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Bussmann
TRANSPORTATION PRODUCTS
Solutions for the Transportation Industry
Circuit Protection • Power Distribution • Wiring Accessories
CH_9071
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Page a2
Contents
Custom Solutions for Power Distribution
SERIES 31000/32000
Vehicle Electrical Centers
Vehicle Electrical Center Connectors
Vehicle Electrical Center Accessories
SERIES 15300 RTMR
Rear Terminal Mini Fuse & Relay Panels
SERIES 37700 PRM/PFM
Power Relay Module/Power Fuse Module
SERIES 15710 RTA
Rear Terminal ATC® Fuse Block
SERIES 15600
ATC® Blade-Type Fuse Panels
HMG
Automotive Bolt-In Fuseholder for the AMG Fuse
FMG
Automotive Bolt-In Fuseholder for the AMG Fuse
Inline Fuseholders
SERIES 15250
Battery Disconnect Switch
Stud Type Junction Blocks
Stud Type Junction Blocks
(Non-Feed-Thru)
Basic Overcurrent Technology
MINI Blade Fuses
SERIES 21X MINI Circuit Breakers
ATC® Blade Fuses
SERIES 22X ATC® Circuit Breakers
SERIES 227 ATC® Circuit Breakers (Low Profile)
MAXI® Blade Fuses
SERIES 19X MAXI® Circuit Breakers
SERIES 3200/32013
Insertion/Extraction Tool
SERIES 174 FLAT-PAK
Manual Reset Circuit Breakers
SERIES 12X SHORTSTOP®
Auto, Manual & Modified Reset Circuit Breakers
SERIES 25X MID-RANGE
Auto, Manual Reset, & Manual Reset
w/ Push-to-Trip Circuit Breakers
SERIES 18X HI-AMP
Auto, Manual Reset & Switchable Circuit Breakers
SERIES 187 MRCB
Switchable Circuit Breakers
AMI SERIES
Bolt In Automotive Fuses
AMG SERIES
Bolt In Automotive Fuses
NOTES
Page
1
2-3
4
5
6-7
8-9
10
11
12
13
14
15
16
17
18-19
20
21
22
23
24
25
26
27
28-29
30
31
32
33
34
35
36-37
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Page 1
Custom Solutions For Power Distribution
Cooper Bussmann plays a key role in developing custom solutions for vehicle power distribution applications.
Once a product need is identified, an innovative team of design engineers works closely with the customer to
discuss their needs. This enables our team to design and develop custom solutions tailored to meet specific
customer requirements.
Many custom solutions include developing linkage systems to join two or more of our products together. This
allows the customer “one-stop shopping” to create their vehicle electrical system. Other examples include
bussing/jumpering, color-coding, and changing thread sizes.
If you are in need of a custom solution, please contact your Bussmann sales representative for assistance.
1
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Bussmann®
SERIES 31000/32000 VEHICLE ELECTRICAL CENTERS
Cooper Bussmann’s Single Vehicle Electrical Center
(VEC) and Dual Vehicle Electrical Center (DVEC) are
widely used Transportation Industry power distribution
modules. The VEC & DVEC use patented programmable
3D matrix technologies that can be easily modified to
accommodate changes to an electrical system. These can
be customized for each specific electrical system, but
require no tooling for implementation.
VEHICLE ELECTRICAL CENTERS
The VEC & DVEC accept automotive components including fuses, relays, circuit breakers, diodes, and other
devices that have 2.8mm wide terminals on 8.1mm centerline spacing. (See page 5 for additional available components.) The compact size of the VEC (about 4”x4”) and
larger size of the DVEC (approximately 8”x4”) provide for
high component density. VEC’s provide either 8.0mm
bladed inputs or M8/M6 stud inputs. The VEC can accommodate up to 2 input connectors - 4 bladed inputs or 2
studs - and 4 output connectors. The DVEC can accommodate up to twice this amount. (Some designs may limit the
number of connectors available for use.)
BENEFITS
The customizable designs of the VEC/DVEC enable them
to incorporate many different devices and multiple design
variations. Splices in the harness can also be eliminated by
internally programming them into the grid matrix. The
inputs (connector or stud) and outputs (connector) of the
VEC/DVEC are color-coded and keyed, and provide quick
installation. This makes the module easy to service. The
largest benefit of these modules are the reduced lead
times and zero tooling cost.
SPECIFICATIONS
Input Terminal Rating: 8.0mm blade terminals (60A max
per terminal); M8/M6 input studs (100A max per terminal).
200A max total for VEC, 400A max total for DVEC.
Output Terminal Rating: 2.8mm blade terminals (30A
max per terminal).
Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Thermoplastic housing and connectors;
Tin-plated copper internal grid.
Termination: Delphi Packard Metri-Pack® 280 Series
terminals (sealed/unsealed & tanged/tangless) or AMP®
terminals.* Delphi Packard 280 Series cavity plugs are
installed where wires are not used.* Accepts #10-22 AWG
wire sizes.
Mounting Torque Rating: 24in-lb (2.7Nm) max.
Mounting Orientation: Unit cannot be installed upsidedown. Consult factory for proper mounting orientations.
Ingress Protection Rating: IP55.
OPTIONS
Cover: Vented (VEC), Solid with gasket (VEC/DVEC),
Solid without gasket (DVEC), or none provided.
Cover Label: Inside cover, outside cover (VEC only), or
none provided.
Input Style: 8.0mm blade terminals or studs (M8/M6).
Mounting: External feet with mounting holes (VEC/DVEC)
or internal mounting holes (VEC only).
Components: Fuse, breaker, relay, etc. installation to be
specified by customer.
Severe Service: Added environmental protection available. Consult factory.
Fuse/breaker Extraction Tool: See page 27.
Each design is customer specific. Consult your
sales rep today for your application.
*Electrical terminals, cable seals & cavity
plugs are NOT supplied by
Cooper Bussmann.
2
APPLICATIONS
The VEC/DVEC is ideal for distributed main power as well
as auxiliary “add-on” applications. Current VEC/DVEC
applications include Class 3-8 trucks, buses, chassis and
RV, Con-Ag equipment, marine specialty vehicles, and
automotive power distribution systems.
Transparent cover
for illustration
purposes only.
CH_9071
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DIMENSIONS 31000 SERIES VEC (Dims. shown are for reference only. Consult factory for latest prints)
I/O #6
1.90"
[.07]
REF.
CONNECTOR LOCK
I/O #5
22.49"
[.89]
REF.
6.56[.26] OPTIONAL
EXTERNAL MOUNTING FEET
(CONSULT FACTORY)
BUILT IN DRAINAGE
OPTIONAL COVER
(SPLASHPROOF &
VENTED VERSIONS)
Bussmann®
SERIES 31000/32000 VEHICLE ELECTRICAL CENTERS
I/O #4
I/O #3
INPUT/OUTPUT
CONNECTOR #1
I/O #2
SPLASHPROOF
ASSEMBLY
69.64"
[2.74]
REF.
15.23"
[.60]
REF.
73.00"
[2.87]
106.6"
[4.20]
REF.
73.00"
[2.87]
4X #10 INTERNAL
MOUNTING HOLES
MOUNTING TORQUE
RECOMMENDATIONS
VEHICLE ELECTRICAL CENTERS
108.86"
106.6"
[4.29]
[4.20]
REF.
146.59" REF.
[5.77]
REF.
DIMENSIONS 32000 SERIES DVEC (Dims. shown are for reference only. Consult factory for latest prints)
160.8"
(6.3)
146.5"
(5.8)
111.4"
(4.39)
ø6.5"
(0.26)
I/O #4
Optional
Cover
I/O #3
I/O #2
I/O #5
I/O #6
I/O #1
197.6"
(7.78)
I/O #7
I/O #12
I/O #8
I/O #11
Optional
Stud Cover
I/O #9
I/O #10
106.4"
(4.2)
ø6.5"
(0.26)
229.7"
(9.0)
79.4"
(3.3)
(excluding text
height on cover)
49.4"
(1.95)
Shown Without Cover
or Components
Mounting Holes
TYP. 3
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
3
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Bussmann®
VEHICLE ELECTRICAL CENTER CONNECTORS
Seal
MALE INPUT CONNECTOR
32004 - X X
Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
Male Input Connector
32004-xx
Female Terminal*
Delphi Packard 800
Metri-Pack® series
Cable seal
shown
Delphi Packard #12129381r
shown
VEHICLE ELECTRICAL CENTER CONNECTORS
32004-CP Shown
Assembled
In-Place
32004-CP Shown
Prior To Engagement
Color of Part
A = Black
B = Gray
TERMINAL POSITION ASSURANCE
32004 -TPX
Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
Terminal position assurance
32004-TPX
Male Input
Connector
Assembly
VEC Female Input Connector
(Shown For Reference Only)
CONNECTOR POSITION ASSURANCE
32004 - CP (Ship in Bulk)
30.3
(1.19)
26.8
(1.06)
Note: Terminals and Terminal Seal
Components are not provided with connectors.
Available from Delphi Packard. Contact factory
for part list and terminal removal tool. Sealed
connector option includes outer body seal.
46.2
(1.82)
Connector Polarized
(Consult Factory For Details)
(Dims.shown are for reference only. Consult factory for latest prints)
Terminal position assurance
32006-TPX
Cable Seal
Delphi Packard 280
Metri-Pack® series
shown
Female Terminal*
Delphi Packard 280
Metri-Pack® series
shown
Male Output Connector
32006-xxx
Seal
MALE OUTPUT CONNECTOR
32006 - X X X
Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
VEC Female Output Connector
(Shown For Reference Only)
32006-CP
Shown
Assembled
In-Place
32006-CP
Shown
Prior To
Engagement
Male Output Connector Assembly
Connector Cavity Configuration
1 = Tang-less Female Connector (Delphi 280)
2 = with Tang Female Connector (Delphi 280)
3 = AMP®
P = all cavities plugged
Color of Part
A = Black
E = Yellow
B = Gray
F = Red
C = Green
G = Orange
D = Blue
H = Brown
J = Neutral (only available for -JP2 option)
F
G
H
24.4
(0.96)
D
C
B
39.9
(1.57)
26.3
(1.04)
•
30.8
(1.21)
Connector Polarizer
(Consult Factory for Details)
17.9
(0.71)
TERMINAL POSITION ASSURANCE
32006 - TPX
Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
CONNECTOR POSITION ASSURANCE
32006 - CP (Ship in Bulk)
Note: Terminals and Terminal Seal
Components are not provided with connectors.
Available from Delphi Packard. Contact factory
for part list and terminal removal tool. Sealed
connector option includes outer body seal.
(Dims.shown are for reference only. Consult factory for latest prints)
4
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
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Page 5
Bussmann®
ELECTRICAL COMPONENTS
Series 229 Diode, Resistor, and Transorb
12.2
SPECIFICATIONS (Dims. shown are for reference only. Consult factory for latest prints)
Ratings: Consult Factory for Available Ratings and part numbers
Materials: Grey 94V-0 thermoplastic housing with metal cover.
Termination Type: Compatible with 280 Type fuse blocks using 8.1mm
centerline.
Diode Key Feature: Standard key denotes installation direction.
Extended key available for error-proof installation in VEC.
[0.48 ]
22901 Series
Transorb
22902 Series
Resistor
22903 Series
Diode
STANDARD
DIODE KEY
6.4 [0.25]
DIODE MARKING
SHOWN
27.3
[1.07 ]
9.2
[0.36]
OPTIONAL
"WING"
FOR ADDITIONAL
DIODE KEYING
7.6
[0.30]
8.9
[0.35]
.32
[8.13]
Relays
0.8 [0.03 ]
3.8 [0.15 ]
2.8 [ 0.11]
2.29 [0.090 ]
VEC ACCESSORIES
23.0
[0.91 ]
(Only Available for VEC, DVEC, or RTMR Applications.)
SPECIFICATIONS
Types: 5-pin mini-relay, 12 VDC & 24 VDC
5-pin micro-relay, 12 VDC & 24 VDC
4-pin mini-micro relay, 12 VDC
Consult Factory for Available Amperage Ratings
Termination Type: Compatible with 280 Type fuse
blocks using 8.1mm centerline.
Sealed versions of some relays also available.
VEC ACCESSORIES
Series 32016
(Terminal Seals) &
Series 32017
(Cavity Plugs)
Series 32011 (Input Connector Cap) &
Series 32012 (Output Connector Cap)
Connector caps can be assembled to the mating VEC harness
connectors (Series 32004 & 32006) when not in use.
Used in conjunction with
the VEC input connector
(Series 32004), terminal
seals provide a sealed fit
between the wire terminals
and connector. Cavity
plugs can be used to seal
unused terminal positions.
DVEC Cover Tether
Tether available for use with
Series 32000 DVEC cover.
Consult factory.
Series 32018
(for use with Series 32000 DVEC)
External bus bar can be used with the Dual VEC to
bus together studded power inputs.
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
5
CH_9071
Bussmann®
MINI-TERMINAL POWER DISTRIBUTION MODULE
6
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Page 6
SERIES 15300 RTMR
Rear Terminal Mini Fuse & Relay
Power Distribution Module
ated
R
6/67
IP6
The Rear Terminal Mini Fuse and Relay panel (RTMR)
provides efficient power distribution in a rugged compact
form for applications in marine, construction, agriculture,
heavy trucking, specialty vehicles, etc. This innovative
product offers a weather tight enclosure (IP66/67) for
various MINI (2.8mm) blade components when cover,
cable seals, and cavity plugs are installed. It is available
with various degrees of internal electrical bussing.
Additionally, custom labels and multiple hardware configurations are available to solve any application need.
Torque Rating: 75in-lb (8.5Nm) max.
