www.hitachi-metals.co.jp/e/ Shinagawa Season Terrace, 2-70, Konan 1-chome, Minato-ku, Tokyo 108-8224, Japan Toll-free 0800-500-5055 (in Japan) Tel +81-3-6774-3001 Safety Precaution Before using any of the products introduced in this catalog, please read the respective user manuals thoroughly. The contents of this catalog are subject to change without prior notice. This Product Catalog is printed on FSC-certiļ¬ed paper using vegetable oil-based ink for environmentally friendly printing. Catalog No. HM-78-S (S)GT3 All rights reserved. Printed in March 2016 Product Catalog Hitachi Metals—Target Sectors ™ Gourd Brand Hitachi Metals Major Brands The Gourd brand symbol represents Hitachi Metals’ passion for creating pipe fittings that are tougher, smoother, and aesthetically pleasing. The Gourd brand is renowned both in Japan and overseas. YASUGI SPECIALTY STEEL is high-grade specialty steel manufactured at Hitachi Metals’ Yasugi Works, which carries on the tradition of Japan’s ancient iron manufacturing process called tatara. Business Segment High-Grade Metal Products and Materials Hitachi Metals pioneered the development and mass production of rare-earth magnets under the NEOMAX® brand. NEOMAX® magnets boast exceptionally superior magnetic properties. HERCUNITE™ Materials and parts used in automotive exhaust systems that require heat and oxidation resistance, such as exhaust manifolds and turbine housings, are manufactured under the HERCUNITE™ brand. Under the Metglas ® brand, Hitachi Metals provides amorphous metals with noncrystalline alloys. Automobiles Electronics Infrastructure High-grade specialty steel Alloys for electronic products High-grade specialty steel Rolls Soft magnetic components and materials Magnetic Materials and Applications High-Grade Functional Components and Equipment Magnets and applied products Casting components for automobiles Piping components Electric wires and cables Wires, Cables, and Related Products High performance components Information systems ” communication symbol is The “ an expression of the overall value of the Hitachi Metals Group. From a Customer Standpoint INDEX 3 New Growth Driven by Sustainable Development 11 Electronics-Related Products Information Network IT and Home Appliances Wireless Systems Electronic Devices Piping Components Medical and Analytical Equipment Facility Equipment and Components Alternative-Fuel Green Cars Electronic Wires and Wiring Devices Fuel-Efficient Green Cars Precision Molding Technology Building and Construction Components and Materials Engines and Exhaust Systems Semiconductor ICs 5 Automobile-Related Products Steering and Power Train Systems Suspension Systems 15 Infrastructure-Related Products Electronic Devices and Power Transfer Equipment Energy Businesses Manufacturing Facilities Industrial Equipment Lithium-Ion Batteries Industrial Cables Materials for Aircraft Components “Materials” encompass people, products, technologies, designs, ideas and services that solve problems and generate value. At the Hitachi Metals Group, we deliver optimal solutions that embody customer needs. This is what we call About Our Manufacturing Philosophy As a development-driven company distinguished for its advanced technology and development capabilities, the philosophy of Hitachi Metals reflects a single-minded focus on quality. In relentless pursuit of the creation of quality, we will continue to deliver highly functional component materials that contribute to the wellbeing and prosperity of society. This, too, is Others 23 Major Operating Bases 25 Creating New Value for Society The red box is the source of the Group’s competitive strength. The yellow sections represent our technology and structure, enhanced by the ideas and actions of each individual. The base of the box is our corporate culture and the building blocks that constitute our DNA. Finally, the legs supporting the box itself are the efforts and abilities of each and every Hitachi Metals Group employee. Each and Every One of Us Consolidating our wisdom and knowledge, the experience we have amassed over the years and all of the other “Materials” that we possess as an engine for growth, we will forge ahead in the 21st Century. This is yet another facet of 2 New Growth Driven by Sustainable Development The Hitachi Metals Group pursues the automotive-, electronics-, and industrial infrastructure-related sectors as its focal markets, with each separate business division advancing autonomous business operations. • High-Grade Metal Products and Materials Automobile-Related Products Electronics-Related Products 12 NEOMAX® Series Nd-Fe-B Sintered Magnets NMF™ Series Sintered Ferrite Magnets 6 Cladding Materials for Battery Electrode Connection 7 Piston Ring Materials Engine Valve Materials Isolators and Circulators for Telecommunications Devices 14 Highly Thermal Conductive AlTiC Substrates for Thin Film Magnetic Heads Turbine Wheels for Turbochargers 8 CVT Belt Materials Diversified Business Operations 9 Electromagnetic Compatibility (EMC) Noise Suppression Products Business Business Segment Principal Products Low-Frequency Amorphous Antennas DAC-MAGIC™ Die Cast Tool Steel SLD-MAGIC™ Cold Work Tool Steel High-Grade Metal Products and Materials Specialty Steel Rolls Soft Magnetic Components and Materials · Rolls for steel mills · Injection molding machine parts · Structural ceramic products · Steel-frame joints for construction Magnetic Materials and Applications HI-PM Series Plastic Mold Steel Cladding Materials for Battery Electrode Connection Electronics-Related Products FINEMET® Multilayered Sheets 6 HERCUNITE™ Series of Heat-Resistant Cast Components 7 MANITURBO™ Diesel Particulate Filters 8 Magnets and Applied Products · Magnets (NEOMAX® rare-earth magnets; ferrite magnets; and other magnets and applied products) · Ceramic components Casting Components for Automobiles · Casting components for automobiles (HNM™ high-grade ductile cast iron products, cast iron products for transportation equipment, and HERCUNITE™ heat-resistant exhaust casting components) · SCUBA™ aluminum wheels and other aluminum components · Forged components for automobiles FINEMET Nanocrystalline Magnetic Materials 10 Aluminum Battery Cases Infrastructure-Related Products HIDUST™ Cores and HIDUST™ Coils Common Mode Choke Cores and Coils 21 Polyethylene Gas Piping Systems Pipe Fittings for General Use Soft Ferrite SOFLEX™ Corrugated Stainless Steel Tubes and Fittings 14 FMSHIELD™ Magnetic Shield Sheet SAM™ and Aera™ Mass Flow Controllers Piping Components Infrastructure-Related Products 16 Sputtering Target Materials for CIGS Photovoltaic Cell Panels ZMG™ 232 Series for Solid Oxide Fuel Cell (SOFC) Interconnects 17 Control Rod Drive Components Turbine Blades Electric Wires and Cables High Performance Components · Cable assemblies · Electronic components for automotive, and brake hoses · Wireless