP67 sealing
rating; up to ±2 % switching point accuracy rating; up to ±2 % switching point accuracy rating; up to ±2 % switching point accuracy
varies, depends upon configuration
varies, depends upon configuration
7
Controls | Vacuum Switches
Honeywell’s 5000
Series stands up to
extended-duty applications.
Factory set, it features
a fluorosilicone rubber
diaphragm for compatibility
with a wide variety of
fluids. Various terminations,
including a Metripack
connect that forms a tight
seal when connected.
8
Series
5000 Vacuum
Type
direct-action blade contact
Set point range
factory set: 1.1 in-Hg to 22 in-Hg
Vacuum
1.1 in-Hg to 22 in-Hg
Contacts
composite-gold plate
Operating pressure
30 in-Hg max.
Burst pressure
150 psi
Connector
1/8-27 NPT male thread standard
(others, including metric, available)
Terminals
#8-32 screws, 1/4 in blade, Metripack 280
Dimensions
Ø 1.47 in x 2.3 in L (screw);
Ø 1.47 in x 2.9 in L (Metripack 280)
Features
stands up to extended-duty applications; factory set; fluorosilicone rubber diaphragm
sensing.honeywell.com
Controls | Pressure Switches/Sensors: EMEA Only
Range of versatile, low-cost,
ultra-low pressure switches
and sensors. Compact,
lightweight, feature high
reliablity, and are designed to
yield a repeatable response
over millions of cycles. They
can be mounted in virtually
any orientation and their
rugged construction allows
use in the most rigorous
environments.
FOR SALE IN EMEA ONLY
FOR SALE IN EMEA ONLY
Series
PBN1
PBN3
Type
direct action blade contact
snap-action switch
Set point range
0.018 psi to 1.8 psi
0.036 psi to 40.0 psi
Contacts
gold inlay
silver
Operating pressure
6 psi for 0.018 psi to 0.108 psi;
12 psi for 0.144 psi to 1.8 psi
12 psi for 0.036 psi to 2.71 psi;
60 psi for 3.0 psi to 40.0 psi
Proof pressure
8 psi for 0.018 psi to 0.108 psi;
15 psi for 0.144 psi to 1.8 psi
15 psi for 0.036 psi to 2.71 psi;
100 psi for 3.0 psi to 40.0 psi
Burst pressure
30 psi
60 psi for 0.036 psi to 2.71 psi;
150 psi for 3.0 psi to 40.0 psi
Connector
5 mm smooth perpendicular,
5 mm barbed radial
5 mm smooth perpendicular,
5 mm barbed radial
Terminals
4,8 mm x 0,5 mm blades
6,3 mm x 0,8 mm blades
Approvals
FOR SALE IN EMEA ONLY
FOR SALE IN EMEA ONLY
Features
sensitive to ultra-low pressures; gage,
vacuum, and differential measurement
high current switching capacity; sensitive to
low gage pressures
9
Monitors | Hour Meters
Records and tracks total
elapsed time of equipment
usage. All parts are
in-process tested for
functionality and timing
accuracy before shipping.
Often used in lawn and
garden, generators,
compressors, panel
assemblies, sport/utility
vehicles, on-and-off highway,
transportation, mining, lifts,
and recreational vehicles.
10
Series
LM Series
20000
Type
ac or dc micro-controller LCD unit
ac
Counting range
0 to 99,999.9 hours
records up to 99,999.9 hours with
automatic roll over to zero
Sealing
IP67
IP65
Voltage range
9 V to 64 V dc/ac (50 Hz to 500 Hz)
24 Vac, 120 Vac, 240 Vac/50 Hz, 60 Hz
Accuracy
±200 ppm/hour
±0.02 %
Termination
1/4 in blades; 3/16 in blades
screw, 7 in lead wires
Approvals
UL, CE
UL, CSA, CE
Mount/panel
cutout opening
diamond and diamond (no bezel): 24,13 mm x
44,45 mm [0.95 in H x 1.75 in W]
standard: 24,13 mm x 36,83 mm
[0.95 in H x 1.45 in W]
round: Ø 50,8 mm [Ø 2.00 in]
rectangle: 22,35 mm x 44,96 mm
[0.88 in H x 1.77 in W]
2-screw, rectangular and square:
36,8 mm x 24,1 mm [1.45 in x 0.95 in];
round: 50,8 mm [2.0 in] dia.
