Controls – Solid-State Switching Devices 4/2 Introduction 4/3 Solid-State Switching Devices General data 4/6 4/7 4/13 4/17 4/22 4/23 4/31 4/40 4/42 4/43 4/44 4/45 4/46 4/47 Solid-State Relays General data 3RF21 solid-state relays, single-phase, 22.5 mm 3RF20 solid-state relays, single-phase, 45 mm 3RF22 solid-state relays, 3-phase, 45 mm Solid-State Contactors General data 3RF23 solid-state contactors, single-phase 3RF24 solid-state contactors, 3-phase 3RF29 Function Modules General data Converters Load monitoring Heating current monitoring Power control regulators Power controllers Project planning aids Siemens LV 1 T · 2007 4 4 © Siemens AG 2007 © Siemens AG 2007 Controls — Solid-State Switching Devices Introduction ■ Overview 3RF21 3RF20 3RF22 3RF23 3RF24 3RF29 Order No. Page • Compact and space-saving design 3RF21, 3RF20 4/7 4/13 • "Zero-point switching" version 3RF22 4/17 3RF23 4/23 3RF24 4/31 SIRIUS solid-state switching devices Solid-state relays 4 Solid-state relays 22.5 mm, Solid-state relays 45 mm • Widths of 22.5 mm and 45 mm • Mounting onto existing heat sinks Solid-state contactors Solid-state contactors • Complete units comprising a solid-state relay and an optimized heat sink, "ready to use" • Compact and space-saving design • Versions for resistive loads "zero-point switching" and inductive loads "instantaneous switching" • Special versions "low noise" and "short-circuit resistant" Function modules For extending the functionality of the 3RF21 solid-state relays and the 3RF23 solid-state contactors for many different applications: Converters • For converting an analog input signal into an on/off ratio; can also be used on 3RF22 and 3RF24 3-phase switchgear 3RF29 00-0EA18 4/42 Load monitoring • For load monitoring of one or more loads (partial loads) 3RF29 20-0FA08, 3RF29 .0-0GA.. 4/43 Heating current monitoring • For load monitoring of one or more loads (partial loads); remote teach 3RF29 ..-0JA.. 4/44 Power control regulators • For supplying the current by means of a solid-state switching device depending on a setpoint value. There is a choice of full-wave control and generalized phase control. 3RF29 ..-0KA. 4/45 Power controllers • For supplying the current by means of a solid-state switching device depending on a setpoint value. Closed-loop control: Full-wave control or generalized phase control 3RF29 .0-0HA.. 4/46 4/2 Siemens LV 1 T · 2007 © Siemens AG 2007 Solid-State Switching Devices General data ■ Overview Proved time and again in service SIRIUS solid-state switching devices have become firmly established in industrial applications. They are used above all in applications where loads are switched frequently – mainly with resistive load controllers, with the control of electrical heat or the control of valves and motors in conveyor systems. In addition to its use in areas with high switching frequencies, its silent switching means that SIRIUS is also ideally suited for use in noise-sensitive areas, such as offices or hospitals. SIRIUS solid-state switching devices • Solid-state relays • Solid-state contactors • Function modules SIRIUS – for almost unending activity Conventional electromechanical switching devices are often overtaxed by the rise in the number of switching operations. A high switching frequency results in frequent failure and short replacement cycles. However, this does not have to be the case, because with the latest generation of our SIRIUS solid-state switching devices we provide you with solid-state relays and contactors with a particularly long endurance - for almost unending activity even under the toughest conditions and under high mechanical load, but also in noise-sensitive areas. Compared to mechanical switchgear, our SIRIUS solid-state switching devices stand out due to their considerably longer service life. Thanks to the high product quality, their switching is extremely precise, reliable and above all insusceptible to faults. With its variable connection methods and a wide spread of control voltages, the SIRIUS family is universally applicable. Depending on the individual requirements of the application, our modular switching devices can also be quite easily expanded by the addition of standardized function modules. Always on the sunny side with SIRIUS Because SIRIUS offers even more: • The space-saving and compact side-by-side mounting ensures reliable operation up to an ambient temperature of +60 °C. • Thanks to fast configuration and the ease of mounting and start-up, you save not only time but also expenses. Siemens LV 1 T · 2007 4/3 4 The most reliable solution for any application © Siemens AG 2007 Solid-State Switching Devices General data Type Solid-state relays 1-phase Solid-state contactors Function modules 3-phase 1-phase 3-phase 22.5 mm 45 mm 45 mm Simple use of existing solid-state relays ❑ ✓ ❑ ❑ ❑ Complete unit "Ready to use" ❑ ❑ ❑ ✓ ✓ Converters Load monitoring Basic Extended Heating Power Power current control controllers monitoring regulators -- -- -- -- -- -- -- -- -- -- -- -- 4 Usage Space-saving ✓ -- ✓ ✓ ✓ ✓ ✓ -- -- -- -- Can be extended with modular function modules ✓ -- ✓ ✓ ✓ -- -- -- -- -- -- Frequent switching -and monitoring of loads and solid-state relays/solid-state contactors -- -- -- -- -- ✓ ✓ ✓ ✓ ✓ Monitoring of up to 6 partial loads -- -- -- -- -- -- ✓ -- ✓ ✓ -- Monitoring of more than 6 partial loads -- -- -- -- -- -- -- ✓ -- -- -- Control of the heating -power through an analog input -- -- -- -- ✓ -- -- -- ✓ ✓ Power control -- -- -- -- -- -- -- -- -- -- ✓ Easy setting of -setpoint values with "Teach" button -- -- -- -- -- ✓ ✓ -- ✓ ✓ "Remote Teach" input for setting setpoints -- -- -- -- -- -- -- -- ✓ -- -- Mounting onto mounting rails or mounting plates -- -- -- ✓ ✓ -- -- -- -- -- -- Can be snapped directly onto a solid-state relay or contactor -- -- -- -- -- ✓ ✓ ✓ ✓ ✓ ✓ For use with ✓ "Coolplate" heat sink ✓ ✓ -- -- -- -- -- -- -- -- Startup Mounting Cable routing Connection of load circuit as for controlgear ✓ -- ✓ ✓ ✓ -- ✓ ✓ ✓ ✓ ✓ Connection of load circuit from above -- ✓ -- -- -- -- -- -- -- -- -- ✓ Function is available ❑ Function is possible 4/4 Siemens LV 1 T · 2007 © Siemens AG 2007 Solid-State Switching Devices General data There is no typical design of a load feeder with solid-state relays or solid-state contactors; instead, the great variety of connection methods and control voltages offers universal application opportunities. SIRIUS solid-state relays and solid-state contactors can be installed in fuseless or fused feeders, as required. There are special versions with which it is even possible to achieve short-circuit strength in a fuseless design. ■ Function Connection methods All SIRIUS solid-state switching devices are characterized by the great variance of connection methods. You can choose between the following connection methods: Screw connection system The screw connection system is the standard among industrial controls. Open terminals and a plus-minus screw are just two features of this technology. Two conductors of up to 6 mm² can be connected in just one terminal. As a result, loads of up to 50 A can be connected. Spring-loaded terminal connection system This innovative technology manages without any screw connection. This means that very high vibration resistance is achieved. Two conductors of up to 2.5 mm² can be connected to each terminal. As a result, loads of up to 20 A can be dealt with. Ring terminal lug connection The ring terminal lug connection is equipped with an M5 screw. Ring terminal lugs of up to 25 mm² can be connected. In this way it is possible to connect even high powers with current strengths of up to 90 A safely. Finger-safety is provided in this case too with a special cover. Switching functions In order to guarantee an optimized control method for different loads, the functionality of our solid-state switching devices can be adapted accordingly. The "zero-point switching" method has proved to be ideal for resistive loads, i.e. where the power semiconductor is activated at zero voltage. For inductive loads, on the other hand, for example in the case of valves, it is better to go with "instantaneous switching". By distributing the ON point over the entire sine curve of the mains voltage, disturbances are reduced to a minimum. Performance characteristics The performance of the solid-state switching devices is substantially determined by the type of power semiconductors used and the internal design. In the case of the SIRIUS solid-state contactors and solid-state relays, only thyristors are used in place of less powerful Triacs. Two of the most important features of thyristors are the blocking voltage and the maximum load integral: Blocking voltage Thyristors with a high blocking voltage can also be operated without difficulty in networks with high interference voltages. Separate protective measures, such as a protective circuit with a varistor, are not necessary in most cases. Maximum load integral One of the purposes of specifying the maximum load integral (I²t) is to determine the rating of the short-circuit protection. Only a large power semiconductor with a correspondingly high I²t value can be given appropriate protection against destruction from a short-circuit by means of a protective device matched to the application. However, the devices are also characterized by the optimum matching of the thyristors (I²t value) with the rated currents. The rated currents specified on the devices according to EN 60947-4-3 were confirmed by extensive testing. You can find more information on the Internet at: http://www.siemens.de/halbleiterschaltgeraete ■ Integration Notes on integration in the load feeders The SIRIUS solid-state switching devices are very easy to integrate into the load feeders thanks to their industrial connection method and design. 4 ■ Design Particular attention must however be paid to the circumstances of the installation and ambient conditions, as the performance of the solid-state switching devices is largely dependent on these. Depending on the version, certain restrictions must be observed. Detailed information, for example in relation to solid-state contactors about the minimum spacing and to solid-state relays about the choice of heat sink, is given in the technical specifications and the product data sheets. Despite the rugged power semiconductors that are used, solid-state switching devices respond more sensitively to shortcircuits in the load feeder. Consequently, special precautions have to be taken against destruction, depending on the type of design. Siemens generally recommends using SITOR semiconductor protection fuses. These fuses also provide protection against destruction in the event of a short-circuit even when the solidstate contactors and solid-state relays are fully utilized. Alternatively, if there is lower loading, protection can also be provided by standard fuses or miniature circuit breakers. This protection is achieved by overdimensioning the solid-state switching devices accordingly. The technical specifications and the product data sheets contain details both about the solidstate fuse protection itself and about use of the devices with conventional protective equipment. The SIRIUS solid-state switching devices are suitable for interference-free operation in industrial networks without further measures. If they are used in public networks, it may be necessary for conducted interference to be reduced by means of filters. This does not include the special solid-state contactors of type 3RF23..-.CA.. "Low Noise". These comply with the class B limit values up to a rated current of 16 A. If other versions are used, and at currents of over 16 A, standard filters can be used in order to comply with the limit values. The decisive factors when it comes to selecting the filters are essentially the current loading and the other parameters (operational voltage, design type, etc.) in the load feeder. Suitable filters can be ordered from EPCOS AG. You can find more information on the Internet at: http://www.epcos.com For example, thyristors with 800 V blocking voltage are fitted in the devices for operation in networks up to 230 V. Thyristors with up to 1600 V are used for power systems with higher voltages. Siemens LV 1 T · 2007 4/5 © Siemens AG 2007 Solid-State Relays General data ■ Overview ■ Function Solid-state relays 3-phase solid-state switching devices SIRIUS solid-state relays are suitable for surface mounting on existing cooling surfaces. Mounting is quick and easy, involving just two screws. The special technology of the power semiconductor ensures there is excellent thermal contact with the heat sink. Depending on the nature of the heat sink, the capacity reaches up to 88 A on resistive loads. Two-phase controlled version The solid-state relays are available in three different versions: • 3RF21 single-phase solid-state relays with a width of 22.5 mm, • 3RF20 single-phase solid-state relays with a width of 45 mm, • 3RF22 three-phase solid-state relays with a width of 45 mm. Nevertheless, the 3-phase 3RF22 and 3RF24 solid-state switching devices permit all three phases to be connected to the switching device, in which case the middle phase is looped directly through the device. Compared to a three-phase controlled device, the lower power loss allows more compact installations. The 3RF21 and 3RF22 solid-state relays can be expanded with various function modules to adapt them to individual applications. 