Electrical Distribution Transformers Dielectric Liquid immersed Transformers Hermetically sealed completely filled type Up to 36 kV Electrical Distribution Transformers Contents Specialisation 3 The Transformer 5 Tests 6 Technological Development 7 Sustainability 9 Overview 11 Equipment 12 Technical Characteristics 14 Up to 2500 kVA and Insulation Level up to 24 kV D0 Ck (AB’) 14 Up to 2500 kVA and Insulation Level up to 24 kV C0 Ck (AC’) 16 Up to 2500 kVA and Insulation Level up to 24 kV C0 Bk (CC’) 18 Up to 2500 kVA and Insulation Level up to 36 kV B036Bk36 20 The quality of the products we design, manufacture and install is backed by the implementation and certification of an ISO 9001:2008-compliant quality management system. Our commitment to environmental protection is asserted by the implementation and certification of an ISO 14001 environmental management system. As a result of the constant development of standards and new designs, the characteristics of the items shown in this catalogue are subject to change without prior notice. Such characteristics and the availability of materials shall be effective only when confirmed by our Technical-Commercial department. 2 SPECIALISATION The incorporation into Ormazabal in 2001 of the distribution transformer manufacturer Cotradis constituted a strategic milestone for us. Our specialisation in Medium Voltage is backed by the certification of our transformers in major European electrical companies. The exchange of know-how between our technical teams has significantly reinforced the value added for our customers. We manufacture a wide range of dielectric liquid immersed distribution transformers, compliant with all of the requirements in current international regulations and with a range of powers from 25 kVA to 2500 kVA and insulation levels up to 36 kV. Growing energy demands, higher quality requirements in energy supply and the priority to reduce the consumption of natural resources require the use of equipment which responds with high levels of reliability, safety and energy efficiency. Focusing on the needs of our customers and mastering new technologies allows us to offer products which comply with these requirements. 3 Furthermore, close collaboration with our customers enables us to develop transformers conforming to their own particular standards and specifications. INNOVATION AND QUALITY Our commitment to innovation places us at the technological forefront of Europe. Therefore our products meet the most demanding worldwide requirements and are certified by internationally renowned laboratories. Our quality, environmental and health& safety prevention policies establish our commitment to fostering and being part of an environmentally-responsible society. Within this framework, our quality management system is internationally recognised through ISO 9001 certification. Furthermore, our strong commitment to the environment is reflected in the implementation of an environmental management system, certified according to the ISO 14001 standard, which monitors the impact of activities on the environment. This policy also aims to promote and establish a culture of excellence and respect for personal health and safety, in accordance with standard OHSAS 18001. Its scope ranges from our team of professionals and partners to the end user. 4 Electrical Distribution Transformers THE TRANSFORMER ACTIVE PART The active part of the transformer is the energy transformation system, composed of the ferromagnetic core, the windings and the medium and low voltage connections. TANK AND DIELECTRIC The transformer’s tank and the dielectric liquid provide the necessary insulation and cooling. 1 Active part 2 Tank and dielectric 2 1 Windings y Concentric windings. y Insulation between layers: Cellulose with epoxy resin which compacts the coils, once cured. y Coils are manufactured using the latest techniques and machinery. y Expertise in coil cooling. y Careful manufacturing of coils and cooling channels. Advantages Tank and Dielectric Liquid y Optimised to withstand short circuit forces. y Increased heat dissipation surface. y Absorption of variations in the volume of the dielectric y Elastic Corrugated tank with liquid caused by changes in cooling fins. its temperature. y Mechanical and electrical protection. y Improved heat dissipation in the windings. y Use of high-quality cellulosic materials. y Optimum handling and y Guaranteed insulation. storage to preserve insulation properties. 