Common DC Bus
Selection Guide
Common DC Bus Applications
Introduction
Contents
Overview
this page
Typical Common DC Bus Configuration
this page
Non-Regen Bus Supplies
3
Line Regeneration Solutions
8
Choppers & Dynamic Brakes
15
DC Input Drives
21
Power Components
21
Reference Materials
27
Overview
An increasing number of drive systems in a wide range of industrial applications and power ranges are being configured today in a
common DC bus configuration. This drive system configuration provides users with significant advantages such as; design flexibility,
higher efficiency, and cost savings.
A common rectifier can supply power to the DC bus for all the DC-AC inverters instead of individual rectifiers in the stand-alone AC
drives.
The power sharing on the DC bus is possible for applications where some inverters may be motoring while others in the same process
may be simultaneously generating power. The power generating inverters feed power through the DC bus to the motoring inverters. This
results in less power usage from the rectifier unit.
Cost savings are realized through the use of application rated system components such as reactors, braking units, contactors, etc. This
reduces the number of parts used on the drive system as well as assembly, wiring, wiring costs, number of failures and spare parts.
PowerFlex® Common Bus products provide a wide range of modular solutions for the common DC bus application. Refer to page 27 for
product details.
Typical Common Bus Configuration
Common DC Bus
Main Switch
or Input Contactor
Line Reactor
Three-Phase
Source
Fusing
Common DC Bus
SCR
Bus Supply
Fusing
Inverters
Three-Phase
Motor
2
Three-Phase
Motor
Three-Phase
Motor
Common DC Bus Applications
Non-Regen Bus Supplies
PowerFlex 20S SCR Bus Supply
Catalog Number Explanation
Position Number
1-3
20S
4
5-7
8
9
10
D
400
N
E
N
b
c
d
e
f
a
a
Product
Code
Type
20S
SCR Bus Supply 7
7 SCR Bus Supply available through Drive Systems only.
b
Voltage Rating
Standards Compliance
Code
Input Voltage
Ph.
DC Output
D
400/480V ac
3
540…650V dc
F
600/690V ac
3
675…930V dc
PowerFlex SCR DC Bus Supply conforms to the following:
Conformity to:
c
Rating
Approvals & Standards
UL Listed
9
UL 508C
c-UL Listed
9
CAN/CSA-C22.2 No. 14-M91
CE Compliant ✶
9
EN61800-3, EN50178
Code
Output
400
400A, 400/480V
600
600A, 400/480V
1K0
1000A, 400/480/600/690V
✶ SCR Bus Supply will meet the essential requirements for CE compliance
provided an externally mounted line reactor and HF filter is used.
d
Enclosure
Code
Rating
Conformal Coating
N
Open/IP00
No
Description
e
PowerFlex SCR Bus Supplies are single-direction power
converters for the front-end of common DC bus drive systems.
The supplies convert incoming three-phase AC line voltage to a
common DC bus voltage and current. The SCR Bus Supply offers
the following features:
y Six-pulse, full-wave, three-phase SCR bridge rectifier unit.
y Built-in AC line and DC bus fuses (400 & 600A units). Rectifier
branch fuses, snubber circuit and DC bus feedback fuses
(1,000A units). All fuses feature trip indicator switches.
y Overtemperature sensor located in the heat sink for thermal
protection of the SCR bridge rectifier.
y RC snubber circuit for dampening and linearity of overvoltages.
y MOV snubber circuit for surge protection.
y Precharge Board with enable contactor.
y Stand alone and master-slave configurations (1,000A units only).
A maximum of four slave units may be connected in parallel.
Documentation & Shipping Carton
Code
User Manual
Carton
E
English
Yes
f
Configuration
Code
Type
N
Stand Alone
M
Master (1000A Only) ✶
S
Slave (1000A Only) ✶
✶ PowerFlex SCR Bus Supply units with Master and Slave configurations are
available for 480 and 690 volts, but only with a 1000A output current
rating.
3
Common DC Bus Applications
Non-Regen Bus Supplies
Product Selection
Specifications Common to All SCR Bus Supply Units
PowerFlex SCR Bus Supplies
Voltage
Description
400A, Stand Alone
400/480V
600/690V
Cat. No.
20SD400NEN
600A, Stand Alone
20SD600NEN
1000A, Stand Alone
20SD1K0NEN
1000A, Master
20SD1K0NEM
1000A, Slave
20SD1K0NES
Voltage Tolerance:
–10% of minimum, +10% of maximum
Frequency Tolerance:
47-63 Hz
Displacement Power Factor: 0.92 lagging (entire load range)
Efficiency:
99.5% at rated amps, nominal line volts.
Line Transients:
up to 6000 volts peak per IEEE C62.41-1991
Maximum Short Circuit
Current Rating:
85 kA
Cooling:
Forced ventilation cooled by tangential
blower below heat sink.
1000A, Stand Alone
20SF1K0NEN
1000A, Master
20SF1K0NEM
Blower Power
Consumption:
200 VA
1000A, Slave
20SF1K0NES
Cooling Air:
600 m3/h
Control Input Specifications
HF Filter
When this filter is used, the HF emission limits for class A, group
2 (EN55011) in the second environment (industrial supply
network) according to the product standard EN61800-3 are met,
and the Bus Supply fulfills CE conformity.
Description
Cat. No.
20S-RFC
HF Filter, 690V
AC Line Reactors
A minimum reactance is required to limit peak currents in the AC
line and the bridge circuit. This can be accomplished with a
matched supply transformer or by adding a line reactor to ensure
the requested minimum voltage drop over the total line
impedance. The minimum voltage drop must be 3%. Line Reactor
selection is based on the DC Amps sum of the connected drives
and the supply transformer used. Refer to page 21 for selection
information.
Enable Contactor Coil:
Single-Phase 115V ac, 30 VA (pickup), 4.5 VA
(hold)
Blower Current
Consumption:
Single-Phase 115V ac, 50/60 Hz, 1A
Control Output Specifications
Heat Sink Temperature
Sensor:
Sensor trips if heat sink temperature exceeds
maximum temperature.
Resistive Rating: 15A at 125V ac, 10A at
NC Contact Output Rating 250V ac, 7A at 24V dc
(max.):
Inductive Rating: 10A at 125V ac, 6A at 250V
ac
Fuse Trip Indication Micro
Switches F1-F11, NC
Contact Output Rating
(max.):
Resistive Rating: 10A at 30 to 250V ac, 8A at
30V dc
Enable Contactor K1, NC
Contact Output Rating
(max.):
Resistive Rating: 10A at 24 to 230V ac, 3A at
30V dc
Inductive Rating: L/R=25ms, 10A at 30 to
250V ac
Inductive Rating: L2.2A at 24 to 230V ac
Permitted Max. Capacitance
This is the total DC Bus capacitance sum of
for Connection to the DC
the permitted drives to connect.
Bus Supply:
Approvals and Standards Compliance
Specifications
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for
Construction and Guide for Selection,
Installation and Operation of Adjustable
Speed Drive Systems.
NEMA 250 - Enclosures for Electrical
Equipment
IEC 146 - International Electrical Code.
Input Ratings
UL and cUL Listed to UL508C and
CAN/CSA-C22.2
Description/Cat.No.
20SD400 20SD600 20SD1K0 20SF1K0
Nominal AC Input Voltage:
400/480V
600/690V
Frequency:
47-63 Hz
47-63 Hz
Operational AC Input Voltage:
187-528V
269-759V
Input Current (Max. Cont.
RMS):
355
521
843
843
Input kVA at Max. Cont. RMS
Amps:
246/295
361/433
584/700
876/1007
The Bus Supply is designed
to meet the following
specifications:
Marked for all applicable European Directives
EMC Directive (89/336/EEC)
Emissions:
EN 61800-3 Adjustable Speed electrical
power drives systems Part 3
Immunity:
EN 61800-3 Second Environment, Restricted
Distribution
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in
Power Installations
Output Ratings
DC Bus Amps
Continuous:
300
500
800
800
3 Sec. Every Minute:
450
750
1200
1200
Max. Continuous DC Bus
Amps without Overload:
400
600
1000
1000
Power Dissipation - Watts at
Max. Continuous Amps:
1200
1600
2700
2800
DC Bus Voltage:
4
AC Input Nominal
Maximum
400V
540V
750V
480V
650V
750V
600V
810V
1080V
690V
930V
1080V
Environmental Specifications
Altitude:
1000 m (3300 ft.) max. without derating.
