EMC’09/Kyoto 22Q3-4 A New Approach for Measurement of Common-mode Voltage Fluctuation with WBFC Yuichi Mabuchii)ii),1, Atsushi Nakamura iii), Takanori Uno iv), Tohlu Matsushima i)v), and Osami Wadai) i) Department of Electrical Engineering, Kyoto University Kyoto Daigaku Katsura, Nishikyo-ku, Kyoto 615-8510, Japan 1 yuichi.mabuchi.wz @hitachi.com ii) Hitachi Research Laboratory, Hitachi Ltd. 1-1 Omika-cho 7, Hitachi-shi, Ibaraki, 319-1292, Japan iii) Renesas Technology Corp. 5-20-1 Josuihontyo, Kodaira-shi, Tokyo, 187-8588, Japan iv) Corporate R & D Department, DENSO CORPORATION 1-1, Showa-cho, Kariya-shi, Aichi-ken, 448-8661, Japan v) Graduate School of Natural Science and Technology, Okayama University 3-1-1, Tsushima-naka, Okayama, 700-8530 JAPAN Spectr um anal yzer Abstract— Common-mode current can be a main cause of electromagnetic interference in electronic control units (ECUs). In this paper, a new approach to measure the common-mode voltage fluctuation on ECU with workbench Faraday cage method (WBFC) is proposed. It is verified theoretically and experimentally that the values of the common-mode voltage fluctuation obtained from the proposed WBFC method have correlation with the value of the common-mode current measurement with the CISPR 25 method. Key words: common-mode current, electromagnetic compatibility, electromagnetic interference, printed circuit board I. INTRODUCTION In electronic control units (ECUs), electromagnetic compatibility (EMC) and electromagnetic interference (EMI) are issues to be solved. In the paper [1], it is shown that the value of the electromagnetic radiation can be predicted adequately from the consideration of the amount of the common-mode current flowing on the conductor pattern of the PCB. In the paper [2], two mechanisms of common-mode current generation, which are `voltage-driven type’ and `current-driven type’ is proposed and it is shown that they effectively excite the common-mode current for the ECU to which a wire-harness is attached. One of the regulations is IEC CISPR 25 for automobile ECUs [3]. The measurement setup of CISPR 25 is shown in Fig. 1. In this setup, a wire-harness whose length is about 1500 mm is attached to the equipment under test (EUT). Both the power and GND lines of the wire-harness are terminated with line impedance stabilization network (LISN) at the each end of these lines. There are limits for the common-mode current and ECUs need to be lower level than these limits. In the CISPR 25 measurement setup, the wire-harness is located at 50 mm above the reference GND plane and its common-mode impedance usually takes about 100 to 150 ohm. The each end of the power and GND lines of the wire-harness is terminated with LISN whose impedance is 50 ohm, so the Reference GND Current pr obe EUT 50mm 50mm Battery Wire-Harness 50mm 1500mm LISN Fig. 1 The CISPR 25 measurement setup for the common-mode current on the wire-harness. common-mode terminal impedance of the wire-harness is 25 ohm. Therefore some amount of the common-mode current is reflected at the LISN. This causes standing waves and the value of the common-mode current depends on both of the measured frequency and the position on the wire-harness. And the measurement has to be executed in shielded rooms to avoid the noise from outside. In this paper, we propose a new measurement approach to evaluate the common-mode voltage fluctuation on ECUs with workbench Faraday cage method (WBFC) [4]. This measurement approach can be executed more easily than that of CISPR 25 because it does not have to be executed in the shielded room. In this paper, it is shown that the values of the common-mode voltage fluctuation evaluated by using our proposed approach have clear correlations with the values of the common-mode current evaluated by using the CISPR 25 measurement setup for the very high frequency (VHF: 30 to 300MHz) range that is important for automotive ECUs. II. A COMMON-MODE VOLTAGE MEASUREMENT TECHNIQUE BY USING WBFC First, we consider the measurement setup of the CISPR 25. In the papers [5][6], the mechanism of the common-mode current generation is researched for the case of the PCB that has a signal line and GND line as the return path of the signal. We expand the considerations in these papers to the case of the PCB to which a wire-harness is attached. An approximate Copyright © 2009 IEICE 425 EMC’09/Kyoto Noise Source x 0 x PCB (Area I) (Micro-controller) Vb0 1 V1I ( x) 2 V2I ( x) 22Q3-4 lI x II b I u I