5 Connections and Tap Changer Advantages y MV and LV terminals. y Transformer connection to the outside. y Off-circuit Tap changer. y Secondary voltage can be adjusted precisely. y Completely filled with dielectric liquid and hermetically sealed tank. Advantages y No aging of the dielectric liquid as there is no contact with the air. y Minimal maintenance requirements. y Small size. y No expansion tank or air dehydrating needed y Lighter in weight. y Electromagnetic field shielding. y Lower noise level. y Immersed in dielectric liquid. y Better behaviour in the event of overloads and harmonics. y Surface treatment and paint. y Protection against corrosion, atmospheric agents, insolation and impacts. TESTS Our transformers are subjected to the tests described in the IEC 60076 series of standards. We have our own laboratories for this purpose, equipped with modern, precise measurement devices and systems that are certified and calibrated according to the directives of the ISO 9001 standard, to ensure that our products comply with the most demanding quality standards. ROUTINE TESTS All of the transformers manufactured are subjected to the following routine tests, in accordance with IEC 60076-1: • Winding resistance measurement. • Measurement of the voltage ratio and verification of the vector group. • Measurement of the short-circuit impedance and load losses. • Measurement of no -load losses and current. • Dielectric routine tests: · Separate source AC withstand voltage test (also known as Applied over-voltage test or Power frequency test) · Induced AC voltage test (ACSD) (also known as Short duration induced AC withstand voltage test) SEPARATE SOURCE AC WITHSTAND VOLTAGE TEST (Applied over-voltage test or Power frequency test) MV Highest voltage for the equipment, Um, (Insulation Level). [kV] Rated withstand Voltage of the test (1 minute). [kV] 12 28 17.5 38 12 75 17.5 95 LV 24 50 36 70 1.1 3 24 125 36 170 1.1 20 3.6 10 TYPE TESTS With our customer’s agreement, the following tests are performed in accordance with current international regulations: • Temperature-rise test. • Dielectric type tests: · Lightning impulse (LI) test. LIGHTNING IMPULSE (LI) TEST MV Highest voltage for the equipment, Um, (Insulation Level). [kV] Rated withstand Voltage for Lightning impulse test (1.2 / 50s). [kV] LV 3.6 20 6 Electrical Distribution Transformers SPECIAL TESTS Special tests specifically requested by the customer: · Special dielectric tests. · Partial discharge measurement test. · Winding capacities measurement – earth and between windings. · Zero-sequence (homopolar) impedance measurement (in three-phase transformers). · Ability to withstand Short-circuit test (IEC 60076-5), performed in accredited external and internal laboratories (HPL). · Sound level measurement(IEC 60076-10). · Measurement of no-load current harmonics. · Measurement of insulation resistance and/or measurement of the dissipation factor (tan delta) of the insulation capacitances. ADDITIONAL TESTS • Dielectric Oil Tests The transformer’s operative life is largely related to the quality of the dielectric liquid. We assure the highest quality standards by means of strict qualification and product auditing processes as well as by applying the most advanced technologies in the treatment process. · · · · · · · · 7 Density at 20ºC Viscosity at 40ºC Water content Breakdown voltage Dielectric dissipation factor Interfacial tension Acidity Flash point • Tank Tests · EN 50464-4 Endurance test • Paint Tests · Film Thickness measurement · Adherence test · Hardness test · Bend test · Impact test · Cupping test · Salt spray test TECHNOLOGICAL DEVELOPMENT The quality and reliability of our products is demonstrated through the testing and certification of our transformers in independent, internationally-renowned laboratories. Furthermore, the technological development and passion for innovation, which has been fundamentally apparent throughout the history of our company, is reinforced by our High Power Laboratory (HPL) with a capacity up to 2500 MVA. These are our own facilities which enable ongoing tests and which combined with our highly-qualified staff, further certify our technological independence. Together with external organisations and official bodies, we also participate in market quality control campaigns to assure the verification of our products. 