Principles of Electromechanical Energy Conversion • Why do we study this? – Electromechanical energy conversion theory is the cornerstone for the analysis of electromechanical motion devices. – The theory allows us to express the electromagnetic force or torque in terms of the device variables such as the currents and the displacement of the mechanical system. – Since numerous types of electromechanical devices are used in motion systems, it is desirable to establish methods of analysis which may be applied to a variety of electromechanical devices rather than just electric machines. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 87 • Plan – Establish analytically the relationships which can be used to express the electromagnetic force or torque. – Develop a general set of formulas which are applicable to all electromechanical systems with a single mechanical input. – Detailed analysis of: • Elementary electromagnet • Elementary single-phase reluctance machine • Windings in relative motion Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 88 Lumped Parameters vs. Distributed Parameters • If the physical size of a device is small compared to the wavelength associated with the signal propagation, the device may be considered lumped and a lumped (network) model employed. v λ= f λ= wavelength (distance/cycle) v = velocity of wave propagation (distance/second) f = signal frequency (Hz) • Consider the electrical portion of an audio system: – 20 to 20,000 Hz is the audio range 186,000 miles/second λ= = 9.3 miles/cycle 20,000 cycles/second Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 89 Conservative Force Field • A force field acting on an object is called conservative if the work done in moving the object from one point to another is independent of the path joining the two points. r ˆ ˆ ˆ F = F1i + F2 j + F3k r r uur r ∫ F ⋅ dr is independent of path if and only if ∇× F = 0 or F = ∇φ C r uur F ⋅ dr is an exact differential Fdx + F2 dy + F3dz = dφ where φ (x, y,z) 1 ( x2 ,y2 ,z2 ) r uur ( x2 ,y2 ,z2 ) F ⋅ dr = ∫ dφ = φ ( x 2 , y2 , z 2 ) − φ ( x1 , y1 , z1 ) ∫ ( x1 ,y1 ,z1 ) ( x1 ,y1 ,z1 ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 90 Energy Balance Relationships • Electromechanical System – Comprises • Electric system • Mechanical system • Means whereby the electric and mechanical systems can interact – Interactions can take place through any and all electromagnetic and electrostatic fields which are common to both systems, and energy is transferred as a result of this interaction. – Both electrostatic and electromagnetic coupling fields may exist simultaneously and the system may have any number of electric and mechanical subsystems. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 91 • Electromechanical System in Simplified Form: Electric System Coupling Field Mechanical System – Neglect electromagnetic radiation – Assume that the electric system operates at a frequency sufficiently low so that the electric system may be considered as a lumped-parameter system WE = We + WeL + WeS • Energy Distribution WM = Wm + WmL + WmS – WE = total energy supplied by the electric source (+) – WM = total energy supplied by the mechanical source (+) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 92 – WeS = energy stored in the electric or magnetic fields which are not coupled with the mechanical system – WeL = heat loss associated with the electric system, excluding the coupling field losses, which occurs due to: • the resistance of the current-carrying conductors • the energy dissipated in the form of heat owing to hysteresis, eddy currents, and dielectric losses external to the coupling field – We = energy transferred to the coupling field by the electric system – WmS = energy stored in the moving member and the compliances of the mechanical system – WmL = energy loss of the mechanical system in the form of heat due to friction – Wm = energy transferred to