Series 582 Two Pole Lighted Pushbutton Switches 582 Two Pole Lighted Pushbutton Switches Development The Series 582 is designed for use in the crew stations of commercial and military aircraft, shipboard systems, off road vehicles and commercial applications requiring a high reliability switch with superior lighting. The 582 is a Series 581 switch mechanism with upgraded lighting capabilities and more options. The Series 581 is qualified to MIL-S-22885/101. 582 Switch The switch design has evolved from specific customer requirements. We asked the people who manufacture avionic, vetronic and shipboard equipment what was needed in a two pole, lighted pushbutton switch. The answers that came back included reliability, light weight, short behind panel depth, sunlight readability, night vision imaging system compatibility, LED illumination, spray-tight sealing and plug-in mounting. The Series 582 provides these capabilities. Since 1942, our lighted indicators and pushbutton switches have proven to be the best in the industry at meeting customer requirements for quality, reliability, variety of options and technical performance. Your program needs will be supported by a committed team of people at Eaton. Eaton wants to be your long-term partner in product innovation, just-in-time delivery, electronic data interchange, quality improvement and responsiveness to changing design needs. A tour of our factory will prove our commitment to continuous improvement, quality control and responsiveness. Switch Design The Series 582 is a one or two pole, Form C switch available in momentary and indicating alternate configurations. It is also available in a simple indicator configuration. The Series 582 is supplied with gold-plated terminals and has a lamp capsule retention system that prevents the accidental interchange of capsules during relamping, maintaining the orientation of the capsule in relation to the switch body. Lamp Capsule Replaceability and Retention The lamp capsule retention system allows the removal and replacement of the lamp capsule, without requiring the replacement of the switch body, providing the lowest spares costs to the equipment operator. It also prevents the accidental interchange of capsules during relamping, maintaining the orientation of the capsule in relation to the switch body. This prevents accidental mis-orientation of the lamp capsule with the switch body during lamp replacement. Dual Mounting Pawls In order to ensure switch mounting integrity, two mounting pawls are supplied in the 582 which ensure balanced engagement force with the panel. Two pawls provide balanced clamping forces with the panel for superior performance under shock and vibration, and offer added safety in the event of a pawl failure or damage. Sealing Capabilities The Series 582 has three levels of sealing available; unsealed, drip-proof internal seal and spray-tight diaphragm seal. The unsealed version does not have provisions to prevent water or dust from entering the unit. The drip-proof version is sealed from the inside of the lamp capsule to prevent the entry of water or dust and includes a lamp capsule seal to protect the opening between the lamp capsule and switch housing. Also included wit the drip-proof unit is an o-ring and retainer that mounts between the housing flange and panel to prevent water from penetrating through the panel cut out. The spray-tight version uses an external seal to cover the opening between the capsule and housing and a flat panel seal to prevent water from leaking through the panel cut out. RFI/EMI Protection The primary ground path for RFI/EMI protection runs from the RFI screen, mounted in the lamp capsule behind the display screen, to the switch housing. Contact to the panel is made with the housing flange. A redundant ground path also runs through the mounting sleeve to the panel. To maintain the ground circuit, RFI versions are provided with a gold chemical film coated housing instead of the standard black anodized housing. Termination and Mounting Systems Termination systems for the 582 include solder, PCB and plug-in interfaces. A rod mount system is also available. In the rod mount version, the front housing flange is eliminated and a semi-circular relief is provided in the switch body. These alterations allow the units to be stacked together and configured within the smallest space possible. The units are assembled together by fastening rods through the hole formed by aligning the two semi-circular features on adjoining switches to end plates located on either end of the switch stack. Panel spacers are used to adjust the exposure of the switch in front of the panel and to reduce the extension of the switch behind panel. When a light plate is used, it is common for a spacer to be used above panel to mount the housing flange flush with the light plate. In situations where behind panel depth is an issue, a panel spacer can be used to make the unit fit the space available. Custom switches with a shorter switch housing that expose more of the button can be designed for your specific application, if desired. Optics The 582 is available with state-of-the-art optics that provide superb uniformity and off angle legibility. Luminance has been increased 50 percent above the Series 