8 Electrical Distribution Transformers SUSTAINABILITY Sustainability, understood as the best compromise between satisfying social demands, caring for the environment and financial aspects. • Social Demands: · Safety of people and goods. · Continuity of service. • Financial Aspects · Optimum use of raw materials. · Longer equipment life, endurance and robustness. · Equipment adaptable to network evolution. · Equipment durability. y Caring for the Environment: · Reduction in the volume of dielectric liquid. · Minimal dimensions. · Minimal losses in the transformer. · Low risk of oil leakage. · Non-aggressive for the surrounding environment. · Recyclability. APPLICATION These guidelines allow us to develop distribution transformers with the following characteristics: • Dielectric Liquid completely immersed Hermetically-Sealed Transformer · Hermetically-sealed tanks: - No expansion tank is needed. - Less dielectric liquid used than in other types of transformer. · No contact between the dielectric liquid and external agents (air, humidity, pollution, etc.) - Prevents deterioration of the dielectric’s characteristics. - Low-level maintenance. · Minimal risk of leakages: - Tank robustness (high quality materials). - Welding processes carried out by qualified staff. - Leak tests performed in all transformers. 9 • Minimal Environmental Impact · Respect for the environment: - Use of highly-recyclable materials. - Rationalisation in the use of raw materials. - Optimised transformer dimensions · Optimum consumption of raw materials: - Materials selection. - Maximisation of their characteristics. · Low electrical energy consumption: - Advanced technology in design, manufacturing and testing. - Minimal loss transformers. - Safe, reliable products. · ISO 14001 certification. • Low Noise Level: : · An optimum design and assembly of the ferromagnetic core enables us to drastically reduce the level of noise generated by the transformer. · There are two components that identify the level of noise produced by a transformer: LwA = LpA + KS Where: LwA: Acoustic Power (cause) LpA: Acoustic Pressure (effect) KS factor (>0) which depends on the size of the transformer. To define a transformer, the use of Acoustic Power LwA is recommended since it is a value which is independent from the environment and is therefore the best magnitude for assessing the acoustic emissivity of a transformer. y PCB Free · Our transformers are only manufactured using new y Electromagnetic Compatibility Our transformers are passive elements in terms of components and without any PCBs, in strict compliance electromagnetic compatibility. In other words, they with current regulations. work satisfactorily without adding electromagnetic noise that is intolerable for equipment in their surroundings and they withstand such interference caused by other devices. N.B.: The currents that circulate through the conductors connected to the transformers, especially low-voltage ones, can cause significant electromagnetic fields. The installation designer must make sure that these cables are laid such that the fields are minimised or, if necessary, measures must be adopted to limit their effects. 10 Electrical Distribution Transformers From 25 to 2500 kVA • Insulation Level 24 and 36 kV Dielectric Liquid Immersed Transformers OVERVIEW DESCRIPTION These transformers comply with the following characteristics: • Three-phase transformers, 50 Hz for installation indoors or outdoors • Hermetically-sealed • Completely Immersed in mineral oil in accordance with standard IEC 60296. • ONAN cooling. • Colour: RAL 7033 (other colours under request). The data and values shown correspond to the Normal Service Conditions referred to in standard IEC 60076-1. N.B.:For other configurations, please contact our Technical-Commercial Department. LV single phase Busbar Bushings (optional) LV connection Flags STANDARDS The transformers comply