Power handling and power compression in loudspeakers Doug Button dougbutton@roadrunner.com Ohm’s Pie Chart Watts, Volts and dB • Decibels are a relative scale • dB is a POWER RATIO • Sound Pressure Level is an absolute scale expressed in Decibels relative to 0dB=20μP(RMS) • Sound intensity is W/m2 • dB= 10 x Log(P1/P2) power ratio • dB= 20 x Log(E1/E2) voltage ratio • dB= 20 x Log(I1/I2) current ratio dB, Power, Volts and Amps • • • • 3 dB is 2 times the power 6 dB is 4 times the power 10 dB is 10 times the power 20 dB is 100 times the power • 6dB is 2 times the voltage • 6dB is 2 times the current • 20 dB is 10 times the voltage • 20 dB is 10 times the current Amplifier • Voltage multiplier – Input is in mV (ipod, cd player) – Output in Volts • Ratio is called gain. Typically in dB • Has maximum peak voltage (slightly less than supply rails) waveform ‘Clips’ • Has maximum RMS volts (3db less than peak) – Power rating is RMS volts into resistive load • Must be able to handling [lowest] impedance • Rating need not match speaker V 1 2 ...Vn 2 RMS n (Root Mean Square) AC Volts Voltage vs Time 1.5 RMS Voltage = .707 Peak Voltage = 1 1 Voltage 0.5 P to P =2 0 -0.5 -1 -1.5 0 10 20 30 40 50 Time 60 70 80 90 100 Random Voltage RMS V= .5 Peak V = 1 Noise or music voltage wave from 1.5 1 Voltage 0.5 0 -0.5 -1 -1.5 0 10 20 30 40 50 60 70 80 90 Time Crest factor=20*Log (Peak/RMS)= 6dB 100 • • • DC Resistance (Re) AC impedance Nominal impedance Impedance Impedance of a loudspeaker 100 Resonance = 50 Hz Ohms 8 ohms nominal Minimum impedance =7.5 Ohms DC Resistance= 6 Ohms 1 1 100 Frequency 10000 Power handling is CALCULATED based on an RMS voltage into minimum Z Complex Load Impedance woofer impedance 40.00 Ohms 30.00 20.00 10.00 0.00 10.00 Woofer phase 1000.00 freq 90.00 60.00 Current lags, 1st quad (inductive) Phase angle 30.00 0.00 -30.00 Current leads, 4th quad (capacitive) -60.00 -90.00 10.00 1000.00 Freq Power Handling Specs • What voltage? • What impedance assumption? – Minimum impedance IEC, AES, EIA Power handling is – Average impedance CALCULATED based on an RMS – Nominal impedance voltage into minimum Z – Impedance under power? • RMS Power? Average Power? Real Power? Music Power? Peak Power? • Crest factor? – Sine is 3dB – Noise is 6dB or greater (often 12dB) – Music is 6dB or greater (as high as 25 to 30dB) • Amp power rating? – Sine wave at 1000 Hz X% THD into resistive load Credible ratings • IEC standard system power test: – Pink noise from 50Hz to 3250Hz slow roll off in HF more rapid at LF – 6dB crest factor – 100 hours • AES standard – One decade Pink noise – 2 hour duration • EIA 426A/B – B Based on power compression – A is like IEC 8 hours Heat Dissipation • • • • Sets power handling Dictates power compression Limits Max SPL DC resistance is linear with temperature DCR (warm)= DCR (room T)* (1+(∆T*TCR)) TCR= Thermal Coefficient of Resistivity=change in DCR/C TCR for Cu and Al ~ .004 ∆/C or 1/250 100% change in DCR (double)= ∆T of 250 C Thermal Model Analogy Voltage= temperature Current=power magnet coil P ∆T1 ∆T2 Q= real heat power R= oC/W Thermal Circuit Temperature rise vs. time in transducer Thermal Resistance DCR (warm)= DCR (room T)* (1+(∆T*TCR)) DCR(%change)=(∆T*TCR) or (∆T/250) ∆T=DCR(%change)* 250 30% change in DCR=0.3*250 = 75 Deg C Coil Temperature = 75+20 = 95 Deg C R=∆T/Q (Q=true power) Example: Q = 50 watts of power R=75/50= 1.5 deg C/watt Power Handling True Power max = Max ∆T / Rt Example (200 C)/(1.5 deg C/watt)= 133watts Min Z (full power)= Min Z (room T) + ∆ DCR Power(calc)=Power (true)*(Min Z(full power) /Min Z(room T)) Power Handling Example Min Z(roomT) = 8 Ω DCR = 6 Ω Max T = 220 C Rt = 1.5 °C/W True power =200/1.5=133 watts Change in DCR = 200/250 x 6ohms=4.8 Ω Min Z(full) = 8+4.8 = 12.8 Ω Power(calculated) = 133 x (12.8/8) = 213 Watts V(rated P)=SQRT(Power(Calc)*min Z) = SQRT(213*8) = 41.3 V(RMS) Failure modes • Thermal, electrical