581. Standard configurations include sunlight readable, lightplate white and NVIS compatible displays. Different colors are available; complying with MIL-S-22885/101, MIL-S-22885/110, MIL-C-25050 and MIL-L-85762. Custom lighting packages are available upon request. The Eaton optics laboratory features state-of-the-art equipment necessary to design and measure displays in both sunlight readable and NVIS configurations. One highly sensitive spectroradiometer is equipped with an external detector cooled to -30°C that eliminates electronic noise. By eliminating low level noise, the spectroradiometer responds to 10E-15 watts/(cm2*steradian) for NVIS measurements and the resulting data gives Eaton the information to advance the boundaries of NVIS filter design. In addition, a computerized library of filter materials is used to model new designs before they are prototyped, shortening the development cycle for all display types. NVIS Lighting The 582 is one platform for Eaton's NVIS technology. The NVIS system uses a combination of low pass and band pass filters to screen out unwanted near-infrared light from cockpit displays. NVIS displays are replaceable as a capsule only. More information on NVIS displays is contained in Eaton's "Crew Station Lighting for Night Operation" brochure. LED Lighting Eaton offers two styles of light-emitting diode light sources (LEDs), replaceable flange based T-1 LEDs and capsule replaceable sunlight readable LEDs, in green, yellow, amber and red colors. T-1 flange based LEDs are available in two and four chip configurations, offering the benefits of redundancy and ease of relamping. The sunlight readable system is replaceable as a capsule only. Contact the factory customer service center for information on specific requirements for split display sunlight readable LEDs. LED light sources have a rated life of 100,000 hours. New colors and more efficient LEDs will also be made available as LED technology matures. The LED option offers the advantage of increased life with lower energy consumption. In the temperature range from -20°C to + 50°C, the reliability of LEDs over incandescent light sources is expected to be greater than ten to one. And, unlike incandescent light sources, the display brightness remains relatively stable with variations in applied voltage because LEDs are current dependent devices. However, voltage stability does limit the ability to adjust crew station displays to the different light environments of day, dusk and night. The trade-offs for using a LED light source include lower light output and limited color offerings. Also, the actual life and luminance of LEDs is temperature dependent with a 10 percent reduction in display luminance expected after 10,000 hours of operation. Dual Color Displays The Series 582 is also offered with two options allowing the same legend to illuminate in two different colors. In the incandescent version, this is accomplished by assembling a prism into the lamp capsule that directs the light from one side of the display through one color filter and the lamps from the second side of the display through a second color filter. In the LED version, the color is provided by the T-1 lamps. For example, in a full display, the legend can be made to light in red when the top two lamps are energized and light in green when the bottom two lamps are energized. Full displays and two-way split displays can be supplied with the dual color feature. Low Power Full Display With this patent pending option, a full display unit can be operated with two lamps and maintain sunlight readability, brightness and uniformity comparable to four lamp systems. It also delivers lower power consumption and touch temperature. Originally developed for military applications, the low power full display is now available to the commercial market. The minimum oncontrast is 1.0 for green, red, amber and white and 0.8 for blue when subjected to 6500 fc of incident light. Test Facilities Eaton has made long-term investments in testing equipment to ensure the continuing quality of each product line and speed the design process. Our capabilities include environmental testing, functional testing and calibration of all in-house measuring equipment. As a U.S. Government approved laboratory, the majority of testing for military and customer qualification tests is completed at the factory. This testing includes mechanical life, electrical life, sinusoidal and random vibration, half sine and sawtooth shock, temperature, humidity, salt spray, altitude, sealing, tensile strength and lighting. Compatibility with the Series 581 The panel opening for the Series 582 requires a 0.031 maximum radius instead of the original 0.070 maximum radius required for the Series 581. Series 581 dripproof switch bodies can not be used in the Series 582 panel cut out without risking the failure of the panel seal. Series 581 switch bodies without the panel seal can be used in the 582 panel cutout. Also, the Series 582 lamp capsule can not be used with a Series 581 switch body. Warranties The Series 582 carries a two-year warranty for defects in materials and workmanship from the date of manufacture. Mechanical Specifications The length of each unit is specified from the rear of the housing flange