Lab 5 – Don’t Forget Me: SBIR DFM Inc. CS411 Janet Brunelle May 4, 2008 Lab 5 SBIR Table of Contents 1 Product Description Introduction ................................................................................ 1 1.1 Product Description ............................................................................................ 2 1.1.1 Key Product Features and Capabilities ....................................................... 2 1.1.2 Major Components (Hardware/Software)................................................... 4 1.1.3 Target Market/Customer Base .................................................................... 7 1.2 Product Prototype Description ............................................................................ 8 1.2.1 Prototype Functional Objectives ................................................................. 8 1.2.2 Prototype Architecture ................................................................................ 9 1.2.3 Innovative Features ................................................................................... 12 1.2.4 Challenges and Risks ................................................................................ 13 1.3 Prototype Demonstration Description............................................................... 14 2 Product Specification ................................................................................................ 15 2.1 Product Specification Introduction ................................................................... 15 2.1.1 Purpose...................................................................................................... 16 2.1.2 Scope ......................................................................................................... 19 2.1.3 Definitions, Acronyms, and Abbreviations .............................................. 20 2.1.4 References ................................................................................................. 23 2.1.5 Overview ................................................................................................... 23 2.2 General Description .......................................................................................... 24 2.2.1 Prototype Architecture Description .......................................................... 24 2.2.2 Prototype Functional Description ............................................................. 27 2.2.3 External Interfaces .................................................................................... 32 2.2.3.1 Hardware Interfaces .............................................................................. 32 2.2.3.2 Software Interfaces ............................................................................... 33 2.2.3.3 User Interfaces ...................................................................................... 35 2.2.3.4 Communication Protocols and Interfaces ............................................. 36 2.3 Specific Requirements ...................................................................................... 36 2.3.1 Functional Requirements .......................................................................... 36 2.3.1.1 DFM System Activation Process .......................................................... 36 2.3.1.2 Sensor Overview ................................................................................... 37 2.3.1.2.1 Life Detection Sensors .................................................................... 37 2.3.1.2.2 Environmental Sensor ..................................................................... 38 2.3.1.3 Life Detection Procedures..................................................................... 38 2.3.1.4 Environment Evaluation Procedures..................................................... 39 2.3.1.5 Transmitter and Receiver Functions ..................................................... 39 2.3.1.6 Alarm System........................................................................................ 40 2.3.1.7 Reset Procedures ................................................................................... 41 2.3.1.8 LabVIEW Setup .................................................................................... 42 2.3.1.9 Simulation Procedures .......................................................................... 42 2.3.2 Performance Requirements ....................................................................... 43 2.3.2.9 DFM System Activation ....................................................................... 43 2.3.2.10 Life Detection ................................................................................... 43 ii Lab 5 SBIR 2.3.2.10.1 Sensor Performance ...................................................................... 43 2.3.2.10.2 Procedure Performance ................................................................. 44 2.3.2.11 Environmental ................................................................................... 44 2.3.2.11.1 Sensor Performance ...................................................................... 45 2.3.2.11.2 Procedure Performance ................................................................. 45 2.3.2.12 Transmitter and Receiver Functions ................................................. 46 2.3.3 Assumptions and Constraints .................................................................... 46 2.3.3.1 Assumptions.......................................................................................... 47 2.3.3.2 Constraints ............................................................................................ 49 2.3.3.3 Dependencies ........................................................................................ 50 2.3.4 Non-Functional Requirements .................................................................. 51 2.3.4.1 Security ................................................................................................. 51 2.3.4.2 Maintainability ...................................................................................... 51 2.3.4.3 Reliability.............................................................................................. 