Above 1000 m the derating for the output
current is 1% per 100 m (330 ft).
Ambient Operating
Temperature without
Derating:
Open Type/IP00:
0 to 40°C (32 to 104°F)
Above 40°C up to 50°C (122°F) maximum
temperature the output Amps must be
derated by 1% per °C (1.8% per °F).
Storage Temperature (all):
–40 to 70°C (–40 to 158°F)
Relative Humidity:
5 to 95% non-condensing
Shock:
15G peak for 11ms duration (±1.0 ms)
Vibration:
0.152 mm (0.006 in.) displacement, 1G peak
Common DC Bus Applications
Non-Regen Bus Supplies
Bus Supply Mounting Dimensions
The dimensions and weights provided in the following drawing
are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
9.5 (0.37)
200 (7.87)
B
35.0 (1.40) Dia.
Lifting Holes
3.0 (1.20)
Front View
Side View
A
C
9.5 (0.37)
D
A
B
C
D
400A
Unit Type
535 (21.1)
404 (15.9)
580 (22.8)
276 (10.9)
30 kg (66 lb)
Weight
600A
740 (29.1)
490 (19.3)
785 (30.9)
276 (10.9)
43 kg (95 lb)
1000A
740 (29.1)
490 (19.3)
785 (30.9)
276 (10.9)
67 kg (147 lb)
Dimensions are in millimeters and (inches)
5
Common DC Bus Applications
Non-Regen Bus Supplies
PowerFlex 20T Diode Bus Supply
Catalog Number Explanation
Position Number
1-3
4
5-7
8
9
20T
D
120
A
E
a
b
c
d
e
a
Product
Code
Type
20T
Diode Bus Supply
b
Voltage Rating
Code
Input Voltage
Ph.
DC Output
D
240…480V ac
3
325…650V dc
E
500…600V ac
3
675…810V dc
Standards Compliance
c
PowerFlex Diode DC Bus Supply conforms to the following:
Conformity to:
Rating
Code
Output
Frame
120
120.0A
2
Approvals & Standards
UL Listed
9
UL 508C
c-UL Listed
9
CAN/CSA-C22.2 No. 14-M91
CE Compliant
9
EN61800-3, EN50178
d
Enclosure
Code
Rating
A
NEMA Type 1/IP20
e
Documentation & Shipping Carton
Description
Code
User Manual
Carton
E
English
Yes
PowerFlex Diode Bus Supplies are single-direction power
converters for the front-end of common DC bus drive systems.
The supplies convert incoming three-phase AC line voltage to a
common DC bus voltage and current. The diode Bus Supply offers
the following features:
y Six-pulse, full-wave, three-phase diode bridge rectifier unit
directly connected to the line input terminals.
y Bus supply overtemperature sensors located in the heat sink for
thermal protection of the diode bridge rectifier.
y MOV circuit for surge protection connects to the three input
phases.
y Cooling fans powered by integral 24V DC supply.
y DC bus snubber circuit for dampening and linearity of
overvoltages.
y Integral DC chokes, input filter capacitors and common mode
capacitors compose an RFI filter meeting the requirements of
EMC product standard 61800-3 for industrial environments.
6
Product Selection
PowerFlex Diode Bus Supplies
Voltage
Description
Cat. No.
240/480V
120A
20TD120AE
500/600V
120A
20TE120AE
Common DC Bus Applications
Non-Regen Bus Supplies
Bus Supply Mounting Dimensions
Specifications
Input/Output Ratings
AC Input Voltage Range
200-480V Unit
500-600V Unit
Nominal AC Input Voltage:
240V
400V
480V
500V
600V
Nominal DC Bus Voltage:
325V
540V
648V
675V
810V
Continuous RMS AC Input
Current:
105A
105A
105A
105A
105A
Continuous DC Bus Current:
120A
120A
120A
120A
120A
Voltage Tolerance:
–10% of minimum, +10% of maximum.
Frequency Tolerance:
47-63 Hz.
Displacement Power Factor: 0.92 lagging (entire speed range)
Efficiency:
99.5% at rated amps, nominal line volts.
Line transients:
up to 6000 volts peak per IEEE C62.41-1991
Heat Dissipation:
500 W
The dimensions and weights provided in the following drawing
are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
15 (0.59)
5.8 (0.23)
222.0 (8.74)
192 (7.56)
5.5 (0.22)
200.0 (7.87)
342.5
(13.48)
320.0
(12.60)
Max. Short Circuit Current
Maximum short circuit current rating to
Rating using Recommended match specified fuse/circuit breaker
Fuse or Circuit Breaker Type: capability.
Front View
Side View
Control Output Specifications
Heat Sink Temperature
Sensor:
Contact Output Rating
(max.):
The two temperature sensors trip if heat
temperature exceeds 85°C.
Resistive Rating: 15A at 125V ac, 10A at
250V ac, 7A at 24V dc
Inductive Rating: 10A at 125V ac, 6A at 250V
ac
Approvals and Standards Compliance
The Bus Supply is designed
to meet the following
specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for
Construction and Guide for Selection,
Installation
and Operation of Adjustable Speed Drive
Systems.
NEMA 250 - Enclosures for Electrical
Equipment
IEC 146 - International Electrical Code
UL and cUL Listed to UL508C and CAN/CSA
C2.2 No. 14-M91
Marked for all applicable European Directives
EMC Directive (89/336/EEC)
5.5 (0.22)
8.0 (0.31)
151.0 (6.03)
111.0 (4.37)
71.0 (2.83)
50.5 (2.00) for
Gland M50
16.5 (0.66) for
Gland M16
141.0
(5.63)
Approximate Shipping Weight
23 kg (50.7 lbs)
115.0
(4.59)
Bottom View
Dimensions are in millimeters and (inches)
Emissions:
EN 61800-3 Adjustable Speed electrical
power drives systems Part 3
Immunity:
EN 61800-3 Second Environment, Restricted
Distribution
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in
Power Installations
Environmental Specifications
Altitude:
1000 m (3300 ft.) max. without derating.
Above 1000 m the derating for the output
current is 1% per 100 m (330 ft).
Ambient Operating
Temperature without
Derating:
Open Type/IP00: 0 to 50°C (32 to 122°F)
NEMA Type 1/IP20: 0 to 40°C (32 to 104°F)
Storage Temperature (all):
–40 to 70°C (–40 to 158°F)
Relative Humidity:
5 to 95% non-condensing
Shock:
15G peak for 11ms duration (±1.0 ms)
Vibration:
0.152 mm (0.006 in.) displacement, 1G peak
Permitted AC-Drives for
connection to the DC-Bus
Supply
PowerFlex AC Drives with built-in precharge
circuit, 1336 and GV3000 AC Drives
7
Common DC Bus Applications
Line Regeneration Solutions
1336 REGEN Line Regeneration Package
Catalog Number Explanation
Position Number
1
2
3
1336R - VB
a
4
5
180 - AA - HAB
b
c
d
e
a
Product
Code
Type
1336R
1336 REGEN
b
Drive Rating
Code
Input Voltage
Ph.
Hz
VB
380…480V ac
3
50/60
c
Rating
Standards Compliance
The 1336 REGEN conforms to the following:
Conformity to:
Code
kW (Hp)
048
38.4 (48.2)
078
62.3 (78.2)
180
143.7 (180.4)
Standard Product
UL Listed
9
CSA Certified (c-UL)
9
d
Enclosure
Code
Rating
AA
IP 20 (NEMA Type 1)
AN
IP 00 (Open)
e
Description
The 1336 REGEN Line Regeneration Package can be configured
to address the needs of two operating modes; the Regenerative DC
Bus Supply mode and the Regenerative Brake mode. The selected
operating mode will result in different implementation costs and
hardware requirements.
In the Regenerative Brake Mode the 1336 REGEN is used to
remove braking energy from the DC bus and return it back to the
three-phase AC utility. In many regenerative applications, the
1336 REGEN offers an energy-efficient alternative to dynamic
brakes and chopper module/resistor combinations.
In the Regenerative DC Bus Supply Mode, the 1336 REGEN
supplies both motoring and regenerative current to one or more
DC input drives.