to the end of the switch body, not including terminals. Terminal length is 0.15 inches (3.8 mm) for solder and PCB units, except alternate switches with a split ground, plug-in and rod mount units, which have a 0.20 inch (5.1 mm) terminal. To calculate the actual behind panel depth for your application, subtract the thickness of the panel, the thickness of spacers used above panel and 0.030 inches for the drip-proof panel seal, if required, from the length of unit listed below. Weights listed are for switches with T-1 lamps. The difference between the basic and short lengths is due to the size of the lamp capsule. The basic unit has better lighting uniformity, lower touch temperature and can provide for lighting options such as the NVIS compatible display and the sunlight readable LED display. Maximum Length Maximum Behind Housing Flange Weight Short Length, Solder & PCB termination 1.19 inches (30.2 mm) 18 grams Short Length, Rod Mount & Plug-in termination 1.36 inches (34.5 mm) 21 grams Basic Length, Solder & PCB termination 1.40 inches (35.6 mm) 21 grams Basic Length, Rod Mount & Plug-in termination 1.57 inches (39.9 mm) 24 grams Basic Length, Solder & PCB termination, Diaphragm Seal 1.16 inches (29.5 mm) 26 grams Basic Length, Plug-in termination, Diaphragm Seal 1.33 inches (33.8 mm) 29 grams 582-81/582-RE1 Plug-in Mount See 582-R1/RE1 14 grams Switch Mechanism MIL-S-8805/101, silver contacts with gold plating Switch Form Form C Actuation Travel 0.125 ± 0.025 inches (3.2 ± 0.6 mm) Actuation Force 1 to 5 Ibs (4.5 to 22.3 N) Extraction Force 2 to 5 Ibs (8.9 to 22.3 N) Mounting Torque 16 ± 4 inch-oz. (0.113 ± 0.028 J) Internal Seal Drip-proof per MIL-STD-108 Diaphragm Seal Spraytight MIL-STD-108 Mechanical Life 100,000 cycles EMI/RFI Shielding When specified, resistance between the mounting panel and EMI/RFI screen shall be measured in accordance with MIL-STD-202, Method 307 and shall not exceed 3 ohms. Marking MIL-STD-130 Light Sources Both incandescent and LED light sources are considered expendable parts and do not have a warranteed life. Light sources are rated under ideal conditions and vary considerably in service. MTBF and life data presented in this catalog are for comparison purposes only. Mechanical Specifications Recommended Panel Cutout Standard Diaphragm Terminal Identification (Shown in Solder Option) Dim A .780 (19.8) .930 (23.6) Dimensional Specificiations Series 582 Sealed and Unsealed Series 582 Diaphragm Seal Rod Mount and Plug-in/Crimp Type Terminations Series 582 Sealed and Unsealed Series 582 Diaphragm Seal Solder and PCB Termination Environmental Specifications Operating Temperature -55°C to + 71 °C -20°C to + 50°C for T-1 LED light sources -25°C to + 75°C for SLR LED light sources -55°C to + 85°C -64°C to + 95°C for 24 hours excluding LED light sources -30°C to + 86°C for LED light sources MIL-STD-202, Method 107, Condition A MIL-STD-202, Method 106 MIL-STD-202, Method 101, Condition A, 96 hours MIL-STD-202, Method 110 MIL-STD-810, Method 508, All materials used are non-nutrient to fungus MIL-STD-202, Method 204, Condition B, for single channel mount. For multiple channel matrix mount, contact the factory for information. MIL-STD-202, Method 213, Condition B MIL-STD-202, Method 109 Storage Temperatures Thermal Shock Moisture Salt Spray Sand and Dust Fungus Vibration Shock Explosion Electrical Specifications High Current Rating Sea Level Load 28 VDC max Resistive 7.5 A Inductive 4.0 A Lamp 1.OA Low Current Rating Sea Level Load 28 VDC max Resistive 1.0 A Inductive 0.5 A Sea Level Low Level 0.03 VDC max Resistive 0.01 A Sea Level 115 VAC max 7.5 A 4.0 A 1.OA 50 000 ft 28 VDC max 5.0 A 2.0 A - 50 000 ft 115 VAC max 5.0 A 2.0 A - Life 50 000 cycles 50 000 cycles - Sea Level 115 VAC max 1.0 A 0.5 A 50 000 ft 28 VDC max 0.5 A 0.5 A 50 000 ft 115 VAC max 0.5 A 0.5 A Life 50 000 cycles 50 000 cycles Life 50 000 cycles 1. Contacts subjected to currents over 100 mA are no longer usable for low current applications. 2. Contact Resistance: Initial contact resistance at 6 VDC, 100 mA is 25 mΩ maximum. Post application resistance is 1 I of the electrical circuit when measured during the operation of that circuit. The switch contacts are not hermetically sealed. Actual contact resistance will vary based upon the cleanliness of the operating environment. Form "C" Switch Circuits Lamp Circuits Display Type Specifications The Series 582 is available with a variety of display screens. The most common types are listed below, for special requirements, contact the factory service center. With light source not energized Display Type Legend Background With light source energized Legend Background Description 1 White Black Color Black White legend lights in color when energized. 2 Black White Black Color White background lights in color when energized. 5 Black Black Color Black Hidden legend lights in sunlight readable color when energized. 6 Black Color Black Color Colored background lights in color when energized. 8 Black Black Black Color Hidden background lights in sunlight readable color when energized. 9 White Black White Color Hidden background lights in sunlight readable color when energized. Legend is white at all times. 