4 Version for resistive loads, "zero-point switching" This standard version is often used for switching space heaters on and off. A three-phase control system is not required for many threephase current applications. Loads in a delta circuit or star circuit which have no connection to the neutral conductor can also be safely switched on and off using just two phases. Three-phase controlled version This version is used for three-phase current applications in which the system requires all phases to be switched on and off, or for loads in a star circuit with connection to the neutral conductor. ■ Configuration Version for inductive loads, "instantaneous switching" Selecting solid-state relays In this version the solid-state relay is specifically matched to inductive loads. Whether it is a matter of frequent actuation of the valves in a filling plant or starting and stopping small operating mechanisms in packet distribution systems, operation is carried out safely and noiselessly. When selecting solid-state relays, in addition to information about the network, the load and the ambient conditions it is also necessary to know details of the planned design. The solid-state relays can only conform to their specific technical specifications if they are mounted with appropriate care on an adequately dimensioned heat sink. Single-phase solid-state relay with a width of 22.5 mm With its compact design, which stays the same even at currents of up to 88 A, the 3RF21 solid-state relay is the ultimate in spacesaving construction, at a width of 22.5 mm. The logical connection method, with the power infeed from above and load connection from below, ensures tidy installation in the control cabinet. Single-phase solid-state relay with a width of 45 mm The solid-state relays with a width of 45 mm provide for connection of the power supply lead and the load from above. This makes it easy to replace existing solid-state relays in existing arrangements. The connection of the control cable also saves space in much the same way as the 22.5 mm design, as it is simply plugged on. Three-phase solid-state relay with a width of 45 mm With its compact design, which stays the same even at currents of up to 55 A, the 3RF22 solid-state relay is the ultimate in spacesaving construction, at a width of 45 mm. The logical connection method, with the power infeed from above and load connection from below, ensures tidy installation in the control cabinet. The three-phase solid-state relays are available with • Two-phase control and • Three-phase control. 4/6 Siemens LV 1 T · 2007 The following procedure is recommended: • Determine the rated current of the load and the mains voltage • Select the relay design and choose a solid-state relay with higher rated current than the load • Determine the thermal resistance of the proposed heat sink • Check the correct relay size with the aid of the diagrams You can find more information on the Internet at: http://www.siemens.de/halbleiterschaltgeraete © Siemens AG 2007 Solid-State Relays 3RF21 solid-state relays, single-phase, 22.5 mm ■ Overview 22.5 mm solid-state relays With its compact design, which stays the same even at currents of up to 88 A, the 3RF21 solid-state relay is the ultimate in spacesaving construction, at a width of 22.5 mm. The logical connection method, with the power infeed from above and connection of the load from below, ensures tidy installation in the control cabinet. ■ Technical specifications Type 3RF21 ..-1.... 3RF21 ..-2.... 3RF21 ..-3.... General data • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Installation altitude m 0 ... 1000; derating from 1000 Shock resistance According to IEC 60068-2-27 g/ms 15/11 Vibration resistance According to IEC 60068-2-6 g 2 4 Ambient temperature IP20 Degree of protection Electromagnetic compatibility (EMC) • Emitted interference - Conducted interference voltage according to IEC 60947-4-3 - Emitted, high-frequency interference voltage according to IEC 60947-4-3 • Interference immunity - Electrostatic discharge according to IEC 61000-4-2 (corresponds to degree of severity 3) - Induced RF fields according to IEC 61000-4-6 - Burst according to IEC 61000-4-4 - Surge according to IEC 61000-4-5 Class A for industrial applications Class A for industrial applications kV Contact discharge 4; air discharge 8; behavior criterion 2 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 kV kV 2/5.0 kHz; behavior criterion 1 Conductor - ground 2; conductor - conductor 1; behavior criterion 2 Connection type Screw connections Spring-loaded terminal connections Ring cable connections 2 x (1.5 ... 2.5)1), 2 x (2.5 ... 6)1) 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1), 1 x 10 2 x (AWG 14 ... 10) 2 x (0.5 ... 2.5) 2 x (0.5 ... 1.5) --- 2 x (0.5 ... 2.5) 2 x (AWG 18 ... 14) --- M4 -- M5 2 ... 2.5 7 ... 10.3 --- 2.5 ... 2 10.3 ... 7 -- -- -- -- DIN 46234 -5-2.5, -5-6, -5-10, -5-16, -5-25 JIS C 2805 R 2-5, 5.5-5, 8-5, 14-5 Connection, main contacts • Conductor cross-section - Solid - Finely stranded with end sleeve - Finely stranded without end sleeve - Solid or stranded, AWG conductors mm2 mm2 mm2 • Terminal screw • Tightening torque NM lb. in • Cable lug - DIN - JIS Connection, auxiliary/control contacts • Conductor cross-section mm AWG 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 20 ... 12 0.5 ... 2.5 20 ... 12 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 20 ... 12 • Stripped length mm 7 10 7 M3 -- M3 0.5 ... 0.6 4.5 ... 5.3 --- 0.5 ... 0.6 4.5 ... 5.3 • Terminal screw • Tightening torque 1) NM lb. in If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical cross-sections are used, this restriction does not apply. Siemens LV 1 T · 2007 4/7 © Siemens AG 2007 Solid-State Relays 3RF21 solid-state relays, single-phase, 22.5 mm Imax 1) Type Ie according to UL/CSA Power loss at Imax at Rthha/Tu = 50 °C Minimum load current Leakage current at Rthha/Tu = 40 °C Ie according to IEC 60947-4-3 at Rthha/Tu = 40 °C A K/W A K/W A K/W W A mA 3RF21 20-..... 20 2.0 20 1.7 20 1.3 28.6 0.1 10 3RF21 30-1.... 30 1.1 30 0.79 30 0.56 44.2 0.5 10 3RF21 50-1.... 3RF21 50-2.... 3RF21 50-3.... 50 50 50 0.68 0.68 0.68 50 20 50 0.48 2.6 0.48 50 20 50 0.33 2.9 0.33 66 66 66 0.5 0.5 0.5 10 10 10 3RF21 70-1.... 70 0.40 50 0.77 50 0.6 94 0.5 10 3RF21 90-1.... 3RF21 90-2.... 3RF21 90-3.... 88 88 88 0.33 0.33 0.33 50 20 88 0.94 2.8 0.22 50 20 83 0.85 3.5 0.19 118 118 118 0.5 0.5 0.5 10 10 10 Main circuit Note: The rate currents and Imax do not provide information about the full performance of the solid-state relay. The required heat sinks for the corresponding load currents can be determined from the characteristic curves, page 4/10. The minimum thickness values for the mounting surface must be observed. Imax provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depending on the connection method and cooling conditions. 4 1) Rated impulse withstand capacity Itsm I2t value A A2s 3RF21 20-..... 200 200 3RF21 30-..A.2 3RF21 30-..A.4 3RF21 30-..A.6 300 300 400 450 450 800 3RF21 50-..... 600 1800 3RF21 70-..A.2 3RF21 70-..A.4 3RF21 70-..A.5 3RF21 70-..A.6 1200 1200 1200 1150 7200 7200 7200 6600 3RF21 90-..... 1150 6600 Type Main circuit Type 3RF21 ..-....2 3RF21 ..-....4 3RF21 ..-....5 3RF21 ..-....6 Main circuit Rated operational voltage Ue V 24 ... 230 48 ... 460 48 ... 600 48 ... 600 • Operating range V 20 ... 253 40 ... 506 40 ... 660 40 ... 660 • Rated frequency Hz 50/60 10 % Rated insulation voltage Ui V 600 Blocking voltage V 800 Rage of voltage rise V/µs 1.000 Type 1.200 1.600 3RF21 ..-...0. 3RF21 ..-...2. 3RF21 ..-...4. Control circuit DC operation AC operation DC operation Rated control supply voltage Us V 24 according to EN 61131-2 110 ... 230 4 ... 30 Rated frequency Of the control supply voltage Hz -- 50/60 -- Rated control voltage Uc V 30 253 30 Typical actuating current mA 20 15 20 Response voltage V 15 90 4 Drop-out voltage V 5 40 1 • ON-delay ms 1 + additional max. one half-wave1) 40 + additional max. one half-wave1) 1 + additional max. one half-wave1) • OFF-delay ms 1 + additional max. one half-wave 40 + additional max. one half-wave 1 + additional max. one half-wave Method of operation Operating times 1) Only for zero-point-switching devices. 4/8 Siemens LV 1 T · 2007 © Siemens AG 2007 Solid-State Relays 3RF21 solid-state relays, single-phase, 22.5 mm Fused version with semiconductor protection (similar to type of coordination "2")1) Type If a fuse is used with a higher rated current than specified, semiconductor protection is no longer guaranteed. However, smaller fuses with a lower rated current for the load can be used without problems. For protective devices with gG operational class and for SITOR full range fuses 3NE1, the minimum cross-sections for the conductor to be connected must be taken into account. All-range fuse Semiconductor protection fuses LV HRC design Cable and line protection fuses Cylindrical design LV HRC design Cylindrical design DIAZED LV HRC design gR/SITOR aR/SITOR 3NE1 3NE8 10 x 38 mm 14 x 51 mm 22 x 58 mm aR/SITOR aR/SITOR aR/SITOR gG 3NC1 0 3NC1 4 3NC2 2 3NA 10 x 38 mm 14 x 51 mm 22 x 58 mm gG gG gG Quick 3NW 3NW 3NW 5SB 3RF21 2.-....2 3RF21 2.-....4 3NE1 814-0 3NE1 813-0 3NE8 015-1 3NE8 015-1 3NC1 020 3NC1 016 3NC1 420 3NC1 420 3NC2 220 3NC2 220 3NA2 803 3NA2 801 3NW6 001-1 3NW6 101-1 --3NW6 101-1 -- 5SB1 71 5SB1 41 3RF21 3.-....2 3RF21 3.-....4 3RF21 3.-....6 3NE1 815-0 3NE1 815-0 3NE1 815-0 3NE8 003-1 3NE8 003-1 3NE8 003-1 3NC1 032 3NC1 432 3NC1 0252) 3NC1 432 3NC1 032 3NC1 432 3NC2 232 3NC2 232 3NC2 232 3NA2 803 3NA2 803 3NA2 803-6 ---- 3NW6 103-1 -3NW6 101-1 ---- 5SB311 5SB1 71 -- 3RF21 5.-....2 3RF21 5.-....4 3RF21 5.-....6 3NE1 817-0 3NE1 802-0 3NE1 803-0 3NE8 017-1 3NE8 017-1 3NE8 017-1 ---- 3NC1 450 3NC1 450 3NC1 450 3NC2 250 3NC2 250 3NC2 250 3NA2 810 3NA2 807 3NA2 807-6 ---- 3NW6 107-1 3NW6 207-1 5SB3 21 -3NW6 205-1 5SB3 11 ---- 3RF21 7.-....23) 3RF21 7.-....43) 3RF21 7.-....53) 3RF21 7.-....63) 3NE1 820-0 3NE1 020-2 3NE1 020-2 3NE1 020-2 3NE8 020-1 3NE8 020-1 3NE8 020-1 3NE8 020-1 ----- ----- 3NC2 280 3NC2 280 3NC2 280 3NC2 280 3NA2 817 3NA2 812 3NA2 812 3NA2 812-6 ----- ----- 3NW6 217-1 3NW6 212-1 3NW6 212-1 -- 3RF21 9.-....23) 3RF21 9.-....43) 3RF21 9.-....63) 3NE1 021-2 3NE1 021-2 3NE1 020-22) 3NE8 021-1 3NE8 021-1 3NE8 021-1 ---- ---- 3NC2 200 3NA2 817 3NC2 2802) 3NA2 812 2) 3NC2 280 3NA2 812-6 ---- ---- 3NW6 217-1 5SB3 31 3NW6 212-1 5SB3 21 --- 5SB3 31 5SB3 21 5SB3 21 -- Suitable fuse holders, fuse bases and switchgear can be found in Catalog LV 1, Chapter 19. 1) Type of coordination "2" according to EN 60947-4-1: In the event of a short-circuit, the controls in the load feeder must not endanger persons or the installation. They must be suitable for further operation. For fused configurations, the protective device must be replaced. 2) These fuses have a smaller rated current than the solid-state relays. 