Mounting Torque Rating: #10-32 or M5 threaded inserts;
24in-lb (2.7Nm) max torque.
Ingress Protection Rating: IP66-IEC 60529 (Valid when
properly installed with cover, sealed terminals, and cavity
plugs.) IP67 (Same requirements as IP66, but also needs a
periodic - 3-9 months - coating of silicone lubricant applied
to green base seal.)
SPECIFICATIONS
Input Terminal Rating: M6 input studs on bussed/partially
bussed inputs: 80A max input on bussed fuse side, 80A
max input on bussed relay side.
Output Terminal Rating: 2.8mm blade terminals (30A
max per terminal)
Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black thermoplastic housing; Tin-plated copper
internal bussing; Bright nickel-plated brass studs (on
bussed versions).
Termination: Delphi Packard Metri-Pack® 280 Series terminals (sealed/tangless) or AMP® terminals.* Delphi
Packard 280 Series cavity plugs are installed where wires
are not used.* Accepts #12-22 AWG wire sizes.
OPTIONS
End Caps: Protective silicone end caps available for studded versions.
Mounting: Mounting brackets available for surface-mounting RTMR. (See page 7.)
Labels: Consult factory for custom label options.
Replacement Accessories: Consult factory for available
service parts.
*Electrical terminals, cable seals & cavity plugs are
NOT supplied by Cooper Bussmann.
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071 alts 4/14/06 3:04 PM Page 7
Bussmann®
SERIES 15300 RTMR
DIMENSIONS
(Dims. shown are for reference only. Consult factory for latest prints)
86.0
[3.4]
62.8
[2.5]
THREADED INSERT
75.0
[3.0]
52.7
[2.1]
RELAY/CB
COVER
90.6
[3.6]
102.8
[4.0]
112.8
[4.4]
15301-1
BOTTOM VIEW OF 15301-1
FUSE/
CB SIDE
RELAY
SIDE
FUSE/
CB SIDE
RELAY
SIDE
FUSE/
CB SIDE
RELAY
SIDE
NON-BUSSED VERSION
SHOWN HERE (15301-4)
STUDS INSTALLED ONLY
ON BUSSED SIDES. (15301-1 SHOWN HERE)
15301-2
15301-3
BOTTOM VIEW OF
15301-2 & -3
15301-4
15301-5
15301-6
MINI-TERMINAL POWER DISTRIBUTION MODULE
33.5
[1.3]
FUSE
COVER
RTMR OPTIONS
RTMR (STUD)
End cap/cover
RTMR
Mounting Bracket
TOP VIEW OF
15301-4, -5 & -6
PART NUMBERING SYSTEM
Series
Mounting
❏❏❏❏ ❏ –
1 5 3 0
1 – #10-32
threaded
insert
2 – M5x0.8
threaded
insert
Mounting Brackets
Terminal Cavity Hardware
Base
❏
❏
–
1 – Fuse / C.B. Base
Blank – Standard
20 Fuse Positions
Delphi 280®
(10 on each side)
A
– AMP® series
2 – Micro Relay Base
5 Micro Relays with 10 Fuses / C.B.
3 – Mini Relay Base
3 Mini (or Micro) Relays with 10 Fuses / C.B.
4 – Non Bussed Version
3 Mini or 5 Micro Relays and 10 Fuses/C.B.
5 – Partially Bussed Version
3 Unbussed Mini or 5 Unbussed Micro Relays
and 10 Bussed Fuses/C.B.
6 – Partially Bussed Version
3 Bussed Mini or 5 Bussed Micro Relays
and 10 Unbussed Fuses/C.B.
Material
B 0 2 8 – ❏❏❏❏
7 0 1 2 – ❏
❏❏❏❏
❏
Cover
– ❏
0 – No nuts
1 – Nuts (bulk)
2 – Nuts
(assembled)
3 – No nuts, end
caps ( bulk)
4 – No nuts,
end caps
(assembled)
5 – Nuts and end
caps (in bulk)
6 – Nuts and
end caps
(assembled)
Marking Options
❏
0 – No cover
Blank – Std. marking
1 – Fuse cover
(Consult factory for
2 – Relay / circuit special options.)
breaker
(C.B.) cover
RTMR Stud End Cap
B 0 6 6 – ❏❏❏❏
7 0 0 8
❏❏❏❏
O – Plated steel
P – Stainless steel
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
7
CH_9071 alts 4/14/06 3:05 PM Page 8
Bussmann®
SERIES 37700 PRM/PFM
led
a
e
-S
70A
Power Relay Module
Power Distribution Module & Fuse Block
POWER RELAY POWER DISTRIBUTION MODULE
Cooper Bussmann offers a sealed Power Relay Module (PRM)
along with an accompanying Power Fuse Module (PFM). These
compact power distribution modules are designed for high current
applications, and are suitable for placement in extreme moisture
and high vibration environments. The PRM contains a 70A relay
and two female fuse positions. One of these fuses protects the
relay and the other is a single-circuit inline fuse. The PFM contains only two fuses - each a separate circuit. A silicone seal and
removable cover offer a weather-tight enclosure for the fuse positions. PRMs/PFMs also feature rugged M8 power input studs.
Multiple units may be connected together via a custom buss bar,
or can be bussed to any of Cooper Bussmann’s PDMs (i.e.
31000/32000 Series VEC/DVEC, 15300 Series RTMR, etc.)
SPECIFICATIONS
PRM Rating: 70A, 12VDC steady-state relay; 24VDC relay
also available. Relay protection fuse: up to 60A; Nonswitched inline fuse: up to 60A.
PFM Rating: Each inline fuse rated up to 60A.
Temperature Rating: –40°F (–40°C) to 185°F (85°C).
Materials: UL-Rated 94V-0 thermoplastic (excluding cover;)
Silicone seal; Tin-plated copper terminals; Plated steel
studs.
Input Termination: M8 threaded stud. PRM
Switching/Trigger Signal: Delphi Packard Metri-Pack® 150
Series; AMPSEAL® 16.*
Output Termination Option: Bussmann Series 32004
sealed connector (see page 4); Accepts Delphi Packard 800
series terminals.* Two M6 threaded studs.
Torque Rating: Input stud: 144in-lb (16.3Nm) max.; Output
stud: 48in-lb (5.4Nm) max.
Mounting Torque Rating: 48in-lb (5.4Nm) max.
Ingress Protection Rating: IP66 (excluding stud connections)
OPTIONS
Mounting: Counter rotation feature (CRF) available to prevent rotation on single bolt installations.
Bussing: Custom bussing available for joining multiple
PRMs/PFMs. Options also available for bussing
PRMs/PFMs to other Bussmann power distribution modules.
Accessories: Stud caps, separators, service components.
Consult factory for details.
*Electrical terminals are NOT supplied by Cooper
Bussmann.
PART NUMBERING SYSTEM
Series/
Module Type
Output/Signal
Connector Type
1
3 7 7 0 1 – ❏
❏❏❏❏❏
PFM
Signal Key
(PRM only)
N
❏
Output
Key
❏
Nonswitched Switched
Cover
Value
Fuse (Right Side) Option
❏
❏
❏
Hardware
Option
3 7 7 0 2 – ❏
❏❏❏❏❏
❏
❏
❏
❏
❏
❏
3 7 7 0 3 – ❏
❏❏❏❏❏
❏
❏
❏
❏
❏
❏
0 – None
2 – 20 amps
3 – 30 amps
4 – 40 amps
5 – 50 amps
6 – 60 amps
0 – None
2 – 20 amps
3 – 30 amps
4 – 40 amps
5 – 50 amps
6 – 60 amps
0 – No cover
1 – Cover
(bulk)
2 – Cover
(installed)
0 – None
1 – Nuts
(bulk)
2 – Nuts
(installed)
3 – CRF
4 – CRF, nuts
(bulk)
5 – CRF, nuts
(installed)
12V PRM
24V PRM
*1 – Stud/Delphi
2 – Connector/Delphi
3 – Stud/AMP®
4 – Connector/AMP®
A – Black (Delphi N – Stud
only)
output
B – Grey (AMP®
(no key)
or Delphi)
A – Black
C – Green
B – Grey
(AMP® only)
F – Red
(AMP® only)
Y – Yellow
(AMP® only)
*PFM always uses this option.
8
❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071
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Page 9
R10.00
[ 0.394 ]
(2 PLS)
(Dims. shown are for reference only. Consult factory for latest prints)
R 6.50
[ 0.256 ]
(2 PLS)
OUTPUT CONNECTOR LOCKING TAB
20.00
[ 0.787 ]
OUTPUT CONNECTOR
60.62
[ 2.387 ]
RELAY SIGNAL CONNECTOR
OUPUT CONNECTOR
USE WITH BUSSMANN
SEALED CONNECTOR
P/N 32004
FUSE COVER LOCK/UNLOCK TAB
MOUNTING HOLE
6.5 X 35.4
M8X20 STUD
19.19
[ 0.756 ]
MOUNTING HOLE
50.90
[ 2.004 ]
FUSE COVER
(2) FEMALE MAXI
57.90
[ 2.280 ]
12.00
[ 0.472 ]
1.00
[ 0.039 ]
INPUT STUD
Counter Rotation Feature (CRF)
7.00
[ 0.276 ]
É” 6.00
[ 0.236 ]
É” 6.50
[ 0.256 ]
20.00
[ 0.787 ]
40.00
[ 1.575 ]
11.09
[ 0.437 ]
13.04
[ 0.513 ]
MULTIPLE UNIT JOINING LATCH
5.38
[ 0.212 ]
121.21
[ 4.772 ]
R 6.50
[ 0.256 ]
(2 PLS)
R10.00
[ 0.394 ]
(2 PLS)
OUTPUT STUD
BATTERY SIDE
OUTPUT STUD
SWITCHED SIDE
20.00
[ 0.787 ]
60.62
[ 2.387 ]
M8 X 20 STUD
RELAY SIGNAL CONNECTOR
RELAY SIGNAL CONNECTOR
USE WITH DELPHI 150 SERIES,
SEALED, 2 WAY CONNECTOR
MOUNTING HOLE
6.5 X 35.4
FUSE COVER LOCK/UNLOCK TAB
MOUNTING HOLE
M6 X 20 STUD
50.90
[ 2.004 ]
57.90
[ 2.280 ]
19.19
[ 0.756 ]
1.00
[ 0.039 ]
POWER RELAY POWER DISTRIBUTION MODULE
RELAY SIGNAL CONNECTOR
USE WITH DELPHI 150 SERIES,
SEALED, 2 WAY CONNECTOR
Bussmann®
SERIES 37700 PRM/PFM
FUSE COVER
(2) FEMALE MAXI
INPUT STUD
12.00
[ 0.472]
Counter Rotation Feature (CRF)
ɔ6.50
É” 6.00
[ 0.256 ]
[ 0.236 ]
7.00
[ 0.276 ]
20.00
[ 0.787 ]
40.00
[ 1.575 ]
MULTIPLE UNIT JOINING LATCH
13.04
[ 0.513 ]
121.21
[ 4.772 ]
R 6.50
[ 0.256 ]
(2 PLS)
R 10.00
[ 0.394 ]
(2 PLS)
20.00
[ 0.787 ]
OUTPUT STUDS
FUSE COVER LOCK/UNLOCK TAB
60.62
[2.387 ]
MOUNTING HOLE
6.5 X 35.4
MOUNTING HOLE
M6X20 STUD
(2 PLS)
FUSE COVER:
(2) FEMALE MAXI
M8X20 STUD
19.19
[ 0.756 ]
1.00
[ 0.039 ]
7.00
[ 0.276 ]
44.00
[ 1.732 ]
51.00
[2.008 ]
12.00
[ 0.472 ]
INPUT STUD
Counter Rotation Feature (CRF)
É” 6.00
[ 0.236 ]
ɔ6.50
[ 0.256 ]
MULTIPLE UNIT JOINING LATCH
20.00
[ 0.787 ]
40.00
[ 1.575 ]
13.04
[ 0.513 ]
95.62
[ 3.765 ]
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
9
CH_9071
4/5/06
8:45 AM
Page 10
Bussmann®
SERIES 15710 REAR TERMINAL ATC® FUSE BLOCK
The Rear Terminal ATC® Fuse Block (RTA) is a rear-fed panel with high component retention, which makes it an ideal choice for high vibration environments
including construction, agriculture, bus, RV, heavy trucking equipment, etc. It is
available in multiple lengths and internal bussing configurations. This allows for
up to three separate power input circuits and 32 individual output circuits.
ATC® TERMINAL POWER DISTRIBUTION MODULE
SPECIFICATIONS
Input Terminal Rating: 1/4 - 20 stud; Quick-connect terminals provided on
middle bus (Series 15713). 200A max total input for unit.
Output Terminal Rating: 30A max load per circuit.
Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black thermoplastic.
Termination: Delphi Packard Pack-Con® Series 3 & 5.* Input Wire Size: #4-6
AWG. Output Wire Size: #10-16 AWG.
Torque Rating: 50in-lb (5.6Nm) max.
Mounting Torque Rating: #10-32 threaded inserts, 24in-lb (2.7Nm) max torque.
OPTIONS
Positions: 8-32 circuits available.
Split Power: Single, dual, or triple bus options.
Cover: Splash-resistant covers available. Short cover for fuses only, and taller
cover for use with circuit breakers.
Locks: Secondary locks available for securing of output terminals (#15710-TP).
(Comes in multiples of 8 positions. Must order multiple strips to cover length of
selected RTA.)
Tools: Output terminal removal tool (#HT15710-01). Secondary lock removal
tool (#HT15710-02).
*Electrical Terminals are NOT supplied by Cooper Bussmann.
DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints)
18.8
[ 0.74 ]
Middle bus has quick-connect terminals
(series 15713 only)
10.5
[ 0.41 ]
10.7
[ 0.42 ]
A
8 POLE
12 POLE
16 POLE
20 POLE
24 POLE
28 POLE
32 POLE
59.4
[ 2.34 ]
85.8±0.50
[3.38±.20]
74.7± 0.5
[2.94± .20]
DIM 'A'
VALUE
28.4
48.4
68.4
88.4
108.4
128.4
148.4
10-32 THREADED INSERTS (4 PLACES)
B
66.28
[2.61]
BREAKER 49.55
COVER [1.95]
FUSE
COVER
12.1
[ 0.48 ]
COVER
TETHER
33.3
[1.31]
QUICK-CONNECT TERMINALS
(Series 15713)
35.0
[ 1.38 ]
1/4-20 STUD (2 PLACES)
PART NUMBERING SYSTEM
Series
❏❏❏❏
1 5 7 1
No. of
Positions
Cover
Option
Marking
Option
❏
❏
❏
❏
❏
0 – W/O nuts
1 – Nuts shipped bulk
2 – Nuts assembled
0 – No cover
1 – w/ fuse cover
2 – w/ CB cover
A-Standard
(consult factory for
special marking
Hardware
Options
1
❏
–
❏❏
08-32
– ❏
2
❏
–
❏❏/
❏❏
Left Side Right Side
– ❏
❏
❏
06-28
04-28
(max. tot 32) (increments of 4)
3
❏
–
1 – Single Stud, Single Supply Circuit
2 – Double Stud, Split Supply Circuit
3 – Triple Buss, Split Supply Circuit
10
❏❏-❏❏
–
Total Pos Left Side
14-32
06-24
(max. total of 32) (increments of 4)
Cooper Bussmann Transportation Products • Phone: 1888-867-8194 • Website: http://www.coopertp.com
DIM 'B'
VALUE
48.0
68.0
88.0
108.0
128.0
148.0
168.0
CH_9071
4/5/06
8:45 AM
Page 11
SPECIFICATIONS
Input Terminal Rating: #10-32 threaded studs (100A max).
Output Terminal Rating: 30A max per circuit.
Temperature Rating: –20°F (0°C) to 150°F (65°C).
Materials: Black thermoplastic.
Termination: .250" x .032" quick-connect terminals.
Ground terminal pad option available. Input wire size: #4-6
AWG. Output wire size: #12-16 AWG.
Torque Rating: 20in-lb (2.25Nm) max.
Mounting Torque Rating: 8in-lb (0.9Nm) max.
OPTIONS
Positions: 4-20 circuits available.
Split Power: Single or dual buss options.
DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints)
15600 Series
15602 Series
.22" DIA. HOLE WITH .41 x .12
DEEP C'BORE (4X)
"L"
"L"
"C"
"C"
3.37"
(85.59)
ATC® TERMINAL POWER DISTRIBUTION MODULE
The 15600 ATC® fuse block is a compact, yet rugged,
power distribution module. It is available in a single or dual
internal buss electrical configuration featuring an optional
ground pad terminal strip. The 15600 fuse block is surface
mounted, uses convenient quick-connect terminals, and is
recommended as a supplemental power distribution
module. It can be used to accompany main PDMs such as
the Bussmann 31000/32000 Series VEC/DVEC, 15710
Series RTA, and the 15301 Series RTMR.
Bussmann®
SERIES 15600 ATC® Blade-Type Fuse Panels
1.06"
(26.92)
1.06"
(26.92)
2.50"
(63.50)
.62"
(15.75)
.250" QC (COPPER ALLOY - TIN PLATED)
.62" TYP (15.75)
.80"
(20.32)
1.22"
(30.98)
Ground Terminal Base Option
(12) .250" QC TERMINALS W/COMMON
WIRING STUD, ADD 1.300" TO "L" FOR
OVERALL LENGTH
(15600 -10-20 SHOWN)
(15602-04/08-20 SHOWN)
No. of
Fuses
“C”
15600
“L”
15602
“L”
No. of
Fuses
“C”
15600
“L”
15602
“L”
04
06
08
10
12
–
.62
1.25
1.87
2.50
1.84
2.47
3.09
3.75
4.34
2.44
3.06
3.68
4.32
4.94
14
16
18
20
3.12
3.76
4.37
5.00
4.97
5.59
6.22
6.84
5.56
6.19
6.81
7.43
Dimensions in inches. Multiply by 25.4 for metric.
PART NUMBERING SYSTEM
Series
❏❏❏❏
1 5 6 0
No. of Fuses &/or Circuit
Breaker Positions
0
❏
–
2
❏
–
Ground Terminal
Base
❏❏
–
❏
❏❏ / ❏❏
–
❏
❏
0 – W/O nuts
1 – Nuts shipped bulk
2 – Nuts assembled
0 – None
1 – Include Ground Pad
04-20
0 – Single Stud, Single Supply Circuit
2 – Double Stud, Split Supply Circuits
Hardware
Options
Left Side Right Side
04-16
04-16
(max. combination of 20)
❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
11
CH_9071 alts 4/14/06 3:06 PM Page 12
Bussmann®
HMG FUSEHOLDER
Automotive Bolt-In Fuseholder for the AMG Fuse
The HMG fuse holder accepts industry standard AMG
fuses for primary fusing applications. The narrow rugged
body makes it ideal for demanding environments such as
‘under the hood’ locations in construction, agriculture,
heavy trucking, and specialty vehicle applications.
BOLT-IN FUSEHOLDERS
SPECIFICATIONS
Rating: For use with AMG fuses from 100-300A.
Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black thermoplastic with zinc-plated steel studs.
Termination: M8 or 5/16-18 threaded studs and hex nuts
for fuse mounting. Wire sizes: #2-8 AWG.
Torque Rating: 150in-lb (17Nm) max.
Mounting Torque Rating: Optional mounting hole
patterns, 44in-lb (5Nm) max.
FEATURES
• Side-stackable
• Bottom side insulated from mounting panel.
• Splash resistant cover.
DIMENSIONS (Dims.shown are for reference only. Consult factory for latest prints)
4.80"
(121.8)
BUSSMANN
1.11"
(26.3)
1.44"
(36.7)
use AMG fuse
4.23"
(107.4)
3.65"
(92.6)
Tie Wrap Mount
4.94"
(125.4)
Cover Tether
Tie-Wrap Pass Thru's
4.23"
(107.4)
1.02"
(25.8)
1.51" 0.81"
(38.4) (20.7")
.26"
(Ø6.6)
Offset Mount
4.94"
(125.4)
.26"
(Ø6.6)
Center Mount
PART NUMBERING SYSTEM
Series
❏❏❏
H M G
Base
–
❏
1 – Tie wrap mount
2 – Offset mounted
3 – Center mounted*
Hardware
❏
1 – 5/16-18 Studs w/nuts
installed
2 – 5/16-18 Studs w/nuts bulk
3 – 5/16-18 Studs w/o nuts
4 – M8 x 1.25 studs w/nuts
installed
5 – M8 x 1.25 studs w/nuts bulk
6 – M8 x 1.25 studs w/o nuts
Style
❏
Options
–
0 – No cover
1 – Cover installed
2 – Cover bulk
❏
Consult factory for Bus Bar options
*Consult factory for availability.
12
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071
4/5/06
8:45 AM
Page 13
Full Access Automotive Bolt-In Fuseholder for the AMG Fuse
The FMG fuse holder accepts industry standard AMG fuses for primary
fusing applications. The FMG is offered with a tough elastomer cover for
fuse protection, yet allows for cable input from various orientations. This
fuse holder cover is available in multiple colors and lengths. Similar to
Bussmann’s HMG holder, the FMG is well suited for demanding environments such as ‘under the hood’ locations in construction, agriculture,
heavy trucking, and specialty vehicle applications.
OPTIONS
Cover: Available in black or red. Extended cover length also available.
BOLT-IN FUSEHOLDERS
SPECIFICATIONS
Rating: For use with AMG fuses from 100-300A.
Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black thermoplastic with zinc-plated steel studs; thermoplastic
elastomer cover.
Termination: M8 or 5/16-18 threaded studs and hex nuts for fuse mounting. Wire sizes: #2-8 AWG.
Torque Rating: 120in-lb (13.5Nm) max.
Mounting Torque Rating: 1/4-20 screws with washers (recommended),
44in-lb (5Nm) max.
Bussmann®
FMG FUSEHOLDER
FEATURES
Full access for cables. Can be routed to studs from nearly every direction.
DIMENSIONS (Dims.shown are for reference only. Consult factory for latest prints)
.80
[20.4]
1.35
[34.4]
Ø.25
[Ø6.4]
4.00
[101.6]
4.23
[107.4]
2.46
[62.5]
REF.
.77
[19.5]
(STANDARD
COVER)
.96
[24.5]
(EXTENDED
COVER)
1.73
[43.9]
REF.
4.78
[121.4]
PART NUMBERING SYSTEM
Series
F M G
❏❏❏
–
Base
Hardware
Cover
1 – M8 studs
2 – 5/16-18 studs
0 – No hardware installed
1 - Nuts installed
2 – Nuts bulk
0 – No cover
1 – Cover (black) installed
2 – Cover (black) bulk
4 – Cover (red) installed
5 – Cover (red) bulk
6 – Extended Cover (black) installed
7 – Extended Cover (black) bulk
8 – Extended Cover (red) installed
9 – Extended Cover (red) bulk
❏
❏
❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
13
CH_9071
4/5/06
8:45 AM
Page 14
Bussmann®
INLINE FUSEHOLDERS
In-Line Fuseholders for Blade-Type Fuses
.606"
HHC, HHD, HHF,
HHG, HHR, and HHS
1.850"
5"
1.100"
In-Line Fuseholders for ATC® Blade-Type Fuses.
Rating: 32V, See table for max. amp. “Write-in”
space for circuit identification on HHC holder.
Plastic cover fits only HHD holder. HHR holder is
waterproof with a locking cover and mounting
hole. HHS is a self-stripping holder.
.810"
1.820"
.250"
(TYP/2)
.920"
.670"
1.000"
4"
1.250"
0.360"
4"
.430"
HHF / HHG
HHR
.781"
.682"
.364"
.363"
.140"
.157"
INLINE FUSEHOLDERS
.343"
.906"
.290"
.906"
.296"
.250"
(TYP/ 2)
.375"
4"
.140"
.500"
.500"
1"
4"
1.25"
.410"
4"
(TYP/ 2)
.375"
4"
1.12"
1"
4"
.343"
HHC
HHD
Dimensions in inches. Multiply by 25.4 for metric.
(Dims. Shown are for reference only. Contact factory for latest prints)
ATC Blade Type Holder
®
Catalog No.
Description
Fuse Size
Electrical Connection
HHC
Yellow fuseholder (body only)
1–20 A
#16 AWG lead black wire
HHD
Black fuseholder (body only)
1–30 A
#12 AWG lead yellow wire
HHD-C
Cover only
Fits only HHD
Clear polycarbonate
HHF
Black fuseholder w/cover
1–20 A
#16 AWG lead yellow wire
HHG
Black fuseholder w/cover
1–30 A
#12 AWG lead yellow wire
HHR
Black waterproof fuseholder
w/locking cover & mounting hole
1–30 A
#12 AWG lead orange wire
5” length
HHS
Blue fuseholder
1–20 A
Self-stripping; accepts #18#14 AWG copper wire only
HHL and HHM
1.56"
In-Line Fuseholders for ATM MINI® Fuses.
Rating: 32V, See table for max. amp.
Body material withstands high temps.
Protective cover has removable straps. Rated
IP67 with cover installed.
(Dims. Shown are for reference only.
Contact factory for latest prints)
.59"
.25"
.25"
4.75"
.41"
4.75"
Dimensions in inches. Multiply by 25.4 for metric.
MINI® Fuse Blade Type Holder
Catalog No.
Description
HHL
Fuseholder w/cover
HHL-B
Body only
HHM
Fuseholder w/cover
HHM-B
Body only
HHM-C
Cover only
Fuse Size
Electrical Connection
2–20 A
#16 AWG lead black wire;
4" length
2–30 A
#12 AWG lead red wire;
4" length
HHX
In-Line Fuseholder for MAXI™ Fuses.
Rating: 32V, 60A Max. Firewall mounting hole
permits two or more holders to be mounted
together. Cover comes with a removable strap.
3.35"
6.70"
(Dims. Shown are for reference only.
Contact factory for latest prints)
6.70"
1.37"
Dimensions in inches. Multiply by 25.4 for metric. .265" DIA. HOLE
MAXI™ Fuse Blade Type Holder
Catalog No.
14
Description
HHX
Fuseholder w/cover
HHX-B
Body only
HHX-C
Cover only
Fuse Size
20–60 amps
Electrical Connection
#6 lead wire;
5" length
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071
4/5/06
8:45 AM
Page 15
Battery Disconnect Switch
OPTIONS
Handles: Three handle styles available.
Other: Lubricant-filled body with silicone sealant.
PART NUMBERING SYSTEM
Handle Bracket
Option Option
Series
1 5 2 5 0 –❏
❏❏❏❏❏
❏
Lubricant
w/Sealant
BATTERY DISCONNECT
SPECIFICATIONS
Applications: A non-fused current interrupt disconnect
designed for opening the circuit between a battery and the
complete electrical load of a battery-powered system.
Rating: 400A continuous,. 50VAC/VDC. Vehicle cranking and
max. surge currents to 2,000A (based on 20% duty cycle with
ON times of 5 seconds max.).