I L11 L12 I LI22 L12 I C22 C12I C11I C12I Vb0 50 ohm Termination II II L11 L12 II LII22 L12 § 1 ¨ ¨ 1 G II ¨ 1 © GI V2I ( x ) I I L11 L12 I LI22 L12 V1II ' ( x ) 100Ω V2II ' ( x) 100Ω 2 VbII ( x), VuII ( x) I C22 C12I C11I C12I G II II II L11 L12 II LII22 L12 Spectrum Analyzer Hybrid Balun C22II C12II C11II C12II Fig. 3 An approximate equivalent circuit for the proposed WBFC method. In the same manner in Fig. 1, VI1(x), VI2(x), VII’ 1 (x), and VII’ 2 (x) mean voltages of each line. VIb (x) and VIIb(x) mean differential -mode voltage of each area. VIu (x) and VIIu (x) mean common-mode voltage of each area. GI · I ¸§V1 ( x) · 1 G I ¸¨¨ I ¸¸ 1 ¸¹©V2 ( x) ¹ . G II · II ¸§V1 ( x) · 1 G II ¸¨¨ II ¸¸ 1 ¸¹©V2 ( x) ¹ . 2 VbI ( x ), VuI ( x) II C22 C12II C11II C12II (1) In the same way, the differential-mode voltage VIIb(x) and common-mode voltages VIIu(x) in the area II have the relation with the voltages VII1(x) and VII12(x) as shown in the next equations: §VuII ( x) · ¨ II ¸ ¨V ( x) ¸ © b ¹ V1I ( x ) Z cap equivalent circuit for the power and GND lines of the CISPR 25 measurement setup is shown in Fig.2. When microcontroller is driving, through current is generated in the chip and it flows on the power and GND lines as the differentialmode current. At the same time, the common-mode current is generated by the voltage-driven or current-driven mechanisms [2]. Considering these situations, there are differential and common-mode voltage sources where micro-controller is equipped, and they are described as Vb0 and Vu0, respectively. The power and GND lines of the PCB are driven by the mixture of these two voltage sources. The PCB is in the area I. There are the power line numbered by 1 and the GND line numbered by 2 in this area. The self-inductances and selfcapacitances for unit length of these lines are LI11, LI22, CI11, and CI22, respectively. And the inductive and capacitive interactions between the power and GND line are denoted as LI12, and CI12, respectively. In the same way, the area II corresponds to the power and GND lines of the wire-harness and their self-inductances, self-capacitances, and the interactions between them are described as LII11, LII22, CII11, CII22, LII12, and CII12, respectively. At the point of x=lI+lII, each of the power and GND lines of the wire-harness is terminated with 50 ohm resistance, which means the termination with LISN. At the point of x=lI, the bypass capacitor whose impedance is Zcap is equipped. In the area I and II, the voltages of the power and GND lines at the point of x are described as VI1(x), VI2(x), VII1(x), and VII2(x), respectively. The differential-mode voltage VIb(x) and common-mode voltages VIu(x) in the area I have the relation with the voltages VI1(x) and VI2(x) as shown in the next equations: § 1 ¨ ¨1 GI ¨ 1 © Probe (Area II) 1 1 Vu0 G II Coaxial Cable lI II u Fig. 2 An approximate equivalent circuit for the CISPR 25 measurementsetup. VI1 (x), VI2 (x), VII1 (x), and VII2(x) mean voltages of each line. VIb(x) and VIIb (x) mean differential-mode voltage of each area. VIu(x) and VIIu (x) mean common-mode voltage of each area. §VuI ( x) · ¨ I ¸ ¨V ( x) ¸ © b ¹ x PCB (Area I) V ( x), V ( x) V ( x), V ( x) GI V2II ( x ) 0 (Micro-controller) V ( x) 1 2 I b Inside of the WBFC x Noise Source II 1 Z cap Vu0 lI lII Wire-Harness (Area II) (2) In the equations (1) and (2), δ I andδ II are the balanceparameters for the PCB and the wire-harness, and they are defined by the next equations: GI I I L11 L12 I LI22 L12 G II II II L11 L12 II LII22 L12 C22I C12I C11I C12I , C22II C12II C11II C12II . (3) (4) In Fig. 2, each voltage of the line VI1(lI), VI2(lI) in area I is equal to the voltage VII1(lI), VII2(lI) in the area II at x=lI, and from the equation (1), the voltages VI1(lI) and VI2(lI) are defined with VIb(lI) and VIu(lI) as shown in the next equations: V1I (lI ) V1II (lI ) VuI (lI ) GI 1 GI VbI (lI ) , (5) 1 V (lI ) V (lI ) V (lI ) VbI (lI ) 1 GI . I 2 II 2 I u (6) Substituting the values of VII1(lI) and VII2(lI) which are determined in the equations (5) and (6) to the equation (2), the common-mode voltage VIIu(lI) can be derived and it is shown in the next equation: G I G II VuII (lI ) VuI (lI ) VbI (lI ) (1 G I )(1 G II ) . (7) Generally the conductors of the power and GND lines in the wire-harness have same diameter and length each other, so the self-inductances LII11, LII22 and self-capacitances CII11, CII22 of the power and GND line take same values each other and the balance