3) These versions can also be protected against short-circuits with miniature circuit breakers as described in the notes on "SIRIUS Solid-State Contactors Special Version Short-Circuit Resistant". Siemens LV 1 T · 2007 4/9 4 The semiconductor protection for the SIRIUS controls can be used with different protective devices. This allows protection by means of LV HRC fuses of gG operational class or miniature circuit breakers. Siemens recommends the use of special SITOR semiconductor fuses. The table below lists the maximum permissible fuses for each SIRIUS control. © Siemens AG 2007 Solid-State Relays 3RF21 solid-state relays, single-phase, 22.5 mm ■ Characteristic curves Dependence of the device current Ie on the ambient temperature Ta Min. thickness of the heat sink´s mounting plate 4 mm Module power loss 35 in A 30 e M in W 40 R thha 1,3 K/W 25 1,6 K/W 2 K/W 20 2,5 K/W 3,2 K/W 15 4 K/W 5 K/W 10 0 2 10 6 14 Device current e 18 0 22 24 6 K/W NSB0_01453b 4 5 10 20 30 in A 40 50 Ambient temperature 8 K/W 12 K/W 60 a in °C Type current 20 A (3RF21 20, 3RF20 20)1) Min. thickness of the heat sink´s mounting plate 60 in A 5 mm in W 4 mm M e 50 R thha 0,65 K/W Module power loss 40 0,85 K/W 1,1 K/W 30 1,5 K/W 2,1 K/W 20 3 K/W 4 K/W 10 14 18 22 26 30 34 36 6 Device current e 0 5 K/W NSB0_01454b 10 0 10 20 30 in A 40 10 K/W 60 50 Ambient temperature 7 K/W a in °C Type current 30 A (3RF21 30, 3RF20 30) Min. thickness of the heat sink´s mounting plate 4 mm 5 mm 8 mm 90 in A in W 80 e M 70 R thha Module power loss 60 0,4 K/W 0,53 K/W 50 0,68 K/W 0,85 K/W 40 1,1 K/W 30 1,5 K/W 2 K/W NSB0_01455b 20 10 0 5 15 25 Device current 35 e 45 55 60 0 in A Type current 50 A (3RF21 50, 3RF20 50) 1) For arrangement example see next page. 4/10 Siemens LV 1 T · 2007 10 20 30 40 50 Ambient temperature 60 a in °C 3 K/W 5 K/W 10 K/W © Siemens AG 2007 Solid-State Relays 3RF21 solid-state relays, single-phase, 22.5 mm Min. thickness of the heat sink´s mounting plate 10 mm 120 in A 8 mm in W 4 mm 5 mm M e 100 Module power loss R thha 80 0,22 K/W 0,3 K/W 0,4 K/W 60 0,55 K/W 0,75 K/W 40 1 K/W 1,5 K/W 10 30 50 Device current 85 0 0 10 20 30 in A 40 50 Ambient temperature 3 K/W 5 K/W 60 a in °C 4 e 70 2 K/W NSB0_01456b 20 Type current 70 A (3RF21 70, 3RF20 70) Min. thickness of the heat sink´s mounting plate 10 mm 120 in A 8 mm in W 4 mm 5 mm Module power loss e M 100 80 R thha 0,24 K/W 0,3 K/W 0,39 K/W 60 0,5 K/W 0,65 K/W 40 0,85 K/W 1,1 K/W NSB0_01457b 20 0 10 30 Device current 50 e 70 90 0 10 20 in A 30 40 50 Ambient temperature 1,6 K/W 2,5 K/W 4 K/W 60 a in °C Type current 90 A (3RF21 90, 3RF20 90) Arrangement example Given conditions: Ie = 20 A and Ta = 40 C. The task is to find the thermal resistance Rthha and the heat sink overtemperature dTha. From the diagram on the left PM = 28 W, from the diagram on the right Rthha = 2.0 K/W. This results in: dTha = Rthha × PM = 2.0 K/W × 28 W = 56 K. At dTha = 56 K the heat sink must therefore have an Rthha = 2.0 K/W. Siemens LV 1 T · 2007 4/11 © Siemens AG 2007 Solid-State Relays 3RF21 solid-state relays, single-phase, 22.5 mm ■ Dimensional drawings Solid-state relays Screw terminal 3RF21 .0-1.A.. Ring terminal lug 3RF21 .0-3.A.. 2 2 ,5 N S B 0 _ 0 1 4 3 3 a 3 1 ,5 Spring-loaded terminal 3RF21 .0-2.A.. 6 9 1 4 ,5 1 2 ,5 4 1 4 ,5 2 1 2 5 8 5 4 7 ,5 6 9 4 ,5 4 8 3 5 ,5 1 3 1 2 ,5 Terminal cover 3RF29 00-3PA88 1 2 2 7 ,5 N S B 0 _ 0 1 4 7 2 2 9 3 6 ,5 3 7 ,5 2 2 ,5 ■ Schematics Version DC control supply voltage 1 L Version AC control supply voltage 1 A1 + L 2 A2 NSB0_01463 NSB0_01462 A2 - T A1 2 Switching example L N PE 1/N/PE 50 Hz 230 V F1 T F2 S1 ON/OFF K1 1 L A1 A2 NSB0_01458 2 4/12 Siemens LV 1 T · 2007 T R © Siemens AG 2007 Solid-State Relays 3RF20 solid-state relays, single-phase, 45 mm ■ Overview 45 mm solid-state relays The solid-state relays with a width of 45 mm provide for connection of the power supply lead and the load from above. This makes it easy to replace existing solid-state relays in existing arrangements. The connection of the control cable also saves space in much the same way as the 22.5 mm design, as it is simply plugged on. ■ Technical specifications Type 3RF20 ..-1.... 3RF20 ..-4.... General data • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Installation altitude m 0 ... 1000; derating from 1000 Shock resistance According to IEC 60068-2-27 g/ms 15 /11 Vibration resistance According to IEC 60068-2-6 g 2 4 Ambient temperature IP20 Degree of protection Electromagnetic compatibility (EMC) • Emitted interference - Conducted interference voltage according to IEC 60947-4-3 - Emitted, high-frequency interference voltage according to IEC 60947-4-3 • Interference immunity - Electrostatic discharge according to IEC 61000-4-2 (corresponds to degree of severity 3) - Induced RF fields according to IEC 61000-4-6 - Burst according to IEC 61000-4-4 - Surge according to IEC 61000-4-5 Class A for industrial applications Class A for industrial applications kV Contact discharge 4; air discharge 8; behavior criterion 2 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 kV kV 2/5.0 kHz; behavior criterion 1 Conductor - ground 2; conductor - conductor 1; behavior criterion 2 Connection type Screw connections Spring-loaded terminal connections 2 x (1.5 ... 2.5)1), 2 x (2.5 ... 6)1) 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1), 1 x 10 2x (AWG 14 ... 10) ---- Connection, main contacts • Conductor cross-section - Solid - Finely stranded with end sleeve - Solid or stranded, AWG conductors mm2 mm2 • Terminal screw M4 -- NM lb. in 2 ... 2.5 7 ... 10.3 --- • Conductor cross-section mm2 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0), AWG 20 ... 12 0.5 ... 2.5, AWG 20 ... 12 • Stripped length mm 7 10 M3 -- 0.5 ... 0.6 4.5 ... 5.3 --- • Tightening torque Connection, auxiliary/control contacts • Terminal screw • Tightening torque 1) NM lb. in If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical cross-sections are used, this restriction does not apply. Siemens LV 1 T · 2007 4/13 © Siemens AG 2007 Solid-State Relays 3RF20 solid-state relays, single-phase, 45 mm Imax1) Type Ie according to UL/CSA Power loss at Imax at Rthha/Tu = 50 °C Minimum load current Leakage current at Rthha/Tu = 40 °C Ie according to IEC 60947-4-3 at Rthha/Tu = 40 °C A K/W A K/W A K/W W A mA 3RF20 20-1.A.. 20 2.0 20 1.7 20 1.3 28.6 0.1 10 3RF20 30-1.A.. 30 1.1 30 0.79 30 0.56 44.2 0.5 10 3RF20 50-1.A.. 50 0.68 50 0.48 50 0.33 66 0.5 10 3RF20 70-1.A.. 70 0.40 50 0.77 50 0.6 94 0.5 10 3RF20 90-1.A.. 88 0.33 50 0.94 50 0.85 118 0.5 10 Main circuit 1) Note: The rate currents and Imax do not provide information about the full performance of the solid-state relay. The required heat sinks for the corresponding load currents can be determined from the characteristic curves, page 4/10. The minimum thickness values for the mounting surface must be observed. Imax provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depending on the connection method and cooling conditions. Rated impulse withstand capacity Itsm I2t value A A²s 3RF20 20-1.A.. 200 200 3RF20 30-1.A.2 3RF20 30-1.A.4 3RF20 30-1.A.6 300 300 400 450 450 800 3RF20 50-1.A.. 600 1800 3RF20 70-1.A.2 3RF20 70-1.A.4 3RF20 70-1.A.5 3RF20 70-1.A.6 1200 1200 1200 1150 7200 7200 7200 6600 3RF20 90-1.A.. 1150 6600 4 Type Main circuit Type 3RF20 .0-1.A.2 3RF20 .0-1.A.4 3RF20 .0-1.A.5 3RF20 .0-1.A.6 Main circuit Rated operational voltage Ue V 24 ... 230 48 ... 460 48 ... 600 48 ... 600 • Operating range V 20 ... 253 40 ... 506 40 ... 660 40 ... 660 • Rated frequency Hz 50/60 10 % Rated insulation voltage Ui V 600 Blocking voltage V 800 Rage of voltage rise V/ms 1000 Type 1200 1600 3RF20 .0-1.A0. 3RF20 .0-1.A2. 3RF20 .0-1.A4. Control circuit DC operation AC operation DC operation Rated control supply voltage US V 24 according to EN 61131-2 110 … 230 4 … 30 Rated frequency of the control supply voltage Hz -- 50/60 10 % -- Rated control voltage Uc V 30 253 30 Typical actuating current mA 20 15 20 Response voltage V 15 90 4 Drop-out voltage V 5 40 1 • ON-delay ms 1 + additional max. one half-wave1) 40 + additional max. one half-wave1) 1 + additional max. one half-wave1) • OFF-delay ms 1 + additional max. one half-wave 40 + additional max. one half-wave 1 + additional max. one half-wave Method of operation Operating times 1) Only for zero-point-switching devices. 4/14 Siemens LV 1 T · 2007 © Siemens AG 2007 Solid-State Relays 3RF20 solid-state relays, single-phase, 45 mm Fused version with semiconductor protection (similar to type of coordination "2")1) Type All-range fuses If a fuse is used with a higher rated current than specified, semiconductor protection is no longer guaranteed. However, smaller fuses with a lower rated current for the load can be used without problems. For protective devices with gG operational class and for SITOR full range fuses 3NE1, the minimum cross-sections for the conductor to be connected must be taken into account. Semiconductor fuses Cable and line protection fuses LV HRC design LV HRC design Cylindrical design Cylindrical design DIAZED LV HRC design gR/SITOR aR/SITOR 3NE1 3NE8 10 x 38 mm 14 x 51 mm 22 x 58 mm aR/SITOR aR/SITOR aR/SITOR gG 3NC1 0 3NC1 4 3NC2 2 3NA 10 x 38 mm 14 x 51 mm 22 x 58 mm gG gG gG Quick 3NW 3NW 3NW 5SB 3RF20 20-1.A.2 3RF20 20-1.A.4 3NE1 814-0 3NE1 813-0 3NE8 015-1 3NE8 015-1 3NC1 020 3NC1 016 3NC1 420 3NC1 420 3NC2 220 3NC2 220 3NA2 803 3NA2 801 3NW6 001-1 3NW6 101-1 --3NW6 101-1 -- 5SB1 71 5SB1 41 3RF20 30-1.A.2 3RF20 30-1.A.4 3RF20 30-1.A.6 3NE1 815-0 3NE1 815-0 3NE1 815-0 3NE8 003-1 3NE8 003-1 3NE8 003-1 3NC1 032 3NC1 432 3NC1 0252) 3NC1 432 3NC1 032 3NC1 432 3NC2 232 3NC2 232 3NC2 232 3NA2 803 3NA2 803 3NA2 803-6 ---- 3NW6 103-1 -3NW6 101-1 ---- 5SB311 5SB1 71 -- 3RF20 50-1.A.2 3RF20 50-1.A.4 3RF20 50-1.A.6 3NE1 817-0 3NE1 802-0 3NE1 803-0 3NE8 017-1 3NE8 017-1 3NE8 017-1 ---- 3NC1 450 3NC1 450 3NC1 450 3NC2 250 3NC2 250 3NC2 250 3NA2 810 3NA2 807 3NA2 807-6 ---- 3NW6 107-1 3NW6 207-1 5SB3 21 -3NW6 205-1 5SB3 11 ---- 3RF20 70-1.A.2 3) 3RF20 70-1.A.4 3) 3RF20 70-1.A.5 3) 3RF20 70-1.A.6 3) 3NE1 820-0 3NE1 020-2 3NE1 020-2 3NE1 020-2 3NE8 020-1 3NE8 020-1 3NE8 020-1 3NE8 020-1 ----- ----- 3NC2 280 3NC2 280 3NC2 280 3NC2 280 3NA2 817 3NA2 812 3NA2 812 3NA2 812-6 ----- ----- 3NW6 217-1 3NW6 212-1 3NW6 212-1 -- 3NE8 021-1 3NE8 021-1 3NE8 021-1 ---- ---- 3NC2 200 3NA2 817 3NC2 2802) 3NA2 812 2) 3NC2 280 3NA2 812-6 ---- ---- 3NW6 217-1 5SB3 31 3NW6 212-1 5SB3 21 --- 3RF20 90-1.A.2 3) 3NE1 021-2 3RF20 90-1.A.4 3) 3NE1 021-2 3RF20 90-1.A.6 3) 3NE1 020-22) 5SB3 31 5SB3 21 5SB3 21 -- Suitable fuse holders, fuse bases and controls can be found in Catalog LV 1, Chapter 19. 1) Type of coordination "2" according to EN 60947-4-1: In the event of a short-circuit, the controls in the load feeder must not endanger persons or the installation. They must be suitable for further operation. For fused configurations, the protective device must be replaced. 2) These fuses have a smaller rated current than the solid-state relays. 3) These versions can also be protected against short-circuits with miniature circuit breakers as described in the notes on "SIRIUS Solid-State Contactors Special Version Short-Circuit Resistant". ■ Characteristic curves See 3RF21 solid-state relays, 22.5 mm. Siemens LV 1 T · 2007 4/15 4 The semiconductor protection for the SIRIUS controls can be used with different protective devices. This allows protection by means of LV HRC fuses of gG operational class or miniature circuit breakers. Siemens recommends the use of special SITOR semiconductor fuses. The table below lists the maximum permissible fuses for each SIRIUS control. © Siemens AG 2007 Solid-State Relays 3RF20 solid-state relays, single-phase, 45 mm ■ Dimensional drawings 3RF20 .0-1.A.. 4 5 2 8 4 7 ,5 4 ,5 1 3 1 4 ,5 2 5 4 3 5 8 3 1 ,5 N S B 0 _ 0 1 4 3 2 a 3 5 ,5 8 ■ Schematics Version DC control supply voltage 1 L Version AC control supply voltage 1 A1 + L A2 - 2 T A1 A2 NSB0_01463 NSB0_01462 2 Switching example L N PE 1/N/PE 50 Hz 230 V F1 T F2 S1 ON/OFF K1 1 L A1 A2 2 NSB0_01458 4 4 8 4/16 Siemens LV 1 T · 2007 T R © Siemens AG 2007 Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm ■ Overview 45 mm solid-state relays The 3RF22 solid-state relays with a width of 45 mm provide space advantages over solutions with single-phase versions. The logical connection method, with the power infeed from above and load connection from below, ensures tidy installation in the control cabinet. Important features: • LED display • Variety of connection methods • Plug-in control connection • Degree of protection IP20 • Zero-point switching • Two-phase of three-phase controlled ■ Technical specifications Type 3RF22 ..-1.... 3RF22 ..-2.... 3RF22 ..-3.... General data Ambient temperature °C -25 ... +60 °C -55 ... +80 Installation altitude m 0 ... 1000; > 1000 ask Technical Assistance Shock resistance According to IEC 60068-2-27 g/ms 15/11 Vibration resistance According to IEC 60068-2-6 g 2 4 • During operation, derating from 40 °C • During storage IP20 Degree of protection Insulation strength at 50/60 Hz (main/control circuit to floor) V rms 4000 Electromagnetic compatibility (EMC) • Emitted interference - Conducted interference voltage according to IEC 60947-4-3 - Emitted, high-frequency interference voltage according to IEC 60947-4-3 • Interference immunity - Electrostatic discharge according to IEC 61000-4-2 (corresponds to degree of severity 3) - Induced RF fields according to IEC 61000-4-6 - Burst according to IEC 61000-4-4 - Surge according to IEC 61000-4-5 Class A for industrial applications1) Class A for industrial applications kV Contact discharge 4; air discharge 8; behavior criterion 2 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 kV kV 2/5.0 kHz; behavior criterion 1 Conductor - ground 2; conductor - conductor 1; behavior criterion 2 Screw terminals Spring-loaded terminal connections Ring terminal end connections 2 x (1.5 ... 2.5)2), 2 x (2.5 ... 6)2) 2 x (1 ... 2.5)2), 2 x (2.5 ... 6)2), 1 x 10 -2 x (AWG 14 ... 10) 2 x (0.5 ... 2.5) 2 x (0.5 ... 1.5) --- 2 x (0.5 ... 2.5) 2 x (AWG 18 ... 14) --- mm 10 10 -- Nm lb.in M4 2 ... 2.5 18 ... 22 -- -- Connection type Connection, main contacts • Conductor cross-section - Solid - Finely stranded with end sleeve - Finely stranded without end sleeve - Solid or stranded, AWG conductors • Stripped length • Terminal screw - Tightening torque, « 5 ... 6 mm, PZ 2 mm2 mm2 mm2 • Cable lug - According to DIN 46234 - According to JIS C 2805 M5 2.5 ... 2 18 ... 22 5-2.5 ... 5-25 R 2-5 ... 14-5 Connection, auxiliary/control contacts • Conductor cross-section, with or without end sleeve mm AWG 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 20 ... 12 0.5 ... 2.5 20 ... 12 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 20 ... 12 • Stripped length mm 7 10 7 -- Nm lb.in M3 0.5 ... 0.6 4.5 ... 5.3 M3 0.5 ... 0.6 4.5 ... 5.3 • Terminal screw - Tightening torque, « 3.5, PZ 1 1) These products were built as Class A devices. The use of these devices in residential areas could result in lead in radio interference. In this case these may be required to introduce additional interference suppression measures. 