systems Information Systems · APRESIA™ Information networks products 6 Enameled Wire for High-Efficiency Motors 8 Harness for Electric Parking Brakes Brake Hoses 9 Harnesses for use in Hybrid Vehicles Materials for Engine Parts and Structural Parts 14 Probe Cables for Ultrasound Diagnostic Equipment 18 Rolls for Steel Mills 22 Super HIBASE™ Razor Blades Materials 6 Automobile-Related Products Electronics-Related Products Automobile-Related Products · Industrial cables, electronic wires, electric equipment materials, and industrial rubber products • Wires, Cables, and Related Products Fuel Assembly Sustention Tie Plates • Magnetic Materials and Applications Cable Materials Company HICS Chilled Tower™ Copper Core Solder Balls Cylinders and Screws for Injection Molding Machines · Piping and infrastructure components( ™ Gourd brand pipe fittings, stainless steel and plastic piping components, water cooling equipment, precision mass flow control devices, and sealed expansion tanks) High-Toughness Ductile Iron Castings Aluminum Wheels SCUBA™ Metal Powder Injection Moldings High-Grade Functional Components Company 3 Automobile-Related Products Cut Cores ® Turbine Blade Materials Wires, Cables, and Related Products • High-Grade Functional Components and Equipment 13 Amorphous Metals Metglas® Amorphous Metals Metglas ® High-Grade Functional Components and Equipment Undulators 12 Sputtering Target Materials for LCDs · Soft magnetic materials (Metglas ® amorphous metals; FINEMET® nanocrystalline magnetic material; and soft ferrite) and applied products Magnetic Materials Company Infrastructure-Related Products 18 Linear Motors/Linear Stages 10 YASUGI SPECIALTY STEEL High-Grade Metals Company · YASUGI SPECIALTY STEEL brand high-grade specialty steel products (molds and tool steel, alloys for electronic products [display-related materials, semiconductor and other package materials, and battery-related materials], materials for industrial equipment [automobile related materials, and razor and blade materials] aircraft- and energy-related materials, and precision cast components) Ceramic Scintillator Materials NEOMAX® Nd-Fe-B Sintered Magnets DDMagic™ (Dy Vapor Deposition and Diffusion Technology) Cut Cores for Power Chokes 8 Nd-Fe-B Radial-Oriented Ring Magnets 9 NMF™ Series Sintered Ferrite Magnets Si 3N4 Insulating Substrates for Power Semiconductor Modules Micro Coaxial Cables and Flexible Flat Cables (FFC) Infrastructure-Related Products 16 Magnet Wires for Heavy Electrical Machinery 17 Photovoltaic Cell Interconnect Materials 19 MLFC™ Flame-Retardant Polyflex Insulated Wire Wires and Cables for Rolling Stock Flexible Cables Cables for Use in Industrial Robots 20 APRESIA™ Ethernet Switches and Ethernet Extenders Active Optical Cables Antenna Systems for Terrestrial Digital Broadcasting Mobile Phone Base Station Antenna Systems 22 Antistatic Rubber Sheets Handrails Rubber Rollers 4 Automobile-Related Products Manufacturing Safe, Environmentally Friendly Cars Alternative-Fuel Green Cars In the future, more vehicles will be electric or hybrid models that run on alternative fuels. We contribute to automotive advances by developing magnets used in drive motors, soft magnetic materials used inside inverters, etc. NEOMAX® Nd-Fe-B Sintered Magnets Utilities DDMagic™ (Dy Vapor Deposition and Diffusion Technology) Steering and transmission Dysprosium (Dy) is a rare metal that is used as an additive to increase the heat resistance of magnets in the drive motors of electric and hybrid vehicles. However, the supply of Dy is limited. We have therefore developed techniques that not only reduce the amount of Dy used in these vehicles but also contribute to augmenting the functionality of their motors and making those motors smaller by increasing magnetism and maintaining heat resistance. Chassis and bodies Fuel cells Aluminum wheels Enameled Wire for High-Efficiency Motors This wire product supports the compact design and higher outputs required for electric and hybrid vehicles while reducing environmental impact and saving energy, leading to the development of higher-performance electric and hybrid vehicles. Cut Cores for Power Chokes These cut cores are used in everything from high-voltage batteries to low-voltage drive motors and DC-DC converters, which convert voltage for electrical components. The cores are able to substantially reduce core loss compared to silicon steel cut cores and make it possible for compact, highly efficient DC-DC converters to be designed. Moreover, the cores have superior DC superimposition characteristics thanks to their high saturation flux density. Automobile-Related Products Hybrid and electric cars We are leading the way globally in manufacturing Nd-Fe-B sintered magnets, which have optimum magnetic properties for use in the drive motors of electric and hybrid vehicles. The NEOMAX®, which we developed and mass produce, can be used in a broad spectrum of applications and in environments that range from room temperature to the mercilessly high temperatures around engines. Engine and exhaust systems Drive Motor for EV Magnets Cladding Materials for Battery Electrode Connection Used in the terminals and leads of lithium-ion batteries in electric vehicles, these materials suppress battery heat generation because they have low electrical resistance and are highly thermally conductive. Various welds are possible, and these cladding materials contribute to the increased capacity, smaller sizes, and improved productivity of batteries. Fuel-Efficient Green Cars Cars that run on alternative fuels are becoming more common, and the kinds of performance that people demand in cars are shifting to higher efficiency and better energy conservation. Firmly understanding this situation, we offer proposals adapted to the respective requirements of markets around the world. We meet customers’ requirements concerning functionality, quality, etc., with our HERCUNITE™* Series of Heat-Resistant Cast Components HERCUNITE™ This series of heat-resistant cast-iron and steel components help reduce CO 2 emissions and fuel consumption in the next generation of gas engine vehicles. The exhaust manifolds, turbine housings, and other exhaust system components in this series are able to withstand the extreme heat generated by an internal combustion engine and contribute to improving a car’s environmental performance. high-quality products, including components for drive motors, which could be called the heart of electric and hybrid vehicles; inverter parts; and components for thin-walled, lightweight, and highly heat-resistant engines and exhaust systems. 5 *The origin of the name HERCUNITE™ The name HERCUNITE is an acronym for heat resisting cast materials for unit of exhaust parts. However, the name has another derivation. The suffix nite, which stands for a metal compound, is preceded by the name Hercules, a hero in Greek mythology. 