parameter δ II of the wire-harness becomes 1. Therefore from the equation (7), the common-mode voltage VIIu(lI) on the harness at x=lI is derived as shown in the next equation: G 1 I VuII (lI ) VuI (lI ) I Vb (lI ) 2(1 G I ) . (8) On the wire-harness, the values of common mode current Icm is proportional to the common mode voltage VIIu(lI) defined in the equation (8), which is shown in the next equation: G 1 I I cm v VuI (lI ) I Vb (lI ) 2(1 G I ) . (9) Next, we consider the measurement setup to evaluate the common-mode voltage fluctuation with the WBFC method. An approximate equivalent circuit is shown in Fig. 3. Two measuring probes whose characteristic impedances are both 150 ohm are connected to the PCB instead of the wire-harness. With these probes, the common-mode voltage fluctuations of Copyright © 2009 IEICE 426 EMC’09/Kyoto 22Q3-4 p2 p6 p7 TABLE 1 Measurement conditions related to the positions of equipped bypass capacitors and micro-controller. Oscillator Circuit p10 p1 Package p4 90 mm p3 p5 p11 p12 p8 p9 Capacitor for Voltage Converter are positions of the bypath capacitors 110 mm Fig. 4 An image of the evaluation PCB. This PCB has two conductive layers. Rectangular marks in this image mean the positions where bypass capacitors are equipped. the power and GND lines of the PCB are evaluated. Each probe is connected to the 50 ohm coaxial cable at x=lII and a 100 ohm resistance is inserted between them to avoid the reflection of the voltage wave. The other ends of the coaxial cables are connected to the hybrid balun. These two inputted signals from the coaxial cables are arithmetically averaged in the hybrid balun and its output signal from the balun is evaluated by a spectrum analyzer. By doing so, the differential-mode voltage fluctuation is canceled and only the common-mode voltage can be evaluated. Theoretical consideration of the voltage fluctuation of the WBFC method can be treated in the same way of the former consideration for the CISPR 25 method. As show in Fig. 2, the voltages on the probes are denoted as VII’1(x) and VII’2(x), respectively. The voltage fluctuations of the power and GND lines at the point of x=lI where the probes are connected to the PCB are defined as the next equations: V1II ' (lI ) VuI (lI ) GI 1 GI VbI (lI ) , (10) 1 V ' (lI ) V (lI ) VbI (lI ) 1 GI . II 2 I u (11) These voltages are detected by the probes, and the voltage Vcom that is evaluated by the spectrum analyzer is proportional to the arithmetically averaged value of these two voltages, which is shown in the next equation: Vcom v VuI (lI ) G I 1 I Vb (lI ) 2(1 G I ) (12) By comparing the equation (12) to (10), it can be seen that the common-mode voltage measured by the WBFC method has clear correlation with the CISPR 25 method. No. MicroController Equipped Bypass Capacitor(s) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) NMC NMC NMC NMC NMC NMC NMC NMC NMC NMC LMC None only p1 only p2 only p3 only p4 only p5 p6 and p7 p8 and p9 p4, p5, p10 p4, p5, p8, p9, p10, p11, p12 None parameter is micro-controller. Two types of the microcontroller whose initial noise levels are different are used and these micro-controllers are distinguished as follows. One of them is the normal micro-controller (NMC) ad the other is low noise micro-controller (LMC). All measurement conditions are listed in table 1. The measurement setup of the WBFC method is shown in Fig. 5. The WBFC is FC-1000 provided by TOYO TECHNICA, and the hybrid balun is R&K HYB-3CA. The outputted signal from the hybrid balun is amplified by ADVANTEST R146010A and it is measured by ADVANTEST R3131A spectrum analyzer. The power for the EUT is supplied from the outside of the WBFC and there is a ferrite core on the power supplying line within 300 mm from the EUT to avoid the common-mode current flowing on the power supplying line. The driving frequency of the microcontroller is 16 MHz, so there are strong peaks in the measured spectra at the harmonics of 16 MHz. The measured spectra for all conditions in table 1 at the harmonics of 16 MHz are shown in Fig. 6. Each peak of the voltage fluctuation differs through the measurement conditions. Next, the measurement of the common-mode current is shown. The same setup in Fig. 1 is used for these measurements. The current probe is ETS LINDGREN L94111-1L and a Rhode & Schwarz FSP30 spectrum analyzer is used. In the same way of the WBFC measurements, the spectra of the all conditions in table 1 are shown in Fig. 7. We see that