2) If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical crosssections are used, this restriction does not apply. Siemens LV 1 T · 2007 4/17 © Siemens AG 2007 Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm Imax1) at Rthha/Tu = 40 °C Ie acc. to IEC 60947-4-3 Ie according to UL/CSA Power loss at Imax at Rthha/Tu = 40 °C at Rthha/Tu = 50 °C Minimum load current Max. leakage current A K/W A K/W A K/W W A mA 3RF22 30-. AB.. 30 0.57 30 0.57 30 0.44 81 0.5 10 3RF22 55-1AB.. 3RF22 55-2AB.. 3RF22 55-3AB.. 55 0.18 50 20 50 0.27 1.83 0.27 50 20 50 0.19 1.58 0.19 151 0.5 10 3RF22 30-. AC.. 30 0.33 30 0.33 30 0.25 122 0.5 10 3RF22 55-1AC.. 3RF22 55-2AC.. 3RF22 55-3AC.. 55 0.09 50 20 50 0.15 1.19 0.15 50 20 50 0.1 1.02 0.1 226 0.5 10 Type Main circuit 1) Imax provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depending on the connection method and cooling conditions. Type Rated impulse withstand capacity Itsm I2t value A A2s 4 Main circuit 3RF22 30-....5 300 450 3RF22 55-....5 600 1800 Type 3RF22 ..-.AB.5 3RF22 ..-.AC.5 Main circuit Two-phase Three-phase Rated operational voltage Ue V 48 ... 600 48 ... 600 • Operating range V 40 ... 660 40 ... 660 • Rated frequency Hz 50/60 10 % 50/60 10 % Rated insulation voltage Ui V 600 600 Rated impulse withstand voltage Uimp kV 6 6 Blocking voltage V 1200 1200 Rage of voltage rise V/µs 1.000 1.000 3RF22 ..-.AB4. 3RF22 ..-.AC4. Controlled phases Type Control circuit DC operation DC operation Rated control supply voltage Us V 4 ... 30 4 ... 30 Typical actuating current mA 30 30 Response voltage V 15 15 Drop-out voltage V 1 1 • ON-delay ms 1 + max. one half-wave 1 + max. one half-wave • OFF-delay ms 1 + max. one half-wave Method of operation Operating times 1 + max. one half-wave Fused version with semiconductor protection (similar to type of coordination The semiconductor protection for the 3RF22 controls can be used with different protective devices. Siemens recommends the use of special SITOR semiconductor fuses. The table below lists the maximum permissible fuses for each 3RF22 control. Order No. All-range fuses "2")1) If a fuse is used with a higher rated current than specified, semiconductor protection is no longer guaranteed. However, smaller fuses with a lower rated current for the load can be used without problems. Semiconductor fuses Cable and line protection fuses LV HRC design LV HRC design LV HRC design gR/SITOR aR/SITOR 3NE1 3NE8 Cylindrical design Cylindrical design DIAZED 10 x 38 mm 14 x 51 mm 22 x 58 mm aR/SITOR aR/SITOR aR/SITOR gG 3NC1 0 3NC1 4 3NC2 2 3NA 10 x 38 mm 14 x 51 mm 22 x 58 mm gG gG gG Quick 3NW 3NW 3NW 5SB Rated operational voltage Ue up to 506 V 3RF22 30-..... 3NE1 814-0 3NE8 003-1 3NC1 032 3NC1 430 3NC2 232 3NA3 803-6 -- 3NW6 101-1 -- 3RF22 55-..... 3NE1 802-0 3NE8 020-1 -- 3NC1 450 3NC2 263 3NA3 807-6 -- -- 3NW6 205-1 3SB3 11 3SB1 17 Rated operational voltage Ue up to 660 V 3RF22 30-..... 3NE1 814-0 3NE8 003-1 3NC1 025 3NC1 430 3NC2 232 3NA3 803-6 -- -- -- -- 3RF22 55-..... 3NE1 803-0 3NE8 018-1 -- 3NC1 450 3NC2 250 3NA3 805-6 -- -- -- -- Suitable fuse holders, fuse bases and controls can be found in Catalog LV 1, Chapter 19. 1) Type of coordination "2" according to EN 60947-4-1: 4/18 Siemens LV 1 T · 2007 In the event of a short-circuit, the controls in the load feeder must not endanger persons or the installation. They must be suitable for further operation. For fused configurations, the protective device must be replaced. © Siemens AG 2007 Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm ■ Characteristic curves Dependence of the device current Ie on the ambient temperature Ta (two-phase controlled) Min. thickness of the heat sink´s mounting plate 3 mm 5 mm Module power loss e in A M in W 100 80 R thha 0,35 K/W 60 0,45 K/W 0,56 K/W 0,75 K/W 1,3 K/W 1,7 K/W 2,2 K/W 3 K/W 20 4 K/W NSB0_01671a 5 K/W 4 12 20 28 30 36 0 10 20 30 Device current e in A 40 50 7 K/W 10 K/W 60 Ambient temperature a in °C Type current 30 A (3RF22 30-.AB..) Min. thickness of the heat sink´s mounting plate 3 mm 5 mm e in A M in W 160 Module power loss 140 120 R thha 0,13 K/W 100 0,18 K/W 0,25 K/W 0,37 K/W 80 0,55 K/W 0,8 K/W 60 1,2 K/W 2 K/W 40 3 K/W NSB0_01672a 4 K/W 20 0 5 15 25 35 45 55 Device current e in A 0 10 20 30 40 50 5 K/W 7 K/W 10 K/W 60 Ambient temperature a in °C Type current 55 A (3RF22 55-.AB..) Siemens LV 1 T · 2007 4/19 4 1 K/W 40 © Siemens AG 2007 Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm Dependence of the device current Ie on the ambient temperature Ta (three-phase controlled) Min. thickness of the heat sink´s mounting plate 5 mm M in W 160 e in A 3 mm Module power loss 140 120 R thha 0,26 K/W 100 0,33 K/W 0,44 K/W 80 0,62 K/W 0,9 K/W 1,3 K/W 60 1,7 K/W 4 2,2 K/W 40 3 K/W 4 K/W 4 12 20 28 30 0 36 NSB0_01673a 20 0 10 20 30 Device current e in A 40 50 5 K/W 7 K/W 10 K/W 60 Ambient temperature a in °C Type current 30 A (3RF22 30-.AC..) Min. thickness of the heat sink´s mounting plate 3 mm 5 mm e in A M in W 250 Module power loss 200 R thha 0,06 K/W 150 0,09 K/W 0,15 K/W 0,25 K/W 0,4 K/W 100 0,6 K/W 0,8 K/W 1,1 K/W 1,5 K/W 50 NSB0_01674a 2 K/W 0 5 15 25 35 45 55 0 10 20 Device current e in A Type current 55 A (3RF22 55-.AC..) Arrangement example Given conditions: Ie = 55 A and Ta = 40 C. The task is to find the thermal resistance Rthha and the heat sink overtemperature dTha. From the diagram on the left PM = 227 W, from the diagram on the right Rthha = 0.09 K/W. This results in: dTha = Rthha × PM = 0.09 K/W × 227 W = 20.4 K. At dTha = 20.4 K the heat sink must therefore have an Rthha = 0.09 K/W. 4/20 Siemens LV 1 T · 2007 30 40 50 Ambient temperature a in °C 60 3 K/W 4 K/W 6 K/W © Siemens AG 2007 Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm ■ Dimensional drawings Solid-state relay Spring-loaded terminal 3RF22 ..-2.... NSB0_01689a 77 95 Ring terminal lug 3RF22 ..-3.... 69 Screw terminal 3RF22 ..-1.... 47,5 69 Spring-loaded terminals 13 26 30 31 29 45 33 29 4 47 47 ■ Schematics 2 T1 3 4 L2 T2 1 L1 5 L3 6 T3 3 L2 5 L3 A1 + A1 + A2 - A2 - NSB0_01694 1 L1 Three-phase controlled, DC control supply voltage 2 T1 4 T2 6 T3 NSB0_01696 Two-phase controlled, DC control supply voltage Siemens LV 1 T · 2007 4/21 © Siemens AG 2007 Solid-State Contactors General data ■ Overview 6A 5SY4 106-6, 5SX2 106-6 1 mm2 5m 10 A 5SY4 110-6, 5SX2 110-6 1.5 mm2 8m 16 A 5SY4 116-6, 5SX2 116-6 1.5 mm2 12 m 16 A 5SY4 116-6, 5SX2 116-6 2.5 mm2 20 m 20 A 5SY4 120-6, 5SX2 120-6 2.5 mm2 20 m 25 A 5SY4 125-6, 5SX2 125-6 2.5 mm2 26 m The miniature circuit breakers can be used up to a maximum rated voltage of 480 V! Version for resistive loads, "zero-point switching" This standard version is often used for switching space heaters on and off. Version for inductive loads, "instantaneous switching" In this version the solid-state contactor is specifically matched to inductive loads. Whether it is a matter of frequent actuation of the valves in a filling plant or starting and stopping small operating mechanisms in packet distribution systems, operation is carried out safely and noiselessly. 3/N/PE 50 Hz 230 /400 V 3/N/PE 50 Hz 230/400 V L1 L2 L3 N L1 L2 L3 N F1 K1 Special "Low Noise" version Thanks to a special control circuit, this special version can be used in public networks up to 16 A without any additional measures such as interference suppressor filters. As a result it conforms to limit value curve class B according to EN 60947-4-3 in terms of emitted interference. F1 I, A K1 1 L 1 L 2 T 2 T Special "Short-circuit-resistant" version Skillful matching of the power semiconductor with the performance of the solid-state contactor means that "short-circuit strength" can be achieved with a standard miniature circuit breaker. In combination with a B-type MCB or a conventional fuse, the result is a short-circuit resistant feeder. In order to achieve problem-free short-circuit protection by means of miniature circuit breakers, however, certain boundary conditions must be observed. As the magnitude and duration of the short-circuit current are determined not only by the shortcircuit breaking response of the miniature circuit breaker but also the properties of the wiring system, such as the internal resistance of the input to the network and damping by controls and cables, particular attention must also be paid to these parameters. The necessary cable lengths are therefore shown for the main factor, the conductor resistance, in the table below. The following miniature circuit breakers with a type B tripping characteristic and 10 kA or 6 kA breaking capacity protect the 3RF23..-.DA.. solid-state contactors in the event of short-circuits on the load and the specified conductor cross-sections and lengths: 4/22 Siemens LV 1 T · 2007 F2 R1 I, A Ltg 1) Ltg 4 The solid-state contactors are available in 2 different versions: • 3RF23 Single-phase solid-state contactors • 3RF24 3-phase solid-state contactors Max. conductor Minimum cable cross-section length from contactor to load NSB0_01473b With their insulated mounting foot they can easily be snapped onto a standard mounting rail, or they can be mounted on carrier plates with fixing screws. This insulation enables them to be used in circuits with protective extra-low voltage (PELV) or safety extra-low voltage (SELV) in building engineering. For other applications, such as for extended personal safety, the heat sink can be grounded through a screw terminal. Rated current of the Example miniature circuit Type1) breaker Ltg The complete units consist of a solid-state relay plus optimized heat sink, and are therefore „ready to use“. They offer defined rated currents to make selection as easy as possible. Depending on the version, current strengths of up to 88 A are achieved. Like all of our solid-state switching devices, one of their particular advantages is their compact and space-saving design. R1 The setup and installation above can also be used for the solidstate relays with a I2t value of at least 6600 A2s. ■ More information Selecting solid-state contactors The solid-state contactors are selected on the basis of details of the network, the load and the ambient conditions. As the solidstate contactors are already equipped with an optimally matched heat sink, the selection process is considerably simpler than that for solid-state relays. The following procedure is recommended: • Determine the rated current of the load and the mains voltage • Select a solid-state contactor with the same or higher rated current than the load • Check the correct contactor size with the aid of the rated current diagram, taking account of the installation conditions © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase ■ Technical specifications Type 3RF23 ..-.A... 3RF23 ..-.B... 3RF23 ..-.C... 3RF23 ..-.D... Class A for industrial applications; Class B for residential/ business/ commercial applications up to 16 A, AC51 Low Noise Class A for industrial applications General data Ambient temperature • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Installation altitude m 0 ... 1000; derating from 1000 Shock resistance According to IEC 60068-2-27 g/ms 15/11 Vibration resistance According to IEC 60068-2-6 g 2 IP20 Degree of protection Electromagnetic compatibility (EMC) • Interference immunity - Electrostatic discharge according to IEC 61000-4-2 (corresponds to degree of severity 3) - Induced RF fields according to IEC 61000-4-6 - Burst according to IEC 61000-4-4 - Surge according to IEC 61000-4-5 Class A for industrial applications 4 • Emitted interference according to IEC 60947-4-3 - Conducted interference voltage - Emitted, high-frequency interference voltage kV Contact discharge 4; air discharge 8; behavior criterion 2 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 kV kV 2/5.0 kHz; behavior criterion 1 Conductor - ground 2; conductor - conductor 1; behavior criterion 2 Type 3RF23 ..-1.... 3RF23 ..-2.... 3RF23 ..-3.... Screw terminals Spring-loaded terminal connections Ring terminal end connections 2 x (1.5 ... 2.5)1), 2 x (2.5 ... 6)1) 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1), 1 x 10 -2 x (AWG 14 ... 10) 2x (0.5 ... 2.5) 2x (0.5 ... 1.5) --- 2x (0.5 ... 2.5) 2 x (AWG 18 ... 14) --- M4 -- M5 2 ... 2.5 7 ... 10.3 --- 2 ... 2.5 7 ... 10.3 -- -- General data Connection type Connection, main contacts • Conductor cross-section - Solid - Finely stranded with end sleeve - Finely stranded without end sleeve - Solid or stranded, AWG conductors mm2 mm2 mm2 • Terminal screw • Tightening torque Nm lb.in • Cable lug - DIN DIN 46234 -5-2.5, -5-6, -5-10, -5-16, -5-25 JIS C 2805 R 2-5, 5.5-5, 8-5, 14-5 - JIS Connection, auxiliary/control contacts • Conductor cross-section mm AWG 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) AWG 20 ... 12 0.5 ... 2.5 AWG 20 ... 12 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) AWG 20 ... 12 • Stripped length mm 7 10 7 M3 -- M3 0.5 ... 0.6 4.5 ... 5.3 --- 0.5 ... 0.6 4.5 ... 5.3 • Terminal screw • Tightening torque NM lb.in Permissible mounting positions ±10° ±10° NSB0_01701 1) If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical cross-sections are used, this restriction does not apply. Type 3RF23 ..