with the following standards: EN 50464 IEC 60076 Metric M12 Metric: from M20 to M55 CONNECTIONS LOW VOLTAGE CONNECTION LV PORCELAIN BUSHINGS FOR 420V * Rated Power [kVA] 25 40 50 63 100 250 160 250 400 500 630 800 1000 1250 1600 2000 2500 Rated current [A] 250 250 250 250 250 630 630 1000 1000 1600 1600 2000 3150 3150 4000 Dimension - Metric d1 M12 M12 M12 M12 M12 M12 M20 M20 M42 M48 M48 M55 Material Brass Brass Brass Brass Brass Brass Brass Brass Brass Brass Brass Brass Copper Copper Copper Copper M30 M30 M42 M42 CONNECTION PARTS – LV FLAGS Metric M12 M12 e [mm] - - f0 [mm] 40 40 Ø [mm] 14 14 M12 M12 M12 - M12 M20 M20 M30 M30 M42 M42 M42 M48 M48 M55 - 32 32 32 32 40 40 40 40 40 70 - - 40 40 40 40 60 60 60 60 100 100 100 120 120 150 14 14 14 14 14 14 14 14 14 14 14 14 14 18 LV SINGLE POLE BUSBAR BUSHINGS FOR INDOOR INSTALLATION (OPTIONAL) Rated Power [kVA] Rated current [A] 25 40 50 63 100 160 250 400 500 630 800 1000 1250 1600 - - - - - - 630 630 1600 1600 1600 1600 - - - - - - - - Al Al Copper Copper Material (*) For other secondary voltages, please contact our Technical-Commercial Department Copper Copper MEDIUM VOLTAGE CONNECTION CONNECTORS FOR MV PLUG-IN BUSHINGS (NOT SUPPLIED WITH THE TRANSFORMER) Insulation [kV] 11 24 36 Type A elbow connector (250 A) Ref. EUROMOLD K-158LR Type B elbow connector (400 A) Ref. EUROMOLD M-400LR Type A straight connector (250 A) Ref. EUROMOLD K-152SR - 2000 2500 EQUIPMENT STANDARD EQUIPMENT Figure • Uninhibited mineral insulating oil • Off-circuit regulation tap changer (can only be operated without voltage) • Off circuit voltage tap changer for dual primary voltage transformers (can only be operated without voltage) • MV porcelain bushings • LV porcelain bushings • LV connection Flags 630 kVA • 2 Earthing terminals in the tank • Draining and sampling device • Filling device • Rating plate • 2 Lifting eyes • 4 Latching eyes • 4 Pulling eyes • Thermometer pocket IEC 60296 EN 50216-4 EN 50216-4 EN 50464-1 EN 50464-1 EN 50464-1 EN 50464-1 EN 50464-1 EN-50216-4 7 8 9 10 • Wheels EN-50216-4 13 1 IEC 60214 IEC 60214 EN 50180 EN 50386 250kVA 1 2 3 4 5 6 11 12 4 2 9 7 3 2 8 12 10 6 11 13 5 12 Electrical Distribution Transformers OPTIONAL EQUIPMENT Figure • MV plug-in bushings EN 50180 1 • LV single pole busbar bushings • Thermometer: measures the temperature of the top layer of the insulation liquid. Available with 2 contacts (alarm and trigger) and upper limit marker. • Protection relay Functions: Internal tank pressure control Dielectric liquid temperature control Oil level control and gas detection • Dielectric liquid collection device • Terminal cover box • Pole mounting brackets and support for surge arresters EN 50387 2 3 EN 50216-3 4 5 6 7 (application for pole mounted transformers up to 160 kVA). 6 2 1 4 3 7 7 5 OTHER DIELECTRIC LIQUIDS • Natural, biodegradable ester for application in electrical transformers. Class K with fire point greater than 300 ºC. • Dielectric liquid silicone according to the IEC 60836 standard, Class K with fire point greater than 300 ºC. • Synthetic biodegradable ester for application in electrical transformers according to the IEC 61099 standard. Class K, with fire point greater than 300 ºC. 13 From 250 up to 2500 kVA • Insulation Level 24 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 24 kV: D0 CK (AB’) MV Plug-In Bushings F Filling Device J Earth connection M12 J Draining and Sampling Device H H H C D1 C D3 LV Bushings Wheel Frames (skids) L K MV Bushings Lifting Eyes MV Bushings M Earth connection M12 Wheel Frames (skids) MV Porcelain Bushings F K J J Draining and Sampling Device H H H Thermometer Pocket L LV Bushings D2 F M F D2 Lifting Eyes Thermometer Pocket MV Regulation Tap Changer B MV Regulation Tap Changer B Filling Device A A 24 kV: D0 CK (AB’) ELECTRICAL CHARACTERISTICS RATED POWER [kVA] Rated Voltage (Ur) 250 400 500 630 800 Primary [kV] 1000 1250 1600 2000 2500 20 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn11/ Dyn5 No-Load Losses - Po [W] List D0 530 750 880 1030 1150 1400 1750 2200 2700 3200 Load Losses - Pk [W] List Ck 3250 4600 5500 6500 8400 10500 13500 17000 21000 26500 4 4 4 4 6 6 6 6 6 6 List D0 60 63 64 65 66 68 69 71 73 76 cosƒ=1 1.37 1.22 1.16 1.11 1.19 1.22 1.25 1.24 1.22 1.23 