12 White Black Color Black Black Black Color Black Top Half: White legend lights in color when energized and is specifically designed for low ambient light conditions. Bottom half: Hidden legend lights in sunlight readable color when energized. 35 Gray Black Color Black Slightly visible gray legend lights in sunlight readable color when energized. 36 Black Black Color Black White Black Color Black Top half: Hidden legend lights in sunlight readable color when energized. Bottom Half: White legend lights in color when energized and is specifically designed for low ambient light conditions. 40 White Black Color Black White legend lights in color when energized. Designed for low ambient light conditions. 48 Black Black Black Color Black Black Color Black Top half: Hidden background lights in sunlight read able color when energized. Color may be visible in the unenergized condition. Bottom half: Hidden legend lights in sunlight readable color when energized. Black Black Color Black Black Black Black Color 72 Top half: Hidden legend lights in sunlight readable color when energized. Bottom half: Hidden background lights in sunlight readable color when energized. Some color may be visible in the unenergized condition. Optical Specifications Sunlight Readable Display Types & NVIS Displays in Sunlight Readable mode On Contrast Off Contrast Character-to-Character Brightness Uniformity Character-to-Character Brightness Uniformity Luminance (without RFI) Luminance (with RFI) > 0.6 < 0.1 < 2.0:1 Basic Length (Except NVIS Red and Green A Displays) < 3.0:1 Short Length 185 fL minimum 150 fL minimum All SRL displays meet or exceed the requirements of MIL-S-22885/101 when used with a 0.15 MSCP lamp. See the military specification for more detailed information on the color coordinates and luminance of individual colors. Non-Sunlight Readable Displays For applications that do not have sunlight readability requirements, a line of commercial display screens is available. These displays meet the requirements listed below when used with a 0.15 MSCP lamp. Values are in fL. Display Type 1 Color White Blue Yellow Green Red STD 300 25 200 40 50 RFI 150 12 100 20 25 Display Type 2 & 6 STD 350 30 350 50 70 Display Type 40¹ RFI 175 12 175 25 35 STD 3.0 ± 1.0 3.0±1.0 3.0 ± 1.0 3.0 ± 1.0 3.0 ± 1.0 RFI 1.5 ± 1.0 1.5±1.0 1.5 ± 1.0 1.5 ± 1.0 1.5 ± 1.0 1. When used with a 5V, 0.15 MSCP lamp operated at 4.5 ± 0.5 V, luminance will be 1.0 ± 0.5 fL per MIL-L-27160, section 3.3.5.a. NVIS Display Types in NVIS mode Green A, Green B @ 0.1 fL Yellow, Class A C 15.0 fl Yellow, Class B @ 15.0 fL Red @ 15.0 fL White @ 10.0fL NRa maximum 8.0 X 10 -11 5.0 X 10 -8 N/A N/A 1.0 X 10 -7 NRb maximum 7.0 X 10 -11 N/A 4.7 X 10 -8 1.4 X 10 -7 6.0 X 10 NVIS displays meet the compatibility requirements of MIL-L-85762 at derated voltage and the sunlight readability requirements of MIL-S-22885/101 when energized at full rated voltage with a 0.15 MSCP lamp. With 28 VDC lamps, Green A, green B and white comply with the MIL-L-85762 luminance requirement when energized at approximately 6 VDC, yellow complies at approximately 12 VDC and red complies at approximately 14 VDC. LED Displays Approximate values of display luminance for a hidden message, lighted letter display type 5 are listed below. Values are in fL. Peak Sunlight SLR LED Color Wavelength 2 Chip 4 Chip Readable RFI Pure Green 555 nm 20 40 100 80 Green 565 nm 40 80 200 160 Amber 585 nm 35 70 150 120 Orange 610 nm 45 90 200 160 Ultra Red 660 nm 45 90 200 160 1. 2. Lighting values assume the use of four LED lamps in a full display. Splitting the display will nominally reduce luminance values. Pure green is not sunlight readable. How to Use this Catalog This catalog describes the standard and optional features of the Series 582. To determine the correct part number, refer to the following pages or use the Quick Reference Specification Tables in the inside back cover. Samples of a typical part number are shown on pages 7-13 and a Part Number Specification Sheet is provided on page 21 to aid your selection. 1. The panel thickness call-out is only required for solder and PCB part numbers where mounting hardware is supplied. Plug-in termination mounting hardware is identified by separate part numbers listed in the rear of the catalog. Series and Option Codes 58211 A4B21 C1 D2F4L5N2(GR),P12,16 ON/OFF The Series number and unit options are identified by the first five digits of the part number. The first three digits identify the unit as a Series 582. The fourth and fifth digits identify product options. Lighting Option T-1 Lamp, Short Capsule T-1 Lamp, Basic Capsule LED Dual Color NVIS Low Power Full Display ³ Dual Color, T1 LED 1. 2. 