-....2 3RF23 ..-....4 3RF23 ..-....5 3RF23 ..-....6 Main circuit Rated operational voltage Ue V 24 ... 230 48 ... 460 48 ... 600 48 ... 600 • Operating range V 20 ... 253 40 ... 506 40 ... 660 40 ... 660 • Rated frequency Hz 50/60 10 % Rated insulation voltage Ui V 600 Blocking voltage V 800 Rage of voltage rise V/µs 1000 1200 1600 Siemens LV 1 T · 2007 4/23 © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase Type current AC-511) Type for Imax Power loss at Imax Minimum load current Leakage current Rated impulse I2t value withstand capacity Itsm at 40 °C according to IEC 60947-4-3 for 40 °C according to UL/CSA for 50 °C A A A W A mA A A²s 3RF23 1.-.A..2 3RF23 1.-.A..4 3RF23 1.-.A..6 10.5 7.5 9.6 11 0.1 10 200 200 400 200 200 800 3RF23 2.-.A..2 3RF23 2.-.A..4 3RF23 2.-.A..5 3RF23 2.-.A..6 3RF23 2.-.C..2 3RF23 2.-.C..4 3RF23 2.-.D..2 3RF23 2.-.D..4 20 13.2 17.6 20 0.5 10 10 10 10 25 25 10 10 600 600 600 600 600 600 1150 1150 1800 1800 1800 1800 1800 1800 6600 6600 3RF23 3.-.A..2 3RF23 3.-.A..4 3RF23 3.-.A..6 3RF23 3.-.C..2 3RF23 3.-.D..4 30 22 27 33 0.5 10 10 10 25 10 600 600 600 600 1150 1800 1800 1800 1800 6600 3RF23 4.-.A..2 3RF23 4.-.A..4 3RF23 4.-.A..5 3RF23 4.-.A..6 40 33 36 44 0.5 10 1200 1200 1200 1150 7200 7200 7200 6600 3RF23 5.-.A..2 3RF23 5.-.A..4 3RF23 5.-.A..5 3RF23 5.-.A..6 50 36 45 54 0.5 10 1150 6600 3RF23 7.-.A..2 3RF23 7.-.A..4 3RF23 7.-.A..5 3RF23 7.-.A..6 70 70 62 83 0.5 10 1150 6600 3RF23 9.-.A..2 3RF23 9.-.A..4 3RF23 9.-.A..5 3RF23 9.-.A..6 88 88 80 117 0.5 10 1150 6600 4 Main circuit 1) The type current provides information about the performance of the solidstate contactor. The actual permitted rated operational current Ie can be smaller depending on the connection method and start-up conditions. For derating see the characteristic curves on page 4/26. Type current AC-511) Type for Imax at 40 °C Type current AC-15 according to according to 10 x Ie IEC 60947- UL/CSA for 4-3 for 50 °C 60 ms for 40 °C Parameters Power loss at Imax Minimum Leakage load current current Rated I2t value impulse withstand capacity Itsm W A mA A A²s A A A A 3RF23 1.-.B..2 3RF23 1.-.B..4 3RF23 1.-.B..6 10.5 7.5 9.6 6 1200 1/h 50 % ON-period 11 0.1 10 200 200 400 200 200 800 3RF23 2.-.B..2 3RF23 2.-.B..4 3RF23 2.-.B..6 20 13.2 17.6 12 1200 1/h 50 % ON-period 20 0.5 10 600 1800 3RF23 3.-.B..2 3RF23 3.-.B..4 3RF23 3.-.B..6 30 22 27 15 1200 1/h 50 % ON-period 33 0.5 10 600 1800 3RF23 4.-.B..2 3RF23 4.-.B..4 3RF23 4.-.B..6 40 33 36 20 1200 1/h 50 % ON-period 44 0.5 10 1200 1200 1150 7200 7200 6600 3RF23 5.-.B..2 3RF23 5.-.B..4 3RF23 5.-.B..6 50 36 45 25 1200 1/h 50 % ON-period 54 0.5 10 1150 6600 3RF23 7.-.B..2 3RF23 7.-.B..4 3RF23 7.-.B..6 70 70 62 27.5 1200 1/h 50 % ON-period 83 0.5 10 1150 6600 3RF23 9.-.B..2 3RF23 9.-.B..4 3RF23 9.-.B..6 88 88 80 30 1200 1/h 50 % ON-period 117 0.5 10 1150 6600 Main circuit 1) The type current provides information about the performance of the solidstate contactor. The actual permitted rated operational current Ie can be smaller depending on the connection method and start-up conditions. For derating see the characteristic curves on page 4/26. 4/24 Siemens LV 1 T · 2007 © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase Type 3RF23 ..-...0. 3RF23 ..-...1. 3RF23 ..-...2. 3RF23 ..-...4. Control circuit DC operation AC/DC operation AC operation DC operation Rated control supply voltage Us V 24 acc. to EN 61131-2 24 110 ... 230 AC 4 ... 30 Rated frequency Of the control supply voltage Hz -- AC 50/60 Hz / -- DC 50/60 10 % -- Actuating voltage, max. V 30 26.5 AC / 30 DC 253 30 Typical actuating current A 20 20 15 20 Response voltage V 15 14 AC / 15 DC 90 4 Drop-out voltage V 5 5 40 1 Operating times • ON-delay ms 1 + additional max. one half-wave1) 40 + additional max. one half-wave1) 1 + additional max. one half-wave1) • OFF-delay ms 1 + additional max. one half-wave AC: 40 + additional max. one half-wave1) DC: 1 + additional max. one half-wave1) AC: 1 + additional max. one half-wave DC: 1 + additional max. one half-wave 40 + additional max. one half-wave 1 + additional max. one half-wave Method of operation Only for zero-point-switching devices. 4 1) Fused version with semiconductor protection (similar to type of coordination "2")1) The semiconductor protection for the SIRIUS controls can be used with different protective devices. This allows protection by means of LV HRC fuses of gG operational class or miniature circuit breakers. Siemens recommends the use of special SITOR semiconductor fuses. The table below lists the maximum permissible fuses for each SIRIUS control. Type All-range fuses If a fuse is used with a higher rated current than specified, semiconductor protection is no longer guaranteed. However, smaller fuses with a lower rated current for the load can be used without problems. For protective devices with gG operational class and for SITOR full range fuses 3NE1, the minimum cross-sections for the conductor to be connected must be taken into account. Semiconductor fuses Cable and line protection fuses LV HRC design LV HRC design Cylindrical design Cylindrical design DIAZED LV HRC design gR/SITOR aR/SITOR 3NE1 3NE8 10 x 38 mm 14 x 51 mm 22 x 58 mm aR/SITOR aR/SITOR aR/SITOR gG 3NC1 0 3NC1 4 3NC2 2 3NA 10 x 38 mm 14 x 51 mm 22 x 58 mm gG gG gG Quick 3NW 3NW 3NW 5SB 3RF23 1.-....2 3RF23 1.-....4 3RF23 1.-....6 3NE1 813-0 3NE1 813-0 3NE1 813-0 3NE8 015-1 3NE8 015-1 3NE8 015-1 3NC1 010 3NC1 010 3NC1 010 3NC1 410 3NC1 410 3NC1 410 3NC2 220 3NC2 220 3NC2 220 3NA2 803 3NA2 801 3NA2 803-6 3NW6 001-1 3NW6 101-1 -3NW6 001-1 3NW6 101-1 ----- 5SB1 41 5SB1 41 -- 3RF23 2.-....2 3RF23 2.-....4 3RF23 2.-....5 3RF23 2.-....6 3NE1 814-0 3NE1 814-0 3NE1 814-0 3NE1 814-0 3NE8 015-1 3NE8 015-1 3NE8 015-1 3NE8 015-1 3NC1 020 3NC1 020 3NC1 020 3NC1 020 3NC1 420 3NC1 420 3NC1 420 3NC1 420 3NC2 220 3NC2 220 3NC2 220 3NC2 220 3NA2 807 3NA2 807 3NA2 807-6 3NA2 807-6 3NW6 007-1 3NW6 005-1 --- 3NW6 107-1 3NW6 105-1 --- 5SB1 71 5SB1 71 --- 3RF23 3.-....2 3RF23 3.-....4 3RF23 3.-....6 3NE1 803-0 3NE1 803-0 3NE1 803-0 3NE8 003-1 3NE8 003-1 3NE8 003-1 3NC1 032 3NC1 032 3NC1 032 3NC1 432 3NC1 432 3NC1 432 3NC2 232 3NC2 232 3NC2 232 3NA2 810 3NA2 807 3NA2 807-6 ---- 3NW6 107-1 3NW6 207-1 5SB3 11 3NW6 105-1 3NW6 205-1 5SB3 11 ---- 3RF23 4.-....2 3RF23 4.-....4 3RF23 4.-....5 3RF23 4.-....6 3NE1 802-0 3NE1 802-0 3NE1 802-0 3NE1 802-0 3NE8 017-1 3NE8 017-1 3NE8 017-1 3NE8 017-1 ----- 3NC1 440 3NC1 440 3NC1 440 3NC1 440 3NC2 240 3NC2 240 3NC2 240 3NC2 240 3NA2 817 3NA2 812 3NA2 812-6 3NA2 812-6 ----- 3NW6 117-1 3NW6 112-1 --- 3RF23 5.-....2 3RF23 5.-....4 3RF23 5.-....5 3RF23 5.-....6 3NE1 817-0 3NE1 817-0 3NE1 817-0 3NE1 817-0 3NE8 018-1 3NE8 018-1 3NE8 018-1 3NE8 018-1 ----- 3NC1 450 3NC1 450 3NC1 450 3NC1 450 3NC2 250 3NC2 250 3NC2 250 3NC2 250 3NA2 817 3NA2 812 3NA2 812-6 3NA2 812-6 ----- 3NW6 117-1 3NW6 217-1 5SB3 21 -3NW6 210-1 5SB3 21 ----- 3RF23 7.-....2 3RF23 7.-....4 3RF23 7.-....5 3RF23 7.-....6 3NE1 820-0 3NE1 020-2 3NE1 020-2 3NE1 020-2 3NE8 020-1 3NE8 020-1 3NE8 020-1 3NE8 020-1 ----- ----- 3NC2 280 3NC2 280 3NC2 280 3NC2 280 3NA2 817 3NA2 812 3NA2 812-6 3NA2 812-6 ----- ----- 3NW6 217-1 3NW6 210-1 --- 5SB3 31 5SB3 21 --- 3RF23 9.-....2 3RF23 9.-....4 3RF23 9.-....5 3RF23 9.-....6 3NE1 021-2 3NE1 021-2 3NE1 020-2 2) 3NE1 020-2 2) 3NE8 021-1 3NE8 021-1 3NE8 021-1 3NE8 021-1 ----- ----- 3NC2 200 3NC2 280 2) 3NC2 280 2) 3NC2 280 2) 3NA2 817 3NA2 812 3NA2 812-6 3NA2 812-6 ----- ----- 3NW6 217-1 3NW6 210-1 --- 5SB3 31 5SB3 21 --- 3NW6 207-1 3NW6 205-1 --- 3NW6 217-1 3NW6 212-1 --- 5SB3 21 5SB3 21 --- Suitable fuse holders, fuse bases and controls can be found in Catalog LV 1, Chapter 19. 1) Type of coordination "2" according to EN 60947-4-1: In the event of a short-circuit, the controls in the load feeder must not endanger persons or the installation. They must be suitable for further operation. For fused configurations, the protective device must be replaced. 2) These fuses have a smaller rated current than the solid-state contactors. Siemens LV 1 T · 2007 4/25 © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase ■ Characteristic curves Derating curves 1 4 1 2 1 2 in W 1 4 e in A For designation of the characteristic curves see page 4/28. 1 0 M o d u le p o w e r lo s s M 1 0 8 6 8 6 4 N S B 0 _ 0 1 4 4 6 a 4 4 2 0 0 1 0 2 0 3 0 4 0 5 0 A m b ie n t te m p e r a tu r e 2 0 0 6 0 a in ° C 2 4 6 D e v ic e c u r r e n t 1 0 8 1 2 in A e Type current 10.5 A (3RF23 10) 3 0 3 0 in W 2 5 2 4 M e in A 2 8 M o d u le p o w e r lo s s 2 0 1 5 1 0 2 0 1 6 1 2 8 N S B 0 _ 0 1 4 4 7 a 5 0 0 1 0 2 0 3 0 4 0 5 0 A m b ie n t te m p e r a tu r e 4 0 0 4 6 0 in ° C a 8 1 2 D e v ic e c u r r e n t 1 6 2 0 2 4 in A e Type current 20 A (3RF23 20) 4 0 4 4 4 0 2 0 1 5 in W 2 5 3 6 M 3 0 3 2 M o d u le p o w e r lo s s e in A 3 5 2 8 2 4 2 0 1 6 1 2 N S B 0 _ 0 1 4 4 8 a 1 0 5 0 0 1 0 2 0 3 0 4 0 5 0 A m b ie n t te m p e r a tu r e Type current 30 A (3RF23 30-.AA.., -.BA.., -.CA..) 4/26 Siemens LV 1 T · 2007 a 6 0 in ° C 8 4 0 0 8 1 6 D e v ic e c u r r e n t 2 4 e in A 3 2 3 6 © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase 40 in W M 30 Module power loss e in A 32 35 25 20 15 28 24 20 16 12 10 NSB0_01528 8 5 0 0 10 20 30 40 50 4 0 Ambient temperature 60 0 4 8 12 16 20 24 28 32 Device current in °C e in A 4 a Type current 30 A (3RF23 30-.DA..) 5 6 4 8 in W 5 0 M e in A 6 0 M o d u le p o w e r lo s s 4 0 3 0 2 0 4 0 3 2 2 4 1 6 N S B 0 _ 0 1 4 4 9 a 1 0 0 0 1 0 2 0 3 0 4 0 5 0 A m b ie n t te m p e r a tu r e 8 0 6 0 0 8 in ° C a 1 6 2 4 D e v ic e c u r r e n t 3 2 4 0 4 8 5 0 6 0 in A e 7 0 6 0 6 0 in W 7 0 M e in A Type current 40 A (3RF23 40)1) 5 0 M o d u le p o w e r lo s s 5 0 4 0 3 0 2 0 4 0 3 0 2 0 N S B 0 _ 0 1 4 5 0 a 1 0 0 0 1 0 2 0 3 0 4 0 5 0 A m b ie n t te m p e r a tu r e a 6 0 in ° C 1 0 0 0 1 0 2 0 D e v ic e c u r r e n t 3 0 4 0 e in A Type current 50 A (3RF23 50)1) Siemens LV 1 T · 2007 4/27 © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase 1 0 0 1 1 0 in W 8 0 M o d u le p o w e r lo s s M e in A 1 0 0 6 0 4 0 2 0 0 1 0 2 0 3 0 4 0 5 0 4 0 0 6 0 A m b ie n t te m p e r a tu r e a 0 2 0 4 0 6 0 D e v ic e c u r r e n t in ° C e 8 0 9 0 8 0 9 0 in A Type current 70 A (3RF23 70)1) 1 2 0 in W in A 1 0 0 8 0 1 0 0 M o d u le p o w e r lo s s M e 6 0 4 0 N S B 0 _ 0 1 4 5 2 a 2 0 0 0 1 0 2 0 3 0 4 0 5 0 A m b ie n t te m p e r a tu r e Type current 88 A (3RF23 90)1) m a x m a x IE C IE C T h e rm T h e rm C u rre C u rre a l lim a l lim n t a c c n t a c c it c u r r e n t fo r in d it c u r r e n t fo r s id . to IE C 9 4 7 -4 -3 . to IE C 9 4 7 -4 -3 iv id u a l m o u e - b y - s id e m fo r in d iv id u fo r s id e - b y n tin o u n a l m - s id g tin g o u n tin g e m o u n tin g Mounting regulations >20 (0,8) >20 (0,8) 3RF2340, 3RF2350 3RF2370, 3RF2390 >50 (2) NSB0_01700 >50 (2) 3RF2340, 3RF2350 3RF2370, 3RF2390 >70 (2,75) >20 (0,8) >20 (0,8) 3RF2310, 3RF2320 3RF2330 >20 (0,8) >70 (2,75) 3RF2310, 3RF2320 3RF2330 4 6 0 2 0 N S B 0 _ 0 1 4 5 1 a 0 8 0 Clearances for stand-alone and side-by-side installation 1) Identical current/temperature curves for stand-alone and side-by-side installation. 4/28 Siemens LV 1 T · 2007 a 6 0 in ° C 8 0 6 0 4 0 2 0 0 0 2 0 4 0 D e v ic e c u r r e n t 6 0 e in A © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase ■ Dimensional drawings Type current 10.5 A and 20 A 3RF23 20-..... 3RF23 30-.DA.. Screw terminal 3RF23 10-1.... 3RF23 20-1.... 3RF23 30-1DA.. 22,5 12,5 5 100,5 4 12,5 25 14,5 14,5 69 47,5 69 90 Standard mounting rail 100 85 NSB0_01437 119 54 Ring terminal end connection 3RF23 10-3.... 3RF23 20-3.... 3RF23 30-3DA.. 4, 5 5 5 73 Spring-loaded connection 3RF23 10-2.... 3RF23 20-2.... 3RF23 30-2DA.. 20,8 3RF23 10-..... 4 4 123 135,5 77 89 Type current 30 A Screw terminal 3RF23 30-1.A..,-1.B.. NSB0_01438 69 47,5 90 5 5 12,5 14,5 25 14,5 69 100 85 Standard mounting rail 4,5 45 30 4,5 5 134,5 Ring terminal end connection 3RF23 30-3.A.., -3.B.. 116 4 12,5 30 138,5 151 Type current 40 A and 50 A Screw terminal 3RF23 40-1... 3RF23 50-1.... 4,5 NSB0_01439 12,5 14,5 5 5 116 4 138,5 151 69 47,5 90 69 25 14,5 100 Standard mounting rail 85 45 30 4,5 5 134,5 Ring terminal end connection 3RF23 40-3.... 3RF23 50-3.... 30 67 12,5 Siemens LV 1 T · 2007 4/29 © Siemens AG 2007 Solid-State Contactors 3RF23 solid-state contactors, single-phase Type current 70 A Screw terminal 3RF23 70-1.... Ring terminal lug 3RF23 70-3.... 1 3 5 1 2 3 6 9 4 7 ,5 6 9 4 ,5 1 2 2 ,5 8 1 2 ,5 Type current 88 A Screw terminal 3RF23 90-1.... Ring terminal lug 3RF23 90-3.... 1 8 0 1 6 8 1 5 0 ,5 6 9 4 7 ,5 6 9 1 4 ,5 1 2 ,5 1 4 ,5 2 5 1 8 0 2 0 0 2 2 ,5 N S B 0 _ 0 1 4 4 2 a 1 2 ,5 1 6 2 ,5 4 ,5 1 2 7 ,5 ■ Schematics Terminal cover 3RF29 00-3PA88 Version DC control supply voltage 3 7 ,5 1 L A1 + PE 1 L 2 T A1 A2 NSB0_01465 N S B 0 _ 0 1 4 7 2 2 9 Siemens LV 1 T · 2007 2 2 ,5 NSB0_01464 A2 - 2 7 ,5 4/30 Version AC control supply voltage 1 2 PE 3 6 ,5 4 1 4 5 1 5 7 ,5 1 2 ,5 N S B 0 _ 0 1 4 4 1 1 4 ,5 2 5 1 4 ,5 8 0 1 0 0 1 4 1 2 T © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase ■ Technical specifications Type 3RF24 ..