6 Automobile-Related Products Engines and Exhaust Systems Steering and Power Train Systems We produce cast materials and components that promote the development of engines and exhaust systems. Employing the alloy design technology developed in the specialty steel field and the casting technology with which it got its start, Hitachi Metals offers products tailored to diverse requirements. Providing materials and components for electric power steering (EPS) and continuously variable transmission (CVT) systems, we support improvements in the basic performance of vehicles. High-Grade Specialty Steel Engine Materials and Parts We produce engine components with unique properties that render them suitable for use in places where abrasion resistance, heat resistance, and corrosion resistance are required along with high strength and low thermal expansion. With the call for more compact yet more powerful engines, steel piston rings have come to be widely employed. Controlling metal texture at the nanoscale has made it possible for Hitachi Metals to provide piston ring materials with increased abrasion resistance and improved sliding friction in the form of deformed wires that have undergone plastic working and heat treatment. Nd-Fe-B Radial-Oriented Ring Magnets (NEOMAX® Series Nd-Fe-B Sintered Magnets) HERCUNITE™ is a series of heat-resistant cast-iron and steel materials that are suitable for the manufacturing of exhaust manifolds, turbine housings, and other exhaust system components. Our complete product line starts with the HERCUNITE™ S Series, which can be used in temperatures of up to approximately 1,050°C. HERCUNITE™ will find wider applications in smaller turbocharged engines, giving them more environmentally friendly performance. Because these magnets are radial in anisotropic direction and shaped in separate rings, they improve the ease with which rotors can be assembled. Also, cogging torque can be reduced by skew magnetization relative to the axis of rotation. Hitachi Metals is able to meet the requirements of segment-shaped designs that excel in magnetic performance and design flexibility, enabling customers to select the best shape and material properties for their specific purposes. These magnets are useful for not only electrical power steering but also gearshifts and electric brakes. Automobile-Related Products Piston Ring Materials HERCUNITE™ Series of Heat-Resistant Cast Components CVT Belt Materials MANITURBO™ Piston ring materials These metal belt materials have excellent fatigue endurance and were developed for use in CVT systems. Preventing nonmetallic inclusions that can cause damage when melting and cold rolling techniques are used, we contribute to improved transmission performance and increased reliability. Suspension Systems Pursuing optimum materials, forms, and manufacturing methods, we contribute to car bodies that are lighter and safer, which lead to better fuel efficiency. Also, we produce well-designed, lighter aluminum wheels by employing casting and computer-aided engineering (CAE) technologies. Engine Valve Materials Engine valve materials that are highly heat and oxidation resistant, with excellent cost performance, contribute to lighter and more durable engine valves. High-Toughness Ductile Iron Castings Engine valve materials HNM™ series of castings have excellent low-temperature toughness and extremely accurate dimensions and can be delivered in a near-net-shape state. They contribute to the production of thin-walled automobile components that are lighter. Harness for Electric Parking Brakes We developed harnesses for use in electric parking brakes that excel in flexural resistance and durability. This helps conserve space inside the cabin and elevates vehicle safety and convenience. Others Other products we provide include materials for fuel injection systems (e.g., common rail injection systems), spark plugs, and variable valve timing systems. Turbine Wheels for Turbochargers Turbine wheels for turbochargers are made of nickel-based heat-resistant super alloy that exhibit superior resistance to heat. The lost-wax process is employed to produce three-dimensional components with complicated forms in a single piece. Diesel Particulate Filters Diesel Particulate Filters remove particulate matter from the exhaust of medium-sized to large commercial diesel vehicles, employing a combination of low pressure loss and a high collection rate that enables them to handle extremely tiny 10- to 100-nanometer particles. Diesel Particulate Filter Our SCUBA™* aluminum wheels were created by employing high-precision CAE technology. They are very strong, rigid, and light (15% lighter than our previous products) and contribute to fuel savings as well as reduced CO 2 emissions. Chic, delicate designs are possible thanks to the advanced aluminum casting techniques that are employed as well as the high-grade surface treatment, such as our high-quality LUSTERIC™ coating, that is utilized. SCUBA™ Close-up cross-section 7 Aluminum Wheels Brake Hoses With outstanding durability and low expansion characteristics, our brake hoses have been widely acclaimed and are used by the world’s leading automakers. We also have a range of hoses developed for motorcycles, which require a very subtle touch when braking. *The origin of the name SCUBA™ SCUBA™ stands for sharp-styled casting and uncompromisingly bright appearance. 8 Automobile-Related Products Electronic Devices and Power Transfer Equipment Manufacturing Facilities As cars have incorporated more electronics, we support the manufacturing of comfortable, convenient cars by providing numerous magnets used in various electronic devices, noise suppression components used to prevent device malfunctions, power semiconductor module substrates, etc. Highly durable and easy-to-process molds are needed for highly efficient manufacturing at automotive production facilities. We develop and offer products used in manufacturing sites according to customers’ requirements. (See pages 11–14 for information about additional products.) NMF™ Series Sintered Ferrite Magnets DAC-MAGIC™ Die Cast Tool Steel SLD-MAGIC™ Cold Work Tool Steel This die cast tool steel is used in manufacturing highly precise castings in large volumes quickly. It combines the ability to withstand high temperatures during heating and quenching in the heat treatment cycle with toughness, and minimal cracking in cooling channels contributes to improvements that mean longer-lasting dies. This die steel is suited to high-tensile plates widely used in making lighter cars with safer designs. Its characteristics are high machinability and fewer dimensional deformities following heat treatment. It contributes to overall die cost reductions because its superior quality means that dies last longer. Automobile-Related Products Ferrite magnets—the principal component