cosƒ=0.8 3.33 3.25 3.21 3.17 4.44 4.47 4.49 4.48 4.47 4.47 98.51 98.68 98.75 98.82 98.86 98.82 98.79 98.81 98.83 98.83 cosƒ=0.8 98.15 98.36 98.44 98.53 98.58 98.53 98.50 98.52 98.54 98.54 cosƒ=1 98.76 98.90 98.96 99.02 99.06 99.04 99.01 99.03 99.04 99.04 cosƒ=0.8 98.45 98.63 98.70 98.78 98.83 98.80 98.77 98.79 98.81 98.81 250 400 500 630 800 1000 1250 1600 2000 2500 2093 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 100% Efficiency (%) LOAD 75% cosƒ=1 DIMENSIONS [mm] RATED POWER [kVA] A (Length) 1376 1537 1622 1622 1932 1997 2007 1922 1965 B (Width) 930 941 962 962 1161 1200 1200 1224 1277 1487 C (Height to cover) 915 1004 1026 1092 1112 1158 1230 1517 1715 1737 D1 (Height to MV with porcelain bushings) 1300 1389 1411 1477 1497 1543 1615 1902 2100 2122 D3 (Height to MV Plug-In bushings) 1004 1093 1115 1181 1201 1247 1319 1606 1804 1826 D2 (Height to LV with Flags) 1149 1238 1287 1353 1445 1491 1563 1886 2084 2167 F (Separation between MV bushings) 275 275 275 275 275 275 275 275 275 275 H (separation between LV bushings) 150 150 150 150 150 150 150 200 200 200 J (Distance between wheel axis) 670 670 670 670 670 670 820 820 820 1070 K (wheel width) 40 40 40 40 40 40 70 70 70 70 Ø (wheel diameter) 125 125 125 125 125 125 200 200 200 200 L (Wheel) 110 110 110 110 110 110 165 165 165 165 Oil Volume [Litres] 260 330 390 410 510 530 540 1000 1200 1400 1010 1330 1600 1750 2250 2430 2750 3850 4750 5350 Total weight [Kg] 14 From 25 up to 160 kVA • Insulation Level 24 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 24 kV: D0 CK (AB’) F F MV Porcelain Bushings MV Bushings Lifting Eyes Surge arresters support (Op) LV Bushings D1 D2 140 Latching eyes C 80 Wheel Frames (skids) H H H J Draining and Sampling Device Thermometer Pocket (optional) B Filling Device K J L L Earth connection M12 MV Regulation Tap Changer A ELECTRICAL CHARACTERISTICS 24 kV: D0 CK (AB’) RATED POWER [kVA] Rated Voltage (Ur) 2525 40 50 Primary [kV] 63 100 160 20 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn/Yzn Yzn11/Dyn11 No-Load Losses - Po [W] List D0 95 125 145 175 260 375 Load Losses - Pk [W] List Ck 700 940 1100 1270 1750 2350 4 4 4 4 4 4 List D0 47 49 50 51 54 57 cosƒ=1 2.84 2.40 2.26 2.08 1.81 1.54 cosƒ=0.8 3.96 3.83 3.77 3.70 3.57 3.43 96.92 97.41 97.57 97.76 98.03 98.33 cosƒ=0.8 96.18 96.78 96.98 97.21 97.55 97.92 cosƒ=1 97.46 97.87 98.00 98.15 98.37 98.61 cosƒ=0.8 96.84 97.35 97.52 97.70 97.97 98.26 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 100% Efficiency (%) LOAD 75% cosƒ=1 DIMENSIONS [mm] RATED POWER [kVA] 40 50 63 100 160 A (Length) 888 888 888 926 1006 1205 B (Width) 704 704 704 735 796 848 C (Height to cover) 768 810 810 844 889 847 1232 D1 (Height to MV with porcelain bushings) 1153 1195 1195 1229 1274 D3 (Height to MV Plug-In bushings) 857 899 899 933 978 936 D2 (Height to LV with Flags) 918 960 960 994 1039 997 F (Separation between MV bushings) 275 275 275 275 275 275 H (separation between LV bushings) J (Distance between wheel axis) K (wheel width) 15 25 25 80 80 80 80 80 80 520 520 520 520 520 520 40 40 40 40 40 40 Ø (wheel diameter) 125 125 125 125 125 125 L (Wheel) 110 110 110 110 110 110 Distance between pole mounting brackets 530 530 530 530 530 530 Oil Volume [Litres] 100 105 105 120 155 200 Total weight [Kg] 360 400 435 515 610 770 From 250 up to 2500 kVA • Insulation Level 24 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 24 kV: C0 CK (AC’) MV Plug-In Bushings F Filling Device J Earth connection M12 J Draining and Sampling Device H H H C D1 C D3 LV Bushings Wheel Frames (skids) L K MV Bushings Lifting Eyes MV Bushings M Earth connection M12 Wheel Frames (skids) MV Porcelain Bushings F K J J Draining and Sampling Device H H H Thermometer Pocket L LV Bushings D2 F M F D2 Lifting Eyes Thermometer Pocket MV Regulation Tap Changer B MV Regulation Tap Changer B Filling Device A A 24 KV C0 CK (AC’) ELECTRICAL CHARACTERISTICS RATED POWER [kVA] Rated Voltage (Ur) 250 400 500 630 800 Primary [kV] 1000 1250 1600 2000 2500 20 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn11/ Dyn5 No-Load Losses - Po [W] List C0 425 610 720 860 930 1100 1350 1700 2100 2500 Load Losses - Pk [W] List Ck 3250 4600 5500 6500 8400 10500 13500 17000 21000 26500 4 4 4 4 6 6 6 6 6 6 List C0 55 