52 3 Test Plan.................................................................................................................... 52 3.1 Test Plan Objectives ......................................................................................... 52 3.2 Test Plan............................................................................................................ 55 3.2.1 Testing Approach ...................................................................................... 55 3.2.2 Identification of Tests ............................................................................... 59 3.2.3 Test Schedule ............................................................................................ 60 3.2.4 Fault Reporting and Data Recording ........................................................ 61 3.2.5 Resource Requirements ............................................................................ 61 3.2.6 Test Environment ...................................................................................... 62 3.2.7 Test Responsibilities ................................................................................. 63 3.3 Test Procedures ................................................................................................. 63 3.3.1 Test Case Names and Identifiers............................................................... 64 Traceability to Requirements ............................................................................................ 72 4 User Manual .............................................................................................................. 74 4.1 Introduction (David) ......................................................................................... 74 4.2 Product Overview (David) ................................................................................ 75 4.3 Getting Started (David) ..................................................................................... 75 4.3.1 Hardware ................................................................................................... 76 4.3.2 Software .................................................................................................... 78 4.4 Prototype Procedures (Hernan) ......................................................................... 78 4.4.1 Initialization Procedure ............................................................................. 79 4.4.2 Activation Procedure ................................................................................ 82 4.4.3 The Running State..................................................................................... 83 4.4.4 Termination Procedure.............................................................................. 86 4.5 Product Features (Daniel) ................................................................................. 87 4.5.1 DFM Virtual Instrument (VI) GUI ........................................................... 89 4.5.2 Motion Sensor ........................................................................................... 91 4.6 Error Messages (Brandon) ................................................................................ 93 4.6.1 Errors by message ..................................................................................... 94 4.6.2 Errors by action number............................................................................ 95 4.7 Troubleshooting (Brandon) ............................................................................... 96 5 Lessons Learned ........................................................................................................ 99 iii Lab 5 SBIR 6 Appendix ................................................................................................................. 100 List of Figures Figure 1. Major functional component diagram ................................................................ 5 Figure 2. Phase 1 prototype major functional component diagram................................. 10 Figure 3. Major Functional Component Diagram ........................................................... 17 Figure 4. Prototype Major Functional Component Diagram........................................... 25 Figure 5. DFM Algorithm Flowchart ............................................................................. 28 Figure 6. DFM Activation Flowchart ............................................................................. 30 Figure 7. DFM Life Detection Algorithm ...................................................................... 31 Figure 8. Environmenal Sensor ...................................................................................... 32 Figure 9. Life Detection Sensors .................................................................................... 33 Figure 10. Alarm VI Front Panel display ....................................................................... 34 Figure 11. Alarm VI Block Diagram .............................................................................. 35 Figure 12. Phase 1 prototype major functional component diagram................................ 56 Figure 13. Presentation room layout ............................................................................... 62 Figure 14. DFM system project box ................................................................................. 76 Figure 15. DFM system project box interior .................................................................... 77 Figure 16. The DFM system VI simulated signal ............................................................ 79 Figure 17. The DFM system VI real sensor signal ........................................................... 80 Figure 18. The DFM system VI force on signal ............................................................... 80 Figure 19. The DFM system VI force off signal ............................................................. 81 Figure 20. The DFM system VI disable signal................................................................. 81 Figure 21. LabView run button ........................................................................................ 82 Figure 22. DFM system Danger Level indicator .............................................................. 82 Figure 23. The DFM system VI reset button (light off). .................................................. 