of which is iron oxide—have excellent cost performance and are most widely used in motors found in automotive electrical equipment. The excellent magnetic properties of ferrite magnets and their ability to withstand temperature variations can be put to use in a broad range of applications, including starter motors, power window motors, cooling fan motors, electric power steering motors, and windshield wiper motors. Steel for Die Casting Center Pillar Si3N4 Insulating Substrates for Power Semiconductor Modules Harnesses for use in Hybrid Vehicles Harnesses connect the battery, inverter and motor in hybrid vehicles. Our products have superior heat resistance, oil resistance and flexibility. They are extremely reliable in high-voltage and large-current areas. We also supply air-conditioner harnesses and other products in support of the move to electric-powered onboard equipment. Cylinder Block These insulating substrates are used in power semiconductor modules for inverters in hybrid and electric vehicles. Hitachi Metals’ silicon nitride substrates exhibit superb heat conduction and mechanical strength, making them ideal for application in insulated gate bipolar transistors (IGBT), large power semiconductors, and other insulating substrates that demand high reliability. There is increased freedom with regard to heat dissipation and strength designs compared to conventional aluminum nitride. Lamp HI-PM Series Plastic Mold Steel This die steel is suited for a wide range of plastic products. It blends the contradictory characteristics of machinability and toughness to bring die costs down while reducing such problems as mold damage. Compact connector for power harnesses Electromagnetic Compatibility (EMC) Noise Suppression Products Low-Frequency Amorphous Antennas Noise suppression products guard against electronic device malfunctions. FINEMET® nanocrystalline magnetic materials and amorphous metals developed by Hitachi Metals have abundant forms and applications. These compact, lightweight antennas are used in components that lock and unlock remote keyless entry systems. The antennas can withstand vibrations, shocks, and high temperatures. Lithium-Ion Batteries Cladding Materials for Battery Electrode Connection Aluminum Battery Cases These cladding materials are suitable for use in connecting materials with different properties (e.g., aluminum, copper) in cathodes and anodes. Cell interconnection (resistance welding, ultrasonic welding, and laser welding) can be accomplished in a smooth, efficient way. An aluminum battery case is used for electric vehicles that contribute to reducing carbon dioxide emissions. The use of a cast aluminum alloy contributes to lighter weight with battery cases that provide the required sealing performance. Cladding Material Common mode choke coils 9 Lithium-Ion Battery Module 10 Electronics-Related Products Solutions That Show the Way to the Future IT and Home Appliances We offer products that enhance the technical and energy-saving performance of information technology (IT) devices and home appliances, such as materials and components for use in mobile telecommunication devices, including smartphones, and liquid crystal displays, as well as magnets for air-conditioner motors. Sputtering Target Materials for LCDs These materials are used in thin film interconnects in LCDs. Employing the hot isostatic pressing (HIP) method gives sputtering target materials the finest, most uniform structures, and they can be adapted to larger displays. Further, our alloy design techniques make it possible for us to offer alloys suited to various purposes, including those that require low resistance and heat or moisture resistance. Mobile terminals IT devices Thin displays Medical equipment OA equipment Power generating facilities responds speedily—from new-product development through testing, product commercialization, and mass production—endeavoring to create products that NEOMAX® Series Nd-Fe-B Sintered Magnets NMF™ Series Sintered Ferrite Magnets These rare-earth magnets have world-leading magnetic properties. They serve an important role as materials indispensable in making smaller, lighter, more energy-efficient motors used in the automobile, IT, household appliance, medical equipment, environmental, energy, and other industrial sectors. Among the ferrite magnets, the NMF™-12 series provides the world’s best magnet properties as a mass production ferrite magnet. On the back of the increasing trend for conserving rare earth resources and moving away from the use of rare earth magnets, studies are in progress to switch to the use of the NMF™-series from neodymium-iron-boron (Nd-Fe-B) magnets, primarily for air-conditioner compressor motors. Isolators and Circulators for Telecommunications Devices FINEMET® Multilayered Sheets These components function so that the amplifier that regulates the audio during communication operates stably and prevents intermodulation. Using high-performance ferrite magnets and low-loss garnets, these isolators and circulators enable size and weight reductions and are compatible with LTE (Long Term Evolution), the worldwide cell phone standard. These shield yoke sheets are used in wireless chargers for smartphones, tablet PCs, and other communications devices. The lamination processing of FINEMET®, a high magnetic permeability material with low core loss, enables a slimmer size and lighter weight and achieves impressive cuts in power transmission noise and energy loss. Electronics-Related Products In the electronics field, which changes with dizzying speed daily, Hitachi Metals Target materials for eighth-generation LCD panels quickly answer diverse product needs. 11 12 Electronics-Related Products Electronic Devices This section contains information about magnetic materials used for various applications, such as in manufacturing magnetic heads and coils, transformer cores, and magnetic shields, as well as products that play important roles in the automobile, household appliance, IT, and medical equipment sectors and various others. Amorphous Metals Metglas® FINEMET® Nanocrystalline Magnetic Materials These low-loss metal materials have no crystalline structure. Their low-loss properties are put to work in transformer cores and other applications. Developed by Hitachi Metals, FINEMET® is the world’s first nanocrystalline soft magnetic material. This new Fe-based soft magnetic material is composed of nanocrystals and has excellent temperature characteristics and temporal stability because it has high saturation flux density and magnetic permeability. FINEMET® is utilized in noise-suppression components and other applications where it contributes to downsizing and lightening filters. Fe-Based Amorphous Metals This magnetic shield sheet consists of a FINEMET® ribbon sandwiched in polyethylene terephthalate film. These substrates are used in thin film