the coupling field by the mechanical system Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 93 • WF = Wf + WfL = total energy transferred to the coupling field – Wf = energy stored in the coupling field – WfL = energy dissipated in the form of heat due to losses within the coupling field (eddy current, hysteresis, or dielectric losses) Wf + WfL = ( WE − WeL − WeS ) + • Conservation of Energy ( WM − WmL − WmS ) Wf + WfL = We + Wm Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 94 • The actual process of converting electric energy to mechanical energy (or vice versa) is independent of: – The loss of energy in either the electric or the mechanical systems (WeL and WmL) – The energies stored in the electric or magnetic fields which are not in common to both systems (WeS) – The energies stored in the mechanical system (WmS) • If the losses of the coupling field are neglected, then the field is conservative and Wf = We + W m . • Consider two examples of elementary electromechanical systems – Magnetic coupling field – Electric field as a means of transferring energy Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 95 v = voltage of electric source f = externally-applied mechanical force fe = electromagnetic or electrostatic force r = resistance of the currentcarrying conductor l = inductance of a linear (conservative) electromagnetic system which does not couple the mechanical system M = mass of moveable member K = spring constant D = damping coefficient x0 = zero force or equilibrium position of the mechanical system (fe = 0, f = 0) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Electromechanical System with Magnetic Field Electromechanical System with Electric Field Kevin Craig 96 di v = ri + l + ef dt voltage equation that describes the electric systems; ef is the voltage drop due to the coupling field d2 x dx f = M 2 + D + K ( x − x 0 ) − fe dt dt WE = ∫ ( vi ) dt dx WM = ∫ ( f )dx = ∫ f dt dt di v = ri + l + ef dt WE = ∫ ( vi ) dt Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Newton’s Law of Motion Since power is the time rate of energy transfer, this is the total energy supplied by the electric and mechanical sources di WE = r ∫ ( i )dt + l ∫ i dt + ∫ ( ef i )dt dt = WeL + WeS + We 2 Kevin Craig 97 d2 x dx f = M 2 + D + K ( x − x 0 ) − fe dt dt dx WM = ∫ ( f )dx = ∫ f dt dt d x dx WM = M ∫ 2 dx + D∫ dt + K ∫ ( x − x 0 )dx − ∫ ( f e )dx dt dt 2 2 Σ WmS Wf = We + Wm = ∫ ( ef i )dt − ∫ ( f e )dx Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals WmL Wm total energy transferred to the coupling field Kevin Craig 98 • These equations may be readily extended to include an electromechanical system with any number of electrical and mechanical inputs and any number of coupling fields. • We will consider devices with only one mechanical input, but with possibly multiple electric inputs. In all cases, however, the multiple electric inputs have a common coupling field. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 99 J K j=1 k=1 Wf = ∑ Wej + ∑ Wmk J J ∑ W = ∫ ∑ e i dt j=1 ej j=1 K K ∑W k =1 fj j mk = − ∫ ∑ f ek dx k k =1 J Wf = ∫ ∑ efji jdt − ∫ f e dx j=1 J dWf = ∑ efji jdt − f edx j=1 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Total energy supplied to the coupling field Total energy supplied to the coupling field from the electric inputs Total energy supplied to the coupling field from the mechanical inputs With one mechanical input and multiple electric inputs, the energy supplied to the coupling field, in both integral and differential form Kevin Craig 100 Energy in Coupling Field • We need to derive an expression for the energy stored in the coupling field before we can solve for the electromagnetic force fe. • We will neglect all losses associated with the electric or magnetic coupling field, whereupon the field is assumed to be conservative and the energy stored therein is a function of the state of the electrical and mechanical variables and not the manner in which the variables reached that state. • This assumption is not as restrictive as it might first appear. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 101 – The ferromagnetic material is selected and arranged in laminations so as to minimize the hysteresis and eddy current losses. – Nearly all of the energy stored in the coupling field is stored in the air gap of the electromechanical device. Air is a conservative medium and all of the energy stored therein can be returned to the electric or mechanical systems. • We will take advantage of the conservative field assumption in developing a mathematical expression for the field energy. We will fix mathematically the position of the mechanical system associated with the coupling field and then excite the electric system with the displacement of the mechanical system held fixed. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 102 • During the excitation of the electric inputs, dx = 0, hence, Wm is zero even though electromagnetic and electrostatic forces occur. • Therefore, with the displacement held fixed, the energy stored in the coupling field during the excitation of the electric inputs is equal to the energy supplied to the coupling field by the electric inputs. • With dx = 0, the energy supplied from the electric 0 J system is: Wf = ∫ ∑ efji jdt − ∫ f e dx j=1 J Wf = ∫ ∑ efji jdt j=1 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 103 • For a singly excited electromagnetic system: dλ ef = dt Wf = ∫ ( i )dλ with dx = 0 Wf = ∫ ( i )dλ Area represents energy stored in the field at the instant when λ = λa and i = ia. Graph Stored energy and coenergy in a magnetic field of a singly excited electromagnetic device Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals For a linear magnetic system: Curve is a straight line and 1 Wf = Wc = λi 2 Wc = ∫ ( λ )di Area is called coenergy λi = Wc + Wf Kevin Craig 104 • The λi relationship need not be linear, it need only be single-valued, a property which is characteristic to a conservative or lossless field. • Also, since the coupling field is conservative, the energy stored in the field with λ = λa and i = ia is independent of the excursion of the electrical and mechanical variables before reaching this state. • The displacement x defines completely the influence of the mechanical system upon the coupling field; however, since λ and i are related, only one is needed in addition to x in order to describe the state of the electromechanical system. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 105 • If i and x are selected as the independent variables, it is convenient to express the field energy and the flux linkages as Wf = Wf ( i,x ) λ = λ ( i, x ) ∂λ ( i, x ) ∂λ (i,x ) dλ = di + dx ∂i ∂x ∂λ ( i, x ) dλ = di with dx = 0 ∂i i ∂λ ( ξ, x ) ∂λ ( i, x ) Wf = ∫ ( i )dλ = ∫ i di = ∫ ξ dξ 0 ∂i ∂ξ Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Energy stored in the field of a singly excited system Kevin Craig 106 • The coenergy in terms of i and x may be evaluated as Wc ( i, x ) = ∫ λ ( i, x )di = ∫ λ ( ξ, x )dξ i 0 • For a linear electromagnetic system, the λi plots are straightline relationships. Thus, for the singly excited magnetically linear system, λ ( i, x ) = L ( x ) i , where L(x) is the inductance. • Let’s evaluate Wf(i,x). dλ = ∂λ ( i, x ) di with dx = 0 ∂i dλ =L ( x ) di 1 Wf ( i,x ) = ∫ ξL ( x )dξ = L ( x ) i 2 0 2 i Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 107 • The field energy is a state function and the expression describing the field energy in terms of the state variables is valid regardless of the variations in the system variables. • Wf expresses the field energy regardless of the variations in L(x) and i. The fixing of the mechanical system so as to obtain an expression for the field energy is a mathematical convenience and not a restriction upon the result. 