power – Coil burns up, larger coils better! • Shorts out • Goes Open • Mechanical – Fatigue • • • • Cone Spider Surround Tinsels Time vs. Failure Analysis VGC Transducers Hours until failure 1000 100 10 1 500 600 700 800 900 1000 1100 1200 1300 Watts 1996 1.5% warranty rate 1992 3.4% warranty rate 1990 5% warranty rate Data suggests a 2 to 1 power range for 2 to 300 hr Power rating • Good guide for what size amp to match with a speaker. • BUT, all it really tells you is how easily the speaker will break • A 200 watt speaker will break easier than a 400 watt speaker • Pay close attention to qualifiers such as peak, continuous, average, music, noise or RMS (misnomer) Power compression • Combination of reduced efficiency and less power delivered due to higher resistance • Rarely stated • Predictable from thermal model • DCR doubles at 525 F (270C) (approx 6dB compression in midband) Higher DCR reduces efficiency 2 K x (BL) x (Sd) Efficiency = 2 DCR x (Mms) 2 Additionally: Higher impedance pulls less power Thiele-Small Parameters Re Qes 2B 2 L2CmsFs 1 Fs 2 1 MmsCms Higher DCR (Re) increases electrical Q Reduces damping Power compression Output vs Input power Sound pressure level @ 1 m 120 115 110 Real Ideal 105 100 1 10 Input power, Watts. 100 Power compression Impedance Magnitude vs. Freq, as Temperature changes Impedance Magnitude (Ohms) 100 • Impedance change with temperature Z 20deg C Z 70 deg C Z 120 deg C 10 Z 170 deg C Z 220 deg C Z 270 deg C 1 10 100 Frequency (Hz) 1000 Power compression On Axis SPL vs. Freq showing compression vs temperture and frequency 100 95 Magnitude SPL (dB) 90 • Power compression 85 SPL 20deg C SPL 70 deg C SPL 120 deg C 80 SPL 170 deg C SPL 220 deg C SPL 270 deg C 75 70 65 60 10 100 Frequency (Hz) 1000 Power compression DCR =DCR *(1+(∆T*TCR)) hot cold DCR(%change)=(∆T*TCR) or (∆T/250) ∆T= DCR(%change)* 250 Power compression=20Log(1+ DCR(%change)) Power compression is 6dB when DCR doubles Total acoustic magnitude Total acoustic magnitude 100 Power compression mismatch dB, 1 watt 90 80 70 60 10 No compression 1000 1000 Compressed tweeter 100000 Total Load Impedance Frerquency Total Load Impedance Frerquency 50 45 40 35 Z, ohms 30 25 20 15 10 5 1000 freq 0 10 100000 1000 freq Total acoustic magnitude Total acoustic magnitude 100 Power compression mismatch dB, 1 watt 90 80 70 60 No compression 1000 10 Compressed woofer 100000 1000 Total Load Impedance Total Load Impedance Frerquency Frerquency 50 45 40 35 Z, ohms 30 25 20 15 10 5 1000 freq 0 10 100000 1000 freq Total acoustic magnitude Total acoustic magnitude 100 Power compression matched dB, 1 watt 90 80 70 60 10 No compression 1000 100000 1000 Both compressed Frerquency Total Load Impedance Total Load Impedance Frerquency 50 45 40 35 Z, ohms 30 25 20 15 10 5 1000 freq 0 10 100000 1000 freq Summary Power Handling • Power compression and power handling can be predicted based on a simple thermal model • Power ratings of speakers are not the true power (calculated). • Power rating of Amplifier and Power rating of speaker do not need to match, however matching them will yield the most possible output without damage • The amp simply needs to be able to handle the load (most amps can handle impedances down to 4 ohms) • Be very wary of power handling claims, check for qualifiers. Or misnomers (such as RMS power, Music power, Peak power, should be AVERAGE or CONTINUOUS). Summary Power Compression • Combination of reduced efficiency and less power delivered due to higher resistance • Power compression is never speced, but can be inferred from the power rating • Power compression changes the bass alignment • Power compression causes frequency response anomalies which are worst if components don’t compress equally Measurements http://www-classes.usc.edu/engr/ee-ep/ 499/423L/Power lecture April 2011/ Power rating and Power compression calculator 2011.xls Measure the DCR of your transducers