Operating temperature
-40 °C to 85 °C [-40 °F to 185 °F]
-54 °C to 68 °C [-65 °F to 154 °F]
Number size
7 mm
3 mm [0.12 in]
Case material
Makroblend
polycarbonate
Measurements
diamond: 31,75 mm x 54,10 mm x 34,29 mm
[1.25 in H x 2.13 in W x 1.35 in D]
standard: 27,43 mm x 40,64 mm x 34,29 mm
[1.08 in H x 1.60 in W x 1.35 in D]
round: Ø 57,66 mm x 33,78 mm
[Ø 2.27 in x 1.33 in D]
rectangle: 24,13 mm x 48,26 mm x 32,77 mm
[0.95 in H x 1.90 in W x 1.29 in D]
diamond (no bezel): 26,16 mm x 52,07 mm x 34,29
mm [1.03 in H x 2.05 in W x 1.35 in D]
rectangular: 25,9 mm H x 35,5 mm W x 64,8 mm D
[1.02 in H x 1.40 in W x 2.55 in D]
round: Ø 68,60 mm x 60,50 mm D
[Ø 2.70 in x 2.38 in D]
Features
backlight and large 7 mm display; digital, microcontrol unit LCD; durable design of mounting
assembly, IP67 environmental sealing
shock-resistant, tamper-proof case; sealed; single
phase, synchronous, lubricated motor
sensing.honeywell.com
28100
301
85000
82400
ac
ac
dc
dc
0 to 99,999.9 hours with
automatic roll over to zero
0 to 99,999.90 hours
10,000 hour version standard,
with automatic recycle to zero
0 to 9999.9; 0 to 99,999.9 (optional)
IP66 front (IP40 rear)
IP40 front (IP00 terminals)
IP66
IP66
90 Vac to 264 Vac/50 Hz, 60 Hz
120 Vac, 240 Vac/50 Hz, 60 Hz
5 Vdc to 110 Vdc
10 Vdc to 80 Vdc (polarity insensitive)
±0.02 %
±0.02 %
±0.02 %
±0.02 %
1/4 in spade
1/4 in spade
1/4 in male blade, #8-32 stud,
Deutsch, Packard terminals
1/4 in spade
UL, CSA, CE
UL, CE
UL, CSA
–
2-screw and rectangular:
36,8 mm x 24,1 mm [1.45 in x 0.95 in];
round: 50,8 mm [2.0 in] dia.
2-screw and rectangular:
36,8 mm x 24,1 mm [1.45 in x 0.95 in]
2-screw, stirrup: 36,8 mm x 24,1 mm
[1.45 in x 0.95 in] round, flush;
3-screw: 50,8 mm [2.0 in]
2-screw & rectangular: 36,8 mm x 24,1 mm
[1.45 in x 0.95 in];
3-screw and round: 50,8 mm [2.0 in] dia.
-40 °C to 85 °C [-40 °F to 185 °F]
-25 °C to 70 °C [-13 °F to 158 °F]
-40 °C to 85 °C [-40 °F to 185 °F]
40 °C to 85 °C [-40 °F to 185 °F]
3 mm [0.12 in]
4 mm [0.16 in]
3 mm [0.12 in]
3 mm [0.12 in]
polycarbonate
polycarbonate
polyester
polycarbonate
rectangular: 27,4 mm H x 40,6 mm W x
55,6 mm D
[1.08 in H x 1.60 in W x 2.19 in D]
round: Ø 56,9 mm x 55,1 mm D [Ø 2.24 in
x 2.17 in D]
27,4 mm H x 40,6 mm W x 55,6 mm D
[1.08 in H x 1.60 in W x 2.19 in D]
rectangular: 26,16 mm H x 39,37 mm W x
55,63 mm D [1.03 in H x 1.55 in W
x 2.19 in D]
round: Ø 57,66 mm [Ø 2.27 in]
rectangular: 26,16 mm H x 39,37 W x 55,63
mm D [1.03 in H x 1.55 in W x 2.19 in D]
round: Ø 56,90 mm [Ø 2.70 in]
operates over a full range of voltages and
frequencies; sealed from dirt and moisture;
custom lens and terminal orientation
options
reads to 1/100 of an hour for greater resolucustom CMOS integrated circuit; sealed
tion; enhanced accuracy and quiet operation
non-polarity sensitive design; sealed terms
11
As one of the world’s leading providers of
sensors and switches, Honeywell
understands and meets the requirements
of a wide variety of industries.