-1.... 3RF24 ..-2.... 3RF24 ..-3.... General data Ambient temperature • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Installation altitude m 0 ... 1000; derating from 1000 Shock resistance According to IEC 60068-2-27 g/ms 15/11 Vibration resistance According to IEC 60068-2-6 g 2 IP20 Degree of protection Insulation strength at 50/60 Hz (main/control circuit to floor) V rms 4000 Electromagnetic compatibility (EMC) • Emitted interference according to IEC 60947-4-3 - Conducted interference voltage - Emitted, high-frequency interference voltage • Interference immunity - Electrostatic discharge according to IEC 61000-4-2 (corresponds to degree of severity 3) - Induced RF fields according to IEC 61000-4-6 - Burst according to IEC 61000-4-4 - Surge according to IEC 61000-4-5 4 Class A for industrial applications1) Class A for industrial applications kV Contact discharge 4; air discharge 8; behavior criterion 2 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 kV kV 2/5.0 kHz; behavior criterion 1 Conductor - ground 2; conductor - conductor 1; behavior criterion 2 Connection type Screw connections Spring-loaded terminal connections Ring terminal end connections 2 x (1.5 ... 2.5)2), 2 x (2.5 ... 6)2) 2 x (1 ... 2.5)2), 2 x (2.5 ... 6)2), 1 x 10 -2 x (AWG 14 ... 10) 2x (0.5 ... 2.5) 2x (0.5 ... 1.5) --- 2x (0.5 ... 2.5) 2 x (AWG 18 ... 14) --- mm 10 10 -- -- Nm lb. in M4 2 ... 2.5 18 ... 22 M5 2 ... 2.5 18 ... 22 -- -- Connection, main contacts • Conductor cross-section - Solid - Finely stranded with end sleeve - Finely stranded without end sleeve - Solid or stranded, AWG conductors • Stripped length • Terminal screw - Tightening torque mm2 mm2 mm2 • Cable lug - According to DIN 46234 - According to JIS C 2805 5-2.5 ... 5-25 R 2-5 ,,, 14-5 Connection, auxiliary/control contacts • Conductor cross-section mm AWG 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) AWG 20 ... 12 0.5 ... 2.5 AWG 20 ... 12 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) AWG 20 ... 12 • Stripped length mm 7 10 7 -- Nm lb. in M3 0.5 ... 0.6 4.5 ... 5.3 M3 0.5 ... 0.6 4.5 ... 5.3 • Terminal screw - Tightening torque, « 3.5, PZ 1 Permissible mounting positions ±10° ±10° NSB0_01703 1) These products were built as Class A devices. The use of these devices in residential areas could result in lead in radio interference. In this case these may be required to introduce additional interference suppression measures. 2) If two different conductor cross-sections are connected to one clamping point, both cross-sections must lie in the range specified. If identical cross-sections are used, this restriction does not apply. Siemens LV 1 T · 2007 4/31 © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase Type Power loss at IAC-51 Minimum load current Max. leakage current Rated impulse I2t value withstand capacity Itsm A W A mA A A²s 7 15 22 30 38 7 15 22 30 38 23 44 61 80 107 0.1 0.5 0.5 0.5 0.5 10 10 10 10 10 200 600 1200 1150 1150 200 1800 7200 6600 6600 7 15 22 30 38 7 15 22 30 38 31 66 91 121 160 0.1 0.5 0.5 0.5 0.5 10 10 10 10 10 300 600 1200 1150 1150 450 1800 7200 6600 6600 Type current Rated operational current Ie IAC-51 at 40 °C according to IEC 60947-4-3 for 40 °C according to UL/CSA for 50 °C A A 3RF24 10-.AB.5 3RF24 20-.AB.5 3RF24 30-.AB.5 3RF24 40-.AB.5 3RF24 50-.AB.5 10.5 22 30 40 50 3RF24 10-.AC.5 3RF24 20-.AC.5 3RF24 30-.AC.5 3RF24 40-.AC.5 3RF24 50-.AC.5 10.5 22 30 40 50 Main circuit 4 1) The type current provides information about the performance of the solidstate contactor. The actual permitted rated operational current Ie can be smaller depending on the connection method and start-up conditions. For derating see the characteristic curves on page 4/34. Type 3RF24 ..-.AB.5 3RF24 ..-.AC.5 Main circuit Two-phase Three-phase Rated operational voltage Ue V 48 ... 600 48 ... 600 • Operating range V 40 ... 660 40 ... 660 • Rated frequency Hz 50/60 10 % 50/60 10 % Rated insulation voltage Ui V 600 600 Rated impulse withstand voltage Uimp kV 6 6 Blocking voltage V 1200 1200 Rage of voltage rise V/µs 1000 1000 3RF24 ..-...4. 3RF24 ..-...5. Controlled phases Type Control circuit DC operation AC operation Rated control supply voltage Us V 4 ... 30 190 ... 230 Rated frequency Of the control supply voltage Hz -- 50/60 ±10 % Actuating voltage, max. V 30 253 Typical actuating current mA 30 15 Response voltage V 4 180 Drop-out voltage V <1 < 40 Operating times • ON-delay • OFF-delay ms ms 1 + max. one half-wave 1 + max. one half-wave 40 + max. one half-wave 40 + max. one half-wave Method of operation 4/32 Siemens LV 1 T · 2007 © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase Fused version with semiconductor protection (similar to type of coordination "2")1) The semiconductor protection for the 3RF24 controls can be used with different protective devices. Siemens recommends the use of special SITOR semiconductor fuses. The table below lists the maximum permissible fuses for each 3RF24 controlgear. Type All-range fuses gR If a fuse is used with a higher rated current than specified, semiconductor protection is no longer guaranteed. However, smaller fuses with a lower rated current for the load can be used without problems. Semiconductor fuses aR Cable and line protection fuses LV HRC design LV HRC design LV HRC design SITOR SITOR 3NE1 3NE8 Cylindrical design Cylindrical design DIAZED 10 x 38 mm 14 x 51 mm 22 x 58 mm SITOR SITOR SITOR gG 3NC1 0 3NC1 4 3NC2 2 3NA 10 x 38 mm 14 x 51 mm 22 x 58 mm gG gG gG Quick 3NW 3NW 3NW 5SB Rated operational voltage Ue up to 506 V 3RF24 10-.AB.. 3RF24 10-.AC.. 3NE1 813-0 3NE1 814-0 3NE8 015-1 3NE8 003-1 3NC1 020 3NC1 032 3NC1 415 3NC1 430 3NC2 220 3NC2 232 3NA3 801 3NA3 803 3NW6 001-1 3NW6 101-1 -3NW6 001-1 3NW6 101-1 -- 5SB1 71 5SB1 71 3RF24 20-.A... 3NE1 802-0 3NE8 020-1 3NC1 032 3NC1 450 3NC2 263 3NA3 805 3NW6 005-1 3NW6 105-1 3NW6 205-1 5SB3 11 3RF24 30-.A... 3NE1 818-0 3NE8 022-1 3NC1 032 3NC1 450 3NC2 200 3NA3 812 -- 3NW6 112-1 -- 3RF24 40-.A... 3NE1 818-0 3NE8 022-1 -- 3NC1 450 3NC2 200 3NA3 812 -- 3NW6 112-1 3NW6 210-1 5SB3 21 3RF24 50-.A... 3NE1 818-0 3NE8 022-1 -- 3NC1 450 3NC2 200 3NA3 812 -- -- 3NW6 210-1 5SB3 21 5SB3 21 3RF24 10-.AB.. 3RF24 10-.AC.. 3NE1 813-0 3NE1 814-0 3NE8 015-1 3NE8 003-1 3NC1 016 3NC1 025 3NC1 420 3NC1 430 3NC2 220 3NC2 220 --- --- --- --- --- 3RF24 20-.A... 3NE1 803-0 3NE8 018-1 3NC1 032 3NC1 450 3NC2 250 -- -- -- -- -- 3RF24 30-.A... 3NE1 817-0 3NE8 021-1 3NC1 032 3NC1 450 3NC2 280 -- -- -- -- -- 3RF24 40-.A... 3NE1 817-0 3NE8 022-1 -- 3NC1 450 3NC2 280 -- -- -- -- -- 3RF24 50-.A... 3NE1 020-2 3NE8 022-1 -- 3NC1 450 3NC2 280 -- -- -- -- -- 4 Rated operational voltage Ue up to 660 V Suitable fuse holders, fuse bases and controls can be found in Catalog LV 1, Chapter 19. 1) Type of coordination "2" according to EN 60947-4-1: In the event of a short-circuit, the controls in the load feeder must not endanger persons or the installation. They must be suitable for further operation. For fused configurations, the protective device must be replaced. Siemens LV 1 T · 2007 4/33 © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase ■ Characteristic curves Derating curves, two-phase controlled 26 14 Module power loss PM in W 12 e in A 24 10 8 6 22 20 18 16 14 12 10 8 4 6 4 NSB0_01675 4 2 0 0 10 20 30 40 50 Ambient temperature Ta in °C 2 0 60 0 2 4 8 10 in A 12 16 20 in A 24 24 30 in A 36 6 Device current e 4 8 12 Device current e 6 12 18 Device current e Type current 10.5 A (3RF24 10-.AB..) 25 50 Module power loss PM in W 20 e in A 45 15 10 40 35 30 25 20 15 5 NSB0_01676 10 0 0 10 20 30 40 50 Ambient temperature Ta in °C 5 0 60 0 Type current 20 A (3RF24 20-.AB..) 40 78 Module power loss PM in W e in A 72 35 30 25 20 15 66 60 54 48 42 36 30 24 10 NSB0_01677 18 5 0 0 10 Type current 30 A (3RF24 30-.AB..) 4/34 Siemens LV 1 T · 2007 20 30 40 50 Ambient temperature Ta in °C 60 12 6 0 0 © Siemens AG 2007 Solid-State Contactors 110 45 100 Module power loss PM in W 50 40 e in A 3RF24 solid-state contactors, 3-phase 35 30 25 20 15 90 80 70 60 50 40 30 10 20 NSB0_01678 5 0 10 20 30 40 50 Ambient temperature Ta in °C 0 60 0 32 40 in A 8 16 24 Device current e 10 20 30 Device current e 48 4 0 10 Type current 40 A (3RF24 40-.AB..)1) 120 60 45 Module power loss PM in W in A 50 e 55 100 40 35 30 25 20 80 60 40 15 NSB0_01679 10 5 0 0 10 20 30 40 50 Ambient temperature Ta in °C 60 20 0 0 40 in A 50 Type current 50 A (3RF24 50-.AB..)1) m a x m a x IE C IE C T h e rm T h e rm C u rre C u rre a l lim a l lim n t a c c n t a c c it c u r r e it c u r r e . to IE C . to IE C n t n t 9 9 fo r in d fo r s id 4 7 -4 -3 4 7 -4 -3 iv id u a l m o u e - b y - s id e m fo r in d iv id u fo r s id e - b y n tin o u n a l m - s id g tin g o u n tin g e m o u n tin g Mounting regulations >50 (2) NSB0_01702 >20 (0,8) 3RF2430-.AC.. 3RF2440, 3RF2450 >20 (0,8) >20 (0,8) >20 (0,8) 3RF2410, 3RF2420 3RF2430-.AB.. >20 (0,8) 3RF2410, 3RF2420 3RF2430-.AB.. >50 (2) 3RF2430-.AC.. 3RF2440, 3RF2450 >70 (2,75) >70 (2,75) Clearances for stand-alone and side-by-side installation 1) Identical current/temperature curves for stand-alone and side-by-side installation. Siemens LV 1 T · 2007 4/35 © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase Derating curves, three-phase controlled 14 Module power loss PM in W e in A 36 12 10 8 6 33 30 27 24 21 18 15 12 4 9 6 NSB0_01680 2 0 10 20 30 4 0 40 50 3 0 0 60 Ambient temperature Ta in °C 2 4 6 Device current 8 e 10 12 in A Type current 10.5 A (3RF24 10-.AC..) 25 75 Module power loss PM in W 20 e in A 70 15 10 65 60 55 50 45 40 35 30 25 20 5 NSB0_01681 15 0 0 10 20 30 40 50 Ambient temperature Ta in °C 1) Type current 20 A (3RF24 20-.AC..) 10 5 0 60 0 3 6 9 12 15 18 21 24 Device current e in A Identical current/temperature curves for stand-alone and side-by-side installation. 40 Module power loss PM in W e in A 110 35 30 25 20 15 NSB0_01682 5 0 0 10 20 30 Type current 30 A (3RF24 30-.AC..)1) Identical current/temperature curves for stand-alone and side-by-side installation. 4/36 90 80 70 60 50 40 30 10 1) 100 Siemens LV 1 T · 2007 40 50 Ambient temperature Ta in °C 60 20 10 0 0 4 8 12 16 20 24 28 32 36 Device current e in A © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase 50 160 Module power loss PM in W 40 e in A 45 35 30 25 20 140 120 100 80 60 15 40 NSB0_01683 10 5 0 10 20 30 40 50 Ambient temperature Ta in °C 0 60 0 32 40 in A 8 16 24 Device current e 10 20 30 Device current e 48 4 0 20 Type current 40 A (3RF24 40-.AC..)1) 60 200 Module power loss PM in W 160 e in A 180 50 140 40 120 30 100 20 80 60 40 NSB0_01684 10 0 0 10 20 30 40 50 Ambient temperature Ta in °C 60 20 0 0 40 in A 50 Type current 50 A (3RF24 50-.AC..)1) m a x m a x IE C IE C T h e rm T h e rm C u rre C u rre a l lim a l lim n t a c c n t a c c it c u r r e it c u r r e . to IE C . to IE C n t n t 9 9 fo r in d fo r s id 4 7 -4 -3 4 7 -4 -3 iv id u a l m o u e - b y - s id e m fo r in d iv id u fo r s id e - b y n tin o u n a l m - s id g tin g o u n tin g e m o u n tin g Mounting regulations >50 (2) NSB0_01702 >20 (0,8) 3RF2430-.AC.. 3RF2440, 3RF2450 >20 (0,8) >20 (0,8) >20 (0,8) 3RF2410, 3RF2420 3RF2430-.AB.. >20 (0,8) 3RF2410, 3RF2420 3RF2430-.AB.. >50 (2) 3RF2430-.AC.. 3RF2440, 3RF2450 >70 (2,75) >70 (2,75) Clearances for stand-alone and side-by-side installation 1) Identical current/temperature curves for stand-alone and side-by-side installation. Siemens LV 1 T · 2007 4/37 © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase ■ Dimensional drawings Type current 10.5 A Screw terminal 3RF24 10-1.... Spring-loaded terminal 3RF24 10-2.... 25 4 73 88 105 5 104,5 14,4 14,4 Ø 4,5 30 45 5 Type current 20 A; 30 A (two-phase controlled) Spring-loaded terminal 3RF24 20-2.... b 30 14,4 14,4 Ø 4,5 77 NSB0_01691 14,5 99,5 112,5 47,5 69 90 100 77 25 5 Screw terminal 3RF24 .0-1.... 33 45 View A A b 3RF2420-.AB.. 67 3RF2420-.AC.. 3RF2430-.AB.. 89,5 4/38 Siemens LV 1 T · 2007 View A 77 NSB0_01690a 14,5 95 100 47,5 69 90 Spring-loaded terminals © Siemens AG 2007 Solid-State Contactors 3RF24 solid-state contactors, 3-phase Type current 30 A (three-phase controlled); 40 A, 50 A Screw terminal 3RF24 .0-1.... Ring terminal lug 3RF24 50-3.... NSB0_01692 14,5 69 47,5 69 e a 86 104,5 108 121 31,5 b d 14,4 14,4 Ø 4,5 View A 4 45 View A A a b d e 3RF2430-.AC.. 3RF2440-.AB.. 100 113,5 100 85 3RF2440-.AC.. 3RF2450-.AB.. 100 157,5 146 80 3RF2450-.AC.. 180 157,5 146 160 ■ Schematics Two-phase controlled, DC control supply voltage L2 1 L1 5 L3 A1 + 3 L2 5 L3 A1 + PE A2 - 4 T2 6 NSB0_01685 2 T1 A2 - T3 Two-phase controlled, AC control supply voltage 1 L1 3 L2 2 T1 4 T2 6 T3 Three-phase controlled, AC control supply voltage 1 L1 5 L3 A1 PE 3 L2 5 L3 A1 PE A2 4 T2 6 T3 A2 NSB0_01686 2 T1 NSB0_01687 3 PE 2 T1 4 T2 6 T3 NSB0_01688 1 L1 Three-phase controlled, DC control supply voltage Siemens LV 1 T · 2007 4/39 © Siemens AG 2007 3RF29 Function Modules General data ■ Overview Function modules for SIRIUS 3RF2 solid-state switching devices A great variety of applications demand an expanded range of functionality. With our function modules, these requirements can be met really easily. The modules are mounted simply by clicking them into place; straight away the necessary connections are made with the solid-state relay or contactor. The plug-in connection to control the solid-state switching devices can simply remain in use. The following function modules are available: • Converters • Load monitoring • Heating current monitoring • Power control regulators • Power controllers With the exception of the converter, the function modules can be used only with single-phase solid-state switching devices. ■ Technical specifications Type 3RF29 ..