When the net power requirements of the attached common bus
drives demand motoring power, energy flows from the utility to
the common DC bus. When the net power requirements of the
attached common bus drives demand regenerative power, energy
flows from the common DC bus to the utility.
8
HIM
Code
Description
HAB
Blank - No Functionality
HAP
Programmer Only
✶ IP20 (NEMA Type 1) - Field must be specified.
✶
Common DC Bus Applications
Line Regeneration Solutions
Product Selection
1336 REGEN Bus Supply Example
The 1336 REGEN Line Regeneration Package consists of:
y A converter that transforms a three-phase AC input source into a
DC output source.
y A precharge unit that limits the inrush current and provides AC
line voltage phase and magnitude information to the converter.
When configured as a regenerative brake, a 3% 1321 line reactor
will be required to limit current harmonics on the AC line and to
provide impedance between the regenerative brake and the
attached drives. When configured as a regenerative DC bus
supply, a 10% line reactor and an EMI filter/3% reactor
combination for high frequency noise attenuation will be required.
The 3 or 10% 1321 line reactor and EMI filter are not included in
the line regeneration package and must be ordered separately.
1336 REGEN Operating Mode Selection
Application Requirements
Regen DC Bus
Supply Mode
3% Line
Reactor
AC Input
1336
REGEN
Precharge
EMI
Filter
1336
REGEN
Converter
10% Line
Reactor
1336 REGEN Package
(includes Converter & Precharge Module)
Nominal Brake Rating
Frame
Input
Amps
IP00 (Open)
No Enclosure
Code
Code
48.2
38.4
1336R-VB048-AN
1336R-VB048-AA
C
78.2
62.3
1336R-VB078-AN
1336R-VB078-AA
D
180.4
143.7
1336R-VB180-AN
1336R-VB180-AA
Output kW
Regen Brake
Mode
1321 Line Reactors and EMI Filters
X
X
High Power Factor
✶
X
Equal Braking and Motoring HP
✶
X
Less Braking Than Motoring HP
✶
X
User Installed Options
Single Drive Application
✶
X
Human Interface Module Option Kits
Intermittent Braking or Low Braking Duty
Cycle
✶
X
Refer to page 23.
Description
✶ The Regenerative Bus Supply Mode can also be used for these
applications, but will result in a more complex hardware configuration and
a higher total system cost. Regenerative Bus Supply operation requires a
custom Bulletin 1321 10% line reactor, while Regenerative Brake operation
requires a standard Bulletin 1321 3% line reactor. The mode of operation
is selected by a parameter setting in the 1336 REGEN Converter.
1336 REGEN Frame Designations
AC Input kW
Amp Rating
IP20
(NEMA Type 1)
General Purpose
B
Multiple Drive Applications
1336 REGEN Converter Rating
DC
Common
Bus
Drive
DC
Common
Bus
Drive
Low Current Harmonics
Frame
Reference
DC
1336 REGEN Precharge Rating
AC Input kW
Amp Rating
B
38.4
48.2
38.4
48.2
C
62.3
78.2
62.3
78.2
D
143.7
180.4
143.7
180.4
Used with …
Cat. No.
IP 20 (NEMA Type 1) HIM
Blank - No
All Open Chassis and IP
Functionality
20 (NEMA Type 1)
converter ratings
Programmer Only
1201-HAB
1201-HAP
Option Cable Kit - Connect to HIM Cradle Port
0.33 Meters (1.1 Feet)
All HIMs not mounted
1 Meter (3.3 Feet)
on the converter
3 Meter (9.8 Feet)
chassis
9 Meter (29.5 Feet)
1202-H03
1202-H10
1202-H30
1202-H90
Gasket & Enclosure Kits
Description
Gasket Kits for mounting 1336 REGEN
Converter Units in User Supplied IP 54 or
65 (NEMA Type 12 or 4) Encl.
1336 REGEN Brake Example
Enclosure Kits for 1336 REGEN Converter
IP 20 (NEMA Type 1)
Cat. No.
Cat. No.
Frame B
1336-RF4
Frame C
1336-RF5
Frame D
1336-RF6
Frame B
1336R-AA4
Frame C
1336R-AA5
Frame D
1336R-AA6
AC Drive
AC Input
Factory Installed Options
DC
1336
REGEN
Precharge
3% Line
Reactor
included in REGEN
1321-3R100-B
part number 1336R-VB078
1336
REGEN
Converter
1336R-VB078-AN
Interface Options
Cat. Code
Description
Used with …
Human Interface Module, IP 20 (NEMA Type 1)
Blank - No Functionality
IP 00 (Open) and
IP 20 (NEMA Type
Programmer Only
1) Drives
(Position e)
-HAB
-HAP
9
Common DC Bus Applications
Line Regeneration Solutions
Altitude Derating
Specifications
100%
Electrical
380-480V ac, Three-Phase, +10%/–15%
Nominal, 48-62Hz
90-115V ac, Single-Phase, ±10% Nominal,
48-62Hz
AC Input Voltage Range:
90%
Control Output Specifications
Heat SinkTemperature Sensor
Contact Output Rating (max.):
The two temperature sensors trip if heat
temperature exceeds 85°C.
Resistive Rating: 15A at 125V ac, 10A at
250V ac, 7A at 24V dc
Inductive Rating: 10A at 125V ac, 6A at
250V AC
Environmental Specifications
Ambient Operating
Temperature:
IP00 (Open): 0-50°C
IP20 (NEMA Type 1): 0-40°C
Storage Temperature:
All Ratings -40 to +85°C
Relative Humidity:
5 to 95% non-condensing
Shock:
15G peak for 11ms duration (±1.0 ms)
Vibration:
0.152 mm (0.006 in.) displacement, 1G
peak
ESD Susceptibility, IP20
(NEMA Type 1) Only:
15 kV
Protection
AC Input Overvoltage Trip:
Factory Set to +15% of Nominal Line
Voltage
Heatsink Over Temperature
Trip:
100° C
1336R Converter Overcurrent
Trip:
Software Overcurrent Limit - Factory Set to
192% of AC Input Current
Hardware Overcurrent Limit - Factory Set
to 245% of AC Input Current
Line Transients:
Up to 6000 Volts Peak per ANSI C62.411991
Control Logic Noise Immunity:
Showering Arc Transients Up to 1500 Volts
Peak
Power Ride-Thru:
6 ms at Full Load
Control Logic Ride-Thru:
0.5 Sec. Minimum, 2 Sec. Typical
Protection - Regenerative DC Bus Supply Mode
Bus Overvoltage Trip:
670V dc at 380V ac Input, 850V dc at
480V ac Input
Bus Undervoltage Trip:
430V dc at 380V ac Input, 520V dc at
480V ac Input
Nominal Bus Voltage:
610V dc at 380V ac Input, 735V dc at 480V
ac Input
Regenerative DC Bus Supply Operation Only - 380480V AC Input
Converter Precharge 10% Line
Power
Package
Rating Converter Heat Sink
Unit
Reactor Line Filter
Total
48A
141W
820W
15W
186W
173W
1335W
78A
193W
1110W
29W
258W
236W
1826W
180A
522W
2664W
58W
474W
317W
4035W
Regenerative Brake Operation Only - 380-480V AC
Input
Rating
Converter
Converter
Heat Sink
Precharge
Unit
3% Line
Reactor
Package
Total
48A
141W
656W
15W
65W
78A
193W
888W
29W
84W
1194W
180A
522W
2131W
58W
168W
2879W
10
877W
% of Rated Amps
80%
0
Altitude
1,000
(3,300)
2,000
(6,600)
3,000
(9,900)
4,000 m
(13,200) (ft)
Common DC Bus Applications
Line Regeneration Solutions
1336 REGEN Converter Unit Mounting Dimensions
The dimensions and weights provided in the following drawings are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
1336 REGEN Converter Unit - Frames B and C
A
E
Z
C
D
Knockout Diameters
➊ Dual Knockout — 3 Places 28.6/34.9 (1.13/1.38)
➋ Single Knockout — 1 Place 22.2 (0.88)
Shipping Weight
B Frame — 22.7 kg (50 lbs.)
C Frame — 38.6 kg (85 lbs.)