Temperature Rating: –40°F (–40°C) to 150°F (65°C).
Termination: 1/2-13 Copper alloy stud.
Torque Rating: 420in-lb (47.5Nm) max.
Mounting Torque Rating: With mounting brackets: 48in-lb
(5.4Nm) max; without mounting brackets: 10in-lb (1.1Nm)
max.
Bussmann®
SERIES 15250
L R
❏❏
B – Bracket (Grease Filled)
1
2
3
DIMENSIONS (15250-1B Shown) (Dims. shown are for reference only. Consult factory for latest prints)
Handle Variations
4.87"
(123.8)
.59"
(15.1)
2.44"
(61.9)
3.12"
(79.4)
3.0"
(76.2)
3.5"
(88.9)
4.19"
(106.4)
ON
Ref. Point A
OFF
15250-1
3.00"
(76.2)
2.75"
(69.8)
Ref.
Point A
5.5"
(139.7)
Ref. Point A
15250-2
7.0"
(177.8)
.50"
(12.7)
1.25"
(31.7)
8.0"
(203.2)
1.56"
(39.7)
4.50"
(114.3)
ON
Ref. Point A
15250-3
3.81"
(96.8)
Stainless washers and locknuts supplied
1.12"
(28.4)
1/2-13 Copper alloy stud
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
15
CH_9071
4/5/06
Page 16
Bussmann
Bussmann®®
STUD TYPE JUNCTION BLOCKS
SPECIFICATIONS
Applications: Heavy-duty ground or power
connection points in AC or DC circuits. Feedthru or stand alone mount options available for
transformers, communication and computer
power sections along with various vehicle electrical systems.
Mounting Torque Rating: 48in-lb (5.4Nm) max.
VEHICLE IGNITION
JUNCTION
PROTECTION
BLOCKS CENTER
(Dims. shown are for reference only.
Consult factory for latest prints)
FEATURES
Modular design offers design and manufacturing flexibility.
DIMENSIONS
1.87"
(47.6)
1.12"
(28.6)
F
Suggested Max. Termination Ratings:
H
J
.75"
(19.1)
.75"
(19.1)
M (thread size)
Thread/Stud Size
Amperages
C B
#10
#1/4 & M6
#5/16
#3/8
#1/2
Part
C1925*
Fig.
1
C1925B*
1
C1925-1*
1
C1925-1B*
1
C1925-2*
1
C1925-2B*
1
C1933
1
C1933-1
1
C1938*
2
C1938R*
2
C1938-1*
2
C1938-1R*
2
C2791*
3
C2791-R*
3
C2909*
3
C2909-1*
3
C4044*
2
C4044-1*
2
C4044-1R*
2
C5898*
2
C6344-2
2
C7018*
3
C7020*
2
JB3816-2
2
JB3816-3
2
*Feed-thru
16
8:45 AM
A
2.75
(69.8)
2.75
(69.8)
2.75
(69.8)
2.75
(69.8)
2.75
(69.8)
2.75
(69.8)
2.75
(69.8)
2.75
(69.8)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.06
(52.4)
2.12
(54.0)
2.12
(54.0)
50
100
200
250
400
B
1.5
(38.1)
1.5
(38.1)
1.5
(38.1)
1.5
(38.1)
1.5
(38.1)
1.5
(38.1)
1.44
(36.6)
1.44
(36.3)
.94
(23.8)
.94
(23.8)
.94
(23.8)
.94
(23.8)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.87
(22.2)
.87
(22.2)
.87
(22.2)
.94
(23.8)
.87
(22.2)
.69
(17.5)
.94
(23.8)
.98
(24.9)
.98
(24.9)
C
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.44
(11.2)
.44
(11.2)
.44
(11.2)
.44
(11.2)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.69
(17.5)
.62
(15.9)
.44
(11.2)
.69
(17.5)
.62
(15.9)
.62
(15.9)
D
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.25
(31.7)
1.5
(38.1)
1.5
(38.1)
.87
(22.2)
.87
(22.2)
.87
(22.2)
.87
(22.2)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.87
(22.2)
.62
(15.9)
.47
(11.9)
.88
(22.2)
.87
(22.2)
.87
(22.2)
amps
amps
amps
amps
amps
E
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
1.0
(25.4)
1.0
(25.4)
1.12
(28.6)
1.12
(15.9)
1.12
(15.9)
.69
(17.5)
1.12
(15.9)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
G
E
K
K A
K A
A
D
L(2 MTG. HOLES)
L(2 MTG. HOLES)
Fig. 2
Fig. 3
L (4 MTG. HOLES)
Fig. 1
F
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(8.0)
.31
(7.9)
.31
(7.9)
G
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
1.12
(28.6)
None
None
.94
(23.8)
.94
(23.8)
.94
(23.8)
.94
(23.8)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.94
(23.8)
.94
(23.8)
.94
(23.8)
.94
(23.8)
None
.53
(13.5)
1.25
(31.8)
None
None
H
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
J
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
None
None
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
.06
(1.6)
None
.06
(1.6)
.06
(1.6)
None
None
K
2.0
(50.8)
2.0
(50.8)
2.0
(50.8)
2.0
(50.8)
2.0
(50.8)
2.0
(50.8)
2.0
(50.8)
2.0
(50.8)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.31
(33.3)
1.37
(34.9)
1.37
(34.9)
L
.22 dia. w/.44 dia.
C’bore x .16 deep
.22 dia. w/.44 dia.
C’bore x .16 deep
.22 dia. w/.44 dia.
C’bore x .16 deep
.22 dia. w/.44 dia.
C’bore x .16 deep
.22 dia. w/.44 dia.
C’bore x .16 deep
.22 dia. w/.44 dia.
C’bore x .16 deep
.22 dia.
.22 dia.
M
Max. Torque (in-lb)
1/2-13
300
1/2-13
300
1/2-13
300
1/2-13
300
3/8-16
150
3/8-16
150
1/2-13
300
5/16-18
75
.22 dia. w/.41 dia. 3/8-16
C’bore x 14 deep
.22 dia. w/.41 dia. 3/8-16
C’bore x 14 deep
.22 dia. w/.41 dia. 5/16-18
C’bore x 14 deep
.22 dia. w/.41 dia. 5/16-18
C’bore x 14 deep
.22 dia. w/.41 dia. 1/4-20
C’bore x .14 deep
.22 dia. w/.41 dia. 1/4-20
C’bore x .14 deep
.22 dia. w/.41 dia. 10-32
C’bore x 14 deep
.22 dia. w/.41 dia. 1/4-20
C’bore x 14 deep
.22 dia. w/.41 dia. 3/8-16
C’bore x .14 deep
.22 dia. w/.41 dia. 3/8-16
C’bore x .14 deep
.22 dia. w/.41 dia. 3/8-16
C’bore x .14 deep
.22 dia. w/.41 dia. 3/8-16
C’bore x .14 deep
.22 dia. w/.41 dia. 1/2-20
C’bore x .14 deep
.22 dia. w/.41 dia.
M6
C’bore x 14 deep
.22 dia. w/.41 dia. 3/8-16
C’bore x 14 deep
.22 dia. w/.37 dia. 3/8-16
C’bore x .14 deep
.22 dia. w/.37 dia. 3/8-16
C’bore x .14 deep
150
150
75
75
30
30
24
30
150
150
150
150
150
55
150
150
150
Material
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Steel
Thermoplastic /
Zinc plated Steel
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Sleel
Thermoplastic /
Zinc plated Sleel
Options – Nuts & washers; consult factory.
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
Color
Red
Black
Red
Black
Red
Black
Black
Black
Black
Red
Black
Red
Black
Red
Black
Black
Black
Black
Red
Red
Black
Black
Red
Black
Red
CH_9071
4/5/06
8:45 AM
Page 17
Series C4559 & C6083
SPECIFICATIONS
Rating: 30A, 600V
Temperature Rating: 250°F (120°C)
Materials: Black thermoplastic with zinc-plated steel studs.
Termination: #10-24 threaded studs on .750" centers. Studs feature a “dog
point” to guide nut onto thread.
Torque Rating: 25 in-lb (2.8Nm) max.
Mounting Torque Rating: 24in-lb (2.7Nm) max.
Bussmann®
STUD TYPE JUNCTION BLOCKS (Non Feed-Thru)
OPTIONS
Positions: 2-16 positions available.
Dimensions
.84"
(21.34)
(Dims. shown are for reference only.
Consult factory for latest prints)
1.05"
(26.67)
A
.75"
(19.05)
1.12"
(28.45)
C
C4559
.31"
(7.87)
Mtg. holes 9/32"x 3/8" slot
.375"
(9.53)
.375"
(9.53)
.75"
(19.05)
#10-32 zinc plated
steel studs
B
.84"
(21.34)
1.09"
(27.69)
0ther series available with .750" centers:
C6083
.31"
(7.87)
(A,B,C Dimensions are the same as C4559)
Part No.
A
B
C
C4559-2
C4559-3
C4559-4
C4559-5
C4559-6
C4559-7
C4559-8
C4559-9
C4559-10
C4559-11
C4559-12
C4559-13
C4559-14
C4559-15
C4559-16
3.00 (76.2)
3.75 (95.2)
4.50 (114.3)
5.25 (133.3)
6.00 (152.4)
6.75 (171.4)
7.50 (190.5)
8.25 (209.5)
9.00 (228.6)
9.75 (247.6)
10.50 (266.7)
11.25 (285.7)
12.00 (308.4)
12.75 (323.8)
13.50 (342.9)
2.25 (57.1)
3.00 (76.2)
3.75 (95.2)
4.50 (114.3)
5.25 (133.3)
6.00 (152.4)
6.75 (171.4)
7.50 (190.5)
8.25 (209.5)
9.00 (228.6)
9.75 (247.6)
10.50 (266.7)
11.25 (285.7)
12.00 (308.4)
12.75 (323.8)
0.75 (19.0)
1.50 (38.1)
2.25 (57.1)
3.00 (76.2)
3.75 (95.2)
4.50 (114.3)
5.25 (133.3)
6.00 (152.4)
6.75 (171.4)
7.50 (190.5)
8.25 (209.5)
9.00 (288.6)
9.75 (247.6)
10.50 (266.7)
11.25 (285.7)
JUNCTION BLOCKS
FEATURES
Numbers and arrows molded on top of barriers indicate terminals.
Compliances: UL/CSA; CE Certified.
Series C5237 & JB1032
SPECIFICATIONS
Rating: UL: 30A, 300V; CSA: 30A, 600V.
Temperature Rating: 250°F (120°C)
Materials: Black thermoplastic with brass studs.
Termination: #10-32 threaded studs on .625" centers. Studs feature a “dog
point” to guide nut onto thread.
Torque Rating: 25 in-lb (2.8Nm) max.
Mounting Torque Rating: 24in-lb (2.7Nm) max.
OPTIONS
Positions: 1-15 positions available.
FEATURES
Numbers and arrows molded on top of barriers indicate terminals.
Compliances: UL/CSA; CE Certified.
Dimensions (Dims. shown are for reference only.
Consult factory for latest prints)
.81"
1.16"
A
1.0"
C
.75"
.375"
C5237
.31"
Mtg. holes 9/32"X3/8" slot
.5"
.625"
.375"
B
1.16"
.31"
JB1032-120-XX
(No bosses between studs)
(A,B,C Dimensions ars the same as C5237)
Part No.
A
B
C
C5237-1
C5237-2
C5237-3
C5237-4
C5237-5
C5237-6
C5237-7
C5237-8
C5237-9
C5237-10
C5237-11
C5237-12
C5237-13
C5237-14
C5237-15
2.00 (50.8)
2.62 (66.7)
3.25 (82.5)
3.87 (98.4)
4.50 (114.3)
5.12 (130.8)
5.75 (146.0)
6.37 (161.9)
7.00 (177.8)
7.62 (193.7)
8.25 (209.5)
8.87 (225.4)
9.50 (241.3)
10.12 (257.2)
10.75 (273.0)
1.25 (31.7)
1.87 (47.5)
2.50 (63.4)
3.12 (79.4)
3.75 (95.2)
4.37 (111.1)
5.00 (127.0)
5.62 (142.9)
6.25 (158.7)
6.87 (174.6)
7.50 (190.5)
8.12 (206.4)
8.75 (222.2)
9.37 (238.1)
10.00 (254.0)
–
.625 (15.9)
1.25 (31.7)
1.87 (47.5)
2.50 (63.4)
3.12 (79.4)
3.75 (95.2)
4.37 (111.1)
5.00 (127.0)
5.62 (142.9)
6.25 (158.7)
6.87 (174.6)
7.50 (190.5)
8.12 (206.4)
8.75 (222.2)
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
17
CH_9071
4/5/06
8:45 AM
Page 18
Bussmann®
Basic Overcurrent Technology
Overcurrent devices may serve several purposes in
electrical circuits:
• To protect components, equipment, and associated wiring
from the effects of electric circuit overloads and/or short
circuits.
• To isolate branch circuits from the main power supply
once an overload or short circuit has occurred.
Fuses and circuit breakers are commonly selected as the
preferred overcurrent device.
TYPES OF OVERCURRENT
An overcurrent device is constructed to react in a
prescribed fashion to varying levels of electrical current,
where at pre-determined levels, the device provides
interruption of the current flow through it. Any current that
exceeds the ampere rating of the fuse or circuit breaker is
an overcurrent. Overcurrents are generally classified as
either short circuits or overloads and are defined as
follows:
• Short circuit - a current that greatly exceeds the rating of
the device. It is caused when a malfunction or accident
creates a break in the normal path allowing electricity to
flow directly to ground or another phase. This shorter
current path bypasses the resistance offered by the
circuit components and the load connected in the normal
current path. In this situation there is little resistance to
impede the current and the current will build to a level
where the heat generated can cause insulation damage
and/or equipment breakdown.