-.E... 3RF29 ..-.F... 3RF29 ..-.G... 3RF29 ..-.H... General data 4 Ambient temperature • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Installation altitude m 0 ... 1000; derating from 1000 Shock resistance According to IEC 60068-2-27 g/ms 15/11 Vibration resistance According to IEC 60068-2-6 g 2 IP20 Degree of protection Electromagnetic compatibility (EMC) • Emitted interference - Conducted interference voltage according to IEC 60947-4-3 - Emitted, high-frequency interference voltage according to IEC 60947-4-3 Class A for industrial applications1) Class A for industrial applications • Interference immunity - Electrostatic discharge kV according to IEC 61000-4-2 (corresponds to degree of severity 3) - Induced RF fields MHz according to IEC 61000-4-6 - Burst according to IEC 61000-4-4 - Surge according to IEC 61000-4-5 kV Contact discharge 4; air discharge 8; behavior criterion 2 0.15 ... 80; 140 dBmV; behavior criterion 1 2 kV/5.0 kHz; behavior criterion 1 Conductor - ground 2; conductor - conductor 1; behavior criterion 2 Connection, auxiliary/control contacts, screw terminal • Conductor cross-section mm2 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0), 1 x (AWG 20 ... 12) • Stripped length mm 7 • Terminal screw M3 • Tightening torque Nm lb. in Converter, feed-through opening mm • Diameter 1) 0.5 ... 0.6 4.5 ... 5.3 -- 7 Note limitations for power controller function modules. These modules were built as Class A devices. The use of these devices in residential areas could result in lead in radio interference. In this case these may be required to introduce additional interference suppression measures. 4/40 Siemens LV 1 T · 2007 17 3RF29 ..-.J... 3RF29 ..-.K... © Siemens AG 2007 3RF29 Function Modules General data Type 3RF29 ..-.E..8 3RF29 ..-.F..8 3RF29 ..-.G..3 3RF29 ..-.G..6 400 ... 600 340 ... 660 Main circuit Rated operational voltage Ue • Operating range • Rated frequency V V Hz -- 1) --- 110 ... 230 93.5 ... 253 50/60 Rated insulation voltage Ui V -- 600 V -- 93.5 ... 253 % -- 20 Voltage measuring • Measuring range Mains voltage, fluctuation compensation 1) 340 ... 660 Versions are independent of the main circuit. Type 3RF29 ..-.H..3 3RF29 ..-.K..3 3RF29 ..-.H..6 3RF29 ..-.K..6 3RF29 ..-.J..3 3RF29 ..-.J..6 400 ... 600 340 ... 660 110 ... 230 93.5 ... 253 400 ... 600 340 ... 660 340 ... 660 93.5 ... 253 340 ... 660 V V Hz 110 ... 230 93.5 ... 253 50/60 Rated insulation voltage Ui V 600 V 93.5 ... 253 % 20 Voltage measuring • Measuring range Mains voltage, fluctuation compensation Type 3RF29 ..-...0. 3RF29 ..-...1. 3RF29 ..-...3. 4 Main circuit Rated operational voltage Ue • Operating range • Rated frequency Control circuit DC operation AC/DC operation AC operation Rated control supply voltage Us Rated control current V mA 24 15 24 15 110 15 Rated frequency of the control supply voltage Hz -- 50/60 50/60 Actuating voltage, max. V 30 30 121 Rated control current At maximum voltage mA 15 15 15 Response voltage • For tripping current V mA 15 2 15 2 90 2 Drop-out voltage V 5 5 15 Method of operation Type 3RF29 20-0FA08 3RF29 20-0GA.. 3RF29 50-0GA.. 3RF29 90-0GA.. Current measurement Rated operational current Ie A 20 20 50 90 Current measurement • Teach range • Measuring range • Minimum partial load current A A A 0.65 ... 20 0 ... 22 0.65 0.56 ... 20 0 … 22 0.65 1.62 ... 50 0 … 55 1.6 2.93 ... 90 0 … 99 2.9 Number of partial loads 1 ... 6 1 ... 12 Type 3RF29 20-0HA.. 3RF29 50-0HA.. 3RF29 90-0HA.. 3RF29 16-0JA.. 3RF29 32-0JA.. Current measurement Rated operational current Ie A 20 50 90 16 32 Current measurement • Teach range • Measuring range • Minimum partial load current A A A 4 ... 20 0 ... 22 -- 10 ... 50 0 ... 55 18 ... 90 4 ... 99 0.42 ... 16 0 ... 16 0.42 0.8 ... 32 0 ... 32 0.8 Number of partial loads -- 1 ... 6 Type 3RF29 04-0KA.. 3RF29 20-0KA.. 3RF29 50-0KA.. 3RF29 90-0KA.. Current measurement Rated operational current Ie A 4 20 50 90 Current measurement • Teach range • Measuring range • Minimum partial load current A A A 0.15 ... 4 0 ... 4 -- 0.65 ... 20 0 ... 22 0.65 1.6 ... 50 0 ... 55 1.6 2.9 ... 90 0 ... 99 2.9 Number of partial loads 1 ... 6 Siemens LV 1 T · 2007 4/41 © Siemens AG 2007 3RF29 Function Modules Converters ■ Overview Converters for 3RF2 solid-state switching devices These modules are used to convert analog control signals, such as those output from many temperature controllers for example, into a pulse-width-modulated digital signal. The connected solid-state contactors and relays can therefore regulate the output of a load as a percentage. ■ Design Mounting 4 Easy snapping onto the 3RF21 solid-state relays or 3RF23 solidstate contactors establishes the connections to the solid-state switching devices. The connector on the solid-state switching devices from the control circuit can be plugged onto the converter without rewiring. ■ Function The analog value from a temperature controller is present at the 0 ... 10 V terminals. This controls the on-to-off period, as a function of voltage. The period duration is predefined at one second. Conversion of the analog voltage is linear in the voltage range from 0.1 to 9.9 V. At voltages below 0.1 V the connected switching device is not activated, while at voltages above 9.9 V the connected switching device is always activated. 4/42 Siemens LV 1 T · 2007 © Siemens AG 2007 3RF29 Function Modules Load monitoring Load monitoring for 3RF2 single-phase solid-state switching devices Many faults can be quickly detected by monitoring a load circuit connected to the solid-state switching device, as made possible with this module. Examples include the failure of load elements (up to 6 in the basic version or up to 12 in the extended version), alloyed power semiconductors, a lack of voltage or a break in a load circuit. A fault is indicated by one or more LEDs and reported to the controller by way of a PLC-compatible output. The principle of operation is based on permanent monitoring of the current strength. This figure is continuously compared with the reference value stored once during commissioning by the simple press of a button. In order to detect the failure of one of several loads, the current difference must be 1/6 (in the basic version) or 1/12 (in the extended version) of the reference value. In the event of a fault, an output is actuated and one or more LEDs indicate the fault. ■ Design Mounting Easy snapping onto the 3RF21 solid-state relays or 3RF23 solidstate contactors establishes the connections to the solid-state switching devices. Because of the special design, the straightthrough transformer of the load monitoring module covers the lower main circuit connection. The cable to the load is simply pushed through and secured with the terminal screw. ■ Function The function module is activated when an "ON" signal is applied (IN terminal). The module constantly monitors the current level and compares this with the setpoint value. Startup Pressing the Teach button or actuating the input IN2 switches the device on; the current through the solid-state switching device is detected and is stored as the setpoint value. During this process the two lower (red1)) LEDs flash alternately; simultaneous maintained light from the 3 (red1)) LEDs indicates the conclusion of the teaching process. The Teach button can also be used to switch on the connected solid-state switching device briefly for test purposes. In this case the "ON" LED is switched on. Partial load faults, "Basic" load monitoring If a deviation of at least 1/6 of the stored setpoint value is detected, a fault is signaled. The fault is indicated by a "Fault" LED and by activation of the fault signaling output. LED OK Fault Partial load failure/ Load shortcircuit Thyristor defect Mains failure/ Fuse rupture ON/OFF ✓ ✓ -- ✓ Current flowing ✓ ✓ ✓ -- Group fault -- ✓ ✓ ✓ ✓ LED is lit -- LED is not lit Partial load faults, "Extended" load monitoring Depending on the setting of the "response time" potentiometer, a deviation of at least 1/12 of the stored setpoint value after a response time of between 100 ms and 3 s is signaled as a fault. The fault is indicated by a "Load" LED and by activation of the fault signaling output. The potentiometer can also be used to determine the response behavior of the fault signaling output. When delay values are set in the left-hand half, the fault signal is stored. This can only be reset by switching on and off by means of the control supply voltage. When settings are made on the right-hand side, the fault output is automatically reset after the deviation has been corrected. Voltage compensation, "Extended" load monitoring In addition to the current, the load voltage is also detected. This makes it possible to compensate for influences on the current strength resulting from voltage fluctuations. Thyristor fault If a current greater than the leakage current of the controls is measured in the deenergized state, the device triggers a thyristor fault after the set delay time. This means that the fault output is activated and the "Fault" ("Thyristor"1)) LED lights up. Supply fault If no current is measured in the energized state, the device triggers a supply fault after the set delay time. This means that the fault output is activated and the "Fault" ("Supply"1)) LED lights up. 1) Only "Extended" load monitoring Siemens LV 1 T · 2007 4/43 4 ■ Overview © Siemens AG 2007 3RF29 Function Modules Heating current monitoring ■ Overview ■ Function Heating current monitoring for 3RF2 single-phase solidstate switching devices Many faults can be quickly detected by monitoring a load circuit connected to the solid-state switching device, as made possible with this module. Examples include the failure of up to 6 load elements, alloyed power semiconductors, a lack of voltage or a break in a load circuit. A fault is indicated by LEDs and reported to the controller by way of a relay output (NC contact). 4 The principle of operation is based on permanent monitoring of the current strength. This figure is continuously compared with the reference value stored once during commissioning. In order to detect the failure of one of several loads, the current difference must be 1/6 of the reference value. In the event of a fault, an output is actuated and the LEDs indicate the fault. The heating current monitoring has a teach input and therefore differs from the load monitoring. This remote teaching function enables simple adjustment to changing loads without manual intervention. ■ Design Mounting Easy snapping onto the 3RF21 solid-state relays or 3RF23 solid-state contactors establishes the connections to the solidstate switching devices. Because of the special design, the straight-through transformer of the heating current monitoring module covers the lower main circuit connection. The cable to the load is simply pushed through and secured with the terminal screw. The function module is activated when an "ON" signal is applied (IN1 terminal). The module constantly monitors the current level and compares this with the setpoint value. Startup Actuating the input IN2 switches the device on; the current through the solid-state switching device is detected and is stored as the setpoint value. During this process the two lower (red) LEDs flash alternately; simultaneous maintained light from the 3 (red) LEDs indicates the conclusion of the teaching process. Partial load faults Depending on the setting of the "response time" potentiometer, a deviation of at least 1/6 of the stored setpoint value after a response time of between 100 ms and 3 s is signaled as a fault. The fault is indicated by a "Load" LED and by activation of the fault signaling output. The potentiometer can also be used to determine the response behavior of the fault signaling output. When delay values are set in the left-hand half, the fault signal is stored. This can only be reset by switching on and off by means of the control supply voltage. When settings are made on the right-hand side, the fault output is automatically reset after the deviation has been corrected. Voltage compensation In addition to the current, the load voltage is also detected. This makes it possible to compensate for influences on the current strength resulting from voltage fluctuations. Thyristor fault If a current greater than the leakage current of the controls is measured in the deenergized state, the device triggers a thyristor fault after the set delay time. The fault output is activated and the "Thyristor" LED lights up. Supply fault If no current is measured in the energized state, the device triggers a supply fault after the set delay time. The fault output is activated and the "Supply" LED lights up. 4/44 Siemens LV 1 T · 2007 © Siemens AG 2007 3RF29 Function Modules Power control regulators ■ Overview Generalized phase control Power control regulators for 3RF2 single-phase solid-state switching devices If the left potentiometer tR is set to greater than 0 s, then the power control regulator operates according to the principle of generalized phase control. The power control regulator is a function module for the autonomous power control of complex heating systems and inductive loads, for the operation of loads with temperature-dependent resistors and for simple indirect control of temperature. In order to observe the limit values of the conducted interference voltage for industrial networks, the load circuit must include a reactor with a rating of at least 200 µH. The power control regulator can be used on the instantaneously switching 3RF21 and 3RF23 solid-state switching devices (single-phase). If only the full-wave operating mode is used, the power control regulator can also be used on the "zero-point switching" solid-state relays and contactors. The setpoint selection is set either internally with the right-hand potiometer P to 0 ... 