magnetic heads for large memory capacity hard drives. They have made it possible to provide the properties required for highly precise data scanning, contributing to larger capacity drives that are more reliable. Electronic Wires and Wiring Devices Amorphous Brazing foil Common Mode Choke Cores and Coils Instilled with high magnetic permeability and low Q factors, these cores and coils furnish high impedance over a broad frequency range, allowing them to manifest major noise suppression effects. Moreover, because impedance does not vary widely by temperature, stable noise suppression effects can be obtained over a broad temperature range. Ceramic Scintillator Materials Probe Cables for Ultrasound Diagnostic Equipment Micro Coaxial Cables and Flexible Flat Cables (FFC) Scintillator materials absorb the energy of radiation that strikes them and emit it as visible light. Because of their high sensitivity and large X-ray absorption coefficients, they contribute to reductions in device sizes. They are used in X-ray CT scanners and other medical equipment as well as analytical devices. The cable connects the main body of ultrasound diagnostic equipment and the probe used for echographic investigation. It is lightweight, excels in elasticity and flexibility, and has high-quality electric characteristics, realizing ease of handling and high-definition images, thereby contributing to the development of medical equipment. Micro coaxial cables and FFC with superior flexibility and compactness are widely used as wiring materials in tablet terminals, copiers, and other OA equipment. Electronics-Related Products These metals have iron as their main component. They make it possible for power supply components to conserve energy because Fe-based amorphous metals have a lower no-load loss compared to that of grain-oriented silicon steel sheets. Amorphous Brazing foil, composed primarily of nickel, is metal foil characterized by its thinness and outstanding soft magnetic properties. This material can be metallically joined without the use of paste-type binders, excels in adhesion and corrosion resistance, and otherwise contributes to streamlining the work process. Highly Thermal Conductive AlTiC Substrates for Thin Film Magnetic Heads Medical and Analytical Equipment ® Ni-Based Amorphous Metal Material FMSHIELD™ Magnetic Shield Sheet Micro coaxial cables Cut Cores Used in high-frequency power transformers and choke coils, our cut cores contribute to higher efficiency and smaller sizes. FINEMET® nanocrystalline magnetic materials and amorphous metal products suited to various uses are available. Precision Molding Technology Semiconductor ICs Metal Powder Injection Moldings Copper Core Solder Balls The metal injection moldings (MIM) process is a technique to manufacture metal components by using metal powders and injection molding machines, as is the case for plastic injection molding. It characteristically offers a high degree of freedom in designing materials and components. Copper core solder balls are copper-core balls with thermal conductivity and high electrical conductivity coated with a layer of solder. They are extremely superior in dimensional accuracy and sphericity and are suitable for use as connecting materials for standoffs when stacking or connecting terminals of ball-grid array (BGA) or chip scale package (CSP) packages. Copper core balls can be coated with a variety of lead-free solders, including tin-silver-copper (Sn-Ag-Cu) or tin-silver (Sn-Ag) solders. Soft Ferrite HIDUST™ Cores and HIDUST™ Coils An Fe-Al-Si powder and amorphous powder are used in these cores and coils, which can be utilized as choke coils for the input and output terminals of power supply units and electromagnetic-noise-suppression choke coils. They contribute to improved efficiency in power conditioners used in solar power generation. Reactor 13 These soft magnetic materials are mainly composed of iron oxide. Although they have a slightly low saturation flux density, their electrical resistance is high, and they are characterized by excellent magnetic properties in high-frequency bands. They are used in coil cores for communications equipment, televisions, refrigerators, personal computers, etc. 14 Infrastructure-Related Products For Tomorrow’s Enriched, Carefree Society Energy Businesses Energy use is becoming increasingly sophisticated and power generation systems more diversified worldwide, and Hitachi Metals supplies materials and components for the machinery, rechargeable batteries, and transformers that are indispensable to solar, wind, thermal, and nuclear power facilities. Sputtering Target Materials for CIGS* Photovoltaic Cell Panels Production facility-related products Building-related products Hitachi Metals is using the alloy design, manufacturing, and testing expertise cultivated in the production of target materials for LCDs, hard disks, and semiconductors to supply target materials for electrodes and absorption layers on the rear of CIGS photovoltaic cell panels. In addition, we supply cylindrical target materials designed to boost usage efficiency. Power facility-related products *CIGS is a thin-film substance comprising Copper, Indium, Gallium, and Selenium. Housing-related products Aircraft components Amorphous Metals Metglas® Turbine Blade Materials These materials are used in the cores of transformers used in electrical substations and on utility poles as well as for photovoltaic cells’ cut cores because making electric steel sheets amorphous makes it possible to cut electrical power losses in cores, enabling highly efficient power conservation. Amorphous metal materials are being used in an increasing number of applications as electrical power infrastructure demand related to environmental regulations and smart grids rises. Metglas ® is expected to find applications both in Japan and overseas. Turbine blades rotate at high speeds of thousands of revolutions per minute and are vital components that need to be durable enough to withstand extreme conditions in which they are exposed to steam that is hundreds of degrees hot. As such, they must be strong at high temperatures, have a high degree of fracture toughness, and be reliable in terms of quality. We provide the most reliable products by utilizing our integrated manufacturing system, which draws upon our broad expertise and the latest technologies, helping our customers generate power more efficiently. Hitachi Metals offers products and materials that can contribute to better quality and productivity as well as energy conservation in the infrastructure sector, which sustains the foundations of the earth’s future Highly efficient gas turbine for power stations Infrastructure-Related Products Transformer core Turbine blades ZMG™ 232 Series for Solid Oxide Fuel Cell (SOFC) Interconnects Magnet Wires for Heavy Electrical Machinery This material, made