CIRCUIT PROTECTION PRODUCTS
18
• Overload - an overcurrent that is within the normal
current path. Overloads occur when the current exceeds
the value for which the equipment or associated wiring is
rated. This typically occurs when too many devices are
connected to the circuit or when a device connected to
the circuit malfunctions. Overloads are also caused by
harmless temporary surge currents; such as when motors
are started. These overload currents are normal, usually
brief in duration, and have no harmful effect on the circuit
components. (It is important that protective devices do
not react to such overloads.) Sustained overloads,
however, may slowly cause overheating of the wiring and
the components. Provided the overload is of sufficient
magnitude and duration to activate the device, the circuit
protection device shall open before the overload induces
system component failures.
SELECTING OVERCURRENT PROTECTION
During normal conditions, an overcurrent protection device
must carry the current without nuisance openings.
However, when an overload or short circuit occurs the
device interrupts the overcurrent and withstands the
voltage across the device. To properly select an
overcurrent device the following items must be carefully
considered:
• Voltage rating - represents the maximum system voltage
present in the circuit in which the overcurrent device is
installed. The system voltage should not exceed this
value for proper operation of the device during an
overcurrent event.
• Current Rating - the amperage value marked on the
circuit protection device. The circuit protection device is
designed to handle this value under steady operating
conditions and at room ambient temperatures. Since field
applications often deliver loading conditions and ambient
temperatures that vary from ideal nominal settings, it is
recommended that circuit designers select device ratings
above the nominal circuit current continuous load to
prevent nuisance trips. Additionally, the continuous
current flowing through the overcurrent protective device
should not be more than 80% of the current rating.
• Characteristics of equipment to be protected - during
the operation of protected equipment, system current can
significantly vary. This is particularly evident when motor
or other inductive loads in the circuit cause large current
surges during start-up. Circuit protection designers should
be aware of these surges and/or in-rush characteristics
and select the overcurrent protection devices accordingly.
• Available short circuit current - during a fault or short
circuit condition the fuse or circuit breaker may see a
large amount of current. Large DC battery supplies and
high current rated electric distribution buses often have
this potential for severe short circuits. In these situations,
the circuit protection device should have an interrupting
rating that is equal to or greater than the short circuit
current that can be delivered.
• Ambient temperature - the time it takes to interrupt the
current is dependent upon the ambient current
temperature characteristics. Ambient temperature refers
to the temperature of the air immediately surrounding the
circuit protection device. The ambient temperature around
the fuse or circuit breaker can be appreciably different
than the outside room or larger enclosure containing the
device. This can occur when the device is contained in a
tight area or it is mounted in or near a heat-producing
component such as a transformer or resistor. When
selecting a fuse or circuit breaker at ambient
temperatures significantly different from the stated
nominal temperature, the circuit designer should adjust
the selected overcurrent protection rating based on the
published temperature re-rating curves.
OVERCURRENT PROTECTION DEVICES
Two categories of overcurrent devices are available.
Fuses
The key component of a fuse is the “element’, a short
piece of metallic wire or link made of a material with a
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071
4/5/06
8:45 AM
Page 19
relatively low and predictable melting point. Fuses are
current-sensitive devices and the resistance is so low that
they simply act as a conductor. Circuit protection is
provided when the fuse element melts and interrupts an
overcurrent. The key criteria used to judge the performance
of a fuse is the time-versus-current characteristic curve.
This curve can be used to match the fuse with the load.
Fuses may be preferred when fast response to a short
circuit condition is required or when high available short
circuit currents occur. Fuse characteristic curves can be
used to carefully size the device to a critical or special
application.
Thermal Circuit Breakers
The basic components of a thermal circuit breaker are the
thermal alloy element, electrical contacts, and the terminals
for external connections. When an overload occurs, heat is
generated as the current flows through the thermal alloy
element causing it to deflect and separate the electrical
contacts, interrupting current flow. An important parameter
used to judge the performance of a thermal circuit breaker
is the time-versus-current characteristic curve, which is
similar to that of a fuse. A thermal circuit breaker is
generally not a one-event type device as is a fuse. The
resettable features of circuit breakers are often found
attractive for use in electrical circuits where non-resetting
interruption of current flow is undesirable. It is important to
note that cycle life of a thermal circuit breaker is
impacted both by the operational characteristic of the
circuit breaker as well as the relative magnitude and
duration of overcurrents or short circuits that the
device experiences. There are different operational
characteristics of Cooper Bussmann thermal circuit
breakers, which are described below.
CIRCUIT BREAKER
OPERATIONAL CHARACTERISTICS
• Type I (automatic reset): the circuit breaker trips and
resets in response to the overcurrent condition in a
repetitive fashion. This version should be used in
applications that provide for other self-limiting or
non-resettable means (such as after a main fuse, main
manual-reset circuit breaker, or momentary switch).
These devices, while automatic in reset function, are
not designed for long-term cycling conditions in
applications where operator awareness of circuit fault
or serviceability access is limited, leading to
unsatisfactory failure events. Refer to SAE J553 or
J1625 for additional details.
• Type II (modified reset): the circuit breaker contains an
additional resistive component that enables the device to
have only brief trip and reset activity and then afterwards
maintains an open circuit condition (except for a low
• Type III (manual reset): the circuit breaker will trip in
response to an overcurrent condition after which a reset
button or lever extends externally to indicate that the
breaker has tripped and is in a non-conducting state. The
trip indicator button or lever must be manually activated to
return the device to normal operation.
• Type III (switchable): same as the manual Type III
manual reset with the additional feature of allowing the
user to open the circuit using an externally accessible trip
mechanism.
CIRCUIT BREAKER APPLICATION NOTES
• Circuit Breaker Performance - Cooper Bussmann
thermal circuit breakers are designed to conform to
relevant industry standards (refer to individual models for
standard references). There are specific performance
aspects that may not always make circuit breakers
suitable for certain applications, especially in circuits
that are incapable of providing enough current to
operate the circuit breaker in a timely manner relative
to the associated components and wiring. It is of
utmost importance that the circuit designer investigates
components that have finite overload capabilities which
are below the time-current levels to initiate timely circuit
breaker activation.
• Evaluation - Design-in situations require that the user
considers all application conditions and conducts
operational testing to establish the correctness of
ampere/voltage rating as well as overload protection
suitability. Further review of industry standards is advised
to understand all performance aspects that affect usage.
• Wiring Considerations - Additional evaluation of circuit
conditions is essential to achieve proper matching of wire
sizes to the current load conditions anticipated under
normal operating conditions, and estimated abnormal
operating conditions when overloads could occur. Thermal
circuit breakers and fuses introduce some level of
resistance to the current path where installed. These
factors should also be considered when choosing wire,
both in gauge as well as in temperature rating
of insulation.
• Installation Environment - Thermal circuit breakers are
produced in various configurations. Installation
environmental conditions need to be considered and
compared to the capability of the particular product of
choice. Not all circuit breaker designs are suitable for
harsh conditions, such as may be encountered underhood or external cavities.
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CIRCUIT PROTECTION PRODUCTS
Four different methods for reset are generally available:
milliamp draw through the resistor). Requires minimum
voltage/current to maintain open circuit - see standards for
details SAEJ553.
Bussmann®
Basic Overcurrent Technology
19
CH_9071
4/5/06
8:45 AM
Page 20
Bussmann®
MINI BLADE FUSES
DIMENSIONS
(Dims. shown are for reference only. Consult factory for latest prints)
.15"
(3.81)
32V
.430"
(10.92)
.150"
(3.81)
.345"
(8.76)
.295"
(7.49)
.110"
(2.79)
.0325"
(.82)
.320"
REF.
(8.13)
MINI FUSE PULLER - PART NUMBER 32002
See page 27 for
more information.
MINI FUSE
MINI CB
15A
20A
25A
30A
7.5A
10A
100
3A
4A
5A
SPECIFICATIONS
Current Rating: 2-30A.
Voltage Rating: 32VDC.
Interrupt Rating: 1,000A @ 32VDC.
Housing Material: UL-Rated 94V-0 thermoplastic.
Terminal Material: Silver-plated zinc alloy.
Marking: Amperage marking is OCR compliant.
Compliances: UL-Listed; SAE J2077; ISO 8820-3.
2A
ATM Mini – Fuse
Fast Acting
AMPERE
RATING
10
1
.4
.01
CURRENT IN AMPERES
20
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
200
.1
100
Color
Gray
Violet
Pink
Tan
Brown
Red
Lt. Blue
Yellow
Natural
Green
10
Amp Rating
2
3
4
5
7.5
10
15
20
25
30
1
Part No.
BK/ATM-2
BK/ATM-3
BK/ATM-4
BK/ATM-5
BK/ATM-7.5
BK/ATM-10
BK/ATM-15
BK/ATM-20
BK/ATM-25
BK/ATM-30
TIME IN SECONDS
MINI TERMINAL CIRCUIT PROTECTION
Consult factory for higher voltage fuses.
CH_9071 alts 4/21/06 2:14 PM Page 21
DIMENSIONS
(Dims. shown are for reference only. Consult factory for latest prints)
.490"
(12.45)
Bussmann®
SERIES 21X MINI CIRCUIT BREAKERS
1.06"
(26.92)
.32"
(8.13)
.250"(6.35)
.354"(8.99)
.150"(3.81)
.110"
(2.79)
SERIES 21X
MINI CIRCUIT BREAKERS
Auto & Modified Reset
.032"(.81)
.435"
(11.05)
MINI FUSE PULLER - PART NUMBER 32002
MINI FUSE
MINI CB
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating: 5-30A; 14VDC.
Interrupt Rating: 150A @ 14VDC (5-10A versions); 225A
@ 14VDC (15A version); 300A @ 14VDC (20A version);
450A @ 14VDC (25-30A versions).
Operating Temperature Rating: –40°F (–40°C) to
185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to
260°F (125°C).
Materials: Grey UL-Rated 94V-0 thermoplastic housing
with metal cover: gold (Type I) or silver (Type II).
Marking: Standard marking includes amp/voltage ratings,
part number, and date code. OCR marking is available.
Termination: Compatible with 280 Type fuse blocks using
0.32in. (8.1mm) centerline spacing.
Compliances: SAE J553 Type I and Type II Circuit
Breakers.
See page 27 for
more information.
TEMPERATURE DERATING CURVES
TRIP TIME VS. PERCENT OF RATED CURRENT
200
150
Maximum % Hold Current
Time in Seconds
100
10
50
1
0
0.1
100%
100
200%
300%
400%
500%
600%
-50
-25
% of Rated Current
0
25
50
AMBIENT TEMPERATURE IN DEGREES C
PART NUMBERING SYSTEM
Rating
Series
❏❏
❏❏❏
2 1
211 – Type I, 14VDC
212 – Type II, 14VDC
05 – 5 amps
75 – 7.5 amps
10 – 10 amps
15 – 15 amps
20 – 20 amps
25 – 25 amps
30 – 30 amps
–
Marking
Special Options
00 – Std. Marking
(Consult Factory for
Special Marking
Options)
(Consult Factory for
Special Options)
❏❏
❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
75
100
MINI TERMINAL CIRCUIT PROTECTION
1000
21
4/5/06
8:46 AM
Page 22
DIMENSIONS
(Dims. shown are for reference only. Consult factory for latest prints)
20
ATC
Bussmann®
ATC® BLADE FUSES
BUSS
CH_9071
.46"
(11.7)
.21"
(5.25)
.76"
(19.30)
.49"
(12.54)
.75"
(19.05)
.15"
(3.80)
.26"(6.67)
.16"
(4.13)
.03"
(.69)
.57"
(14.61)
ATC® FUSE PULLER - PART NUMBER 32003
ATC® Blade – Type Fuse
Fast Acting
ATC CB
AMPERE
RATING
7.5
10
15
20
25
30
40
3
4
5
ATC FUSE
SPECIFICATIONS
Current Rating: 1-40A.
Voltage Rating: 32VDC.
Interrupt Rating: 1,000A @ 32VDC.
Housing Material: UL-Rated 94V-0 thermoplastic.
Terminal Material: Tin-plated zinc alloy.
Marking: Amperage marking is OCR compliant.
Compliances: UL-Recognized (3-40A);
SAE J1284; ISO 8820-3
See page 27 for
more information.
100
Consult factory for higher voltage fuses.
Amp Rating
1
2
3
4
5
7.5
10
15
20
25
30
40
Color
Black
Gray
Violet
Pink
Tan
Brown
Red
Lt. Blue
Yellow
Clear
Green
Amber
10
TIME IN SECONDS
1
CURRENT IN AMPERES
22
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
1000
100
.01
10
.1
1
ATC® TERMINAL CIRCUIT PROTECTION
Part No.
BK/ATC-1
BK/ATC-2
BK/ATC-3
BK/ATC-4
BK/ATC-5
BK/ATC-7.5
BK/ATC-10
BK/ATC-15
BK/ATC-20
BK/ATC-25
BK/ATC-30
BK/ATC-40
4/5/06
8:46 AM
Page 23
ATC® CIRCUIT BREAKERS
Auto, Modified, & Manual Reset
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating: 5-30A, 14VDC; 28VDC (Series 223 & 226).
Interrupt Rating: 150A @ 14VDC (5-10A versions); 225A @ 14VDC (15A
version); 300A @ 14VDC (20A version); 450A @ 14VDC (25-30A versions).
Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: UL-Rated 94V-0 thermoplastic housing with gold metal cover
(Type I) or silver metal cover (Type II & III).