100 % on the module or externally using the analog input 0 ... 10 V. Modulation 4 100 180° % 90° 50 0° 0 NSB0_01693 Special versions In the case of full-wave control, 100 % corresponds to continuously On and, in the case of generalized phase control, to a conduction angle of 180° - and therefore maximum output. Conduction angle The following functions have been integrated: • Power control regulator for adjusting the power of the connected load. Here, the setpoint value is set with a rotary knob on the module as a percentage with reference to the 100 % power stored as a setpoint value. • Inrush current limitation: With the aid of an adjustable voltage ramp, the inrush current is limited by means of phase control. This is useful above all with loads such as lamps or infrared lamps which have an inrush transient current. • Load circuit monitoring for detecting load failure, partial load faults, alloyed power semiconductors, lack of voltage or a break in the load circuit. Setpoint selection 3RF29 04-0KA13-0KC0 < 0,1 During the Teaching process the connected solid-state relay or contactor is not activated; i.e. no current flow takes place. No current reference value is stored. No part-load monitoring! 5,0 V > 9,9 External setpoint of analog voltage 0 ... 10 V 0 3RF29 04-0KA13-0KT0 No part-load monitoring! ■ Design Mounting Easy snapping onto the 3RF21 solid-state relays or 3RF23 solidstate contactors establishes the connections to the solid-state switching devices. Because of the special design, the straightthrough transformer of the function module covers the lower main circuit connection. The cable to the load is simply pushed through and secured with the terminal screw. ■ Function Power control The power control regulator sets the load current of the solidstate switching device depending on a setpoint value as a percentage. It does not compensate for changes in the mains voltage or load resistance. The modulation, the On/Off ratio or the phase angle, remains unchanged according to the setpoint value. The autonomous power control is performed between 0 and 100 % of the setpoint selection Full-wave control If the left potentiometer tR is set to 0 s (= far left), then the power control regulator operates according to the principle of full-wave control. The power set, be it internal or external, is converted into a pulse-width-modulated digital signal. The power control regulator controls the On and Off time of the solid-state switching device within a fixed period duration of 1 s so that the selected power is applied to the load. The "ON" LED flashes in the same rhythm as the solid-state switching device switches on and off. 50 % 100 Internal setpoint of potentiometer P Input characteristic Internal setpoint selection In the case of internal setpoint selection, the module is controlled over the IN terminal. Terminal 10 has no function. External setpoint selection With external setpoint selection (potentiometer P far left = 0 %) the module is actuated by applying the analog voltage 0 ... 10 V. 0 ... 10 V corresponds to 0 ... 100 % power. Conversion of the voltage is linear between 0.1 and 9.9 V. Below 0.1 V the switching device stays switched off; a voltage greater than 9.9 V corresponds to 100 % power. Inrush current limitation The ramp time (tR) for a voltage ramp on switching on is set with the left potentiometer for the purpose of inrush current limitation. The set time refers to a power of 100 %. If, for example, a ramp time of 10 s is set and the power setpoint selection is 60 %, then the power of 60 % will be reached after approx. 6 s. Line, load and thyristor monitoring The power control regulator identifies partial load faults, mains failure and thyristor faults. The faults are indicated by the LEDs on the module and the fault output is actuated. The reference for the load monitoring is the taught value. A maximum of 6 partial loads can be monitored. The response delay in the event of a fault amounts to approx. 100 ms in the case of full-wave control. In the case of generalized phase control and setpoint values > 50 % the response delay amounts to 500 ms from the end of the ramp time. The detection of partial load faults takes place only in the control range from 20 to 100 %. Siemens LV 1 T · 2007 4/45 © Siemens AG 2007 3RF29 Function Modules Power controllers ■ Overview Setpoint selection Power controllers for 3RF2 single-phase solid-state switching devices The power controller is a function module for the autonomous power control of complex heating systems, for the operation of loads with temperature-dependent resistors and for simple indirect control of temperature. 4 The power controller can be used on the 3RF21 and 3RF23 instantaneous switching solid-state switching devices (singlephase). If only the full-wave operating mode is used, the power controller can also be used on the zero-point-switching solidstate relays and contactors. The following functions have been integrated: • Power control regulator with proportional-action control for adjusting the power of the connected load. Here, the setpoint value is set with a rotary knob on the module as a percentage with reference to the 100 % power stored as a setpoint value. Changes in the mains voltage or in the load resistance are compensated in this case. • Inrush current limitation: With the aid of an adjustable voltage ramp, the inrush current is limited by means of phase control. This is useful above all with loads such as lamps which have an inrush transient current. • Load circuit monitoring for detecting load failure, alloyed power semiconductors, lack of voltage or a break in the load circuit. ■ Design External setpoint selection At 0 % on the potentiometer the setpoint selection is set using an external 0 ... 10 V analog signal (terminals IN / 0 ... 10 V). The device is switched on and off via the power supply (terminals A1 / A2). Internal setpoint selection Above 0 % the setpoint is set using the potentiometer. To allow this, the potential at terminal A1 must additionally be applied at the IN terminal. After removal of the "ON" signal, the switching module is switched off. Inrush current limitation The ramp time (tR) for a voltage ramp on switching on is set with the left potentiometer for the purpose of inrush current limitation. If a time longer than 0 s is set, the device operates according to the generalized phase control principle. If 0 s is set, there is no voltage ramp and the device operates according to the principle of full-wave control. Load fault If upon switching on with voltage applied the current flowing is not greater than the leakage current of the control, the device triggers a load fault. The fault relay is activated and the "Load" LED lights up. Thyristor fault Mounting Easy snapping onto the 3RF21 solid-state relays or 3RF23 solidstate contactors establishes the connections to the solid-state switching devices. Because of the special design, the straightthrough transformer of the function module covers the lower main circuit connection. The cable to the load is simply pushed through and secured with the terminal screw. ■ Function Power control The power controller adjusts the current in the connected load by means of a solid-state switching device depending on a setpoint value. Changes in the mains voltage or in the load resistance are thus compensated by the power controller. The setpoint value can be predefined externally as a 0 to 10 V signal or internally by means of a potentiometer. Depending on the setting of the potentiometer (tR), the adjustment is carried out according to the principle of full-wave control or generalized phase control. Full-wave control In this operating mode the output is adjusted to the required setpoint value changing the on-to-off period. The period duration is predefined at one second. Generalized phase control In this operating mode the output is adjusted to the required setpoint value by changing the current flow angle. The halfwaves of the current are adjusted to produce the selected setpoint value of the power at the load. In order to observe the limit values of the conducted interference voltage for industrial networks, the load circuit must include a reactor with a rating of at least 200 µH. 4/46 The setpoint selection is set either internally with the right-hand potiometer P to 0 ... 100 % on the module or externally using the analog input 0 ... 10 V AC/DC. Siemens LV 1 T · 2007 If a current greater than the leakage current of the control is measured in the deenergized state, the device triggers a thyristor fault. The fault relay is activated and the "Thyristor" LED lights up. Supply fault If no current is measured in the energized state, the device triggers a supply fault. The fault relay is activated and the "Supply" LED lights up. Startup Pressing the "Teach" button switches the device on; the current through the solid-state switching device and the mains voltage are detected and stored. The resultant output is taken as the 100 % output for the setpoint selection. During this process the two lower red LEDs flash alternately. Simultaneous maintained light from the three red LEDs indicates the completion of the "Teach" process. The "Teach" button can also be used to switch on the connected solid-state switching device briefly for test purposes. In this case the "ON" LED is switched on. © Siemens AG 2007 3RF29 Function Modules Project planning aids ■ Dimensional drawings Converters Basic load monitoring 3RF29 00-0EA18 3RF29 ..-0FA08 2 1 ,5 2 5 ,5 2 1 ,5 2 2 ,5 1 0 1 ,5 8 3 ,5 2 2 ,5 N S B 0 _ 0 1 4 3 5 2 5 ,5 1 9 ,5 3 8 4 N S B 0 _ 0 1 4 3 4 1 2 ,5 3 8 ,5 2 8 ,5 "Extended" load monitoring and heating current monitoring Power controllers 3RF29 ..-0GA.. and -0JA.. 3RF29 ..-0KA.., 3RF29 ..-0HA.. 4 4 4 0 4 4 4 0 4 5 3 8 1 1 1 ,5 3 1 ,5 3 8 N S B 0 _ 0 1 4 4 4 2 9 ,5 N S B 0 _ 0 1 4 4 3 2 9 ,5 1 1 1 ,5 4 5 3 1 ,5 ■ Schematics Extended load monitoring Heating current monitoring 3) A1+ 1) 0V - IN A1 + 10 V + 14 IN2/Ref 12 comp. 3) 2) L/N A1 + 1) A2 11 < NSB0_01468a A1 + A2 - NSB0_01467 1) A2 1) 2) 3) IN1/ON A2 - Basic load monitoring 1) 3) A1 + A2 IN/0 10 V + 11 NC < NSB0_01529 NSB0_01466 1) Power controllers 12 comp. 3) 2) L/N 11 NC < NSB0_01469a Converters 12 comp. 3) 2) L/N IN 2) OUT Internal connection. Straight-through transformers. 3) Voltage measuring not electrically isolated (3 MW per path). Siemens LV 1 T · 2007 4/47 © Siemens AG 2007 3RF29 Function Modules Project planning aids Switching examples Converter Basic load monitoring 1/N/PE 50 Hz/230 V 1/N/PE 50 Hz 230 V AC/DC 24 V L N DC 24 V L +/~ L L+ L /~ N L PE PE F1 F2 F1 S1 ON/OFF K1 1 L A1 + A2 ~ A1 + 1) PE A1 1 L A1 + A2 L L+ 1) A1+ < SPS/PLC A2 0V D out IN 10 V + 10 V + 2) 2 T D in OUT NSB0_01460b NSB0_01459c 4 T 3) A1 A2 ~ 0V 2 K1 R Extended load monitoring L1 R2 R3 R4 R5 R6 Power controllers 3/N/PE 50 Hz 230/400 V L1 L2 DC 24 V L2 L3 L+ L3 L N 4) N R1 3/N/PE 50 Hz 230/400 V DC 24 V L+ 4) L 6) PE PE F1 F1 7) L1 K1 5) 1 L 3) PE A1 + A2 - K1 A1 L L+ A1 + 1) 3) < D in R6 L/N 12 R7 R8 2) R9 R10 R11 R12 5) 2) 6) Internal connection to the solid-state relay/contactor. Straight-through transformer. 3) Make PE/ground connection according to installation regulations. 4) Connection of L/N contact with: - Load monitoring/power controller 3RF29 ..-0.A.3 on neutral conductor N (e.g. 230 V), - Load monitoring/power controller 3RF29 ..-0.A.6 on a second phase (e.g. 400 V). Siemens LV 1 T · 2007 A out + D in 5) 1) 4/48 A out 11 NC comp. NSB0_01436c NSB0_01461c R5 10 V + 2 T 12 2) R4 A2 IN/0 5) R3 L L+ A1 + 1) 11 comp. R2 A1 + D out 14 2 T 5) A2 A2 IN R1 PE A1 1 L L/N R1 Voltage measuring not electrically isolated (3 MW per path). Grounding of connection L- is recommended. 7) A 200 mH choke must be used when operating with leading-edge phase in order to observe the limit values of the conducted interference voltage according to Class A.