of a ferrite alloy consisting primarily of iron and chrome, is used in separators that link cells in SOFCs electrically. It withstands oxidation over long periods, has good conductivity in high-temperature environments, and achieves nearly the same thermal expansion coefficient as that of electrode materials. These wires are used in large generators found in power plants, transformers in electrical substations, motors for railroad cars and other applications. Our product lineup spans glass, heat-resistant paper and other insulating materials keyed to heat resistance and dielectric strength demanded, supporting electrical power and transportation infrastructure. and people’s lifestyles. Numerous products enhance society’s sustainable growth behind the scenes. Magnet wires for large capacity transformers 15 16 Infrastructure-Related Products Energy Businesses Industrial Equipment Photovoltaic Cell Interconnect Materials Cross-section of a silicon cell connection Solder coated copper ribbon has high conductivity and ultralow resistance, enabling highly reliable connections when used for high-output silicon photovoltaic cell interconnects. Interconnect Cu : Solder coating : Silicon cell We offer products used at research and manufacturing sites, such as undulators used at large-scale synchrotron radiation facilities and rolls for steel mills. Linear Motors/Linear Stages Rolls for Steel Mills Linear stages equipped with linear motors that are designed and developed in-house can handle diverse requirements, including the need for high precision or long strokes. Our rolls for steel mills are extremely heat and shock resistant, which is needed to roll out very hot steel and iron ingots with great pressure. Moreover, the rolls have the superior abrasion resistance required to make highly precise product shapes. Our wide-ranging product lineup for steel sheets and plates, shapes, pipes, and wires is designed to meet steel manufacturers’ diverse needs. Above all, our HINEX™ line of high-speed steel rolls, which are produced through new casting methods, have vastly improved performance compared to traditional rolls, making it possible to reduce rolling costs. Fuel Assembly Sustention Tie Plates Control Rod Drive Components Turbine Blades Control rods, which regulate the number of neutrons inside a nuclear reactor and control the reactor’s output, serve an extremely important role in shutting down reactors in times of emergency. In an emergency, they are all inserted into the reactor. Housings for control rod drives (CRD) and in-core monitors (ICM)—important components in the makeup of CRDs—need to be highly reliable. We offer reliable products that meet this requirement through our integrated manufacturing system, which draws upon our broad expertise and the latest technologies. Our high-precision complex-shaped turbine blades for generators that are manufactured using the lost-wax process are durable enough to with stand extreme high temperature conditions in which they are exposed. HINEX™ rolls These metal fittings are cast using the lost-wax process and are used to support the top and bottom of fuel assemblies comprising bundles of fuel rods used in nuclear reactors. Housing for CRDs Undulators Materials for Aircraft Components DISK HPC Forging CASE HPC Forging Materials for Engine Parts and Structural Parts CASE LPT Forging DISK LPT Forging Infrastructure-Related Products We supply undulators to SPring-8, a large synchrotron radiation facility capable of producing the most powerful synchrotron radiation in the world, and SACLA, an adjacent X-ray Free Electron Laser (XFEL) facility. To generate synchrotron radiation, magnets are used to change the path of electrons that have been accelerated to nearly the speed of light. Extremely bright and highly directional synchrotron radiation contributes to wide-ranging research in everything from nanotechnology and biotechnology to industrial applications. SPring-8 Materials for aircraft engines and fuselage components, such as landing gears, must be durable enough to withstand high-temperature, high-pressure combustion gases, high-speed revolutions, or repetitive heavy loads for an extended period of time. Therefore, such component materials must be highly reliable and durable. Our materials for aircraft components are highly acclaimed and trusted thanks to our special melting technologies and manufacturing processes that have been nurtured over the years. XFEL TRF Forging The large SPring-8 synchrotron radiation facility (Photo courtesy of SPring-8) Cylinders and Screws for Injection Molding Machines CASE HPT Forging Shafts Turbine case Ring disc Landing gear forging DISK HPT Forging These machine parts are used for the injection molding and extrusion of various kinds of plastic. To ensure that its products maintain a significant level of abrasion and heat resistance, Hitachi Metals continuously adapts the materials used in its cylinders and screws to match advances in resin products. CASE Combustion Forging FAN Case 17 SHAFT Forging 18 Infrastructure-Related Products Industrial Cables Information Network We provide wires and cables that are used in diverse areas, from electric power facilities to general building construction and industrial applications. With our advanced technologies and ample expertise, we provide optimal products for our customers. Hitachi Metals delivers solutions through products and technologies that represent the foundation of the information society, such as network equipment for telecommunications carriers and antenna systems for mobile phone base stations and terrestrial digital broadcasting. MLFC™ Flame-Retardant Polyflex Insulated Wire MLFC™ flame-retardant polyflex insulated wire has been widely used for electric wiring, including insulated wire inside switchboards and motor lead wires, because of its outstanding heat resistance, flame-retardant properties, and flexibility. Wires and Cables for Rolling Stock For bullet trains and many other trains, operated both in Japan and overseas, our wires and cables are used in cabs, underfloor wiring, and wiring between rolling stock. We also provide railway vehicle cables and trolley wires as well as signal cables, thus supporting power supply and information transmission for railways. APRESIA™ Ethernet Switches and Ethernet Extenders Active Optical Cables Our proprietary Apresia 16000/18000/26000 series Ethernet* switches and Ethernet extenders have been widely used in wide-area Ethernets and mobile phone networks. Furthermore, we provide the Apresia 3000/5000/13000/15000 series and ApresiaLight series—which feature enhanced network authentication and other functions for use in building PC LAN systems—to general businesses, government agencies, educational institutions, etc. This full lineup offers a range of optimized products for our customers. Active optical cables