Marking: Standard marking includes amp/volt ratings, part number, and
date code. Type III reset buttons are color-coded to amperage ratings.
Push-to-trip option is available on manual reset version. OCR marking is
available.
Termination: Compatible with 280 Type or ATC® fuse blocks.
Compliances: SAE J553.
(Dims. shown are for reference only. Consult factory for latest prints.)
RESET BUTTON
(Series 223/226)
Terminal Options
ATC® Circuit Breaker Puller
Part Number 32003
TRIP LEVER
(Series 226)
3.81REF
[0.150]
2
0
7.32 REF
[0.288]
1.88 REF
[ 0.074 ]
3.88REF
[0.153 ]
ATC FUSE
Dimensions
Bussmann®
SERIES 22X ATC® CIRCUIT BREAKERS
10.88 REF
[ 0.428 ]
10.28REF
[ 0.405 ]
27.54REF
[1.084]
3
4
7.88 REF
[ 0.310 ]
12.91REF
[ 0.508 ]
14.28 REF
[ 0.562 ]
0.80REF
[0.032]
3.00REF
[0.118]
3.80REF
[0.150]
6.35REF
[0.250]
14.50 REF
[0.571]
19.00 REF
[0.748]
6.28 REF
[ 0.247 ]
See page 27 for more
information.
TEMPERATURE DERATING CURVES
100
150
Maximum % Hold Current
200
10
1
100
50
200%
300%
400%
500%
0
600%
-50
% of Rated Current
-25
0
25
50
AMBIENT TEMPERATURE IN DEGREES C
75
100
PART NUMBERING SYSTEM
Series
Rating
❏❏❏
❏❏
221 – Type I, 14VDC
222 – Type II, 14VDC
223 – Type III, 28VDC
226 – Type III w/Push-to-trip
option, 28VDC
05 _ amps [LT. Brown (Tan)]*
75 – 7.5 amps [Brown]*
10 – 10 amps [Red]*
15 – 15 amps [Blue]*
20 – 20 amps [Yellow]*
25 – 25 amps [White]*
30 – 30 amps [Green]*
2 2
Consult factory for
terminal option availability.
–
Terminal
Marking
0 – ATC Fuse, 4mm Insertion Depth
2 – 8.1mm Centerline 280 (MINI)
3 – ATC® Fuse, Delphi Packard
Autofuse Block (e.g. 12004943)
4 – ATC® Fuse, Blocks with Raised
Shrouds, 6.4mm Insertion Depth
00 – Std. Marking
(Consult factory for
special marking options)
❏
®
❏
ATC® TERMINAL CIRCUIT PROTECTION
TRIP TIME VS. PERCENT OF RATED CURRENT
1000
0.1
100%
ATC CB
5.24 REF
[.206 ]
Time in Seconds
CH_9071
*Reset Button Color (223 & 226 only).
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
23
CH_9071 alts 4/14/06 3:08 PM Page 24
Bussmann®
SERIES 227 ATC® CIRCUIT BREAKERS (Low-Profile)
ATC® CIRCUIT BREAKERS
Manual Reset
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating: 5-30A, 28VDC.
Interrupt Rating: 2000A @ 28VDC.
Operating Temperature Rating: –40°F (–40°C) to
185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to
260°F (125°C).
Materials: UL-Rated 94V-0 thermoplastic body. Tin-plated copper alloy terminals.
Marking: Cover is color-coded to amperage ratings.
Termination: 5.2mm wide blades compatible with ATC® type
fuse blocks.
Compliances: SAEJ553; SAEJ1171 (ignition protected).
Consult factory for time characteristic curves.
DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints)
0.25"
(6.4)
0.76"
(19.3)
0.18"
(4.6)
ATC TERMINAL CIRCUIT PROTECTION
24
0.57"
(14.6)
1.18"
(30)
15A
28VDC
XXXX
XXXXX
0.99"
(25.1)
0.26"
(6.5)
0.16"
(4.13)
0.2"
(0.6)
0.57"
(14.6 REF)
PART NUMBERING SYSTEM
Series
2 2 7
❏❏❏
Rating
Marking
05 – 5 amps [LT. Brown (Tan)]
06 – 6 amps [Moss Green]
75 – 7.5 amps [Brown]
10 – 10 amps [Red]
15 – 15 amps [Blue]
20 – 20 amps [Yellow]
25 – 25 amps [White]
30 – 30 amps [Green]
00-Std. Marking
(Consult factory for special marking.)
❏❏
0 0
– ❏❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071 alts 4/14/06 3:09 PM Page 25
DIMENSIONS
( Dims. shown are for reference only. Consult factory for latest prints)
60
32V
Z039
.35"
(8.9)
1.14"
(29.2)
Bussmann®
MAXI® BLADE FUSES
.18"
(4.57)
BUSS
MAXI-FUSE ®
.85"
(21.6)
.31"
(8.0)
.50" (12.7)
.10"
(2.54)
.83"
(21.21)
.67"
(17.02)
Amp Rating
20
30
40
50
60
70
80
Color
Yellow
Green
Orange
Red
Blue
Tan
Neutral
AMPERE
RATING
10
1
.1
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
2000
CURRENT IN AMPERES
1000
100
10
4
.01
MAXI® TERMINAL CIRCUIT PROTECTION
Part No.
BK/MAX-20
BK/MAX-30
BK/MAX-40
BK/MAX-50
BK/MAX-60
BK/MAX-70
BK/MAX-80
100
TIME IN SECONDS
SPECIFICATIONS
Current Rating: 20-80A.
Voltage Rating: 32VDC.
Interrupt Rating: 1,000A @ 32VDC.
Housing Material: UL-Rated 94V-0 thermoplastic.
Terminal Material: Silver-plated zinc alloy.
Marking: Amperage marking is OCR compliant.
Compliances: SAE J1888, ISO 8820-3.
30
40
50
60
MAXI® – Fuse
Fast-Acting
25
CH_9071 alts 4/14/06 3:10 PM Page 26
TEMPERATURE DERATING CURVES
150%
100%
50%
0%
0º
(-18º)
Series 19X MAXI® Circuit Breakers
Auto, Manual & Modified Reset
DIMENSIONS
MAXI® TERMINAL CIRCUIT PROTECTION
Reset Button
(Series 193)
200º
250º 300º
(93º) (121º) (149º)
15 AMPS & ABOVE
TYPICAL CURVE
10 AMPS & BELOW
TYPICAL CURVE
TIME VS. PERCENT OF RATED CURRENT
% 0F RATED CURRENT
500%
400%
300%
200%
100%
0
(Dims. shown are for reference only. Consult factory for latest prints)
1.150
(29.21)
50º 77º 100º 150º
(10º)(25º)(38º) (65º)
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating: 8-50A; 14VDC; 28VDC (Series 193, 194, & 195).
Interrupt Rating: 150A @ 14VDC (8-10A versions); 225A @
14VDC (15A version); 300A @ 14VDC (20A version); 450A @
14VDC (25-30A versions); 600A @ 4VDC (35-40A versions);
750A @ 14VDC (50A version).
Operating Temperature Rating: –40°F (–40°C) to
185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to
260°F (125°C).
Materials: Grey UL-Rated 94V-0 thermoplastic.
Termination: Compatible with fuse blocks accepting MAXI® or
ATC® blade fuses.
Compliances: SAE J553.
26
15 AMPS & ABOVE
TYPICAL CURVE
10 AMPS & BELOW
TYPICAL CURVE
% 0F RATED CURRENT
Bussmann®
SERIES 19X MAXI® CIRCUIT BREAKERS
5
10 15
20 30 40 100 200 500
TIME IN SECONDS
TERMINAL OPTIONS
(14VDC only)
0.360
(9.14)
03
02
01
04
0.190
(4.83)
0.920
(23.37)
0.330
(8.38)
0.500
(12.70)
0.670
(17.02)
0.310
(7.87)
0.141
(3.57)
0.840
(21.34)
0.290
(7.37)
0.450
(11.43)
0.4100
(10.29)
0.4100
(10.29)
0.290
(7.37)
0.210
(5.33)
0.170
(4.32)
0.370
(9.40)
0.032
(0.81)
0.290
(7.37)
0.210
(5.33)
0.170
(4.32)
0.370
(9.40)
PART NUMBERING SYSTEM
Series
Rating
191 – Type I, 14 VDC
192 – Type II, 14 VDC
193 – Type III, 12V/28 VDC
194 – Type I, 28 VDC
195 – Type II, 28 VDC
08 – 8 amps
01 – MAXI®
10 – 10 amps
02 – Wide ATC®
15 – 15 amps
03 – Long ATC®
20 – 20 amps
(w/dimple)
25 – 25 amps
04 – Long ATC®
30 – 30 amps
(no dimple)
35 – 35 amps
40 – 40 amps
50 – 50 amps (191, 193, 194 only)
1 9
❏❏❏
❏❏
Terminal
– ❏❏
Cover
❏
–
M – Metal*
P – Plastic (193 only)
Button
(193 Series Only)
Marking
1 – Black
2 – White
(Consult factory
for special markings.)
❏
❏
* All breakers have metal cover except 193 series.
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
4/5/06
8:46 AM
Page 27
Bussmann®
SERIES 3200 INSERTION/EXTRACTION TOOL
Series 3200
Automotive Fuse and
Circuit Breaker Insertion/Extraction Tool
FEATURES / BENEFITS
• Custom Configurable Design
Get Only the Extractors You Need
• Common Platform for any Style
Eliminates Design Changes When Protection
Requirements Change
• Center Snap-Lock Mounting Hole
Easy Mounting Using Simple Split-Ball Snap-Lock Post
• Positive Stop Locking Action
Tight Grip Allows Devices to be Removed and Inserted
• High Temperature Resilient Nylon 6/6 (105°C)
DIMENSIONS
A
(Dims. shown are for reference only. Consult factory for latest prints)
.67"
(17.00)
MINI CB
.39"
(10.00)
1.18"
(30.00)
MINI CB
.32"
(R8.25)
ATC FUSE
MINI FUSE
1.18"
(30.00)
MINI FUSE
ATC FUSE
CH_9071
32002
32003
ATC CB
ATC CB
MINI CB
ATC CB
32001
1.18"
(30.00)
.98"
(25.00)
A
.31"
(7.90)
1.30"
(33.00)
32000
PART NUMBERING SYSTEM
Series
.24"
(R6.00)
Configuration
3 2 0 0
❏❏❏❏
❏
Top
MINI CB
MINI CB
MINI CB
ATC® CB
.34"
(8.6)
Right
MINI FUSE
BLANK
BLANK
BLANK
Bottom
ATC® CB
ATC® CB
MINI FUSE
ATC® FUSE
Left
ATC® FUSE
BLANK
BLANK
BLANK
.16"
(4.00)
SECTION A-A
SERIES 32013
Series 32013
Automotive Fuse Circuit Breaker Insertion/Extraction Tool
(To be used with Series 32000
Dual Vehicle Electrical Center)
FEATURES / BENEFITS
• Positive Stop Locking Action
Tight Grip Allows Devices to be Removed and Inserted.
• High Temperature Resilient Nylon 6/6 (105°C)
INSERTION/EXTRACTION TOOL
0–
1–
2–
3–
.06"
(1.60)
PART NUMBERING SYSTEM
Series
3 2 0 1 3
❏❏❏❏❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
27
CH_9071 alts 4/14/06 3:10 PM Page 28
Bussmann®
SERIES 174 FLAT-PAK CIRCUIT BREAKER
MANUAL RESET CIRCUIT BREAKERS
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications: Branch circuit protection for multiple power
outlet strips, trucks, RV’s, boats, buses, portable generators,
building equipment, etc.
Rating: 5-40A; 250VAC/32VDC.
Interrupt Rating: 200A @ 250VAC.
Operating Temperature Rating: –40°F (–40°C) to
185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to
260°F (125°C).
Materials: Grey UL-Rated 94V-0 thermoplastic.
Termination: Threaded or quick-connect options available.
Ingress Protection Rating: IP54 (except at terminals).
Compliances: UL 1077 & CSA 22.2 No. 235 (See individual
terminal styles for specific rating approvals); SAE J553; SAE
J1171 (Ignition Protected).
DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints)
TERMINAL / BASE STYLES
BUSHING / NECK STYLES
.48"
(12.10)
.35"
(9.0)
.35"
(9.0)
7/16 - 28 THREAD
3/8 - 24 THREAD
31
®
®
174XX-3X
XXA XXX
BUSSMANN
UL & CSA
05 TO 30AMP
.42"
(10.67)
.40"
(9.00)
174XX-3X
XXA XXX
UL & CSA
05-40AMP
32 VDC
250 VAC
.20"
(5.19)
.76"
(19.40)
33
®
®
174XX-3X
XXA XXX
UL & CSA
05-15 (WIRE)
05-30 (RING)
32VDC
250 VAC
.75"
(19.04)
.12"
(3.00)
®
174XX-3X
XXA XXX
BUSSMANN
32 VDC
250 VAC
.79"
(19.98)
28
UL & CSA
05-15 (WIRE)
05-30 (RING)
.20"
(5.19)
.44"
(Ø11.10)
.38"
(Ø9.52)
PLASTIC KNURL NUT
(STANDARD)
.34"
(8.51)
9.91
(.390)
RESE
PALNUT
34
®
RECOMMENDED BUSHING PANEL CUTOUT
PUSH
O
.20"
(5.19)
.76"
(19.40)
SNAP - ON
HARDWARE VARIATIONS
T
FLAT-PAK CIRCUIT PROTECTION
PUSH
TO RESET
32
®
®
BUSSMANN
FIGURE B
.60"
(1.50)
TYP.