83 Figure 24. The DFM system VI microphone graph example.......................................... 84 Figure 25. The DFM system VI life detection sensors light indicators............................ 84 Figure 26. The DFM system VI temperature sensor and key fob ................................... 85 Figure 27. The DFM system VI preempt switch .............................................................. 85 Figure 28. LabView pause button .................................................................................... 86 Figure 29. LabView stop button ...................................................................................... 86 Figure 30. The DFM system VI reset button (light on). .................................................. 87 Figure 31. DFM system prototype major functional component diagram ....................... 88 Figure 32. Environmental sensor for the DFM system .................................................... 88 Figure 33. Occupancy detection sensors for the DFM system ......................................... 89 List of Tables Table 1. Sensor priorities .................................................................................................... 3 Table 2. Feature comparison between full product and prototype.................................... 12 Table 3. Sensor priorities .................................................................................................. 18 Table 4. Feature comparison between full product and prototype.................................... 27 iv Lab 5 SBIR Table 5. Effects of Assumptions, Dependencies, and Constraints on Requirements ....... 47 Table 6. DFM system prototype test cases by category.................................................... 60 Table 7. DFM system prototype test schedule .................................................................. 61 Table 8, Traceability to requirements table ...................................................................... 74 Table 9. Error Messages ................................................................................................... 94 v Lab 5 SBIR 1 Product Description Introduction Last year at least 43 children died in cars while their parent or caregiver was away, and each year the number of deaths increases (KAC, 2007). Unfortunately, it does not take long for a car to become dangerously hot and endanger the life of a child inside. As of now, modern cars do not have the capability to determine when the conditions of its interior could pose a danger to its passengers, nor do many vehicles have the ability to register that a child has been left inside. The goal of the Don't Forget Me (DFM) system is to eliminate such instances of unintentional child endangerment. By implementing a series of sensors that will determine if a vehicle is occupied, the system can immediately take corrective action. A heartbeat sensing system is one of the primary components; the data it collects is analyzed for a verifiable pattern. Secondly, pressure sensors will be installed beneath the seats to determine if anyone is occupying the vehicles. Once again, the output of the sensors will be checked by the accompanying software to ensure it is a person and not an obstruction that has been detected. A microphone will be implemented to monitor for loud noises which will help determine if the vehicle is occupied. There will also be careful monitoring of the temperature, motion, and CO2 inside the car. Since the temperature can rise to fatal levels in minutes, a high temperature reading will initiate an aggressive check of the vehicle for persons who may be in danger. When inputs from all the sensors collectively indicate that the vehicle is occupied, the vehicles alarm system will be initiated. Also, the driver’s key fob attachment will begin to vibrate to indicate that the alarm system has been activated. This device is 1 Lab 5 SBIR autonomous and does not require the activation of the car's operator. It seeks to eliminate instances when one can let even important issues pass their attention. 1.1 Product Description This section describes in detail the manner in which the fully implemented DFM safety system will run. Specifically, this section describes the sensors used in the system, and the key fob’s manner of interacting with the system. A breakdown of the product, the intended customer, and reliability are presented in this section. 1.1.1 Key Product Features and Capabilities The DFM safety system is unique because it utilizes an assortment of sensors to detect life in a manner that has never before been implemented. While two or more sensors may be sufficient to detect life, more would be necessary to reach a high degree of certainty. Each sensor allows the software to incorporate a system of checks and balances to prevent false alarms or decisions made from insufficient data. Likewise, the system will not be rendered useless when one sensor inevitably malfunctions (given the lifespan of any component in a vehicle over an extended period of time). Overall, the greatest strength of the DFM system is the software developed to integrate each hardware component into one homogenous system. Under the assumption that no two types of sensors have the same accuracy, neither will they have the same priority. While a motion sensor is effective at detecting movement, it would not have the same accuracy as a heartbeat sensor meant to analyze a heart’s rhythm; therefore it is prudent to grant a positive reading from the heartbeat sensor higher priority than the result from a motion sensor. A CO2 sensor is even less indicative of life given that the car is not airtight and the sensor may have a low level of precision. As a result, the DFM 2 Lab 5 SBIR system must take each of the sensor’s results into a priority based system where each sensor is capable of generating a positive result for life detection independently of the others. Sensor Priority Value Pulse Sensor 4 Motion Sensor 3 3 CO2 Sensor Pressure Sensor 2 Microphone 1 Table 1. Sensor priorities Table 1 indicates the specific priorities for the DFM system. In order for life to be detected with a high level of certainty the sum of the values must be greater than five. The