3. Behind Flange Length Solder/PCB ¹,² 1.19 inches (30.2 mm) 1.40 inches (35.6 mm) 1.40 inches (35.6 mm) 1.40 inches (35.6 mm) 1.40 inches (35.6 mm) 1.40 inches (35.6 mm) 1.40 inches (35.6 mm) Behind Flange Length Plug-in/ Rod Mount 1.36 inches (34.5 mm) 1.57 inches (39.9 mm) 1.57 inches (39.9 mm) 1.57 inches (39.9 mm) 1.57 inches (39.9 mm) 1.57 inches (39.9 mm) 1.57 inches (39.9 mm) Alternate switches requiring a split ground circuit (C3) will be the plug-in length. Units specified with the rod mount feature will be the plug-in length. Patent Pending. Only uses two T-1 lamps mounted diagonally from each other. Seal and RFI Option Fifth Digit Unsealed 0 Drip-proof, w/ Panel Seal 1 Spraytight, w/ Diaphragm Seal 2 Unsealed, w/ RFI 3 Drip-proof, w/ Panel Seal & RFI 4 Spraytight, w/ Diaph. Seal & RFI 5 1. RFI not available with SLR LED. Switch Action Codes 58211 A4 B21 C1 D2F4L5N2(GR),P12,16 ON/OFF The letter "A" and the digit immediately following it identify the switch action and number of poles. Basic Unit Indicator 1 PDT Momentary switch 2PDT Momentary switch 1 PDT Alternate switch 2PDT Alternate switch Code AO A1 A2 A3 A4 Fourth Digit 0 1 2 3 4 5 6 Termination and Mounting Codes 58211A4 B2 1C1D2F4L5N2(GR),P12,16 ON/OFF The letter "B" and the digit following it identify the termination and mounting method. Termination Plug-in Single Turret Solder Single Turret Solder, Tin Dipped PCB PCB, Tin Dipped Single Turret Solder w/ Rod Mount Single Turret Solder w/ Rod Mount, Tin Dipped PCB w/ Rod Mount PCB w/ Rod Mount, Tin Dipped Code BO B21 B22 B31 B32 B41 B42 B51 B52 Lamp Circuit Codes 58211A4B21 C1 D2F4L5N2(GR),P12,16 ON/OFF The letter "C" and the digit following it designate the lamp circuit. For information on custom circuits, contact the factory customer service center. Lamp Circuit Common Ground Horizontal Split, Dual Ground ¹ Code C1 C3 t. When specified with the B2X or B3X terminations and alternate action, the basic and short length switches will be 1.57 (39.9 mm) and 1.36 (34.5mm) inches respectively. Mounting Hardware Codes 58211 A4B21 C1 D2 F4L5N2(GR),P12.16 ON/OFF The letter "D" and the digit following it identify the mounting hardware requirements for solder and PCB units. This code is omitted if a plug-in mount unit is specified. Plug-in hardware is specified by separate part numbers listed later in this catalog. Gold colored parts are chemical film coated to maintain EMI/RFI compatibility. Custom hardware for panel thicknesses outside the listed range is available. Contact the factory customer service center. Spacer Color No Spacer Black Gold (EMI/RFI) Spacer Height 0.100 (2.5 mm) 0.100 (2.5 mm) Panel Thickness Range 0.030 - 0.250 (0.76 - 6.35 mm) 0.030 - 0.250 (0.76 - 6.35 mm) 0.030 - 0.250 (0.76 - 6.35 mm) Code D1 D2 D3 Light Source Codes 58211 A4B21 C1D2 F4 L5N2(GR),P12,16 ON/OFF The letter "F" and the digits immediately following it identify the light source supplied with the unit. The Series 582 uses four T-1, midget flange, based lamps for a light source, except for the sunlight readable LED light source which uses integrally mounted LEDs in the capsule. T-1 lamps are the lowest replaceable unit when specified and are available in incandescent, 2 chip LED and 4 chip LED configurations. Light Source Codes continued T-1 Incandescent Lamps Lamp Type Design Volts Design Amps Design Watts Avg MSCP¹ Incandescent 2,4 5.0 5.0 6.0 12.0 14.0 18.0 28.0 28.0 5.0 0.06 0.115 0.06 0.04 0.04 0.026 0.024 0.026 0.115 0.30 0.58 0.36 0.48 0.56 0.47 0.67 0.73 0.58 0.15 0.15 0.13 0.15 0.15 0.15 0.13 0.23 0.15 - - - Incandescent 2,3,4 Incandescent Incandescent 3 Incandescent 3 Incandescent 3 Incandescent 3,5 Incandescent 3,10 Low Power Display 6 - Dummy lamp Design Life (hrs) 6,500 40,000 3,000 16,000 16,000 10,000 16,000 16,000 40,000 - Lamp Code F8 F2 F13 F18 F6 F10 F4 F29 F46 F11 1. MSCP is defined as Mean Spherical Candle Power and is an indication of the total light emitted by the lamp. Lamps are aged and selected to a ±15°/ tolerance. 2. 5 volt lamps have nickel plated bases to eliminate the effect of fretting corrosion in lead based lamps. Over time, the voltage seen by lamp will drop about 1.5 VDC due to the increased resistance caused by fretting corrosion. 3. When using lamps above 0.45 design watts, only the basic length versions can be used. Additional heat sinking and air flow is recommended. Matrix mounting is not recommended. 4. MS-24515 5. MS-3338 6. Two F2 lamps and two dummy plugs provided. Lamps are assembled in diagonally apposite positions. 7. Under mechanical stress, incandescent lamps will operate for approximately 20%-40% of their rated life before failure. 8. Series 582 units are designed for use with lamps installed. For proper operation of the switch, all four locations must have a lamp or dummy plug installed. 9. The lamps listed above will work with all display types. Other lamps with lower current and MSCP are available by request. Contact the factory customer service center for additional information. 10. Required for NVIS red compliance to MIL-L-85762. Minimizes radiance output of all NVIS colors at specified luminance. T-1 Light Emitting Diode Lamps with Internal Resistors ¹ LED Type 2 Chip LED, Pure Grn 2 Chip LED, Green 2 Chip LED, Amber 2 Chip LED, Orange 2 Chip LED, Ultra Red 4 Chip LED, Pure Grn 4 Chip LED, Green 4 Chip LED, Amber 4 Chip LED, Orange 4 Chip LED, Ultra Red Peak Design Design Design Average Wavelength Voltage Amperage Watts Brightness (mcd) 5.0 5.0 5.0 5.0 5.0 28.0 28.0 28.0 28.0 28.0 0.040 0.040 0.040 0.040 0.040 0.20 0.20 0.20 0.20 0.20 0.56 0.56 0.56 0.56 0.56 555 nm 565 nm 585 nm 610 nm 660 nm 555 nm 565 nm 585 nm 610 nm 660 nm 0.020 0.020 0.020 0.020 0.020 Sunlight Readable Light Emitting Diode Capsule 2,3 Peak LED V Forward Design LED Type Wavelength Voltage Amperage Code SR LED, Green 565 nm 585 nm 606 nm 639 nm 7.5 min. 7.5 min. 7.5 min. 6.5 min. .040 max .040 max .040 max .040 max F45 F45 F45 F45 SR LED, Amber SR LED, Orange SR LED, Red 1. T-1 LEDs are not recommended for high ambient light levels due to their low light output. 