Honeywell is a global leader in providing reliable, cost-effective sensing and
switching solutions for our customers’ applications. We serve thousands of
customers in four core industry segments: industrial, medical equipment,
transportation, and aerospace/military products.
Aerospace
Aerospace applications are among the most demanding for
any type of product. Rigorous FAA requirements, extreme
environments (temperature, shock, vibration, the need for
hermetic sealing), and the ability to customize devices are just a
few of the parameters often required of sensors and switches in
these applications. Aerospace customers typically value speed
in prototyping and development, and Honeywell’s vertically
integrated, AS9100-approved manufacturing locations enhance
our ability to produce devices in a wide variety of packages. The
precision output of our products helps reduce risk and cost in
key applications while also minimizing the need for unscheduled
maintenance.
Honeywell’s in-depth aerospace engineering experience allows
us to work with customers in the design and development of
12
products that best meet the specified requirements of their
individual applications. Making products simple to install makes
the job easier every step of the way. And, the odds are that
Honeywell is already on the list of trusted suppliers for many
aerospace companies, underscoring the decades of experience
we bring to this field.
Honeywell products for this industry (many of them PMAcertified) include force sensors, load cells, potentiometers, pilot
controls, pressure sensors, pressure switches, resolvers, sensor/
actuator assemblies for systems ranging from aerostructures
to fuel control to flight surfaces, speed sensors, temperature
probes, thermostats, torque sensors, y-guides for cargo
systems, MICRO SWITCH™ sealed and high-accuracy switches,
MICRO SWITCH™ pushbutton switches, and MICRO SWITCH™
rocker and toggle switches.
sensing.honeywell.com
Medical
Medical applications typically require sensors and switches
that are highly stable and extremely reliable to enhance patient
safety and comfort. Stability is often essential to minimize long
term drift, reduce the need for recalibration, and improve ease
of use for medical equipment operators. Reliability enhances
patient safety in life-critical applications, reduces downtime,
and improves test throughput in applications such as clinical
diagnostics. The product needs to be easy to use and easy to
design into a system, so Honeywell’s extensive customization
and built-in calibration/amplification capabilities are strong
benefits. Confidence in Honeywell’s product performance,
reliability, and availability provide peace of mind for medical
equipment manufacturers who choose Honeywell.
Honeywell offerings for this industry include airflow sensors,
board mount and stainless steel media isolated pressure
sensors, Hall-effect magnetic position sensors, humidity sensors,
flexible heaters, force sensors, thermostats, commercial solid
state sensors, infrared sensors, oxygen sensors, pressure
and vacuum switches, potentiometers and encoders, MICRO
SWITCH™ pushbutton, rocker, and toggle switches, and hour
meters.
Industrial
The industrial arena can be a rough one. From high-speed food
processing to high-force stamping applications, reliable and
cost-effective sensors and switches often help minimize repair
costs, maximize system life, and reduce overall system expense.
Durability can mean the difference between smooth-running
processes and expensive downtime. Accurate, repeatable
sensor or switch output can reduce the need for calibration once
the device is applied. Because of the wide variety of potential
applications, Honeywell’s ability to deliver a customized product
that can meet virtually any size, weight, and power requirement
– as well as any packaging stipulations for tough, harsh
environments – often makes it easy to incorporate and use our
devices. Safety is another important consideration for industrial
users, and our products meet a wide variety of regulatory safety
requirements.
Honeywell’s industrial product line includes airflow sensors,
current sensors, humidity sensors, fiber-optic and liquid-level
sensors, linear position sensors, oxygen sensors, pressure
sensors, potentiometers and encoders, speed sensors,
temperature probes, ultrasonic sensors, wirewound resistors,
thermostats, commercial solid state sensors, flex heaters,
SMART position sensors, board mount and stainless steel media
isolated pressure sensors, force sensors, safety light curtains,
push-pull switches, and MICRO SWITCH™ basic switches,
hazardous area switches, safety switches, key and rotary
switches, limit switches, sealed and high-accuracy switches,
pushbutton, rocker, toggle switches, and relays.
Transportation
Getting from Point A to Point B is often challenging for endcustomers of transportation providers – Honeywell aims to make
the trip easier with highly reliable, cost-effective switches and
sensors. Our products are designed to support rigorous engine
requirements, and their efficiency can also help optimize engine
performance. Customization is often required to allow a switch
or sensor to be mounted in tight or challenging environments
including vibration, temperature extremes, and road
contamination. The durability of Honeywell products enhances
system reliability, which is also boosted by the stable, accurate
output of our devices. All of these capabilities allow demanding
customers to rely on Honeywell’s many years of experience in
the transportation industry.