Q
F
P
B
O
N
➋
➊
➊
➊
I
J
Front
Side
Bottom
Mounting Holes (4)
7.0 (0.28)
7.0 (0.28)
12.7 (0.50)
12.7 (0.50)
Frame
Reference
B
A
276.4
(10.88)
B
476.3
(18.75)
C
225.0
(8.86)
D
212.6
(8.37)
E
461.0
(18.15)
I
181.6
(7.15)
J
167.1
(6.58)
N
26.5
(1.04)
O
163.6
(6.44)
P
112.8
(4.44)
Q
62.0
(2.44)
Z
7.6
(0.30)
C
301.8
(11.88)
701.0
(27.60)
225.0
(8.86)
238.0
(9.37)
685.8
(27.00)
181.6
(7.15)
167.1
(6.58)
26.5
(1.04)
182.7
(7.19)
119.2
(4.69)
68.4
(2.69)
7.6
(0.30)
Dimensions are in millimeters and (inches)
11
Common DC Bus Applications
Line Regeneration Solutions
1336 REGEN Converter Unit - Frame D
A
E
C
Z
D
Knockout Diameters
➊ Dual Knockout — 1 Place 34.9/50.0 (1.38/1.97)
➋ Dual Knockout — 2 Places 62.7/76.2 (2.47/3.00)
➌ Single Knockout — 3 Places 34.9 (1.38)
F B
Shipping Weight
D Frame — 108.9 kg (240 lbs.)
Q
O
P
N
➊
➋
➌
➌
I
K
J
Front
Mounting Slots (2)
7.0 (0.28)
Bottom
Side
7.0 (0.28)
12.7 (0.50)
12.7 (0.50)
Frame
Reference
D
A
B
C
D
E
381.5 1240.0 270.8 325.9 27.94
(15.02) (48.82) (10.66) (12.83) (1.10)
F
I
1216.2 198.1
(47.88) (7.8)
J
131.6
(5.18)
K
153.7
(6.05)
L
169.4
(6.67)
Dimensions are in millimeters and (inches)
12
M
204.5
(8.05)
N
52.1
(2.05)
O
144.0
(5.67)
P
Q
Z
261.4 343.9 11.94
(10.29) (13.54) (0.47)
L
M
Common DC Bus Applications
Line Regeneration Solutions
1336 REGEN Precharge Unit - Frames B and C
Knockout Diameters
➊ Dual Knockout — 3 Places 28.6/34.9 (1.125/1.375)
Shipping Weight
B and C Frame — 9.1 kg (20 lbs.)
A
C
H
D
E
CAT
SER
1336R-VB048PRE-AN
A
LIS
Mounting Slots (2)
7.0 (0.28)
AC INPUT
AC OUTPUT
KW
38.4
38.4
DC OUTPUT
–
VOLTS
460
460
–
A PH HZ
48.2 3 50/60
48.2 3 50/60
–
– –
L1
L2
TED 966X
UL
®
IN
D CONT EQ
LIS
C
ALLEN-BRADLEY
REFER TO USER MANUAL FOR
INSTALLATION ISNTRUCTIONS
®
TED 966X
UL
®
IN
D CONT EQ
MADE IN U.S.A.
L3
7.0 (0.28)
13
14
12.7 (0.50)
R1
S1
T1
12.7 (0.50)
F K G B
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
R
S
T PE PE
Interconnection Power Wiring Area
Approx. 76.2 x 203.2 x 103.1
(3.00 x 8.00 x 4.06)
(H x W x D)
Mounting Hole Dia. (2)
7.0 (0.28)
N
I
B and C
J
L
M
Bottom
Side
Front
(Cover Removed)
Frame
Reference
➊
➊
➊
A
B
C
D
E
F
G
H
I
J
K
L
M
N
203.2
(8.00)
355.6
(14.00)
184.2
(7.25)
152.4
(6.00)
25.4
(1.00)
254.0
(10.00)
317.5
(12.50)
12.7
(0.50)
28.45
(1.12)
50.8
(2.00)
279.4
(11.0)
60.45
(2.38)
33.02
(1.30)
59.44
(2.34)
Dimensions are in millimeters and (inches)
13
Common DC Bus Applications
Line Regeneration Solutions
1336 REGEN Precharge Unit - Frame D
Knockout Diameters
➊ Dual Knockout — 2 Places 62.7/76.2 (2.47/3.00)
➋ Single Knockout — 1 Place 34.9 (1.38)
Shipping Weight
D Frame — 18.6 kg (41 lbs.)
A
D
E
CAT
SER
1336R-VB180PRE-AN
A
LIS
Mounting Slots (2)
7.0 (0.28)
AC INPUT
AC OUTPUT
KW
118.7-143.7
118.7-143.7
DC OUTPUT
–
VOLTS
380-480
380-480
–
A PH HZ
180.4 3 50/60
180.4 3 50/60
–
– –
1
3
5
L1
L2
L3
12.7 (0.50)
TED 966X
UL
®
IN
D C ONT EQ
LIS
C
ALLEN-BRADLEY
REFER TO USER MANUAL FOR
INSTALLATION ISNTRUCTIONS
7.0 (0.28)
C
H
®
TED 966X
UL
®
IN
D C ONT EQ
MADE IN U.S.A.
13
14
R1
12.7 (0.50)
S1
T1
F K G B
TORQUE TERMINALS TO 275 LB-IN
USE 75˚C WIRE ONLY
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
S
R
T
PE
PE
Interconnection Power Wiring Area
Approx. 182.4 x 254.0 x 147.3
(7.18 x 10.00 x 5.80)
(H x W x D)
Mounting Hole Dia. (2)
7.0 (0.28)
➊
N
➋
O
I
Front
(Cover Removed)
Frame
Reference
D
Side
L
M
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
254.0
(10.00)
533.4
(21.00)
228.6
(9.00)
203.2
(8.00)
25.4
(1.00)
323.9
(12.75)
482.6
(19.00)
12.7
(0.50)
53.9
(2.12)
98.6
(3.88)
350.0
(13.82)
69.9
(2.75)
31.8
(1.25)
31.8
(1.25)
50.8
(2.00)
Dimensions are in millimeters and (inches)
14
J
Bottom
Common DC Bus Applications
Choppers & Dynamic Brakes
Braking Solutions - Non-Regenerative
Braking solutions protect against unnecessary drive shut-downs
due to overvoltage conditions when operating in the regenerative
mode. The non-regenerative braking products offering should be
utilized in those processes when regenerative energy is dissipated
on an occasional or periodic basis.
Catalog Number Explanation
Position
1-2
3
4
1336 - W
B
009
a
b
c
a
1336-WA, WB or WC Brake Chopper
Module
Product
Code
Type
1336 - W
Brake Chopper Module
b
Voltage Rating
Code
Input Voltage
A
230V ac
B
380/415/460V ac
C
575V ac
c
Continuous Amp Rating
Code
Voltage
018
070
Standards Compliance
The 1336-WA, WB and WC conforms to the following:
Conformity to:
UL Listed
9
c-UL Listed
9
CE Compliant
9
Rating
375V dc, 18A
230V ac
115
375V dc, 70A
375V dc, 115A
009
750V dc, 9A
035
380/415/460V ac
110
750V dc, 35A
750V dc, 110A
009
935V dc, 9A
035
575V ac
085
935V dc, 35A
935V dc, 85A
Description
The 1336 Brake Chopper Module includes the following features:
y Protective fuses sized to work in conjunction with a crowbar
SCR. A sensing circuit within the chopper transistor voltage
control isolates the chopper module from the DC bus when an
abnormal condition is sensed.
y Chopper transistor voltage control (hysteretic voltage
comparator) regulates the voltage of the DC bus during
regeneration.
y A freewheel diode in parallel with the dynamic brake resistor
allows any magnetic energy stored in the parasitic inductance of
that circuit to be safely dissipated during turn off of the chopper
transistor.
y Chopper modules can be applied in parallel in a master-follower
configuration if the individual current rating is insufficient for
the application.
y LED indicators:
− “DC Power On” indicates when DC power has been applied
to the chopper module.
− “Brake On” flickers when the chopper module is operating
(chopping).
Product Selection
Dynamic Brake, Chopper Only Kits
Description
200-240V ac
380-480V ac
500-600V ac
Chopper Rating
Cat. No.