58 59 60 61 63 64 66 68 71 cosƒ=1 1.37 1.22 1.17 1.11 1.22 1.22 1.25 1.24 1.25 1.23 cosƒ=0.8 3.33 3.25 3.22 3.17 4.47 4.47 4.49 4.48 4.48 4.47 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 100% Efficiency (%) LOAD 75% cosƒ=1 98.55 98.71 98.77 98.85 98.85 98.85 98.83 98.84 98.83 98.85 cosƒ=0.8 98.20 98.40 98.47 98.56 98.56 98.57 98.54 98.56 98.55 98.57 cosƒ=1 98.81 98.95 98.99 99.05 99.07 99.07 99.06 99.07 99.06 99.08 cosƒ=0.8 98.52 98.69 98.74 98.82 98.84 98.85 98.82 98.84 98.83 98.85 DIMENSIONS [mm] RATED POWER [kVA] A (Length) 250 400 500 630 800 1000 1250 1600 2000 2500 1376 1537 1622 1622 1932 1997 2007 1922 1965 2157 B (Width) 930 941 962 962 1161 1245 1224 1224 1277 1487 C (Height to cover) 960 1004 1026 1114 1123 1158 1252 1517 1715 1737 D1 (Height to MV with porcelain bushings) 1345 1389 1411 1499 1508 1543 1637 1902 2100 2122 D3 (Height to MV Plug-In bushings) 1049 1093 1115 1203 1212 1247 1341 1606 1804 1826 D2 (Height to LV with Flags) 1194 1238 1287 1375 1456 1491 1585 1886 2084 2167 F (Separation between MV bushings) 275 275 275 275 275 275 275 275 275 275 H (separation between LV bushings) 150 150 150 150 150 150 150 200 200 200 J (Distance between wheel axis) 670 670 670 670 670 670 820 820 820 1070 K (wheel width) 40 40 40 40 40 40 70 70 70 70 Ø (wheel diameter) 125 125 125 125 125 125 200 200 200 200 L (Wheel) 110 110 110 110 110 110 165 165 165 165 Oil Volume [Litres] Total weight [Kg] 270 320 390 395 480 510 550 1020 1230 1390 1090 1355 1640 1835 2310 2510 2905 4020 4850 5525 16 From 25 up to 160 kVA • Insulation Level 24 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 24 kV: C0 CK (AC’) F F MV Porcelain Bushings MV Bushings Lifting Eyes Surge arresters support (Op) LV Bushings D1 D2 140 Latching eyes C 80 Wheel Frames (skids) H H H J Draining and Sampling Device Thermometer Pocket (optional) B Filling Device K J L L Earth connection M12 MV Regulation Tap Changer A ELECTRICAL CHARACTERISTICS 24 KV C0 CK (AC’) RATED POWER [kVA] Rated Voltage (Ur) 2525 40 50 Primary [kV] 63 100 160 20 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn/Yzn Yzn11/Dyn11 No-Load Losses - Po [W] List C0 75 105 125 145 210 300 Load Losses - Pk [W] List Ck 700 940 1100 1270 1750 2350 4 4 4 4 4 4 List C0 45 47 47 48 49 52 cosƒ=1 2.84 2.40 2.26 2.08 1.81 1.54 cosƒ=0.8 3.96 3.83 3.77 3.70 3.57 3.43 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 100% Efficiency (%) LOAD 75% cosƒ=1 96.99 97.45 97.61 97.80 98.08 98.37 cosƒ=0.8 96.27 96.84 97.03 97.27 97.61 97.97 cosƒ=1 97.56 97.93 98.06 98.21 98.43 98.67 cosƒ=0.8 96.97 97.43 97.58 97.78 98.05 98.34 40 50 63 100 160 DIMENSIONS [mm] RATED POWER [kVA] A (Length) 888 888 888 926 1.006 1.205 B (Width) 704 704 704 735 796 848 C (Height to cover) 780 869 828 859 911 847 1165 1254 1213 1244 1296 1232 936 D1 (Height to MV with porcelain bushings) D3 (Height to MV Plug-In bushings) 869 958 917 948 1.000 D2 (Height to LV with Flags) 930 1.019 978 1.009 1.061 997 F (Separation between MV bushings) 275 275 275 275 275 275 H (separation between LV bushings) J (Distance between wheel axis) K (wheel width) 17 25 25 80 80 80 80 80 80 520 520 520 520 520 520 40 40 40 40 40 40 Ø (wheel diameter) 125 125 125 125 125 125 L (Wheel) 110 110 110 110 110 110 Distance between pole mounting brackets 530 530 530 530 530 530 Oil Volume [Litres] 100 110 100 125 150 190 Total weight [Kg] 370 440 445 520 670 790 From 250 up to 2500 kVA • Insulation Level 24 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 24 kV: C0 BK (CC’) LV Plug-In Bushings Filling Device J MV Porcelain Bushings C D1 C D3 LV Plug-In Bushings Earth connection M12 Wheel Frames (skids) J Draining and Sampling Device H H H MV Porcelain Bushings J K J Draining and Sampling Device H H H Thermometer Pocket L K F Lifting Eyes L M Earth connection M12 Wheel Frames (skids) F MV Porcelain Bushings LV Plug-In Bushings D2 F M F D2 Lifting Eyes Thermometer Pocket MV Regulation Tap Changer B MV Regulation Tap Changer B Filling Device A A 24 kV: C0 BK (CC’) ELECTRICAL CHARACTERISTICS RATED POWER [kVA] Rated Voltage (Ur) 250 400 500 630 800 Primary [kV] 1000 1250 1600 2000 2500 20 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn11 / Dyn5 No-Load Losses - Po [W] List C0 425 610 720 860 930 1100 1350 