Honeywell products for transportation applications include
Hall-effect rotary position sensors, inertial measurement
units, infrared sensors, keyless entry sensors, magnetic
position sensors, pressure sensors, speed and direction
sensors, ultrasonic sensors, thermostats, temperature probes,
commercial solid state sensors, SMART position sensors, and
MICRO SWITCH™ pushbutton, rocker, and toggle switches.
13
Product Portfolio — Product reliability. Industry knowledge. Expertise.
Standard with every order.
SENSORS
Thermostats: Commercial and precision snap-action. Automatic or manual
reset options, phenolic or ceramic housings.
May be used in: Telecommunications • Battery Heater Controls
• Computers • Copy Machines • Fax Machines • Food Service • Food
Carts • Small and Major Appliances • Heat and Smoke Detectors • HVAC
Equipment
Pressure transducers – heavy duty: Provide a complete amplified and
compensated pressure measurement solution. Choice of ports, connectors,
outputs and pressure ranges, engineered to be resistant to a wide variety
of media for use in most harsh environments.
May be used in: Industrial HVAC/R and Air Compressors • General System
and Factory Automation Pump, Valve and Fluid Pressure • Transportation (Heavy
Equipment and Alternative Fuel Vehicles) System • Pneumatics • Hydraulics
Pressure sensors – heavy duty: Small, allowing use on their own in tight
packages or as the building block for a complete transducer. Developed for
potential use in pressure applications that involve measurement of hostile media
in harsh environments compatible with 316 stainless steel.
May be used in: Industrial Controls • Process Control Systems
• Industrial Automation
Humidity sensors: Digital, analog, and combined humidity/temperature sensing
versions. Provide on-chip signal conditioning with accuracy capability to ±1.7
%RH. Stable, reliable, low-drift performance. Standardized, platform-based
sensors.
May be used in: Medical • HVAC/R • Weather Stations • Air Compressors
• Telecommunications • Grain Storage • Incubators
Current sensors: Accurate and fast response. Almost no thermal drift or offset with
temperature. Adjustable linear, null balance, digital and linear current sensors.
May be used in: Variable Speed Drives • Overcurrent Protection • Power Supplies
• Ground Fault Detectors • Robotics • Industrial Process Control • Wattmeters
Flexible heaters: Flat or custom geometry configurations with single, multiple
and variable watt densities. Stable, uniform heating. Can be bonded parts or
combined in value-added assemblies.
May be used in: Medical • HVAC/R • LCD Displays • Power Generation
• Telecommunication
Pressure sensors – board mount: Full line of industrial-grade
sensors: media-isolating design, multiple ports and outlets, and electrical
configurations.
May be used in: Pneumatic Controls • Air Compressors • Process
Monitoring • Hydraulic Controls • VAV Controls • Clogged Filter Detection
• Presence/Absence of Flow • Transmissions
Temperature sensors: Customized probes, thermistors and RTD sensors.
Plastic/ceramic, miniaturized, surface-mount housings and printed circuit
board terminations.
May be used in: Semi-Conductor Protection • Vending Machines
• Power Generation • Hydraulic Systems • Medical • Thermal Management
• Temperature Compensation
Magnetic sensors: Digital and analog Hall-effect position ICs, magnetoresistive position ICs, Hall-effect vane, gear-tooth and magnetic sensors.
May be used in: Speed and RPM Sensing • Motor/Fan Control • Magnetic Encoding • Disc Speed • Tape • Flow-Rate Sensing • Conveyors • Ignitions • Motion Control/Detection
• Power/Position • Magnetic Code Reading • Vibration • Weight Sensing
ELECTROMECHANICAL SWITCHES
MICRO SWITCH™ basic switches: Snap-action precision switches.
Compact. Lightweight. Designed for repeatability and enhanced life. Basic
switches: large, standard, miniature, subminiature, hermetically sealed,
water-tight and high-temperature versions.
May be used in: Vending Machines • Communication Equipment • HVAC
• Appliances • Automotive • Electronic Gaming Machinery • Valve Controls
• Irrigation Systems • Foot Switches • Pressure • Temperature Controls
MICRO SWITCH™ sealed and high accuracy switches: Precision
“snap action” mechanisms. Wide variety of actuators, terminations,
circuitry configurations, electrical ratings, contact materials and operating
characteristics.