18A
1336-WA018
70A
1336-WA070
115A
1336-WA115
9A
1336-WB009
35A
1336-WB035
110A
1336-WB110
9A
1336-WC009
35A
1336-WC035
85A
1336-WC085
15
Common DC Bus Applications
Choppers & Dynamic Brakes
1336-WA070, WB035 and WC035
Specifications
241.3 (9.50)
Braking Torque &
Duty Cycle:
Refer to publication 1336-5.65.
Input Power:
DC power supplied from DC Bus.
Brake Fault Contact:
(1) N.C. contact, TTL compatible, closed when
power is applied to the brake module, open when a
brake fault or loss of power occurs.
UL/CSA Rating: 1.0 Amps, 125V ac/1.0 Amps, 110V
ac/2.0 Amps, 30V dc.
123.4 (4.86)
230.1 (9.06)
A–B P\N 151076 REV 01
DC POWER
BULLETIN 1336 BRAKING CHOPPER
1336-WB035 SER A
750 VDC 35.0 ADC (RMS)
FOR USE WITH
460 VAC A.F. DRIVES
CAT
BRAKE ON
INPUT
177.8
(7.00)
203.2
(8.00)
MADE IN U.S.A.
CE Certification: Low Voltage EN 60204-1.
PREN 50178.
(Front)
(Side)
Initial Contact Resistance: 100mOhms maximum.
Operating
Temperature:
Chopper: -10°C to 40°C (14°F to 104°F)
Resistor: -10°C to 50°C (14°F to 122°F)
Storage Temperature:
Chopper: -10°C to 40°C (14°F to 104°F)
Resistor: -10°C to 50°C (14°F to 122°F)
Humidity:
5 to 95% non-condensing
Atmosphere:
Non-corrosive/non-hazardous dust, vapor or gas.
Altitude Derating:
1,000 meters (3,300 feet) maximum without
derating.
Enclosure Type:
IP00 (Open)
Watts Dissipated:
WA018/WB009/WC009: 75W at 100% Duty Cycle
WA070/WB035/WC035: 115W at 100% Duty Cycle
WA115/WB110/WC085: 190W at 100% Duty Cycle
Minimum Brake
Resistance
(based on peak
amps):
WA018 = 9.00 Ohms
WA070 = 2.30 Ohms
WA115 = 1.25 Ohms
WB009 = 37.00 Ohms
WB035 = 9.00 Ohms
GND
1
2
E11
3
4
5
6
E12
5.6 (0.22) Dia. (4 places)
12.7
(0.50)
Weight = 4.08 kg (9 .0 lbs)
WB110 = 2.50 Ohms
WC009 = 46.00 Ohms
WC035 = 15.50 Ohms
WC085 = 3.00 Ohms
(Bottom)
1336-WA115, WB110 and WC085
290.6 (11.44)
239.8 (9.44)
279.4 (11.00)
1336 Chopper Mounting Dimensions
DC POWER
BULLETIN 1336 BRAKING CHOPPER
1336-WB110 SER A
750 VDC 110.0 ADC (RMS)
460 VAC A.F. DRIVES
CAT
BRAKE ON
INPUT
A–B P\N 151076 REV 01
The dimensions and weights provided in the following drawings
are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
228.6
(9.00)
FOR USE WITH
MADE IN U.S.A.
304.8
(12.00)
1336-WA018, WB009 and WC009
(Front)
241.3 (9.50)
(Side)
104.4 (4.11)
230.1 (9.06)
5.6 (0.22) Dia. (4 places)
BRAKE ON
INPUT
FOR USE WITH
A–B P\N 74101-778-XX REV
DC POWER
BULLETIN 1336 BRAKING CHOPPER
1336-WB009 SER A
750 VDC 9.0 ADC (RMS)
460 VAC A.F. DRIVES
CAT
38.1
(1.50)
177.8
(7.00)
203.2
(8.00)
MADE IN U.S.A.
(Front)
(Side)
GND
Weight = 11.34 kg (25.0 lbs)
5.6 (0.22) Dia. (4 places)
12.7 (0.50)
(Bottom)
Weight = 3.18 kg (7.0 lbs)
(Bottom)
16
Dimensions are in millimeters and (inches)
Common DC Bus Applications
Choppers & Dynamic Brakes
AK DBU Dynamic Brake Unit
Catalog Number Explanation
Position Number
1-5
AK DBU
a
6
7-9
10
11
F
300
N
E
b
c
d
e
a
Product
Code
Type
AKDBU
Dynamic Braking Unit
b
Voltage Rating
Code
Input Voltage
Full On Voltage
F
600/690V ac
950/1090V dc
c
Rating
Standards Compliance
Code
Peak Current
300
300A
The AK DBU Dynamic Braking Unit conforms to the following:
d
Conformity to:
Approvals & Standards
UL Listed ✶
9
UL 508C
c-UL Listed ✶
9
CAN/CSA-C22.2 No. 14-M91
CE Compliant
9
EN61800-3, EN50178
Enclosure
Code
Rating
Conformal Coating
N
Open/IP00
No
✶ 600V rating only.
e
Documentation & Shipping Carton
Code
User Manual
Carton
E
English
Yes
Description
The AK DBU includes the following features:
y 600/690V ac, 300A peak.
y PWM chopper IGBT voltage control regulates the DC bus
voltage during regeneration.
y Overtemperature sensor located in the heat sink for thermal
protection of the brake unit with N.C. output contact.
− "DC Power On" indicates DC bus voltage greater than 50V
dc.
− "Brake On" indicates braking current flow.
Product Selection
AK DBU Dynamic Brake Units
Description
950/1090V dc, 300A
peak
Voltage
600/690V
Cat. No.
AKDBUF300NE
17
Common DC Bus Applications
Choppers & Dynamic Brakes
Specifications
AK DBU Dimensions
Power Ratings
Input Voltage:
600V
690V
Peak Braking Power:
268 kW
305 kW
Min. Brake Resistor Value
permitted for Peak Braking
Power:
3.2 ohm
3.7 ohm
Max. Peak Braking Current
with 150 sec. ON time at up to 300 Amp
25% Duty Cycle:
Max. Mean RMS Braking
Current:
150 Amp
Heat Dissipation (Average) at
25% Duty Cycle:
170 W
Power Consumption of the
Control Circuits:
27 mA
Max. DC Bus Voltage at DC+,
DC- Terminals:
DC 1150V
PWM Switching Frequency:
0.67 kHz
Capacitance of Internal
Snubber:
4µF
The dimensions and weights provided in the following drawing
are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
100.0
(4.00)
Minimum
BR2
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for
Construction and Guide for Selection,
Installation and Operation of Adjustable
Speed Drive Systems
IEC 146 - International Electrical Code
UL and cUL Listed to UL508C and
CAN/CSA-C2.2 No. 14-M91 (600V ac only)
Marked for all applicable European
Directives
EMC Directive (89/336/EEC)
Emissions:
EN 61800-3 Adjustable Speed electrical
power drives systems Part 3
Immunity:
EN 61800-3 Second Environment,
Category C3
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in
Power Installations
Environmental Specifications
1000 m (3300 ft.) max. without derating.
Above 1000 m the derating for the nominal
current is 1% per 100 m (330 ft).
Degree of Protection:
Open/IP00
Ambient Operating
Temperature without derating:
0 to 40°C (32 to 104°F)
For temperatures higher than 40°C up to a
maximum 55°C (131°F), the maximum peak
braking current must be derated by 1.5%
per °C (0.8% per °F).
Storage Temperature:
–25 to 55°C (–25 to 131°F)
Transportation Temperature:
–25 to 70°C (–25 to 158°F), 70°C max. for
24 hours
Relative Humidity:
5 to 95% non-condensing
Shock:
15G peak for 11ms duration (±1.0 ms)
Vibration:
0.152 mm (0.006 in.) displacement, 1G
peak
89.0 (3.50)
5.0 (0.20)
DC- DC+ BR1
350.0
(13.80)
356.0
(14.00)
310.0
(12.20)
Front View
Approvals and Standards Compliance
18
50.0
(2.00)
6.50
(0.26) Dia.
PE
The temperature sensor trips if heat sink
temperature exceeds maximum.