2. Lowest replaceable unit is the lamp capsule. 3. Application notes on resistor sizing, dimming and pulse width modulation available from the factory. 4. For all LED light sources, PIN#6 or/and 9 are ground (-). 5. RFI not available with SLR LED 4 13 11 11 25 10 20 10 14 30 Code F40 F40 F40 F40 F40 F43 F43 F43 F43 F43 Display Screen Codes 58211A4B21C1D2F4 L5 N2(GR),P12,16 ON/OFF The letter "L" and the digits immediately following it identify the display screen. Display screens vary by the light source specified. To select the proper display screen code, identify the display type listed in the left column and the light source listed across the top row. Display screen types were specified in the Optical section, see page 6 . Display Screen Codes Display Type Incandescent 1 L301 2 L302 5 L5 6 L306 7 L7 8 L8 ¹ 9 L9 ¹ 12 L12 35 L35 36 L36 40 L40 48 L48 72 L72¹ 1. 2. NVIS L60 SLR LED & T-1 LED L401 L402 L405 L61 L62 L64 L65 L66 L63 L67 L408 L409 L412 L435 L436 L440 L448 L472 Dual Color L501 L502 L503 L508 Low Power L601 L602 L605 L607 L608 L609 L612 L635 LED Dual Color L701 L702 L703 ² L708 ² L640 Color may be discernible in off condition in the short length version. Not sunlight readable. Display Configuration Codes 58211A4B21 C1 D2F4L5N2(GR).P12,16 ON/OFF The letter "N" and the number immediately following it designate the lens configuration as follows. Color callouts are shown for orientation. Color Codes 58211A4B21C1D2F4L5N2 (GR), P12,16 ON/OFF The letters in parentheses following the lens configuration identify the lighted colors of the unit. In split displays, multiple letters are used to designate the colors of individual sections, in order from left to right and top to bottom. For example, in a four way split device, the designation (RDLG) would identify a red upper left quadrant, white upper right, blue lower left and green lower right. Note: for dual color displays, two color codes are required where one is used in the standard part number. For example, 58231 A2BOC1 F4LJ05N1(RG),P12,12 READY. Color Codes continued Incandescent Display Color Codes The colors listed below have improved color discrimination throughout the dimming range when compared to the original 581 colors. Please note that the Series 581 MIL-S-22885/101 display screen designs for blue and white are no longer available. Each color is defined by color coordinates published in the referenced military specification. Color Blue¹ Green¹ Green White¹ Amber¹ Red¹ 1. 2. 3. 4. Dominant Wavelength 530 nm 543 nm 553 nm 565 nm 592 nm 621 nm M22885/101 No Yes No No Yes Yes M22885/110 Yes No Yes Yes Yes Yes MIL-C-25050 No No Yes No Yes Yes Code L G M D A R Meets M22885/90 and M22885/109 color and luminance specifications. Color coordinates are published in MIL-S-22885/101 and MIL-S-22885/110. Aviation blue per MIL-C-25050 is not suitable for lighted pushbuttons because it can not be made sunlight readable. Eaton's white color "D" supersedes the use of aviation white. It overlaps part of the MIL-C-25050 white specification, but eliminates the undesired yellow and pink variations inherent with aviation white's location on the CIE 1931 color chart. NVIS Display Color Codes Color² Green A Green B Yellow, Class A Yellow, Class B Red White 1. 2. 3. u' .088 .131 .274 .274 .450 .195 v' .543 .623 .622 .622 .550 .505 r' .037 .057 .083 .083 .060 .037 NVIS Luminance 0.1 0.1 15.0 15.0 15.0 10.0 Fast Jet G/R 230 230 N/A 180 120 330 Helo G/R 1600 2600 N/A 80 25 210 Fast Jet NVGGain .387 .618 N/A .910 .634 .478 Sunlight Readable Luminance >200 fL >200 fL >150 fL >200 fL >160 fL >200 fL Code F H T J K P All NVIS colors meet the requirements of MIL-L-85762 and current UK military specifications. NVIS white was developed for the UK market. The U.S. military specification does not have a white requirement at this time. Luminance values are for full and half displays. Quarter displays have a 110 fL minimum, G/R and NVG Gain are the measurements for NVIS compatibility in the UK. The values listed are specified at 14 VDC with 28V, 0.15 MSCP lamps. Tests at the Defense Research Agency-Farnborough confirm these results. LED Display Color Codes Color Pure Grn Green Amber Orange Red Ultra Red Dominant Wavelength 555 nm 565 nm 585 nm 606 nm 639 nm 660 nm Code P (T-1 only) G A 0 R U (T-1 only) Color Codes continued CIE Diagrams provided courtesy Photo Research. Character Font and Height Codes 58211A4B21C1D2F4L5N2(GR),P12,16 ON/OFF The letter "P" and the digits following it identify the font style and character height to be used for the legend nomenclature. Letter Style Helvetica Medium¹ Helvetica Medium Helvetica Medium Bold 4 Helvetica Medium Condensed Helvetica Medium Condensed Helvetica Med Condensed Bold 4 DIN 1451/17 DIN 1451/17 Bold 4 813 DIN 1451/17 Condensed DIN 1451/17 Condensed Bald Futura Medium Futura Medium Bold 4 Futura Medium Condensed Futura Med Condensed Bold 4 1. 2. 3. 