integrate a fiberoptic transceiver and an optical fiber cable. They connect information equipment such as servers and storage devices and contribute to greater processing capacity at data centers. InfiniGreen™ active optical cable APRESIA™ ethernet switches Wires and cables for rolling stock * Ethernet is a registered trademark of Fuji Xerox Co., Ltd. 10 gigabit ethernet extender Wireless Systems Antenna Systems for Terrestrial Digital Broadcasting Flexible Cables Cables for Use in Industrial Robots Cables with superior flexibility are used to supply power and signals to cranes and hoists inside plants (supplemental equipment for cranes). Since they are also durable enough to be used in harsh environments, these cables are expected to play a role in mining and other areas of the resource extraction sector. These cables are utilized in the moving parts of industrial robots. They excel not only in heat and flame resistance as well as in their high flexural resistance and flexibility. Such parts must deliver solid durability under repeated bending, twisting and similar sources of sustained stress. Our expansive lineup encompasses the interior wiring of individual machines, as well as wires and cables for the power sources, control and signal transmission connecting different machines. Since 1964, we have provided numerous transmission antenna systems for broadcasting. Our main power cables that send radio waves from transmitters to antennas are highly acclaimed, above all, and transmission antennas for terrestrial digital broadcasting have been installed at dozens of key stations and a large number of relay stations in Japan. In addition, our systems were selected for the TOKYO SKYTREE*. Antenna systems installed on the antenna gain tower of the TOKYO SKYTREE ©TOKYO SKYTREE Infrastructure-Related Products Trolley wires with abrasion detection line for bullet trains Mobile Phone Base Station Antenna Systems By utilizing high frequencies and wireless technologies, Hitachi Metals provides antennas for mobile phone base stations as well as a variety of products for wireless communication systems, including high-frequency coaxial cables. Our product lineup plays a crucial role in developing mobile phone infrastructure. Highly flexible cable Main feeder Antennas for mobile phone base stations * TOKYO SKYTREE is a registered trademark of Tobu Railway Co., Ltd. and Tobu Tower Sky Tree Co., Ltd. in Japan. 19 20 Infrastructure-Related Products ™ Gourd brand Piping Components With our world-leading ™ Gourd brand pipe fittings as our centerpiece, we offer a wide-ranging lineup of piping components for gas and waterworks applications. Polyethylene Gas Piping Systems Building and Construction Components and Materials Super HIBASE™*, a Construction Method for Exposed-Type Column Bases Antistatic Rubber Sheets Used in steel frame structures, our unique connecting technique employs cast steel pillar bases. It is vastly easier to install, provides superior earthquake resistance, greatly shortens work periods, and saves space. Our COSTAC lineup of antistatic rubber sheets enjoy extensive use as static electricity countermeasures at plants engaged in the manufacture of semiconductors and electronic devices as well as other locations. Our complete line of products for gas piping systems includes electrofusion (EF) fittings, polyethylene pipes and valves, various transition joints, and EF controllers. Piping systems that use polyethylene pipes are very flexible and typically do not suffer much damage compared to conventional systems that use steel or cast iron pipes when ground displacement occurs due to ground subsidence, earthquakes, frozen ground, etc. Our systems include a wide spectrum of joints and pipes in diameters from 25A to 300A. Characterized by superior corrosion resistance and the exceptional ease with which they can be installed, they contribute to cutting overall installation costs. The Super HIBASE™ installation process Super HIBASE™ COSTAC Antistatic rubber sheets * Super HIBASE is a registered trademark of SENQCIA CORPORATION. SOFLEX™ Corrugated Stainless Steel Tubes and Fittings Pipe Fittings for General Use These pipe fittings are for small and medium-sized threaded steel pipes. Our ™ Gourd brand pipe fittings are primarily made of malleable cast iron and have a good reputation for high reliability. SOFLEX™ is the name of our line of flexible stainless steel gas tubes and fittings. They are easy to install and maintain because the tubes require few connections along the way. Others Razor Blades Materials Metal bandsaw blade Household razor blades Facility Equipment and Components SAM™ and Aera™ Mass Flow Controllers HICS Chilled Tower™ Mass flow controllers are devices that precisely control the volume of gas flowing within a gas supply system used for deposition and etching in a semiconductor manufacturing line. Our products all have clean structures in which the parts that come in contact with gases are equipped with metal seals, and we have a complete lineup suited to a range of purposes. Digital mass flow controllers that house CPUs for even higher performance and space-saving units with integrated metal diaphragm valves are available also. This piece of equipment supplies water at temperatures ranging from 10 OC to 30 OC for cooling various kinds of manufacturing equipment and air-conditioning. The closed-type cooling tower is integrated with a chiller, contributing to energy conservation. SAM™ 21 Aera™ Handrails Rubber Rollers Handrails are rubber and urethane resin products used for escalators and moving walkways. Boasting safety enhancements that improve the grip and make the handrails more eye-catching, this product line also comes in eight standard colors. Rubber rollers are used in the development and transfer process of images as well as toner fixing processes in copy machines and printers. They facilitate office equipment performance such as in stable paper feed and high-speed, high image quality printing. Infrastructure-Related Products Our razor blades materials are manufactured using scrupulously selected raw materials and the sophisticated melting, refining, and hot-working techniques we have honed over many years. Thanks to very few impurities and a uniform structure, blades made of these materials are outstandingly sharp. Because these blades cut so well and are extremely durable, they are widely used in manufacturing ordinary household razor blades and various types of knives, scissors, saws, etc. W Series (water cooling) HICS Chilled Tower™ 22 Major Operating Bases Europe Hitachi Metals Europe GmbH South Germany Office, Leonberg South Germany Office, Munich Milano Branch Office London Branch Office Paris Branch Office Asia Headquarters Beijing Branch Office Guangzhou Branch Office Suzhou Branch Office Dalian Branch Office Hitachi Metals Hong Kong Ltd. Hitachi Metals