1 Wf ( i,x ) = ∫ ξL ( x )dξ = L ( x ) i 2 0 2 i Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 108 • In the case of a multiexcited electromagnetic system, an expression for the field energy may be obtained by evaluating the following relation with dx = 0: J Wf = ∫ ∑ i jdλ j j=1 • Since the coupling field is considered conservative, this expression may be evaluated independent of the order in which the flux linkages or currents are brought to their final values. • Let’s consider a doubly excited electric system with one mechanical input. Wf ( i1 ,i 2 , x ) = ∫ i1dλ1 ( i1 ,i 2 , x ) + i 2 dλ 2 ( i1 ,i 2 , x ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals with dx = 0 Kevin Craig 109 • The result is: Wf ( i1 ,i 2 , x ) = ∫ i1 0 ∫ i2 0 ∂λ1 ( ξ, 0, x ) ξ dξ + ∂ξ ∂λ1 ( i1 , ξ, x ) ∂λ 2 ( i1 , ξ, x ) +ξ i1 dξ ∂ξ ∂ξ • The first integral results from the first step of the evaluation with i1 as the variable of integration and with i2 = 0 and di2 = 0. The second integral comes from the second step of the evaluation with i1 equal to its final value (di1 = 0) and i2 as the variable of integration. The order of allowing the currents to reach their final state is irrelevant. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 110 • Let’s now evaluate the energy stored in a magnetically linear electromechanical system with two electrical inputs and one mechanical input. λ1 ( i1 ,i 2 , x ) = L11 ( x ) i1 + L12 ( x ) i 2 λ 2 ( i1 ,i 2 , x ) = L 21 ( x ) i1 + L 22 ( x ) i 2 • The self-inductances L11(x) and L22(x) include the leakage inductances. • With the mechanical displacement held constant (dx = 0): dλ1 ( i1 ,i 2 , x ) = L11 ( x ) di1 + L12 ( x ) di 2 dλ 2 ( i1 ,i 2 , x ) = L21 ( x ) di1 + L22 ( x ) di 2 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 111 • Substitution into: Wf ( i1 ,i 2 , x ) = ∫ i1 0 ∫ i2 0 ∂λ1 ( ξ, 0, x ) ξ dξ + ∂ξ ∂λ1 ( i1 , ξ, x ) ∂λ 2 ( i1 , ξ, x ) +ξ i1 dξ ∂ξ ∂ξ • Yields: Wf ( i1 ,i 2 , x ) = ∫ ξL11 ( x ) d ξ + ∫ i1L12 ( x ) + ξL 22 ( x )dξ 0 0 1 1 2 = L11 ( x ) i1 + L12 ( x ) i1i 2 + L22 ( x ) i 22 2 2 i1 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals i2 Kevin Craig 112 • It follows that the total field energy of a linear electromagnetic system with J electric inputs may be expressed as: 1 J J Wf ( i1 ,K ,i j , x ) = ∑∑L pqi p iq 2 p=1 q=1 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 113 Electromagnetic and Electrostatic Forces • Energy Balance Equation: J Wf = ∫ ∑ efji jdt − ∫ f e dx j=1 J dWf = ∑ efji jdt − f edx j=1 J f e dx = ∑ efji jdt − dWf j=1 • To obtain an expression for fe, it is first necessary to express Wf and then take its total derivative. The total differential of the field energy is required here. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 114 • The force or torque in any electromechanical system may be evaluated by employing: dWf = dWe + dWm • We will derive the force equations for electromechanical systems with one mechanical input and J electrical inputs. J • For an electromagnetic system: f e dx = ∑ i jdλ j − dWf j =1 • Select ij and x as independent variables: W = W ( ri , x ) r r ∂Wf i , x J ∂W f i,x dWf = ∑ di j + dx ∂i j ∂x j=1 r r ∂λ j i , x J ∂λ j i,x dλ j = ∑ di n + dx ∂i n ∂x n =1 ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals ( ) f f r λj = λj i,x ( ) ( ) Kevin Craig 115 • The summation index n is used so as to avoid confusion with the subscript j since each dλj must be evaluated for changes in all currents to account for mutual coupling between electric systems. • Substitution: r r ∂Wf i , x J ∂W f i,x dWf = ∑ di j + dx ∂i j ∂x j=1 r r ∂λ j i , x J ∂λ j i,x dλ j = ∑ di n + dx ∂i n ∂x n =1 ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals ( ) ( ) into J f e dx = ∑ i jdλ j − dWf j =1 Kevin Craig 116 r r J ∂λj i , x ∂λ j i , x J r f e i , x dx = ∑ i j ∑ di n + dx ∂x j=1 n =1 ∂i n r r ∂Wf i , x J ∂W f i,x −∑ di j + dx ∂i j ∂x j=1 r r ∂Wf i , x J ∂λ i , x r j − f e i , x dx = ∑ i j dx ∂x ∂x j=1 r r ∂Wf i , x J J ∂λ j i , x + ∑ i j ∑ di n − di j ∂i n ∂i j j =1 n =1 • Result: ( ) ( ) ( ) ( ) ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals ( ) ( ) ( ) ( ) Kevin Craig 117 • This equation is satisfied provided that: r r ∂Wf i , x J ∂λ r j i,x − f e i , x = ∑ i j ∂x ∂x j=1 r r ∂Wf i , x J J ∂λ j i , x 0 = ∑ i j ∑ di n − di j ∂i n ∂i j j=1 n=1 ( ) ( ) ( ) ( ) ( ) • The first equation can be used to evaluate the force on the mechanical system with i and x selected as independent variables. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 118 • We can incorporate an expression for coenergy and J obtain a second force equation: Wc = ∑ i jλ j − Wf j =1 • Since i and x are independent variables, the partial derivative with respect to x is: r ∂Wc i , x ( ) ∂x • Substitution: r r ∂Wf i , x J ∂λ j i,x − = ∑ i j ∂x ∂x j=1 ( ) ( ) r r r ∂Wf i , x J ∂λ ∂Wc i , x r j i,x − f e i , x = ∑ i j = ∂x ∂x ∂x j =1 ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals ( ) ( ) ( ) Kevin Craig 119 • Note: – Positive fe and positive dx are in the same direction – If the magnetic system is linear, Wc = Wf. • Summary: r r ∂Wf i , x J ∂λ r j i,x − f e i , x = ∑ i j ∂x ∂x j=1 r ∂Wc i , x r r J ∂λ fe i , x = r j i, θ ∂x Te i , θ = ∑ i j ∂θ j=1 r fe Te ∂Wc i , θ r Te i , θ = x θ ∂θ ( ) ( ) ( ) ( ) ( ) ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals ( ) ( ) r ∂Wf i, θ − ∂θ ( ) Kevin Craig 120 • By a similar procedure, force equations may be derived with flux linkages λ1, …, λj of the J windings and x as independent variables. The relations, given without proof, are: r r ( ) ( ) J ∂i j λ , x ∂Wc λ, x r + f e λ , x = − ∑ λ j ∂x ∂x j=1 r ∂Wf λ, x r fe λ, x = − r ∂x J ∂i j λ, θ r Te λ , θ = − ∑ λ j ∂θ j=1 r ∂Wf λ, θ r Te λ , θ = − ∂θ ( ) ( ) ( ) ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals ( ) ( ) r ∂Wc λ, θ + ∂θ ( ) Kevin Craig 121 • One may prefer to determine the electromagnetic force or torque by starting with the relationship dWf = dWe + dWm rather than by selecting a formula. • Example: – Given: λ = 1 + a ( x ) i 2 – Find fe(i,x) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 122 Elementary Electromagnet • The system consists of: – stationary core with a winding of N turns – block of magnetic material is free to slide relative to the stationary member x = x(t) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 123 dλ v = ri + voltage equation that describes the electric system dt λ = Nφ flux linkages φ = φl + φm (the magnetizing flux is common to φl = leakage flux both stationary and rotating members) φm = magnetizing flux Ni φl = ℜl Ni φm = ℜm If the magnetic system is considered to be linear (saturation neglected), then, as in the case of stationary coupled circuits, we can express the fluxes in terms of reluctances. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 124 N2 N2 λ = + i ℜl ℜm = ( Ll + Lm ) i ℜm = ℜi + 2ℜg ℜi ℜi = li µ riµ 0 A i x ℜg = µ0 A g ℜg flux linkages Ll = leakage inductance L m = magnetizing inductance reluctance of the magnetizing path total reluctance of the magnetic material of the stationary and movable members reluctance of one of the air gaps Assume that the cross-sectional areas of the stationary and movable members are equal and of the same material Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 125 Ag = Ai This may be somewhat of an oversimplification, but it is sufficient for our purposes. ℜm = ℜi + 2ℜg 1 li = + 2x µ 0 Ai µ ri 2 N Lm = 1 li + 2x µ 0 Ai µ ri Assume that the leakage inductance is constant. The magnetizing inductance is clearly a function of displacement. x = x(t) and Lm = Lm(x) When dealing with linear magnetic circuits wherein mechanical motion is not present, as in the case of a transformer, the change of flux linkages with respect to time was simply L(di/dt). This is not the case here. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 126 λ(i,x) = L(x)i = [ L l + L m (x) ] i The inductance is a function of x(t). dλ (i,x) ∂λ di ∂λ dx = + ∂i dt ∂x dt dt di dLm (x) dx v = ri + [ Ll + Lm (x)] + i dt dx dt N2 Lm ( x ) = 1 li + 2x µ0 Ai µ ri k L m (x) = k0 + x N 2µ0 A i k= 2 li k0 = 2µ ri Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals The voltage equation is a nonlinear differential equation. Let’s look at the magnetizing inductance again. k N 2µ 0µ ri Ai L m (0) = = k0 li k L m (x) ≅ x for x > 0 Kevin Craig 127 Detailed diagram of electromagnet for further analysis Electromagnet Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 128 k L m (x) ≅ x for x > 0 Use this approximation k L ( x ) ≅ Ll + Lm ( x ) = L l + x for x > 0 λ(i,x) = L(x)i = [ L l + L m (x) ] i The system is magnetically linear: r r ∂Wf i , x J ∂λ r j i,x − f e i , x = ∑ i j ∂x ∂x j=1 r ∂Wc i , x r fe i , x = ∂x ( ) ( ) ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals 1 Wf ( i,x ) = Wc ( i, x ) = L ( x ) i2 2 ( ) 1 2 ∂L ( x ) f e ( i, x ) = i 2 ∂x ki 2 =− 2 2x Kevin Craig 129 • The force fe is always negative; it pulls the moving member to the stationary member. In other words, an electromagnetic force is set up so as to minimize the reluctance (maximize the inductance) of the magnetic system. • Equations of motion: di v = ri + l + ef dt d2 x dx f = M 2 + D + K ( x − x 0 ) − fe dt dt Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Steady-State Operation (if v and f are constant) v = ri f = K ( x − x 0 ) − fe Kevin Craig 130 Steady-State Operation of an Electromagnet f = K ( x − x0 ) − fe −f e = f − K ( x − x 0 ) ki − − 2 = f − K (x − x0 ) 2x Parameters: r = 10 Ω K = 2667 N/m x0 = 3 mm k = 6.283E-5 H m v=5V i = 0.5 A 2 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Stable Operation: points 1 and 2 Unstable Operation: points 1´ and 2´ (f = 4 N) (f = 0) Kevin Craig 131 Single-Phase Reluctance Machine • The machine consists of: – stationary core with a winding of N turns – moveable member which rotates θr = angular displacement ωr = angular velocity θr = ∫ ωr ( ξ ) dξ + θr ( 0 ) t 0 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 132 dλ v = ri + dt voltage equation φ = φl + φm φl = leakage flux φm = magnetizing flux λ = ( Ll + Lm ) i It is convenient to express the flux linkages as the product of the sum of the leakage inductance and the magnetizing inductance and the current in the winding. L l = constant (independent of θr ) L m = periodic function of θ r Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 133 Lm = Lm ( θr ) N2 L m (0) = ℜm ( 0 ) π Lm = 2 N2 π ℜm 2 ℜm is maximum L m is minimum ℜm is minimum L m is maximum The magnetizing inductance varies between maximum and minimum positive values twice per revolution of the rotating member. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 134 Assume that this variation may be adequately approximated by a sinusoidal function. L m ( θr ) = L A − L B cos ( 2θr ) L m ( 0 ) = LA − LB L ( θr ) = L l + L m ( θ r ) = Ll + L A − L B cos ( 2θr ) di dLm (θr ) d θr v = ri + [ Ll + L m (θ r ) ] + i dt dθr dt Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals π Lm = LA + LB 2 LA > LB L A = average value voltage equation Kevin Craig 135 • This elementary two-pole single-phase reluctance machine is shown in a slightly different form. Winding 1 is now winding as and the stator has been changed to depict more accurately the configuration common for this device. dλ as v as = rsi as + dt λ as = L asasi as L asas = L ls + L A − L B cos ( 2θr ) θ r = ∫ ω r ( ξ )dξ + θ r ( 0 ) t rs = resistance of as winding Lasas = self-inductance of as winding Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals 0 Lls = leakage inductance Kevin Craig 136 • Electromagnetic torque: – Magnetic system is linear, hence Wf = Wc. 1 Wc ( i as , θ r ) = ( Lls + L A − L B cos ( 2θ r ) ) i as2 2 r r ∂Wf i, θ J ∂λ r j i, θ − Te i , θ = ∑ i j ∂θ ∂θ j=1 r ∂Wc i , θ r Te i , θ = ∂θ ( ) ( ) ( ) ( ) ( ) Te ( i as , θ r ) = L Bi as2 sin ( 2θr ) Valid for both transient and