4. Font# 1 1 1 2 2 2 4 4 5 5 7 7 8 8 Character Height 0.093 (2.4 mm)t 0.125 (3.2 mm) 0.125 (3.2 mm) 0.093 (2.4 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) 0.125 (3.2 mm) Letters per Full row ² 7 5 5 8 6 6 4 4 6 6 5 5 6 6 Default letter style and height. Allows two rows of text per half (N2) display, larger heights only allow one row of text. Average for a full width N1 or N2 display. Each legend will vary based on the actual letters used. Average for a half width N3. N11, N12. N13. N14 or N15 display. Each legend will vary based on the actual letters used. 15% wider character stroke width. Recommended far better off-angle viewing and lighted background displays. Letters per Half Row ³ 3 2 2 3 2 2 2 2 Code P11 P12 P12B P14 P16 P16B P18 Pi 2 2 2 2 2 2 P19 P19B P20 P20B P21 P21 B Legend Configuration Codes 58211A4B21 C1 D2F4L5N2(GR),P12,16 ON/OFF The two digits following the second comma identify the legend configuration. Legend configurations are listed below. The .093 inch (2.4 mm) character height is shown. The legend itself must be written out as part of the catalog number when ordering a switch or indicator. The legend information required is added to the catalog number after the legend configuration, using commas between rows of characters and a diagonal slash to indicate where the split is. When specifying a split, the order in which the nomenclature is written is upper left, upper right, lower left, and lower right (the same convention as used in the color designation). See examples below. Horizontal Rows of Letters (6 characters or spaces per row 0.093" high) Vertical Splits, Horizontal Rows of Letters (3 characters per row 0.093" high) Vertical Columns of Letters (4 characters or spaces per column 0.093" high) Three-Way Splits and Four-Way Splits (0.093") Legend Nomenclature 58211A4B21 C1 D2F4L5N2(GR),P12.16 ON/OFF The legend nomenclature must be written out as part of the catalog part number when ordering a switch or indicator. The legend is appended to the catalog part number after the legend configuration code. Commas are used between rows of characters and a slash is used to identify legend splits. When specifying a legend with a split, the order for the nomenclature is upper left, upper right, lower left and lower right. Examples are listed below. Series 582 Plug-In Mounting Sleeves with Connector Block After the switch has been inserted in the panel, this sleeve slides over the behind panel portion of the switch and is secured by tightening the pawl. When switch removal is necessary, access to both the front and rear of the panel is required. 582 RE1 for M24317/11 Connector Pins Switch Length Short Basic Diaphragm Short Basic Short Basic Code 582-R1 582-RE1 582-RD1 582-R1 582-RE1 582-R1 582-RE1 Panel Spacer None None None 0.100 (2.5 mm) Gold* 0.100 (2.5 mm) Gold* 0.100 (2.5 mm) Black* 0.100 (2.5 mm) Black* 0.032 (0.8) -011 -021 -031 -111 -121 -211 -221 DIM A 1.911 2.121 1.866 1.811 2.021 1.811 2.021 Panel Thickness (± 0.010 inches (0.3 mm)) 0.063 DIM 0.090 DIM 0.125 DIM 0.190 (1 .6) A (2.3) A (3.2) A (4 8) -012 1.880 -013 1.853 -014 1.818 -015 -022 2.090 -023 2.063 -024 2.028 -025 -032 1.835 -033 1.808 -034 1.773 -035 -112 1.780 -113 1.753 -114 1.718 -115 -122 1.990 -123 1.963 -124 1.928 -125 -212 1.780 -213 1.753 -214 1.718 -215 -222 1.990 -223 1.963 -224 1.928 -225 DIM A 1.753 1.963 1.708 1.653 1.863 1.653 1.863 0.250 (6 4) -016 -026 -036 -116 -126 -216 -226 DIM A 1.693 1.903 1.648 1.593 1.803 1.593 1.803 *Gold = Gold chemical film for RFI applications *Black = Black anodize 582 RE5 for M39029/22-192 Connector Pins Switch Length Short Basic Diaphragm Short Basic Short Basic Code 582-135 582-RE5 582-RD5 582-1115 582-RE5 582-115 582-RE5 Panel Spacer None None None 0.100 (2.5 mm) Gold* 0.100 (2.5 mm) Gold* 0.100 (2.5 mm) Black* 0.100 (2.5 mm) Black* 0.032 (0.8) -011 -021 -031 -111 -121 -211 -221 DIM A 1.911 2.121 1.866 1.811 2.021 1.811 2.021 Panel Thickness (± 0.010 inches (0.3 mm)) 0.063 DIM 0.090 DIM 0.125 DIM 0.190 (1.6) A (2.3) A (3.2) A (4.8) -012 1.880 -013 1.853 -014 1.818 -015 -022 2.090 -023 2.063 -024 2.028 -025 -032 1.835 -033 1.808 -034 1.773 -035 -112 1.780 -113 1.753 -114 1.718 -115 -122 1.990 -123 1.963 -124 1.928 -125 -212 1.780 -213 1.753 -214 1.718 -215 -222 1.990 -223 1.963 -224 1.928 -225 *Gold = Gold chemical film for RFI applications *Black = Black anodize RE1 TYPE RE5 TYPE DIM A 1.753 1.963 1.708 1.653 1.863 1.653 1.863 0.250 (6.4) -016 -026 -036 -116 -126 -216 -226 DIM A 1.693 1.903 1.648 1.593 1.803 1.593 1.803 Series 582 Snap-On Mounting Sleeves with Connector Block Snap-On Mounting Sleeve 582-R6-# and 582-RE6-# for M39029/22-192 Connector Pin In the snap-on version, the 582-RE5 sleeve is modified to provide a positive stop above panel, leaving part of the sleeve protruding above the panel. Two versions are available, one with a 0.125 inch protrusion above panel and one with a flush mount. The sleeve is installed and retained by a snap-on clip assembled from the rear of the panel. The sleeve assembly remains loosely attached to the panel until the switch is inserted and tightened, creating a rigid mounting. The switch is removable from the front of the panel, rear access is not required. Not available for use with the EMI/RFI option or drip-proof seal and spray-tight seal switches. Contact the factory customer sevice center for addtional information. 