1700 2100 2500 Load Losses- Pk [W] List BK 2750 3850 4600 5400 7000 9000 11000 14000 18000 22000 4 4 4 4 6 6 6 6 6 6 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 55 58 59 60 61 63 64 66 68 71 cosƒ=1 1.17 1.04 1.00 0.93 1.05 1.08 1.06 1.05 1.08 1.06 cosƒ=0.8 100% Efficiency(%) LOAD List C0 75% 3.22 3.13 3.10 3.06 4.35 4.37 4.38 4.35 4.35 4.35 98.75 98.90 98.95 99.02 99.02 99.00 98.98 99.03 99.03 99.03 cosƒ=0.8 98.44 98.63 98.69 98.77 98.78 98.75 98.73 98.79 98.79 98.79 cosƒ=1 98.96 99.08 99.13 99.18 99.20 99.19 99.17 99.21 99.21 99.21 cosƒ=0.8 98.70 98.86 98.91 98.98 99.00 98.98 98.97 99.01 99.02 99.02 2500 cosƒ=1 DIMENSIONS [mm] RATED POWER [kVA] A (Length) B (Width) C (Height to cover) 250 400 500 630 800 1000 1250 1600 2000 1376 1537 1622 1569 1997 1997 2007 1965 1965 2480 930 941 962 962 1200 1200 1182 1277 1277 1426 915 1004 1092 1169 1158 1158 1373 1671 1715 1836 D1 (Height to MV with porcelain bushings) 1300 1389 1477 1554 1543 1543 1758 2056 2100 2221 D3 (Height to MV Plug-In bushings) 1004 1093 1181 1258 1247 1247 1462 1760 1804 1925 D2 (Height to LV with Flags) 1149 1238 1353 1430 1491 1491 1706 2040 2084 2266 F (Separation between MV bushings) 275 275 275 275 275 275 275 275 275 275 H (separation between LV bushings) 150 150 150 150 150 150 150 200 200 200 J (Distance between wheel axis) 670 670 670 670 670 670 820 820 820 1070 K (wheel width) 40 40 40 40 40 40 70 70 70 70 Ø (wheel diameter) 125 125 125 125 125 125 200 200 200 200 L (Wheel) 110 110 110 110 110 110 165 165 165 165 Oil Volume [Litres] Total weight [Kg] 260 325 390 390 520 500 660 1200 1245 1340 1100 1420 1810 1920 2530 2560 3200 4950 5150 5750 18 From 25 up to 160 kVA • Insulation Level 24 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 24 kV: C0 BK (CC’) F F MV Porcelain Bushings MV Bushings Lifting Eyes Surge arresters support (Op) LV Bushings D1 80 C D2 140 Latching eyes Wheel Frames (skids) H H H J Draining and Sampling Device Thermometer Pocket (optional) B Filling Device K J L Earth connection M12 MV Regulation Tap Changer A 24 kV: C0 BK (CC’) ELECTRICAL CHARACTERISTICS 25 25 RATED POWER [kVA] Rated Voltage (Ur) 40 50 Primary [kV] 63 100 160 20 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn/Yzn Yzn11 / Yzn5 No-Load Losses - Po [W] List C0 75 105 125 145 210 300 Load Losses- Pk [W] List Bk 560 750 875 1050 1475 2000 4 4 4 4 4 4 List C0 45 47 47 48 49 52 cosƒ=1 2.29 1.94 1.81 1.73 1.54 1.32 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) cosƒ=0.8 3.79 3.63 3.57 3.53 3.43 3.31 97.52 97.91 98.04 98.14 98.34 98.58 cosƒ=0.8 96.92 97.40 97.56 97.68 97.94 98.23 cosƒ=1 97.96 98.27 98.38 98.47 98.63 98.83 cosƒ=0.8 97.47 97.85 97.98 98.09 98.30 98.54 25 40 50 63 100 160 A (Length) 888 888 926 926 1006 1205 B (Width) 704 704 704 704 796 848 C (Height to cover) 780 869 848 899 911 847 1165 1254 1233 1284 1296 1232 LOAD 100% Efficiency(%) LOAD 75% cosƒ=1 DIMENSIONS [mm] RATED POWER [kVA] D1 (Height to MV with porcelain bushings) D3 (Height to MV Plug-In bushings) 869 958 937 988 1000 936 D2 (Height to LV with Flags) 930 1019 998 1049 1061 997 F (Separation between MV bushings) 275 275 275 275 275 275 H (separation between LV bushings) 80 80 80 80 80 80 520 520 520 520 520 520 40 40 40 40 40 40 Ø (wheel diameter) 125 125 125 125 125 125 L (Wheel) 110 110 110 110 110 110 Distance between pole mounting brackets 530 530 530 530 530 530 Oil Volume [Litres] 100 110 115 125 160 190 Total weight [Kg] 380 460 490 548 690 820 J (Distance between wheel axis) K (wheel width) 19 From 250 up to 2500 kVA • Insulation Level 36 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 36 kV: B036 BK36 MV Porcelain Bushings LV Plug-In Bushings F Lifting Eyes F F LV Plug-In Bushings F LV Plug-In Bushings MV Porcelain Bushings MV Porcelain Bushings C D1 D2 C D3 D2 Lifting Eyes J Thermometer Pocket Earth connection M12 K J Draining and Sampling Device H H H Thermometer Pocket B Filling Device L J Draining and Sampling Device H H H Filling Device Wheel Frames (skids) L K M J Earth connection M12 M J Wheel Frames (skids) B MV Regulation Tap Changer MV Regulation Tap Changer A A 36 kV: B036 BK36 ELECTRICAL CHARACTERISTICS RATED POWER [kVA] Rated Voltage (Ur) 250 400 500 630 800 Primary [kV] 1000 1250 1600 2000 2500 25 