May be used in: Landing Gear • Flap/Stabilizer Controls • Thrust Reversers
• Space Vehicles • Armored Personnel Carriers • De-Icer Controls • Wingfold
Actuators • Industrial Environments • Valves • Underwater
MICRO SWITCH™ hazardous area switches: Flame path designed to
contain and cool escaping hot gases that could cause an explosion. MICRO
SWITCH™ EX, BX, CX and LSX Series.
May be used in: Grain Elevators and Conveyors • Off-Shore Drilling
• Petrochemical • Waste-Treatment Plants • Control Valves • Paint Booths
• Hazardous Waste Handling Facilities
Key and rotary switches: Environmentally sealed, 2-3-4 position
switches. O-rings help keep dirt and moisture out and prolong life.
May be used in: All-Terrain Vehicles • Golf Carts • Snowmobiles • Scissor
Lifts • Telehandlers • Construction and Marine Equipment • Skid Loaders
• Agricultural Equipment • Material Handlers
Pressure and vacuum switches: Feature setpoints from 3 psi to 4500 psi.
Rugged components have enhanced repeatability, flexibility and wide media
capability. Uses diaphragm or quad seal/piston.
May be used in: Transmissions • Hydraulics • Brakes • Steering
• Generators/Compressors • Dental Air • Embalming Equipment • Oxygen
Concentrators • Air Cleaners • Fuel Filters • Pool Water Pressure
MICRO SWITCH™ toggle switches: Hermetic and environmentally sealed
options. Enhanced reliability. Center pin for ultimate stabilization. Available
in many shapes, sizes and configurations.
May be used in: Aerial Lifts • Construction Equipment • Agriculture and
Material-Handling Equipment • Factory-Floor Controls • Process Control
• Medical Instrumentation • Test Instruments • Military/Commercial Aviation
LIMITLESS™ WIRELESS SOLUTIONS
Limitless™ switches and receivers: Combines the best of MICRO SWITCH™ limit switches with commercial wireless technology. Beneficial for remote monitoring where wiring/
maintenance is not physically possible or economically feasible. Used for position sensing and presence/absence detection.
Limitless™ Operator Interface: Adds a human interface device to the product-driven interfaces of Limitless™ switches and receivers. Choose and install a desired operator or utilize
one of Honeywell’s pushbuttons.
May be used in: Valve Position • Crane Boom/Jib/Skew Position • Lifts • Material Handling • Presses • Construction/Ag Machines • Conveyors • Industrial Environments • Remote/
Temporary Equipment • Grain Diverters or Flaps • Door Position
14
sensing.honeywell.com
With more than 50,000 sensing, switching and control products ranging from snap-action, limit, toggle and pressure switches to position,
speed, pressure and airflow sensors, Honeywell has one of the broadest sensing and switching portfolios available.
Position sensors: The SMART position sensor measures linear, angular or rotary position of a magnet attached to a moving object so that the object’s position can be determined
or controlled. Its simple, non-contact design eliminates mechanical failure mechanisms, reduces wear and tear, and improves reliability and durability.
May be used in: Valve Position
• Material Handling • Plastic Molding • Passenger Bus Level Position • Truck-Mounted Crane Outrigger Position • Aerial Work Lift Platform • Front Loader and Digger/Excavation Boom Position
Potentiometer sensors: Measure linear, rotary position or displacement. Honeywell’s proprietary conductive plastic delivers extensive temperature range and infinite resolution, and
provides precision position measurement.
May be used in: Robotic Motion Control • Marine Steering • In-Tank Level Sensing
Ultrasonic sensors: Measure time delays between emitted and echo pulses, often accurately determining the sensor-to-target distance.
May be used in: Level Measurement • Height and Thickness Sensing • Diameter Control
Infrared sensors: IREDs, sensors and assemblies for object presence, limit
and motion sensing, position encoding and movement encoding. Variety of
package styles, materials and terminations.
May be used in: Printers/Copiers • Motion Control Systems • Metering
• Data Storage Systems • Scanning • Automated Transaction • Drop Sensors
• Non-Invasive Medical Equipment
Force sensors: Variety of package styles and various electrical
interconnects including pre-wired connectors, printed circuit board
mounting and surface mounting for flexibility.