582 RE3 for M24317/11 Connector Pins Height Length Above Panel Short 0.125 Basic 0.125 Short 0.040 Basic 0.040 Dim "L" Code 2.02 582-R6 2.32 582-RE6 2.02 582-R6 2.32 582-RE6 582 RE6 for M39029-192/11 Connector Pins Height Length Above Panel Short 0.125 Basic 0.125 Short 0.040 Basic 0.040 Dim "L" Code 2.02 582-R6 2.32 582-RE6 2.02 582-R6 2.32 582-RE6 Panel Thickness (± 0.010 inches (0.3 mm)) 0.032 0.063 0.090 0.125 0.190 (0.8) (1 .6) (2.3) (3 2) (4 8) N/A N/A -003 -004 N/A N/A N/A -003 -004 N/A N/A N/A -103 -104 N/A N/A N/A -103 -104 N/A 0.250 (6 4) N/A N/A N/A N/A Panel Thickness (± 0.010 inches (0.3 mm)) 0.032 0.063 0.090 0.125 0.190 (0.8) (1.6) (2.3) (3 2) (4 8) N/A N/A -003 -004 N/A N/A N/A -003 -004 N/A N/A N/A -103 -104 N/A N/A N/A -103 -104 N/A 0.250 (6 4) N/A N/A N/A N/A Terminal Block Snap-On Panel Cutout Snap-On Mounting Sleeve Series 582 Matrices Series 582 matrices are modular units in which switches and indicators can be mounted. The maximum square matrix is 5 X 5 and the maximum rectangular matrix is 5 X 10. Contact the factory service center for information on other configurations. Wire terminals and installation tools are listed on page 19. Bezel Matrix 582-REWYxxxx The bezel matrix has a black colored bezel and is inserted through the front of the panel. Matrix selection must be coordinated with switch length. Fasteners are inserted into slots in the matrix after the matrix has been inserted into the panel and are tightened to secure the unit. Once mounted, the switches are removable from the front of the panel. Rear access is not required. Not available with the diaphragm seal version. Code 582-REWY0203 582-REWY0203 582-REWY0203 Bezel Matrix Dimensions Identifies Matrix length No. of units per horizontal row No. of units per vertical column Codes Use REWY for basic units, RWY for short Two digits Two digits Series 582 Matrices continued Flange Matrix 582-REXxxxx-.xxx The flange matrix mounts from the rear of the panel and is secured with screws (not included). Flange mount matrices are RFI compatible, but are not supplied in a drip-proof or diaphragm seal versions. Matrix selection must be coordinated with switch length. Letters in the part number are omitted if the feature is not required. Switches are removable from the front of the panel, rear access is not required. Code 582-REX0203-.125 582-REX0203-.125 582-REX0203-.125 582-REX0203-.125 Flange Matrix Dimensions Identifies Matrix length No. of units per horizontal row No. of units per vertical column Panel thickness Codes Use REX for basic units, RX - for short units Two digits Two digits Std thicknesses: 0.063 (1.6), 0.090 (2.3), 0.125 (3.2) 0.190 (4.8) Series 582 Rod Mount Hardware The rod mount system allows for units to be mounted in the smallest allowable space by using a system of rods and plates to hold the switch/indicator units together and fasten them to the mounting panel. Not released for production at time of publication. Contact the factory customer service center for information. 582-REMxxxx-.xxx Code 582-REM0303-.125 582-REM0303-.125 582-REM0303-.125 582-REM0303-.125 Identifies Matrix length No. of units per horizontal row No. of units per vertical column Panel thickness Codes Use REM for basic units, RM for short units Two digits Two digits Std sizes: 0.063 (1.6), 0.090 (2.3), 0.125 (3.2) Spare Parts Lamps Capsule Body Mounting Hardware Panel Seal and Retainer, Black Panel Seal and Retainer, Stainless Steel Capsule Seal Frame Matrix Fastener Connector Block 582-F# (See Pages 11, 12) 582-##C#F#L#N#(#),P##,## (See Pages 9 thru 15) 582-##A#B#C# (See Pages 9, 10) 582-##D## (See Page 10) 582-515-1 582-515-2 582-507 582-526 582-504 Accessories Molycote 33 Lubricant, Light Grade, 1 gram tube Connector Pin, M24317/11, Crimp Style, 1 ea,20-24 AWG Connector Pin, M24317/11-905, 25 ct, 20-24 AWG Connector Pin, M24317/11, Wire Wrap, 1 ea, 20-24 AWG Connector Pin, M24317/11-901, 25 ct, 20-24 AWG Connector Pin, M39029/22-192, Crimp Style, 1 ea, 20-24 AWG Connector Pin, M39029/22-192, Crimp Style, 25 ct, 20-24 AWG Clear Plastic Switchguard Wire Switchguard, Black Wire Switchguard, Red 58A-101 58A-102-1 58A-102-2 58A-103-1 58A-103-2 58A-111-1 58A-111-2 58A-104 58A-105-1 58A-105-2 Installation and Removal Tools Lamp Capsule Removal Tool Connector Pin Crimp Tool Connector Pin Removal Tool Connector Pin Removal Tool Tip for 58T-105-1 Connector Pin Removal Tool, Extended Torque Screwdriver Connector Block Removal Tool 58T-101 58T-103 58T-104 58T-105-2 58T-105-1 58T-106 58T-107 Wire Switch Guard Clear Plastic Switch Guard Not For Use With Matrices Individual Mount Only Not For Use With Matrices Individual Mount Only Specifications, illustrations and features shown in this brochure are based on the latest available information at the time of publication. Although descriptions are believed to be correct, accuracy cannot be guaranteed. Eaton Corporation reserves the right to make changes in specifications, materials, accessories and procedures at any time, without notice or obligation. © Eaton Corporation, 1995. All Rights Reserved. Part Number Specification Sheet The Part Number Specification Sheet and accompanying Quick Reference Specification Tables have been created to streamline your selection of standards and features for the Series 582. For an in-depth description of this material, refer to pages 7-13. Project Customer Submitted By Notes/Comments Customer Code