Ground Fault Detection and Isolation on Ungrounded DC Systems Jose´ A. Marrero Southern Company DC SME General Comments The interaction of you detection system/equipment and your DC system must be understood along with their respective limitation. Also the limitations of your detection method must be understood. The figure below shows us a typical system and some of the interaction during a ground fault. Concerns Must let all know what to expect, cooperation from Maintenance and Operation Management Preparation and planning – Early/quick problem detection, isolation and resolution If multiple grounds are present or suspected – Caution is needed 4-8 mili-Amps and 30 - 46V is all that is needed for certain relays and solenoids to actuate/drop out. In other words High Visibility – Must remain focused Basic Problem Identify and locate low level DC ground fault current – Low-to-high impedance ground faults in the presence of larger DC load current Identify them in a complex multi-feeder source(s) and loads Perform quickly and efficiently – Without interrupting the service of critical control and plant systems Quasi Typical DC System Simpler Example Types of DC Ground Faults Continuous or Transient Types of DC Ground Faults(GFs) Steady – comes in and stay in at the same level (can ⇑ or ⇓) Intermittent – Comes in & out, increasing or decreasing levels, but with ‘Long’ durations(>>15min.) Transients – Pluses – Spikes Types of DC Ground Faults(GFs) Their periods can be either of a fixed or ‘random’ nature, this can pertain to the either on/off portion equally All GFs are of large enough amplitude to be detectable There is no such thing as zero crossing Caution Multiple GFs Multiple GFs of opposing polarities, can cause components/system failure without indication Reliability of your system may have been compromised General Comments Detection Scheme THERE CAN BE ONLY ONE Location of Detection Scheme DC System monitoring – Local and Remote Point(s) Charger(s) Inverter(s) UPS Load(s) Control System like Mark V & VI Plant DAS Battery Monitors Detection Scheme Voltage Divider System – Numerous variations to this scheme Resistor can be replaced with relay coil to annunciate Voltmeter can be replaced with amp meter to detect magnitude of the ground fault Symmetrical & Asymmetrical forms System utilizes voltage imbalance measurements – Only indicate that a fault condition exists – Are unable to determine the source, location or number and magnitude of fault(s) Some Commercial Avaliable Detection Units A Common Detection Scheme Voltage Division – There are many variations Fault + - 1 2 PN Load What Information Is Needed? What type of indication do you have? – Ex. Lighting, amp meter, alarm circuit Always check light bulb and fuses prior to continuing What is the alarm trigger point? What are the limitations and what information can be obtained? – What side is it on? – What is the magnitude? – Is it a constant or transient ground fault? What Information Is Needed? Important parameters to know on your system (especially on multi-feeder distribution system) – DC voltages between battery polarities – DC voltages between the polarities (pos. & neg.) with respect to site ground – DC ground fault from both polarities(pos. & neg.) with respect to site ground – AC voltage between polarities with respect to site ground (phantom ground) Methodologies Voltage measurements Selective tripping, isolations, circuit breaker AC signal injection DC signal injection DC Ground Loop Interrupt – (Resistive)/Magnetic coupling – Use of differential current Event analysis Capabilities/Limitations Voltage Measurements – Provides detection and limited (inaccurate) information on location – Considerable amount of time required to locate the fault – Expect considerable interference from system – With multiples grounds on the system, reading can be very misleading Capabilities/Limitations Selective tripping, isolation of circuit breaker, fuses and other interrupting devices – Must be methodical – Considerable amounts of time required to locate fault – Interruption of critical equipment and service – Interruption of circuits – May inadvertently trip circuits due to transients caused by opening and closing breakers. Capabilities/Limitations AC signal injection – Will locate fault, minimizes circuit and service interruption – High system knowledge is required – Ineffective and should not be used on system with large stray capacitance or High AC Ripple Content – Ineffective in multi-feeder distribution systems having large stray capacitance and strong electromagnetic field interference between the distribution line and ground Capabilities/Limitations AC signal injection – Requires a large AC signal to overcome low impedance to ground – Sensitivity varies in proportion to signal strength – Use of large amplitude AC signals may trip or damage sensitive devices/circuits Capabilities/Limitations DC signal injection – Will locate fault, minimizes circuit and service interruption – High system knowledge is required – Use of large amplitude DC signals may trip or damage sensitive devices/circuits Capabilities/Limitations DC Ground Loop Interrupt (Resistive) – Can use magnetic coupling & sensors allowing you to take reading through conduits and in wire bundles – Locates fault with minimal circuit/service interruptions – Usable on energized/de-energized circuits (w/power supply) – Uses differential current (fault current ) to locate ground – Sensitivity of around 3 mA (greater sensitivity depending on unit and experience) – Accommodates large range of cable and circuits Injection Point & Length: Does it Matter? Power Bus Site Ground Continuous Pulsed Event Analysis This involves the use of multiple event recorders (with voltage & current inputs) placed/positioned around your distribution network in a methodical manner then waiting for events Time & Date stamp all units used(to the same ref) Give or request equipment start/stop logs to operators Event Analysis Look for events occurring at the ~same time(slope & amplitude) Particular circuit in question can be isolated by the use of an external power supply & opening the associated breaker to the suspected circuit Monitor upstream points for transient reoccurrence(at least one period) Caution Injection of any large amplitude signals in a distribution system has been known to damage sensitive digital equipment and/or inadvertently operate or prevent from operating critical loads Note Multiple ground faults – Largest will only be detected first – Must be isolated to detect others – Ground faults can be of opposing polarities Re-evaluation must occur upon removal of each GF Magnitude of remaining GF can increase significantly Predictive Maintenance Measuring and trending of the following parameter should be performed periodically – DC overall voltage – DC polarity voltages with respect to ground – Monitor ground faults on your different DC buses – AC voltages between polarities and ground Train maintenance personnel on DC ground fault troubleshooting & isolation How We Help Ourselves How We Help Ourselves Ground Faults in Batteries Concerns about ground faults in batteries. Causes of ground faults in batteries. Results of Ground Faults. Methods to Detect Possible Ground Faults in VRLA. Voltage to Ground – UPS Battery Systems Due to the elimination of the input transformer in most large UPS systems there is a very large and dangerous voltage to ground. On a 240 Cell battery system the voltage ranges from 200 to 500 V depending on the point along the battery the measurement is taken. Voltage to Ground Waveform Causes of Ground Faults in Batteries Dirt on the surface of the container. Hole in the container. Jar to cover seal failure. Post seal leak. Results of Ignored Ground Faults FIRES! Useful Tool Insulation resistance tester. 2gohm @ 1000VDC