GENERAL ELECTRICAL DRIVES What is electrical drives? Components of electrical drives Advantages of electrical drives DC drives Vs AC drives Torque equations Load torque profiles Four quadrant operation DC DRIVES Vs AC DRIVES DC drives: Advantage in control unit Disadvantage in motor AC Drives: Advantage in motor Disadvantage in control unit DC DRIVES • DC DRIVES: Electric drives that use DC motors as the prime movers • DC motor: industry workhorse for decades • Dominates variable speed applications before PE converters were introduced • Will AC drive replaces DC drive ? – Predicted 30 years ago – DC strong presence – easy control – huge numbers – AC will eventually replace DC – at a slow rate DC Motors • Advantage: simple torque and speed control without sophisticated electronics • Limitations: • Regular Maintenance • Expensive motor • Heavy motor • Sparking General Torque Equation Translational (linear) motion: dv F M dt F : Force (Nm) M : Mass (Kg ) v : velocity (m/s) Rotational motion: d TJ dt T : Torque (Nm) J : Moment of Inertia (Kgm2 ) : angular velocity ( rad/s ) Torque Equation: Motor drives d d Te TL J or Te TL J dt dt Te : motor torque (Nm) TL : Load torque (Nm) Te TL 0 Acceleration Te TL 0 Deceleration Te TL 0 Constant speed …continue Drive accelerates or decelerates depending on whether Te is greater or less than TL During acceleration, motor must supply not only the load torque but also dynamic torque, ( Jd/dt ). During deceleration, the dynamic torque, ( Jd/dt ), has a negative sign. Therefore, it assists the motor torque, Te. Torque Equation: Graphical Te Speed Forward Forward Reverse Reverse running braking acc. running Reverse Forward braking acc. Load Torque Load torque, TL, is complex, depending on applications. In general: TORQUE TL = k TL = k TL = k2 SPEED 4Q OPERATION F: FORWARD R: REVERSE M : MOTORING B: BRAKING Te SPEED FB Te II FM I TORQUE RM Te III IV Te RB 4Q OPERATION: LIFT SYSTEM Positive speed Negative torque Motor Counterweight Cage 4Q OPERATION: LIFT SYSTEM Convention: Upward motion of the cage: Positive speed Weight of the empty cage < Counterweight Weight of the full-loaded cage > Counterweight Principle: What causes the motion? Motor : motoring P =T = +ve Load (counterweight) : braking P =T = -ve 4Q OPERATION: LIFT SYSTEM Speed You are at 10th floor, calling empty cage from gnd floor FB You are at 10th floor, calling fully-loaded cage from gnd floor FM Torque RM You are at gnd floor, calling empty cage from 10th floor RB You are at gnd floor, calling Fully-loaded cage from 10th floor DC MOTOR DRIVES Principle of operation Torque-speed characteristic Methods of speed control Armature voltage control Variable voltage source Phase-controlled Rectifier Switch-mode converter (Chopper) 1Q-Converter 2Q-Converter 4Q-Converter Principle of Operation DC Motors Stator: field windings Rotor: armature windings Current in Current out Equivalent circuit of DC motor Ra + Lf La ia + Rf if + Vt ea Vf _ _ _ di v t R a ia L a ea dt Te ktia ea k E v f R f if L Electromagnetic torque Armature back e.m.f. di f dt Torque-speed characteristics Armature circuit: dia Va Ra ia L ea dt In steady state, Va Ra I a Ea Therefore speed is given by, Ra Va T 2 e kT kT Three possible methods of speed control: Armature resistance Ra Field flux F Armature voltage Va Torque-speed characteristics of DC motor Speed No load speed Full load speed Maximum load Torque Torque Separately excited DC motors have good speed regulation. DC Motor Speed Control Speed By Changing Ra Ra increasing Maximum Torque Torque • Power loss in Ra • Does not maintain maximum torque capability • Poor speed regulation DC Motor Speed Control Speed By Decreasing Flux Flux Decreasing Maximum Torque Torque Trated • Slow transient response • Does not maintain maximum torque capability DC Motor Speed Control Speed By Changing Armature voltage Va increasing Maximum Torque Torque Trated • good speed regulation • maintain maximum torque capability Speed control of DC Motors Below base speed: Armature voltage control (retain maximum torque capability) Above base speed: Field weakening (i.e. flux reduced) (Trading-off torque capability for speed) Armature voltage control Field flux control Torque Line of Maximum Torque Limitation base speed Methods of Armature Voltage Control Phase-controlled rectifier (AC–DC) ia + 3-phase Or 1-phase supply Vt Q2 Q1 Q3 Q4 T Methods of Armature Voltage Control 1. Ward-Leonard Scheme 2. Phase-controlled rectifier (AC–DC) 3. Switch-Mode Converter (Chopper) (DC–DC) Methods of Armature Voltage Control Phase-controlled rectifier: 4Q Operation 1 or 3phase supply + 1 or 3phase supply Vt Q2 Q1 Q3 Q4 T AN ALTERNATIVE WAY Phase-controlled rectifier : 4Q Operation R1 F1 3-phase supply + Va F2 R2 Q2 Q1 Q3 Q4 - T Converters For DC motor Drives Switch–mode converters: 1Q Converter T1 + Vt - Q2 Q1 Q3 Q4 T Converters For DC motor Drives Switch–mode converters: 2Q Converter T1 D1 T2 + Vt D2 - Q2 Q1 Q3 Q4 Q1 T1 and D2 Q2 D1 and T2 T Converters For DC motor Drives Switch–mode converters: 4Q Converter T1 T4 D1 D3 + Vt - D4 D2 T3 T2 Q2 Q1 Q3 Q4 T Advantages of Switch mode converters Switch–mode converters • Switching at high frequency Reduces current ripple Increases control bandwidth • Suitable for high performance applications