Heat Sink Temperature Sensor Resistive Rating: 15A at 125V ac, 10A at
Contact Output Rating (max.): 250V ac, 7A at 24V dc
Inductive Rating: 10A at 125V ac, 6A at
250V ac
Altitude:
25.0
(1.00)
32.0
(1.30)
Control Output Specifications
The DBU is designed to meet
the following specifications:
42.0 36.0 36.0 36.0
(1.65) (1.42) (1.42) (1.42)
Side View
Airflow
80.0 8.0
(3.15) (0.30)
100.0
(4.00)
Minimum
215.0 (8.46)
5.0
(0.20)
157.0 (6.18)
225.0 (8.86)
Weight = 10.0 kg (22.0 lbs)
Required Cooling Airflow = 158 m3/h
Dimensions are in millimeters and (inches)
Common DC Bus Applications
Choppers & Dynamic Brakes
1336-MOD-KA, KB or KC Heavy Duty
Dynamic Braking
Catalog Number Explanation
Position
Standards Compliance
1
2
3
1336 - MOD - K
B
005
a
b
c
The 1336-MOD-KA, KB and KC conforms to the following:
a
Conformity to:
UL Listed
9
c-UL Listed
9
CE Compliant
9
Product
Code
Type
1336 - MOD - K
Heavy Duty Dynamic Brake Unit
b
Voltage Rating
Code
Description
The 1336-MOD-KA, KB and KC includes the following features:
y All dynamic brakes are internally fused to protect brake
components.
y Self-contained NEMA Type 1 enclosed assembly
y Master-Slave operation when more than one brake is needed to
obtain the required braking load.
y LED indicators:
− “DC Power” indicates the drive DC bus voltage is greater
than 40V DC.
− “Brake On” when illuminated, indicates the brake is On.
y Typical 100% braking torque for 20 seconds.
y Typical 20% duty cycle.
y A brake fault contact for all brake ratings has been included to
provide a remote output signal to a PLC. If a loss of power or a
brake malfunction occurs, the N.C. fault contact will open. A
separate 115V ac power supply is required.
Input Voltage
A
230V ac
B
380/415/460V ac
C
500/575V ac
c
Brake Rating 7
Code
Drive Voltage
Brake Rating
200…240V ac
005
380…480V ac
3.7kW (5 Hp) Max.
500…600V ac
200…240V ac
010
380…480V ac
7.5kW (10 Hp) Max.
500…600V ac
380…480V ac
050
500…600V ac
37kW (50 Hp) Max.
7 Multiple chopper kits may be utilized together to obtain higher ratings.
Refer to publication 1336-5.65 for further information.
Product Selection
Dynamic Brake, Complete Kits
Description
For 200-240V ac Drives
Brake Rating 7
3.7 kW (5 Hp) Max.
Cat. No.
1336-MOD-KA005
7.5 kW (10 Hp) Max.
1336-MOD-KA010
3.7 kW (5 Hp) Max.
1336-MOD-KB005
For 380-480V ac Drives 7.5 kW (10 Hp) Max.
1336-MOD-KB010
37 kW (50 Hp) Max.
1336-MOD-KB050
3.7 kW (5 Hp) Max.
1336-MOD-KC005
For 500-600V ac Drives 7.5 kW (10 Hp) Max.
1336-MOD-KC010
37 kW (50 Hp) Max.
1336-MOD-KC050
7 Multiple chopper kits may be utilized together to obtain higher ratings.
Refer to Publication 1336-5.65 for information.
19
Common DC Bus Applications
Choppers & Dynamic Brakes
1336-MOD-KA050, KB050 and KC50
Specifications
100% torque for 20 seconds (typical)
Duty Cycle:
20% (typical)
Input Power:
DC power supplied from DC Bus. Customer supplied
115V ac, single-phase, 50/60 Hz required for KB050 &
KC050 brake operation.
Enable Signal: 50 mA, Fan Power: 600 mA
Optional Brake
Fault Contact:
(1) N.C. contact, TTL compatible, closed when 115V ac
is applied, open when a brake fault or loss of power
occurs. Customer supplied 115V ac, 50 mA required for
KA005, KB005, KC005, KA010, KB010 & KC010
optional brake fault contact monitoring.
UL/CSA Rating: 0.6A at 125V ac, 0.6A at 110V ac, 2.0A
at 30V ac.
Initial Contact Resistance: 50 mΩ maximum.
14.3
(0.56)
17.3 (0.68)
592.3
(23.32)
609.6
(24.00)
BULLETIN 1336 DYNAMIC BRAKE
1336ÐMODÐKC050 SER B
935 VDC. 10 ADC (RMS)
FOR USE WITH 500/600
-10°C to 50°C (14°F to 122°F)
Humidity:
5% to 95% non-condensing
Atmosphere:
NEMA Type 1 - Cannot be used in atmospheres having
corrosive or hazardous dust, vapor or gas.
DC POWER
CAT
INPUT
Temperature:
BRAKE ON
AÐB P\N 151081 REV 01
Braking Torque:
VAC BULL. 1336 A.F. DRIVES
(OUTPUT) HEAT DISSIPATION
3750 WATTS MAXIMUM
MADE IN U.S.A.
304.8
(12.00)
Altitude Derating:
1,000 meters (3,300 feet) maximum without derating.
Enclosure Type:
KA005, KB005, KC005 - IP20 (NEMA Type 1)
KA010, KB010, KC010 - IP20 (NEMA Type 1)
KB050, KC050 - IP00 (Open)
8.4 (0.33)
Dia.
6 Places
12.7 (0.50)
17.3 (0.68)
381.0 (15.00)
406.4 (16.00)
247.7 (9.75)
12.7
(0.50)
Front View
1336-MOD-KA, KB and KC Mounting
Dimensions
The dimensions and weights provided in the following drawings
are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
1336-MOD-KA005-KA010, KB005-KB010 and
KC005-KC010
14.3
(0.56) Dia.
7.1 (0.28) Dia
4 Places
Side View
Weight = 33.8 kg (75.0 lbs)
79.3
(3.12)
Conduit Entry
28.5 (1.12) Dia.
50.8
(2.00)
50.8
(2.00)
152.4 (6.00)
Bottom View
6.4
(0.25)
Dimensions are in millimeters and (inches)
425.4
(16.75)
441.4
(17.38)
FOR USE WITH 380/460
ADB P\N 151076 REV 01
BULLETIN 1336 DYNAMIC BRAKE
CAT 1336-MOD-KB005
SER C
INPUT 680-750
VDC.
2.5 ADC (RMS)
DC POWER
Side View
BRAKE ON
VAC BULL. 1336 A.F. DRIVES
(OUTPUT) HEAT DISSIPATION
375
WATTS MAXIMUM
MADE IN U.S.A.
Front View
30.0 (1.18)
2 Places
133.4 (5.25)
193.5 (7.62)
9.7 (0.38)
174.5 (6.87)
Bottom View
Weight = 6.8 kg (15 .0 lbs)
50.8
(16.75)
Conduit Entry
28.5mm (1.12") Dia.
20
50.8
(2.00)
50.8
(2.00)
46.0
(1.81)
Common DC Bus Applications
DC Input Drives/Power Components
DC Input Drives
For PowerFlex 700/700S DC Input Drives product solution, refer to the PowerFlex Family of Drives Catalog (publication D115-CA001).
Power Components
Line Reactor Selection for the SCR Bus Supply
For line reactor specifications, refer to publication 1321-TD001.