.81"
(20.55)
BUSSMANN
FIGURE A
32 VDC
250 VAC
T
.93"
(23.57)
BUTTON MARKING OPTIONS
2
5
.19"
(4.83)
2
5
1.11"
(28.30)
.55"
(14.00)
.79"
(20.11)
* PLASTIC BOOT
* ALSO AVAILABLE IN BULK
3/8-24 P/N B151-7135-3
7/16-28 P/N B151-7135-1
3/8 - 24
THREAD
7/16 - 28
THREAD
.32"
(R8.1)
.63"
(16.13)
.55"
(13.84)
SNAP - ON
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
4/5/06
8:46 AM
Page 29
Bussmann®
SERIES 174 FLAT-PAK CIRCUIT BREAKER
Temperature Derating Curves for 5-40 Amp. Circuit Breakers
174 SERIES TEMP. VS. CURRENT CURVES
% 0F RATED CURRENT
200%
10 AMP & BELOW
TYPICAL CURVE
150%
100%
15 AMP & BELOW
TYPICAL CURVE
50%
0%
0°
(-18°)
50°
(10°)
77°
(25°)
100°
(38°)
150°
(65°)
200°
(93°)
250°
(121°)
300°
(149°)
COMMON CURVE
ALL VALUES
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
TIME vs. Percent of Rated Current Curves for 5-40 Amp. Circuit Breakers
174 SERIES TRIP CURVES
500%
% 0F RATED CURRENT
CH_9071
400%
300%
200%
100%
0
5
10
15
20
30
40
50 100 150 200 400 600
TIME IN SECONDS
PART NUMBERING SYSTEM
Series
Rating
Terminal/
Base
174 – Type III
250 VAC/
32VDC
Manual
Reset
05 – 5 amps
06 – 6 amps
07 – 7 amps
08 – 8 amps
10 – 10 amps
15 – 15 amps
20 – 20 amps
25 – 25 amps
30 – 30 amps
35 – 35 amps*
40 – 40 amps*
*2 or 3 Style
Terminal Only.
❏
1 – .25" Quick
1 – 7/16-28
Connect
thread
2 – 10-32 screw - 2 – 3/8-24
90° bend
thread
3 – 6-32 screw - 3 – Snap-on
90° bend
4 – .25" Quick
Connect with
6-32 screw 90° bend
❏
Hdwr. Pkg.
❏
Bushing Hdwr.
❏
–
Special
Options
❏❏
A – White w/no 1 – Pack bulk
A – White plastic knurl nut,
0 – No hardware
marking
(standard)
anti-rotational
1 – Bulk brass
B – Red w/no
2 – Assemble to B – Black plastic knurl nut,
screws for screw
marking
bushing
anti-rotational
terminals
C – Black w/no 3 – No hardware C – White plastic knurl nut,
2 – Bulk brass
marking**
included
anti-rotational w/ palnut
screws and lockD – White w/amp
D – Black plastic knurl nut,
washers for
marking
anti-rotational w/ palnut
screw terminals
Fig. A
E – None required for bushing 3 – Assembled brass
E – White w/amp
F – Zinc plated steel palnut
screws for screw
marking
G – Button boot (thread-on)
terminals
Fig. B
w/ palnut
4 – Assembled brass
F – Red w/amp
P – Aluminum knurl nut
screws and lockmarking
& palnut
washers for
Fig. A
R – Black aluminum knurl nut
screw terminals
G – Red w/amp
& palnut
marking
S – Alum. knurl nut, palnut, black plate
Fig. B
w/ white “push-to-reset”
T – Alum. knurl nut, palnut, white plate
w/ black “push-to-reset”
V – Alum. knurl nut & white plate w/
black “push-to-reset”
W – Alum. knurl nut & black plate w/
white “push-to-reset”
**No marking available
X – Aluminum knurl nut & internal tooth
on Black buttons
lockwasher
Z – Hex nut & internal tooth lockwasher
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
FLAT-PAK CIRCUIT PROTECTION
1 7 4
3
❏❏❏
❏❏ –❏
❏
Bushing/
Neck
Button
29
CH_9071 alts 4/17/06 8:52 AM Page 30
AUTO, MANUAL & MODIFIED RESET CIRCUIT BREAKERS
.69"
(17.5)
.66"
(16.8)
.69"
(17.5)
.56"
(14.2)
A
B
Two 10-32 studs:
.56" (AUX & BAT)
Two 10-32 studs:
.66" (AUX); .56" (BAT)
.69"
(17.5)
D
Two 10-32 studs:
.66" (AUX & BAT)
(Dims. shown are for reference only. Consult factory for latest prints)
METAL COVER
.41"
(10.3)
TEMPERATURE DERATING CURVES
1.24"
(31.5)
1.24"
(31.5)
.79"
(20.1)
150%
.79"
(20.1)
1.56"
(39.6)
Two .25" Q.C.
(AUX & BAT)
.38" (9.6)
.69"
(17.5)
.84"
(21.4)
.41"
(10.3)
COVER & BRACKET OPTIONS
.99"
(25.2)
.66"
(16.8)
C
.56"
(14.2)
% 0F RATED CURRENT
TERMINAL OPTIONS
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications: Battery chargers, trucks, buses, RV’s, trolling motors, etc.
Rating: 5-50A, 14VDC; 28VDC (Series 123, 124, & 125).
Interrupt Rating: Main Circuit Protection: 1.5kA @ 12VDC (Series 193 w/plastic cover);
Branch Circuit Protection: 2.5kA @ 12VDC (Series 121 & 124 -01 sealed & Series 123
w/plastic cover).
Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black UL-Rated thermoplastic body (thermoset for Type II body & buttons); Cover
is grey thermoplastic or steel-Type l gold, Type ll silver.
Marking: Custom marking available. Consult factory for options.
Termination: #10-32 thread and quick-connect options available.
Torque Rating: 24in-lb (2.7Nm) max.
Mounting Torque Rating: Plastic cover - 15in-lb (1.7Nm); Metal cover - 30in-lb (3.4Nm).
Ingress Protection Rating: IP66 on plastic cover version only (except for terminals).
Compliances: SAE J553; SAE J1171 (consult factory for Ignition Protection ratings).
E
.56"
(14.2)
.41"
(10.3)
One .25" Q.C. (AUX);
One 10-32 stud (BAT)
Double .25" Q.C. (AUX);
One 10-32 stud (BAT)
.99"
(25.2)
.84"
(21.4)
.30"
(7.7)
J
K
.41"
(10.3)
.64"
(16.3)
.56"
(14.2)
H
.69"
(17.5)
O Bracket
.79"
1.24"
(31.5) (20.1)
1.56"
(39.6)
.79"
(20.1)
.54"
(13.7)
BAT
.37" (9.4)
SHORTSTOP® CIRCUIT PROTECTION
WA / WB
BAT
.37" (9.4)
.83"
(21.1)
1.56"
(39.6)
400%
10 AMPS & BELOW
TYPICAL CURVE
300%
200%
15 AMPS & ABOVE
TYPICAL CURVE
100%
0
KA / KB
.83"
1.27" (21.1)
(32.3)
A Bracket
.62"
(15.7)
O Bracket
1.56"
(39.6)
Hex Nut
#10-32
Whiz Lock
#10-32
AUX
.69"
(17.5)
C Bracket
1.27"
(32.3)
HA / HB
5
10 15
20 30 40 100 200 500
TIME IN SECONDS
.12" (3.0)
dia. boss
1.56"
(39.6)
Reset button*
.06"
(1.5)
.62"
(15.7)
AUX
BAT
.37" (9.4)
1.27"
(32.3)
Keps Lock Nut
#10-32
Lock Washer
200º
250º 300º
(93º) (121º) (149º)
TIME VS. PERCENT OF RATED CURRENT
PLASTIC COVER
HARDWARE
50º 77º 100º 150º
(10º)(25º)(38º) (65º)
500%
.69"
(17.5)
B Bracket
Two 10-32 studs
(AUX & BAT)
15 AMPS & ABOVE
TYPICAL CURVE
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
.38" (9.6)
.69"
(17.5)
L
50%
AUX
1.24"
(31.5)
Two .25" Q.C. (AUX & BAT)
Perpendicular
Orientation
Double .25" Q.C. (AUX);
Single .25" Q.C. (BAT)
10 AMPS & BELOW
TYPICAL CURVE
100%
0%
0º
(-18º)
A Bracket
% 0F RATED CURRENT
Bussmann®
SERIES 12X SHORTSTOP® CIRCUIT BREAKERS
1.27"
(32.2)
B Bracket
1.27"
.83"
(32.2) (21.1)
C Bracket
.62" (15.7)
Ref. (Typ)
w/base attached
E Bracket
.83"
(21.1)
Series 123
O Bracket w/reset
( * Reset on BAT side)
PART NUMBERING SYSTEM
Series
1 2
❏❏❏
121 – Type I,
14 VDC
122 – Type II,
14 VDC
123 – Type III,
28 VDC
124 – Type I,
28 VDC
125 – Type II,
28 VDC
Terminal
Rating
Bracket
Mtg. Holes
Cover*
Options
Hardware
A – Two 10-32 studs;
.66 (Aux), .56 (Bat)
B – Two 10-32 studs;
.56 (Aux & Bat)
C – Two 10-32 studs;
.66 (Aux & Bat)
***D – Two .250 QC;
(Aux & Bat)
** H – One 10-32 stud
.56 (Bat), Double
.250 QC (Aux)
L – Two 10-32 studs; .37
(Aux & Bat)
05 – 5 amps
08 – 8 amps
10 – 10 amps
12 – 12 amps
15 – 15 amps
20 – 20 amps
25 – 25 amps
30 – 30 amps
35 – 35 amps
40 – 40 amps
50 – 50 amps
0
A
B
C
E
0 – No bracket
1 – .140 dia.
2 – .196 dia.
3 – .237 dia.
(metal only)
4 – .265 dia.
(plastic only)
5 – .228 dia.
(plastic only)
6 – .221 dia.
(metal only)
M – Metal*
P – Plastic*
01 – Waterproof
(metal
covers only)
02 – Splashproof
(optional on
metal covers add 02 suffix;
std. on plastic
covers - omit
02 suffix.)
WA – Whiz-lock nut
assembled
WB – Whiz-lock
nut bulk
HA – Nut & lock
washer
assembled
HB – Nut & lock
washer bulk
KA – Keps lock nut
assembled
KB – Keps lock
nut bulk
❏
❏❏ – ❏
– No bracket
– Bracket
– Bracket
– Bracket
– Bracket
(plastic only)
❏
❏ – ❏❏ – ❏❏
*Series 123 available in plastic cover only. Series 122 & 125 available in metal cover only. **40A maximum ***30A maximum
30
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071 alts 4/14/06 3:11 PM Page 31
MANUAL RESET CIRCUIT BREAKERS
Automatic, Manual, & Manual W/ Push-to-Trip
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications: This unit is external ignition protected and weatherproof. It is typically used in
DC power systems in marine applications (as a main or branch circuit breaker), truck, bus and
RV systems, add-on protection for accessories, etc.
Rating: 10-50A, 32VDC.
Interrupt Rating: Circuit Protection (2.5kA) per ABYC E-11.
Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black UL-Rated 94V-0 thermoset plastic body. Cover, lever, and button are ULRated 94V-0 thermoplastic. Cover has a black thermoplastic elastomer overmold.
Marking: Standard marking includes amp/volt ratings, part numbers, and “SAE Type B.”
Termination: #10-32 threaded studs.
Torque Rating: 24in-lb (2.7Nm) max.
Mounting Torque Rating: Panel mount with either #8-32 threaded inserts or #10 clearance
holes. 18in-lb (2.0Nm) max.
Ingress Protection Rating: IP66
Features / Options: Series 254 & 255 have a unique reset mechanism which provides a
visual indication of tripped condition. Series 255 also features a push-to-trip option.
Compliances: SAE J553; ABYC E-11; SAE J1171 (Ignition Protected).
TRIP TIME VS. PERCENT OF RATED CURRENT
1000
150
100
TIME IN SECONDS
MAXIMUM % HOLD CURRENT
TEMPERATURE DERATING CURVE
200
100
50
0
-40
-20
0
20
40
60
AMBIENT TEMPERATURE IN DEGREE C
80
10
1
0.1
100%
200%
300%
400%
500%
600%
% OF RATED CURRENT
33.80"
[1.33]
RESET LEVER
(series 254 & 255)
5.00"
[0.20]
(2) #10-32 CLEARANCE HOLE
OR #8-32 CLEARANCE HOLE
IF USING THREADED INSERTS
Ø31.75"
[Ø1.25]
37.00"
[1.46]
17.33"
[0.68]
39.98"
[1.57]
55.73"
[2.19]
18.50"
[0.73]
TRIP BUTTON
(255 series)
#10-32 EXTERNAL THREAD
21.50"
[0.85]
27.80"
[1.09]
39.98"
[1.574]
19.99"
[0.787]
PART NUMBERING SYSTEM
Rating
Series
❏❏❏
❏❏
2 5
251 – Type I, 32V
254 – Type III, 32V
255 – Type III w/pushto-trip option, 32V
10 – 10 amps
15 – 15 amps
20 – 20 amps
25 – 25 amps
30 – 30 amps
35 – 35 amps
40 – 40 amps
50 – 50 amps
Mounting Holes
–
❏
–
A – Thru-hole Insert (#10 Clearance)
B – #8-32 Threaded Inserts
Hardware
❏
MID-RANGE CIRCUIT PROTECTION
DIMENSIONS (Dims. shown are for reference only. Consult factory for latest prints)
MOUNTING OPTIONS
Bussmann®
SERIES 25X MID-RANGE CIRCUIT BREAKER
0 – No nuts
1 – Nuts Installed
2 – Nuts bulk
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
31
4/5/06
8:46 AM
Page 32
AUTO, MANUAL & SWITCHABLE RESET CIRCUIT BREAKERS
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications: Typically used in auxiliary and accessory circuits in truck, bus, RV and
marine systems. Others include battery chargers and DC audio systems. Series 181,
184 & 185 are sealed for engine compartment and bilge area applications.