each peak value of the common-mode currents also differ through the measured conditions. These measured spectra of the common-mode voltage and current are compared and their correlation is evaluated. For example, the compared results for 160 MHz and 288 MHz are shown in Fig. 8. From these results, we see that each peak value of the spectra of the common-mode voltage and current III. MEASUREMENTS The EUT that is used for the both measurements is shown in Fig. 4. The size of this PCB is 110 mm × 90 mm, and it has two conductive layers. The thickness of the PCB is 1.6 mm. This PCB is designed like a real product but there only power and GND patterns. The rectangular marks in the Fig. 4 mean the positions where the bypass capacitors are equipped. One of the measurement parameters is the number of the capacitors equipped on the PCB. The other measurement Copyright © 2009 IEICE 427 WBFC EUT Power Supplying Cable Spectrum Analyzer Measuring Probe Ferrite Core DC cut Filter Hybrid Balun Fig. 5 An image of the measurement setup of the proposed WBFC method. EMC’09/Kyoto 22Q3-4 0 160 MHz (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) N.F. 40 30 20 10 0 -20 10 -30 0 -40 -10 120 170 Frequency [MHz] 220 0 -10 -20 -30 -40 220 (10) (11) WBFC CISPR 25 40 -5 30 -15 20 -25 10 -35 -45 (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (b) Fig. 8 The comparison of the measured spectra of the commonmode voltage and the common-mode current for each measurement conditions. (a) is the result of 160 MHz and (b) is that of 288 MHz. varies similarly according to the measurement conditions. Under 300 MHz, evaluated coefficients of correlation for the harmonics of 16 MHz between the common-mode voltage and current are summarized in table 2. From this table, about 76% of the coefficients of correlation show over 0.7. Therefore there is good correlation between the measurements of the WBFC and the CISPR 25 methods. IV. CONCLUSION In this paper, a new approach to measure the commonmode voltage fluctuation on the ECU with the WBFC is proposed. From the theoretical consideration, it is shown that the value of the common-mode voltage fluctuation obtained from the proposed WBFC method is proportional to the value of the common-mode current on the wire-harness in the CISPR 25 measurement setup. With the proposed WBFC Coefficient of Correlation 0.9070 0.9965 0.9126 0.9871 0.5465 0.9962 -0.6014 0.5714 0.9755 0.9886 0.8662 -0.0711 0.9951 0.9201 0.8112 0.7808 0.9359 (9) Measurement Condition Fig. 7 The measured spectra of the common-mode current with the CISPR 25 measurement setup at the harmonics of 16 MHz for all conditions in table 1. Frequency 32 MHz 48 MHz 64 MHz 80 MHz 96 MHz 112 MHz 128 MHz 144 MHz 160 MHz 176 MHz 192 MHz 208 MHz 224 MHz 240 MHz 256 MHz 272 MHz 288 MHz (8) 5 (1) 270 TABLE 2 The coefficients of the correlation for each measured frequency. (7) 0 -50 170 Frequency [MHz] (6) 288 MHz Voltage Fluctuation [dBuV] 10 (5) (a) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) N.F. 120 (4) 50 20 70 (3) Measurement Condition 30 20 (2) 270 Fig. 6 The measured spectra of the common-mode voltage fluctuation with the proposed WBFC method at the harmonics of 16 MHz for all conditions in table 1. Voltage Fluctuation [dBuA] -50 (1) 70 -10 20 -10 20 WBFC CISPR 25 30 Common-mode Current [dBuA] 50 Voltage Fluctuation [dBuV] Voltage Fluctuation [dBuV] 60 Common-mode Current [dBuA] 40 70 method, the common-mode voltage fluctuation on the evaluation PCB is measured and its values are compared with the measured values of the common-mode current obtained by using CISPR 25 setup. From the comparison, it is shown that the results obtained from these two measuring methods show strong correlation. ACKNOWLEDGMENTS The authors would like to thank Dr. Ichikawa and Mr. Mizuno with DENSO CORPORATION and Ms. Ohmae with Production Engineering Research Laboratory, Hitachi, Ltd. for their valuable support for this research. REFERENCES [1] [2] [3] [4] [5] [6] Copyright © 2009 IEICE 428 C.R.Paul, ‘‘A comparison of the contributions of common-mode and differential-mode currents in radiated emissions’’, IEEE Trans. Electromagn. Compat., Vol. 31-2, May. 1989, pp.189-193 D.M. Hockanson, J.L. Drewniak, T.H. Hubing, T.P. Van Doren,; Fei Sha, M.J Wilhelm, ‘‘Investigation of fundamental EMI source mechanisms driving common-mode radiation from printed circuit boards with attached cables’’, IEEE Trans. Electromagn. 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