400V, 50 Hz Line Reactor Selection
Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶
DC Amp Sum
1000 kVA,
1250 kVA,
1600 kVA,
2500 kVA,
3000 kVA,
of Connected 630 kVA, 5%, 800 kVA, 5%,
43 mH
35 mH
5.5%, 31 mH
6%, 27 mH
6%, 22 mH
6.5%, 16 mH 6.5%, 13 mH
Drives (Amps)
up to 203
204-255
256-319
320-407
408-509
510-635
636-763
764-938
120-150
120-154
120-160
151-203
155-203
161-203
204-255
-
204-255
-
204-255
-
120-165
120-168
120-173
120-176
Line Reactor
Induct. (mH)
230
Cat. No. 7
1321-3R160-C
166-203
169-203
174-203
177-203
150
1321-3R160-B
204-206
204-209
204-219
204-224
185
1321-3R200-C
207-255
210-255
-
-
220-255
225-255
110
1321-3R200-B
256-260
256-275
150
1321-3RB250-C
256-319
256-319
256-319
256-319
256-319
261-319
276-319
90
1321-3RB250-B
320-335
320-370
320-390
320-407
320-407
320-407
320-407
75
1321-3RB320-B
336-407
371-407
391-407
408-425
408-450
426-509
451-509
408-509
510-540
-
510-580
636-763
764-800
510-635
636-763
764-870
408-480
481-509
408-509
-
510-538
510-590
539-635
591-635
636-763
764-800
636-660
661-763
764-838
408-509
510-635
636-763
764-900
901-938
408-509
510-635
636-763
764-938
-
40
1321-3RB320-A
60
1321-3RB400-B
30
1321-3RB400-A
50
1321-3R500-B
25
1321-3R500-A
40
1321-3R600-B
20
1321-3R600-A
29
1321-3R750-B
15
1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.
21
Common DC Bus Applications
Power Components
480V, 60 Hz Line Reactor Selection
Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶
DC Amp Sum
1000 kVA,
1250 kVA,
1600 kVA,
2500 kVA,
3000 kVA,
of Connected 630 kVA, 5%, 800 kVA, 5%,
51 mH
41 mH
5.5%, 36 mH
6%, 32 mH
6%, 26 mH
6.5%, 19 mH 6.5%, 16 mH
Drives (Amps)
up to 203
204-255
256-319
320-407
408-509
510-635
636-763
764-938
120-140
120-144
120-150
120-155
120-160
120-165
120-170
Line Reactor
Induct. (mH)
230
Cat. No. 7
1321-3R160-C
141-203
145-203
151-203
156-203
161-203
166-203
171-203
150
1321-3R160-B
-
-
-
-
204-209
204-214
204-218
185
1321-3R200-C
204-255
204-255
204-255
204-255
210-255
215-255
219-255
110
1321-3R200-B
-
-
-
-
-
-
256-260
150
1321-3RB250-C
256-290
256-319
256-319
256-319
256-319
256-319
261-319
90
1321-3RB250-B
291-319
-
-
-
-
-
-
45
1321-3RB250-A
-
320-340
320-360
320-380
320-407
320-407
320-407
75
1321-3RB320-B
320-407
341-407
361-407
381-407
-
-
-
40
1321-3RB320-A
-
-
408-420
408-450
408-490
408-509
408-509
60
1321-3RB400-B
408-440
408-509
421-509
451-509
491-509
-
-
30
1321-3RB400-A
-
-
-
-
510-540
510-620
510-635
50
1321-3R500-B
510-560
510-535
510-600
510-635
541-635
621-635
-
25
1321-3R500-A
-
-
-
-
-
636-700
636-763
40
1321-3R600-B
-
636-680
636-763
636-763
636-763
701-763
-
20
1321-3R600-A
-
-
-
-
-
764-840
764-938
29
1321-3R750-B
-
-
-
764-938
764-938
841-938
-
15
1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.
600V, 60 Hz Line Reactor Selection
Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶
DC Amp Sum
1000 kVA,
1250 kVA,
1600 kVA,
2500 kVA,
3000 kVA,
of Connected 630 kVA, 5%, 800 kVA, 5%,
78 mH
62 mH
5.5%, 55 mH
6%, 48 mH
6%, 38 mH
6.5%, 27 mH 6.5%, 21 mH
Drives (Amps)
up to 203
204-255
256-319
320-407
408-509
510-635
636-763
764-938
120-155
120-164
120-175
130-180
130-190
130-199
Induct. (mH)
230
Cat. No. 7
1321-3R160-C
156-203
165-203
176-203
181-203
191-203
200-203
-
150
1321-3R160-B
-
-
204-209
204-230
204-230
204-255
204-255
185
1321-3R200-C
204-255
204-255
210-255
204-255
210-231
-
-
110
1321-3R200-B
-
-
-
-
256-270
256-295
256-319
150
1321-3RB250-C
1321-3RB250-B
256-280
256-319
256-319
256-319
261-319
296-319
-
90
281-319
-
-
-
-
-
-
45
1321-3RB250-A
-
320-340
320-360
320-390
320-407
320-407
320-407
75
1321-3RB320-B
320-407
341-407
361-407
391-407
-
-
-
40
1321-3RB320-A
-
-
-
-
-
-
408-425
105
1321-3RB400-C
-
-
-
408-440
408-509
408-509
426-509
60
1321-3RB400-B
408-450
408-509
408-509
441-509
-
-
-
30
1321-3RB400-A
510-545
510-635
510-635
50
1321-3R500-B
-
510-560
510-600
510-635
546-635
-
-
25
1321-3R500-A
-
-
-
-
-
636-740
636-763
40
1321-3R600-B
-
-
-
636-750
636-763
741-763
-
20
1321-3R600-A
-
-
-
-
-
764-640
764-938
29
1321-3R750-B
-
-
-
-
841-938
841-938
-
15
1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.
22
140-203
Line Reactor
Common DC Bus Applications
Power Components
690V, 50 Hz Line Reactor Selection
Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶
DC Amp Sum
1000 kVA,
1250 kVA,
1600 kVA,
2500 kVA,
3000 kVA,
of Connected 630 kVA, 5%, 800 kVA, 5%,
123 mH
95 mH
5.5%, 86 mH
6%, 75 mH
6%, 59 mH
6.5%, 42 mH 6.5%, 33 mH
Drives (Amps)
up to 203
204-255
256-319
320-407
408-509
510-635
636-763
764-938
130-157
130-162
130-170
140-180
Line Reactor
Induct. (mH)
Cat. No. 7
2x150
1321-3R160-B‡
186-203
230
1321-3R160-C
-
150
1321-3R160-B
2x110
1321-3R200-B‡
221-255
185
1321-3R200-C
-
110
1321-3R200-B
2x90
1321-3RB250-B‡
261-319
150
1321-3RB250-C
-
90
1321-3RB250-B
-
130-150
150-185
130-175
151-190
158-203
163-203
171--203
181-203
176-203
191-203
-
-
-
-
-
-
-
-
-
204-210
204-220
204-206
204-230
204-245
204-255
204-255
211-255
207-255
231-255
246-255
-
-
-
-
-
-
-
-
-
256-260
-
256-260
256-270
256-290
256-319
256-319
256-280
261-319
271-319
291-319
-
-
281-319
-
-
-
-
-
-
45
1321-3RB250-A
-
-
-
-
320-360
320-407
320-407
125
1321-3RB320-C
1321-3RB320-B
-
320-360
320-380
320-407
361-407
-
-
75
320-407
361-407
381-407
-
-
-
-
40
1321-3RB320-A
-
-
-
-
-
408-465
408-509
105
1321-3RB400-C
-
-
408-414
408-450
408-509
466-509
-
60
1321-3RB400-B
-
408-500
415-509
451-509
-
-
-
30
1321-3RB400-A
-
-
-
-
-
510-520
510-580
85
1321-3R500-C
-
-
-
510-538
510-570
521-635
581-635
50
1321-3R500-B
-
-
510-540
539-635
571-635
-
-
25
1321-3R500-A
-
-
-
-
-
-
636-650
65
1321-3R600-C
1321-3R600-B
-
-
-
-
-
636-763
651-763
40
-
-
-
-
661-763
-
-
20
1321-3R600-A
-
-
-
-
-
-
764-780
48
1321-3R750-C
-
-
-
-
-
764-850
781-938
29
1321-3R750-B
-
-
-
-
-
551-938
-
15
1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.
‡ Connect two reactors in series.
Line Reactor and Filter Selection for 1336 REGEN Package
1321 Line Reactor - 380…480V ac
3% Line Reactor for Regenerative Brake Applications
IP 00 (Open)
No Enclosure
Cat. No.
10% Line Reactor for DC Bus Supply Applications
IP20 (NEMA Type 1)
General Purpose
Rated
Amps
Cat. No.
IP 00 (Open)
No Enclosure
Rated
Amps
Cat. No.
IP20 (NEMA Type 1)
General Purpose
Rated
Amps
Cat. No.