May be used in: Infusion and Syringe Pumps • Blood Pressure Equipment
• Pump Pressure • Drug Delivery Systems • Occlusion Detection • Kidney
Dialysis Machines
Proximity sensors: Designed to meet demanding temperature, vibration,
shock and EMI/EMP interference requirements. Number of housing
materials and termination styles.
May be used in: Aircraft Landing Gear • Gun Turret Position Control
• Door/Hatch Monitoring
Speed sensors: Measure speed, position and presence detection utilizing
magnetoresistive, variable reluctance, and Hall-effect technologies.
May be used in: Cam and Crankshafts • Transmissions • Fans • Pumps
• Mixers • Rollers • Motors
Airflow sensors: Advanced microstructure technology. Sensitive and fast
response to flow, amount/direction of air or other gas. Analog or digital
output. Thin-film, thermally isolated bridge structure consists of a heater and
temperature sensing elements.
May be used in: HVAC • Respirators • Process Control • Oxygen
Concentrators • Gas Metering • Chromatography • Leak Detection Equipment
• Medical/Analytical Instrumentation • Ventilation Equipment
Rotary position sensors: Digital and analog Hall-effect, magnetoresistive
and potentiometric devices and resolvers for sensing presence of a magnetic
field or rotary position. Directly compatible with electronic circuits for
application flexibility.
May be used in: Audio and Lighting • Frequency • Temperature • Position
• Medical/Instrumentation • Computer Peripherals • Manual Controls
• Joysticks • Telecom • Welding • Heating • Aerospace
MICRO SWITCH™ aerospace-grade pressure switches: Lightweight,
compact pressure switches. Meets military and DO-160 standards. Lower
operating force provides application versatility with enhanced precision.
Design modularity allows for configuration of the switch, facilitating rapid
customization.
May be used in: Aerospace Systems • Engines, Fuel Pressure and
Hydraulic Systems • Military Ground Vehicles • Ordnance and Munitions
Release Systems • Military Maritime Systems
MICRO SWITCH™ limit switches: Broadest and deepest limit switch portfolio.
Rugged, dependable position detection solutions. MICRO SWITCH™ heavy-duty
limit switches (HDLS), medium-duty and global limit switches. Hermetically and
environmentally sealed switches.
May be used in: Machine Tools • Woodworking • Textile • Printing Machinery
• Metal Fabrication • Balers/Compactors • Forklifts • Bridges • Robotics • Wind
Turbines • Elevators • Moving Stairs • Doors • Dock Locks/Levelers • Aerial Lifts
• Cranes • Conveyors • Rail • Shipboards • Dock Side
MICRO SWITCH™ pushbutton switches: Lit or unlit. Wide range of
electrical and display design, pushbuttons and manual switches. Many
shapes, sizes and configurations. Easy to apply, operate and maintain.
May be used in: Control Boards and Panels • Industrial and Test
Equipment • Flight Decks • Medical Instrumentation • Process Control
MICRO SWITCH­­™ sealed and standard rocker switches: Wide range of
electrical and display design. Many shapes, sizes, buttons and configurations to
enhance manual operation.
May be used in: Transportation • Agricultural and Construction Equipment • Test
Equipment • Heavy-Duty Machinery • Marine Equipment • Small Appliances
• Telecom • Medical Instrumentation • Commercial Aviation
SAFETY PRODUCTS
MICRO SWITCH™ safety switches: For operator point-of-operation
protection, access detection, presence sensing, gate monitoring and
electrical interfacing. High-quality, dependable, cost-effective solutions.
May be used in: Packaging and Semi-Conductor Equipment • PlasticMolding Machinery • Machine Tools • Textile Machines • Lifts • Industrial
Doors • Balers • Compactors • Aircraft Bridges • Telescopic Handlers
• Refuse Vehicles
15
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by
Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty
details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace,
at its option, without charge those items it finds defective.
The foregoing is buyer’s sole remedy and is in lieu of all
other warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special,
or indirect damages.
While we provide application assistance personally, through
our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
Find out more
To learn more about Honeywell’s
sensing and switch products, call
+1-815-235-6847, email inquiries to
info.sc@honeywell.com, or visit
sensing.honeywell.com
Sensing and Productivity Solutions
Honeywell
1985 Douglas Drive North
Golden Valley, MN 55422
honeywell.com
009592-7-EN IL50 GLO December 2015
© 2015 Honeywell International Inc. All rights reserved.
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