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn11 / Dyn5 No-Load Losses - Po [W] List B036 650 930 1100 1300 1500 1700 2100 2600 3150 3800 Load Losses - Pk [W] List BK36 3500 4900 5600 6500 8400 10500 13500 17000 21000 26500 4.5 4.5 4.5 4.5 6 6 6 6 6 6 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 100% Efficiency(%) LOAD 75% List B036 62 65 66 67 68 68 70 71 73 76 cosƒ=1 1.49 1.32 1.21 1.13 1.22 1.22 1.25 1.24 1.22 1.23 cosƒ=0.8 3.72 3.62 3.55 3.50 4.47 4.47 4.49 4.48 4.47 4.47 cosƒ=1 98.37 98.56 98.68 98.78 98.78 98.79 98.77 98.79 98.81 98.80 cosƒ=0.8 97.97 98.21 98.35 98.48 98.48 98.50 98.46 98.49 98.51 98.51 cosƒ=1 98.62 98.79 98.88 98.96 98.97 99.00 98.98 99.00 99.01 99.01 cosƒ=0.8 98.28 98.49 98.60 98.71 98.72 98.75 98.72 98.75 98.77 98.77 2500 DIMENSIONS [mm] RATED POWER [kVA] A (Length) B (Width) C (Height to cover) 250 400 500 630 800 1000 1250 1600 2000 1376 1537 1622 1592 1932 1997 2007 1922 1965 2093 930 941 962 962 1161 1200 1200 1224 1277 1487 915 1004 1026 1092 1112 1158 1230 1517 1715 1737 D1 (Height to MV with porcelain bushings) 1368 1442 1464 1530 1550 1596 1668 1955 2153 2175 D3 (Height to MV Plug-In bushings) 1050 1139 1161 1227 1247 1293 1365 1652 1850 1872 D2 (Height to LV with Flags) 1149 1238 1287 1353 1445 1491 1563 1886 2084 2167 F (Separation between MV bushings) 375 375 375 375 375 375 375 375 375 375 H (separation between LV bushings) 150 150 150 150 150 150 150 200 200 200 J (Distance between wheel axis) 670 670 670 670 670 670 820 820 820 1070 K (wheel width) 40 40 40 40 40 40 70 70 70 70 Ø (wheel diameter) 125 125 125 125 125 125 200 200 200 200 L (Wheel) 110 110 110 110 110 110 165 165 165 165 Oil Volume [Litres] 260 340 390 410 500 530 550 1000 1200 1400 1000 1330 1600 1800 2220 2480 2780 3850 4850 5350 Total weight [Kg] 20 From 25 up to 160 kVA • Insulation Level 36 kV Dielectric Liquid Immersed Transformers CHARACTERISTICS 36 kV: B036 BK36 F MV Porcelain Bushings F Surge arresters support (Op) MV Bushings Lifting Eyes LV Bushings D1 80 C D2 140 Latching eyes Earth connection M12 Draining and Sampling Device J H H H J Thermometer Pocket (optional) B Filling Device L K Wheel Frames (skids) MV Regulation Tap Changer A 36 kV: B036 BK36 ELECTRICAL CHARACTERISTICS RATED POWER [kVA] Rated Voltage (Ur) 25 40 50 Primary [kV] 63 100 160 25 No-load Secondary [V] 400 / 410 / 415 / 420 (to be defined) Vector Group Dyn/Yzn Yzn11 / Yzn5 No-Load Losses - Po [W] List B036 115 165 190 225 320 460 Load Losses- Pk [W] List BK36 900 1110 1250 1435 1950 2550 4.5 Short-Circuit Impedance (%) at 75ºC Sound Power Level LwA [dB] Voltage drop at full load (%) LOAD 4.5 4.5 4.5 4.5 50 51 52 53 56 59 cosƒ=1 3.64 2.84 2.57 2.35 2.03 1.68 cosƒ=0.8 100% Efficiency(%) LOAD 4.5 List B036 75% 4.50 4.35 4.26 4.17 4.01 3.83 96.10 96.91 97.20 97.43 97.78 98.15 cosƒ=0.8 95.17 96.17 96.53 96.81 97.24 97.70 cosƒ=1 96.79 97.44 97.67 97.86 98.15 98.45 cosƒ=0.8 96.02 96.82 97.11 97.34 97.69 98.06 cosƒ=1 DIMENSIONS [mm] RATED POWER [kVA] 25 40 50 63 100 160 A (Length) 888 926 926 926 1006 1205 B (Width) 704 725 725 725 796 848 C (Height to cover) 768 810 810 859 889 847 1221 1263 1263 1312 1342 1300 D2 (Height to LV with Flags) 918 960 960 1009 1039 997 F (Separation between MV bushings) 375 375 375 375 375 375 H (separation between LV bushings) 80 80 80 80 80 80 520 520 520 520 520 520 40 40 40 40 40 40 Ø (wheel diameter) 125 125 125 125 125 125 L (Wheel) 110 110 110 110 110 110 Distance between pole mounting brackets 530 530 530 530 530 530 Oil Volume [Litres] 100 125 130 130 160 200 Total weight [Kg] 330 430 475 490 610 760 D1 (Height to MV with porcelain bushings) J (Distance between wheel axis) K (wheel width) 21 Notes 22 Notes 23 Notes 24 TECHNICAL-COMMERCIAL DEPARTMENT Tel.: +34 94 431 87 31 Fax: +34 94 431 87 32 www.ormazabal.com Transformer Substations up to 36 kV x x x x x x x Prefabricated Transformer Substations Medium Voltage Applications for Renewable Energies Medium Voltage Switchgear Secondary Distribution CGMCOSMOS System CGM.3 System Medium Voltage Switchgear Primary Distribution CPG System CPA System Automation, Protection, Remote Control and Communication Distribution Transformers Dielectric Liquid Completely Immersed Transformers Low Voltage Switchgear CA·109·GB·1007