Rated
Amps
1321-3R55-B
48
1321-3RA55-B
48
1321-3LR048-B
48
1321-3LRA048-B 48
1321-3R100-B
78
1321-3RA100-B
78
1321-3LR078-B
78
1321-3LRA078-B 78
1321-3R200-B
180
1321-3RA200-B
180
1321-3LR180-B
180
1321-3LRA180-B 180
EMI Filters - 380… 480V ac
Nominal Rating
IP00 Open Style
IP20
(NEMA Type 1)
Cat. No.
Cat. No.
48
1321-VB048FLT-AN
1321-VB048FLT-AA
78
1321-VB078FLT-AN
1321-VB078FLT-AA
180
1321-VB180FLT-AN
1321-VB180FLT-AA
Amps
23
Common DC Bus Applications
Power Components
Line Reactor Dimensions
The dimensions and weights provided in the following drawings are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.
1321 3% Line Reators
Open Type (IP00)
TOP
SIDE
END
A
D
B
C
®
®
RL-20002
Manufactured By MTE Corp.
Menomonee Falls, WI
A1
CAT 1321-3R200-B
PART#
0.11mH 200AMPS
1th=300A
A2
B1
®
E66214
180-36
3 PHASE REACTOR
600V MAX 50/60 Hz
B2
C1
C2
E
G
Mounting Hole
NEMA Type 1 (IP20)
C
®
®
RL-20002
Manufactured By MTE Corp.
Menomonee Falls, WI
A1
A2
CAT 1321-3R200-B
PART#
0.11mH 200AMPS
1th=300A
B1
B2
®
E66214
180-36
3 PHASE REACTOR
600V MAX 50/60 Hz
C1
C2
B
B
D
D
C
F
Important: Allow 152.4 (6.00) on all sides for proper heat dissipation.
All Dimensions in Millimeters and (Inches) — All Weights in Kilograms and (Pounds)
24
Rating
A
B
C
D
E
F
G
Mounting
Hole
Shipping
Weight
48A Open (IP 00)
229.0
(9.00)
118.0
(4.65)
—
76.0
(3.00)
80.0
(3.15)
—
187.0
(7.36)
9.50
(0.38)
12.2
(27)
78A Open (IP 00)
274.3
(10.80)
144.0
(5.67)
—
92.0
(3.62)
93.0
(3.66)
—
210.0
(8.27)
12.7
(0.50)
23.1
(51)
180A Open (IP00)
274.3
(10.80)
210.0
(8.27)
—
92.0
(3.62)
112.0
(4.41)
—
211.0
(8.31)
14.22
(0.56)
30.4
(67)
48/78A
NEMA Type 1 (IP 20)
—
330.0
(13.00)
330.0
(13.00)
279.0
(11.00)
—
336.0
(13.23)
—
—
14.5/25.4
(32/56)
180A
NEMA Type 1 (IP20)
—
330.0
(13.00)
330.0
(13.00)
279.0
(11.00)
—
336.0
(13.23)
—
—
32.7
(72)
Common DC Bus Applications
Power Components
1321 10% Line Reators
Open Type (IP00)
TOP
A
D
E
B
C
®
CAT 1321-3LR180-B
PART#
0.430mH 180AMPS
lth-270A
9730
RL-18004
Manufactured By MTE Corp.
Menomonee Falls, WI
R1
F
R2
S1
END
C
E
®
G
SIDE
®
E66214
180-36
3 PHASE REACTOR
600V MAX 50/60 Hz
S2
T1
T2
J
Mounting Hole
48A NEMA Type 1 (IP20)
C
®
®
RL-18004
Manufactured By MTE Corp.
Menomonee Falls, WI
R1
R2
CAT 1321-3LR180-B
PART#
0.430mH 180AMPS
lth-270A
9730
S1
S2
®
E66214
180-36
3 PHASE REACTOR
600V MAX 50/60 Hz
T1
T2
B
B
D
D
H
C
78/180A NEMA Type 1 (IP20)
B
D
H
Mounting Hole
J
Important: Allow 152.4 (6.00) on all sides for proper heat dissipation.
All Dimensions in Millimeters and (Inches) — All Weights in Kilograms and (Pounds)
Rating
A
B
C
D
E
F
G
H
J
Mounting
Hole
Shipping
Weight
48A Open (IP00)
304.8
(12.00)
207.3
(8.16)
279.4
(11.00)
92.2
(3.63)
68.3
(2.69)
114.3
(4.50)
156.5
(6.16)
—
215.9
(8.50)
9.7 x 19
(0.38 x 0.75) Slot
36.3
(80)
78A Open (IP00)
304.8
(12.00)
232.7
(9.16)
279.4
(11.00)
92.2
(3.63)
68.3
(2.69)
139.7
(5.50)
181.9
(7.16)
—
215.9
(8.50)
9.7 x 19
(0.38 x 0.75) Slot
59.0
(130)
180A Open (IP00)
304.8
(12.00)
292.4
(11.51)
368.3
(14.50)
116.8
(4.60)
94.0
(3.70)
184.2
(7.25)
254.3
(10.01)
—
317.5
(12.50)
14.22
(0.56)
136.0
(300)
48A
NEMA Type 1 (IP20)
—
330.2
(13.00)
330.0
(12.99)
279.0
(10.98)
—
—
—
335.8
(13.22)
—
—
38.6
(85)
78A/180A
NEMA Type 1 (IP20)
—
609.6
(24.00)
—
434.9
(17.12)
—
—
—
432.0
(17.00)
467.0
(18.38)
11.2 x 17.6
(0.44 x 0.69) Slot
61.2/160.0
(135/353)
25
Common DC Bus Applications
Power Components
1321 Power Line Filter
Top
All ratings are Open (IP00).
279.4
(11.00)
279.4
(11.00)
8.0 (0.32) Dia.
4 Places
254.0
(10.00)
26
304.8
(12.00)
330.2
(13.00)
End
Side
Common DC Bus Applications
Reference Materials
Reference Materials
The following reference documentation is available online at http://www.rockwellautomation.com/literature.
For:
1336-WA/WB/WC Brake Chopper Module
Refer to:
Publication Number
Installation Instructions
1336-5.65
1336-MOD-KA/KB/KC Heavy Duty Dynamic Braking
Installation Instructions
1336-5.64
AK DBU Dynamic Braking Unit
AK DBU Dynamic Braking Unit 600/690 VAC User Manual
AKDBU-UM001…
20S SCR Bus Supply
PowerFlex SCR Bus Supply User Manual
20S-UM001…
20T Diode Bus Supply
PowerFlex Diode Bus Supply User Manual
20T-UM001…
PowerFlex
PowerFlex
PowerFlex
PowerFlex
PowerFlex
700 User Manual
700 Series B User Manual
70/700 Reference Manual
700 Technical Data
Dynamic Braking Resistor Calculator
20B-UM001…
20B-UM002…
PFLEX-RM001…
20B-TD001…
PFLEX-AT001…
PowerFlex 700S Drive
(Frames 1 through 6)
PowerFlex
PowerFlex
PowerFlex
PowerFlex
PowerFlex
700S – Phase I Control User Manual
700S – Phase II Control User Manual
700S Reference Manual
700S Technical Data
Dynamic Braking Resistor Calculator
20D-UM001…
20D-UM006…
PFLEX-RM002…
20D-TD001…
PFLEX-AT001…
PowerFlex 700S Drive
(Frames 9 through 11)
PowerFlex
PowerFlex
PowerFlex
PowerFlex
PowerFlex
PowerFlex
700S Installation Manual
700S – Phase I Control User Manual
700S – Phase II Control User Manual
700S Reference Manual
700S Technical Data
Dynamic Braking Resistor Calculator
PFLEX-IN006…
20D-UM001…
20D-UM006…
PFLEX-RM002…
20D-TD001…
PFLEX-AT001…
PowerFlex 700 Drive*
PowerFlex 700 Ser. B Drive*
*Standard and Vector Control.
1336 REGEN Drive
Line Regeneration Package User Manual
1336 REGEN-5.0
1321 Line Reactor & Isolation Transformers
Line Reactor and Isolation Transformer Technical Data
1321-TD001…
27
PowerFlex is a registered trademark of Rockwell Automation, Inc.
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication DRIVES-SG001B-EN-P – September, 2005
Supersedes DRIVES-SG001A-EN-P dated April, 2005
Copyright © 2005 Rockwell Automation, Inc.All rights reserved. Printed in USA.