Taiwan, Ltd. Taipei Branch Hitachi Metals Korea Co., Ltd. Hitachi Metals Singapore Pte. Ltd. Hitachi Metals (Thailand) Ltd. Hitachi Metals (India) Private Limited High-Grade Metals Company Specialty Steel Japan · Yasugi Works · Metallurgical Research Laboratory · Hitachi Metals Tool Steel, Ltd. · HMY, Ltd. · Hitachi Metals Neomaterial, Ltd. · Hitachi Metals Precision, Ltd. · Hitachi Metals MMC Superalloy, Ltd. Overseas · Diehl Tool Steel, Inc. (North America) · Hitachi Metals Taiwan, Ltd. Five Ace Factory (Asia) · Hitachi Metals Korea Co., Ltd. (Asia) · Hitachi Metals (Dong Guan) Specialty Steel Co., Ltd. (China) · Hitachi Metals (Suzhou) Technology, Ltd. (China) Rolls Japan · Hitachi Metals Wakamatsu, Ltd. Overseas · SinterMet, LLC (North America) · Baosteel Hitachi Rolls (Nantong) Co., Ltd. (China) 23 Magnetic Materials Company Soft Magnetic Components and Materials Japan · Metglas Yasugi Works · Hitachi Ferrite Electronics, Ltd. Overseas · Metglas, Inc. (North America) · Hitachi Metals Hong Kong Ltd. Pan Yu Factory (China) · Hitachi Metals (Thailand) Ltd. (Asia) · Hitachi Metals (India) Private Limited (Asia) Japan · Kumagaya Works · Saga Works · Magnetic Materials Research Laboratory · NEOMAX KINKI Co., Ltd. · NEOMAX ENGINEERING Co., Ltd. · NEOMAX KYUSHU Co., Ltd. · Yamazaki Manufacturing Dept. · Hitachi Ferrite Electronics, Ltd. Overseas · Hitachi Metals North Carolina, Ltd. (North America) · Hitachi Metals (Thailand) Ltd. (Asia) · San Technology, Inc. (Asia) · PT. NX INDONESIA (Asia) · Pacific Metals Co., Ltd. (Asia) · Dongguan Sumitok-Super Electronics Co., Ltd. (China) High-Grade Functional Components Company Casting Components for Automobiles Japan · Kyushu Works · Moka Works · Kumagaya Works · Casting Technology Research Laboratory · Alcast, Ltd. · Seitan, Incorporated. Overseas · Waupaca Foundry, Inc. (North America) · AAP St. Marys Corp. (North America) · Namyang Metals Co., Ltd. (Asia) · HNV Castings Private Limited (Asia) Piping Components Japan · Kuwana Works Japan North America Eastern Japan Regional Office Kitanihon Sales Office Ibaraki Sales Office Central Japan Regional Office Shizuoka Sales Office Hokuriku Sales Office Western Japan Regional Office Chugoku Sales Office Kyushu Sales Office Production System Laboratory Hitachi Metals Trading, Ltd. Hokkai Hitachi Densen Kihan, Ltd. New York Office Chicago Office Detroit Office Pittsburgh Office San Jose Office Hitachi Metals America, LLC Cable Materials Company Japan · Ibaraki Works · Cable Materials Research Laboratory · Tonichi Kyosan Cable, Ltd. · Hitachi Magnet Wire Corp. · Tohoku Rubber Co., Ltd. · Ibaraki Technos, Ltd. · Hitachi Cable Networks, Ltd. Overseas · Hitachi Cable America Inc. (North America) · HTP-Meds, LLC (North America) · Hi-Tech Machine and Fabrication, LLC (North America) · HC Queretaro, S.A. de C.V. (Central and South America) · Hitachi Cable (Johor) Sdn. Bhd. (Asia) · Hitachi Metals (Thailand) Ltd. (Asia) · Thai Hitachi Enamel Wire Co., Ltd. (Asia) · Hitachi Cable Philippines, Inc. (Asia) · Hitachi Cable Vietnam Co., Ltd. (Asia) · Shanghai Hitachi Metals Cable Materials Co., Ltd. (China) · Hitachi Cable (Suzhou) Co., Ltd. (China) · Shenzhen Hitachi Cable Co., Ltd. (China) · Kuwana Works R&D Center · Hitachi Metals FineTech, Ltd. · Hitachi Valve, Ltd. Overseas · Ward Manufacturing, LLC (North America) · Hitachi Metals Precision Instruments (Shenzhen), Ltd. (China) 24 Power Plants and Power Transmission Networks Aircraft P16 Creating New Value for Society P17 Solar Power Generation Systems Electronic Devices Electromagnetic Compatibility (EMC) Noise Suppression Products P13 Structural Materials Engine In the current business environment, energy efficiency and environmental sensitivity are important requirements for any product. In this situation, the role of the underlying “material” in achieving the desired results is large. The Hitachi Metals Group is active in supporting the creation of environmentally friendly products in a wide range of industrial fields. This operational structure, that is capable of responding to a wide range of social needs, is the source of the Hitachi Metals Group’s strength, and we will continue to build on that strength as we expand into the global market. P16 P13 P17 P17 Target Materials for CIGS Photovoltaic Cells FINEMET® Cores Amorphous Ribbon for Transformers Amorphous Cut Cores FINEMET ® Cores Turbine Blade Materials P13 Turbine Case Materials Shaft Materials P17 Ring Disc Materials P16 Power transmission networks Landing Gear Forging P17 P17 Transformer stations Smart Grids P16 Turbine Blade P13 P16 Control Rod Drive Components P17 P17 Amorphous Ribbon for Distribution Transformers FINEMET® Choke Coils P13 FINEMET® Nanocrystalline Magnetic Materials Interconnect Materials for Photovoltaic Cells P19 Magnet Wires for Heavy Electrical Machinery Fuel Assembly Sustention Tie Plates Power distribution networks Engine P7 P7 P7 P7 Magnet Wires for Wind Power Generators Smart meter Low Voltage Flexible Cable LVFC™ Piston Ring Materials Engine Valve Materials Turbine Wheels Quick Electric Chargers P16 Interconnect Materials for Solid Oxide Fuel Cells (SOFC) P13 P13 P13 Electric Power Converter Reactors Amorphous Cut Cores Amorphous Brazing foil for Heat Exchangers Lithium-Ion Batteries P10 P13 P13 FINEMET® Choke Coils Manufacturing Facilities P10 P10 P10 P10 High-frequency Transformer (Application Example) High-frequency transformer core FINEMET ® F3CC Series SLD-MAGIC™ DAC-MAGIC™ Cold Work Tool Steel Die Cast Tool Steel Electrode-Connecting Aluminum Battery Cases Cladding Materials CVT Continuously Variable Transmission P8 Aluminum Wheels CVT Belt Materials Motor for ABS P8 P8 Brake hoses High-Toughness Ductile Iron Castings P8 Harness for Electric Parking Brakes Torque Sensor Coils Pressure Sensors for Jam Prevention Power Transfer Equipment Drive Motor (Anti-lock Brake System) P HI-PM Series Plastic Mold Steel Suspension Systems P8 NMF™ Series Sintered Ferrite Magnets Electric Power Cable Control Cable Power Conditioners Fuel Cells HERCUNITE™ Series of Heat-Resistant Cast Components MLFC™ FlameRetardant Polyflex Insulated Wire P6 9 •Other Application Examples Transmission / Engine Cooling Fan / Variable Valve Actuator / Blower and Water Pump / Windshield Wipers / Power Windows / Starter / Power Seat / Fuel Pump / EPS (Electric Power Steering) / Electronic Throttle Control / EGR (Exhaust Gas Recirculation) ABS wheel-speed sensors NEOMAX® Nd-Fe-B Sintered Magnets •Other Application Examples Generator / Transmission / EGR (Exhaust Gas Recirculation) / Electrically Actuated Brake / Starter / EPS (Electric Power Steering) / Alternator / Water Pump P6 Enameled wire for High-Efficiency Motors P9 Harnesses for use in hybrid vehicles For a more detailed description of each product, please refer to the corresponding page, which is indicated by the number in the white circle. 25 26