steady-state operation Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 137 • Consider steady-state operation: ias is constant Te = K sin ( 2θr ) K = L Bi as2 stable operating point unstable operating point Electromagnetic torque versus angular displacement of a single-phase reluctance machine with constant stator current Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 138 • Although the operation of a single-phase reluctance machine with a constant current is impracticable, it provides a basic understanding of reluctance torque, which is the operating principle of variable-reluctance stepper motors. • In its simplest form, a variable-reluctance stepper motor consists of three cascaded, single-phase reluctance motors with rotors on a common shaft and arranged so that their minimum reluctance paths are displaced from each other. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 139 Windings in Relative Motion • The rotational device shown will be used to illustrate windings in relative motion. Winding 1: N1 turns on stator Winding 2: N2 turns on rotor Assume that the turns are concentrated in one position. Air-gap size is exaggerated. end view Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals cross-sectional view Kevin Craig 140 dλ1 v1 = r1i1 + dt dλ 2 v 2 = r2i 2 + dt λ1 = L11i i + L12i 2 λ 2 = L 21i i + L22 i 2 L11 = L l1 + L m1 N12 N12 = + ℜl1 ℜm L 22 = L l 2 + L m2 = 2 2 2 2 N N + ℜl 2 ℜ m voltage equations The magnetic system is assumed linear. The self-inductances L11 and L22 are constants and may be expressed in terms of leakage and magnetizing inductances. ℜm is the reluctance of the complete magnetic path of ϕm1 and ϕm2 , which is through the rotor and stator iron and twice across the air gap. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 141 Let’s now consider L12. θr = angular displacement ωr = angular velocity θr = ∫ ωr ( ξ ) dξ + θr ( 0 ) t 0 When θr is zero, then the coupling between windings 1 and 2 is maximum. The magnetic system of winding 1 aids that of winding 2 with positive currents assumed. Hence the mutual inductance is positive. N1N 2 L12 ( 0 ) = ℜm When θr is π/2, the windings are orthogonal. The mutual coupling is zero. π L12 = 0 2 Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 142 Assume that the mutual inductance may be adequately predicted by: L12 ( θr ) = L sr cos ( θr ) N1 N2 Lsr = ℜm Lsr is the amplitude of the dλ1 v1 = r1i1 + sinusoidal mutual inductance dt between the stator and rotor dλ 2 v 2 = r2i 2 + windings. dt In writing the voltage equations, the λ1 = L11i1 + ( L sr cos θr ) i 2 total derivative of the flux linkages is λ 2 = L 22i 2 + ( Lsr cos θr ) i1 required. di1 di 2 v1 = r1i1 + L11 + Lsr cos θr − i 2ωr Lsr sin θ r dt dt di 2 di1 v 2 = r2i 2 + L22 + Lsr cos θr − i1ωr Lsr sin θr dt dt Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 143 v1 r1 0 i1 d λ1 v = 0 r i + dt λ 2 2 2 2 λ1 Ll1 + L m1 Lsr cos θr ias λ = L cos θ L + L i 2 sr r l2 m2 bs Since the magnetic system is assumed to be linear: 1 1 2 Wf ( i1 ,i 2 , θr ) = L11i1 + L12i1i 2 + L22i 22 = Wc ( i1 ,i 2 , θr ) 2 2 r r ∂Wf i, θ J ∂λ r j i, θ − Te i , θ = ∑ i j ∂θ ∂θ j=1 Te ( i1 ,i 2 , θ r ) = −i1 i2 Lsr sin θ r r ∂Wc i , θ r Te i , θ = ∂θ ( ) ( ) ( ) ( ) ( ) Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 144 • Consider the case where i1 and i2 are both positive Te = −K sin θ r and constant: K = i1 i2 Lsr stable operation unstable operation Electromagnetic torque versus angular displacement with constant winding currents Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 145 • Although operation with constant winding currents is somewhat impracticable, it does illustrate the principle of positioning of stepper motors with a permanent-magnet rotor which, in many respects, is analogous to holding i2 constant on the elementary device considered here. Actuators & Sensors in Mechatronics Electromechanical Motion Fundamentals Kevin Craig 146