Rating: 25-150A, 30VDC; 48VDC (Series 184 & 185).
Interrupt Rating: 3,000A @ 30VDC.
Operating Temperature Rating: –25°F (–32°C) to 180°F (82°C).
Storage Temperature Rating: –30°F (–34°C) to 300°F (149°C).
Materials: Black UL-Rated 94V-0 thermoset plastic. Thermoplastic elastomer stud
insulators are provided on covered units with F-style (surface-mount) bases.
Marking: Standard marking includes amp ratings and part numbers. Custom markings
also available.
Termination: 1/4-28 threaded studs.
Torque Rating: 50in-lb (5.6Nm) max.
Mounting Torque Rating: Panel or surface-mount options; 50in-lb (5.6Nm) max.
Threaded insert option has a max torque of 25in-lb (2.8Nm).
Ingress Protection Rating: IP67.
Features / Options: Series 184 & 185 have a unique reset mechanism which provides
visual indication of tripped condition. Series 185 also features a push-to-trip option.
Compliances: SAE J1625; ABYC E-11; CE; SAE J1171 (Ignition Protected).
DIMENSIONS
Panel Mount
Surface Mount
.26 (6.60) dia.
Mtg.holes (2)
Reset lever
(Shown in
operating
position series
184/185)
1.05
(26.67)
.26 (6.60) dia.
Mtg.holes (2)
2.91
(73.91)
Reset lever
(Shown tripped)
2.41
(61.21)
SE
HI-AMP CIRCUIT PROTECTION
1.09*
(27.69)
*Overall heights of
Series 181 &183
500%
400%
300%
200%
1.79
(45.47)
0
5
1.44*
(36.58)
.89 (22.61)
.57
(14.49)
1.06
(26.92)
10 15
20 30 40 100 200 500
TIME IN SECONDS
Flange mount
gasket for
thru-wall
applications
(option 07)
PART NUMBERING SYSTEM
Rating
Series
❏❏❏
❏❏❏
1 8
181 – Type I, 30V
183 – Type II*, 30V
184 – Type III, 48V
185 – Type III-PTT, 48V
*183 Available in Panel
Mount Only (Coverless)
32
50%
100%
.66
(16.76)
1/4-28 Studs
.40
(10.16)
Tamper proof
cover
Molded Trip button (Series 185)
cover
.31
(7.87)
Molded
cover
1.44
(36.58)
100%
600%
1.90
(48.26)
1.90
(48.26)
150%
TIME VS. PERCENT OF RATED CURRENT
T
2.23
(56.64)
TEMPERATURE DERATING CURVES
0%
-50º
0º
50º 77º 100º 150º
200º
250º
(-45º) (-18º) (10º)(25º)(38º) (65º) (93º) (121º)
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
1.54
(39.12)
RE
2.89
(73.41)
Stud insulators
200%
(Dims. shown are for reference only. Consult factory for latest prints)
% 0F RATED CURRENT
Bussmann®
SERIES 18X HI-AMP CIRCUIT BREAKER
% 0F RATED CURRENT
CH_9071
025 – 25 amps
030 – 30 amps
035 – 35 amps
040 – 40 amps
050 – 50 amps
060 – 60 amps
070 – 70 amps
080 – 80 amps
090 – 90 amps
100 – 100 amps
110 – 110 amps
120 – 120 amps
135 – 135 amps
150 – 150 amps
Mounting
❏
–
F – Surface Mount
P – Panel Mount
Terminal Hdwr.
Marking
00 – Ship w/o nuts
01 – Sems nuts installed
02 – Sems nuts shipped bulk
03 – Stainless Steel Std. nuts &
washers installed
04 – Stainless Steel Std. nuts &
washers shipped bulk
07 – Flange gasket & Sems nuts installed
(Panel Mount Only)
08 – Threaded insert and Sems nuts
installed
12 – Stainless steel nuts and lockwashers
installed
13 – Stainless steel Sems nut installed
0 – Blank cover
1 – Standard Marking; Part Number,
Amp Rating
181, 184, 185 Series - Top Surface
183 Series - Side Surface
S – Standard Ignition Protected
Marking
(Consult factory for special markings.)
❏❏
❏❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071
4/5/06
8:47 AM
Page 33
MANUAL RESET CIRCUIT BREAKERS WITH SWITCH FUNCTION
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications: Typically used in DC power systems in marine applications
(as a main or branch circuit breaker), truck and bus systems, RV systems,
add-on protection for accessories, lift gates, etc. This unit is external ignition protected and weatherproof.
Rating: 25-150A, 48VDC.
Interrupt Rating: Main Breaker Protection Interrupt Rating (5kA @
12VDC). (Consult factory for higher voltage interrupt ratings.)
Operating Temperature Rating: –40°F (–40°C) to 185°F (85°C).
Storage Temperature Rating: –40°F (–40°C) to 260°F (125°C).
Materials: Black UL-Rated 94V-0 thermoset plastic body. Cover and lever
are UL-Rated 94V-0 thermoplastic.
Marking: Standard marking includes amp/volt ratings. Custom markings
also available.
Termination: 5/16-18 threaded studs.
Torque Rating: 75in-lbs (8.5Nm) max.
Mounting Torque Rating: Panel or surface-mount options; 50in-lb (5.6
Nm) max.
Ingress Protection Rating: IP66.
Features / Options: A manual reset circuit breaker with On-Off switch
capability.
Compliances: ABYC E-11; CE; SAE J1171 (Ignition Protected).
Bussmann®
SERIES 187 MARINE RATED CIRCUIT BREAKER (MRCB)
Consult factory for time characteristic curves.
DIMENSIONS (Dims. are shown for reference only. Consult factory for latest prints)
Base Mount
Panel Mount
57.68
[2.271]
BUSS
MRCB
BUSS R
MRCB
58.15
[2.289]
OFF
TRIP
60.34
[2.375]
25A
48V DC MAX
2.72
[69.0]
OFF
3.44
[87.3]
26.81
[1.056]
25A
1.72
[43.8]
48V DC MAX
RE
SE
T
RE
1.64
[41.6]
1.06
[27.1]
ON
SE
WEATHERPROOF
T
IGNITION PROTECTED
16.76
[.660]
ON
WEATHERPROOF
IGNITION PROTECTED
28.84
[1.135]
2.32
[59.0]
53.47
[2.105]
.73
[18.6]
1.46
[37.1]
.16
[3.9]
PART NUMBERING SYSTEM
Series
Rating
Mounting
Hardware
187 – Manual Reset - Switching
Style Circuit Breaker
025 – 25 amps
030 – 30 amps
035 – 35 amps
040 – 40 amps
050 – 50 amps
060 – 60 amps
070 – 70 amps
080 – 80 amps
100 – 100 amps
110 – 110 amps
120 – 120 amps
135 – 135 amps
150 – 150 amps
F – Surface mount
P – Panel mount
00 – No hardware
1 – Standard marking; Part Number,
03 – Stainless nuts &
Amp Rating
lockwashers - installed
(Consult factory for special marking options.)
on studs
04 – Stainless nuts &
lockwashers - supplied
bulk packed
1 8 7
❏❏❏
❏❏❏
❏ –
❏❏ –
Marking
❏
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
MARINE-RATED CIRCUIT PROTECTION
69.85
[2.750]
2.24
[56.8]
33
CH_9071
4/5/06
8:47 AM
Page 34
Bussmann®
AMI SERIES
DIMENSIONS
(Dims. shown are for reference only. Consult factory for latest prints)
41.0
(1.61)
30.0
(1.18)
16.0
(0.63)
9.5
12.0
(0.37) (0.47)
Ø5.5
(Ø0.22)
0.8
(0.03)
6.0
(0.24)
*Consult factory for higher voltage fuses.
TIME-CURRENT SPECIFICATIONS
Opening Time
% of
Rating
Minimum
Maximum
BOLT-IN FUSE PROTECTION
34
100
110
150
200
300
500
100 hrs
4 hrs
90 s
5s
0.3 s
0.1 s
80
100
AMPERE RATING
10000
1000
TIME IN SECONDS
SPECIFICATIONS:
Applications: Power distribution protection for
automotive systems. Consult factory for available fuseholders.
Current Rating: 30-150A.
Voltage Rating: 32VDC.*
Interrupt Rating: 2000A @ 32VDC.
Housing Material: UL-Rated 94V-0 thermoplastic.
Terminal Material: Tin-plated brass.
Mounting: Max torque of 35in-lb (4Nm).
Marking: Color-coded housings for each amperage.
50
BOLT IN AUTOMOTIVE FUSES
100
10
1
.01
3600 s
100 s
10 s
1s
0.01
10
100
1000
CURRENT IN AMPERES
PART NUMBERING SYSTEM
Series
Rating
B K / A M I – ❏❏❏
❏❏❏❏❏❏
030 – 30 amps (orange)
040 – 40 amps (lt. green)
050 – 50 amps (red)
060 – 60 amps (yellow)
070 – 70 amps (brown)
080 – 80 amps (white)
100 – 100 amps (blue)
125 – 125 amps (pink)
150 – 150 amps (gray)
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
10000
CH_9071 alts 4/14/06 3:13 PM Page 35
DIMENSIONS
(Dims. are shown for reference only. Consult factory for latest prints)
50.80"
(2.000)
12.18"
(0.480)
Bussmann®
AMG SERIES
15.40"
(0.606)
68.40"
(2.693)
Ø8.60"
(0.339)
29.20"
(1.150)
9.00"
(0.354)
SPECIFICATIONS:
Applications: For high current applications. Use
with Bussmann HMG or FMG fuseholders. (See
pages 12-13.)
Current Rating: 100-300A.
Voltage Rating: 32VDC.*
Interrupt Rating: 1,000A @ 32VDC.
Housing Material: UL-Rated 94V-0
thermoplastic.
Terminal Material: Copper.
Mounting: M8 or 5/16-18 or less studs on 2.00 in
(50.8mm) centers.
Marking: Color-coded amperage ratings.
29.20"
(1.150)
150
175
200
250
1.52"
(0.06)
BOLT IN AUTOMOTIVE FUSES
*Consult factory for higher voltage fuses.
100
135
200
350
600
100 hrs
120 s
1s
0.1 s
0.02 s
1800 s
30 s
5s
1s
PART NUMBERING SYSTEM
Series
Rating
B K / A M G – ❏❏❏
❏❏❏❏❏❏
BOLT-IN FUSE PROTECTION
TIME-CURRENT SPECIFICATIONS
Opening Time
% of
Rating
Minimum
Maximum
100 – 100 amps
125 – 125 amps
150 – 150 amps
175 – 175 amps
200 – 200 amps
225 – 225 amps
250 – 250 amps
300 – 300 amps
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
35
CH_9071
Bussmann®
36
4/5/06
8:47 AM
Page 36
NOTES
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
CH_9071
4/5/06
8:47 AM
Page 37
Cooper Bussmann Transportation Products • Phone: 1-888-867-8194 • Website: http://www.coopertp.com
Bussmann®
NOTES
37
CH_9071
4/5/06
8:47 AM
Page 38
Bussmann
Transportation Products
Cooper Bussmann
P. O. Box 14460
St. Louis, Missouri 63178-4460
Telephone: 636-394-2877
Facsimile: 800-544-2570
Cooper Bussmann
Transportation Products
175 Hansen Court
Wood Dale, IL 60191-1145
Telephone: 888-867-8194
Facsimile: 800-832-9873
European Headquarters
Cooper Bussmann U.K. Ltd.
Burton-on-the-Wolds
Leicestershire LE12 5 TH
England
Telephone: 44-1509-882737
Facsimile: 44-1509-882786
Cooper Bussmann
Thomas A. Edison R&D
Center (Shanghai)Co.,Ltd.
955 Sheng Li Road
Heqing Pudong, Shanghai
China 201201
Telephone: +8621 2899 3747
Facsimile: +8621 2899 3997
Bussmann do Brazil Ltd.
Rodovia Santos Dumont, Km 23
Cruz das Almas - 13.300-000
Caixa Postal 095
Itu-Sao Paulo Brazil
Telephone: 55-11-4024-8400
Facsimile: 55-11-4024-8424
Cooper Electrical Australia
205-209 Woodpark Road
P.O. Box 2577
Smithfield, Sydney
NSW 2163, Australia
Telephone: 61-2-8787-2700
Facsimile: 61-2-9609-2342
Bussmann Transportation
Products Authorized Sales
Office, Mexico
Kruvand and Associates
1202 Richardson Drive,
Suite 113
Richardson, Texas 75080
Telephone: 972-437-3355
Facsimile: 972-680-8854
Cooper Bussmann India Ltd.
EVR Street, Sedarapet
Pondicherry - 605 111 India
Telephone: 91-80-227-0893
Facsimile: 91-80-224-5725
Bussmann
®
Solutions for the Transportation Industry
COOPER BUSSMANN • 175 HANSEN COURT • WOOD DALE, IL 60191-1145
CUSTOMER SATISFACTION PHONE: (888) 867-8194 • TECHNICAL SUPPORT PHONE: (888) 478-8324 • FAX: (800) 832-9873
WEB SITE: www.coopertp.com
REORDER # 7003
Revised 3/06