specific values were designated based on the combination of sensor that would be needed to give a positive reading for the alarm to be initiated. For example, the pulse sensor and any of the three beneath it in the table will cause the alarm to go off. Likewise, the CO2 and the pressure sensor would not be high enough in priority to initiate the alarm, but if the microphone was also getting a positive reading the system acknowledge the presence of life. The process of prioritizing the sensor’s results allows the DFM system to correctly indicate the presence of life even if some of the sensors are generating false results. In the same manner that shareholders have proportional control of a company, each sensor will have a degree of influence over the system, which is determined by its 3 Lab 5 SBIR accuracy. The software will take into account the different values of influence and certainty generated by sensor data and make an educated decision whether to act. 1.1.2 Major Components (Hardware/Software) Figure 1 illustrates the major functional components of the DFM system. It can be split up into three discrete units, the sensor array, the logic controller, and the human interface devices. In the diagram, the sensor array consists of all the devices depicted above the CPU, the logic controller is depicted in the box labeled as the CPU, and all of the human interface devices are depicted below the CPU. 4 Lab 5 SBIR Figure 1. Major functional component diagram The sensor array is the most notable portion of the DFM system. Each sensor gives the logic controller independent data. The sensors attempt to assess the environment in the car to determine if a person is present and if the vehicle is approaching a dangerous state. Individually each sensor is not a significant addition to a vehicle; however, nor is any individual sensor capable of making an accurate assessment 5 Lab 5 SBIR of the vehicle’s occupancy. Together all the sensor are used to give the CPU a reliable representation of the environment inside the vehicle. The logic controller is the element of the DFM system that puts all of the sensor’s data to work. Through the logic controller, data is received from the sensors and the remote detector device to determine the location of the driver and the state of the vehicle. The logic controller implements all the software and consists primarily of the microcontroller. Lastly, the interface devices are the remote detector, the transmitter device, and the reset switch. Theses devices allow for the driver to have minimal interaction with the DFM system. Since the DFM system is supposed to run autonomously, it would only hurt the integrity of the system to allow the end user too much interaction. Interaction with the DFM system is therefore limited to the driver carrying the transmitter device and using the reset switch in case of a false alarm. The entire system will be installed as inconspicuously as possible. Few components should be visible to the passengers with the exception of the aforementioned reset switch, and they key fob device. While installations will vary based on the car manufacturer’s needs and design limitations there will be aspect of the installation that will remain constant. First of all, the reset switch will be in the back of the vehicle behind the middle seat (the typical location of a car safety seat). Likewise, the accelerometer sensor(s) will be installed inside the same seat as safety seat would be placed according to the law. Secondly, the temperature sensor, CO2, and microphone can be placed anywhere on the interior of the vehicle as long as they would not come into casual contact with a passenger. Third, the pressure sensor, and the motion sensor will be 6 Lab 5 SBIR placed so that they can most accurately assess the life of an infant in a car safety seat. Therefore, the motion sensor would be placed on the ceiling of the vehicle facing downward and directed toward the rear middle seat with the line of sight including the entire row of seats. Similarly, the pressure sensors will be installed beneath the rear row of seat cushions. Lastly, the CPU and the transmitter device will be installed anywhere in the vehicle’s interior the manufacturer desires. Ideally, the two devices will be installed in a location that allows for easy maintenance and best signal interaction with the driver’s key fob. Overall, the system will not be readily apparent to passengers; however, the driver will be aware of the diagnostic light at the front of the vehicle and reset switch at the rear of the vehicle. 1.1.3 Target Market/Customer Base The DFM system will be marketed as a license to manufacture vehicles with the patented technology, as well as software to run on a suggested set of hardware. Also, validation documentation and software will be provided to the customer to ensure the system can guarantee the highest degree of safety. Automobile manufacturers will be the primary customer of the DFM system; car buyers will be the secondary customers because they will be using the product. In order to ensure that the product will be affordable to the average car owner; the car manufacturers will install, and purchase or manufacture the hardware. The manufacturer will be able to keep production costs low by installing and manufacturing the hardware in house, rather than buying a preassembled system. Likewise, they will not have to buy a different version of the DFM for each model of car it is to be installed in. The manufacturer can take the core software and microcontroller and incorporate it 7 Lab 5 SBIR into their designs. Lastly, if the customer decides that they do not want to implement the DFM system with all of the recommended sensors, they can decide to leave one or two out and set the configurations in the software provided to them accordingly. This method puts most of the design control in the manufacturer’s hands and allows the developers to focus on successful validation and enhancements, rather than manufacturing processes. 1.2 Product Prototype Description This section addresses a minimalist implementation of the DFM system by reducing the complexity of the software used. The prototype will be demonstrated in front of a review panel in order to evaluate its effectiveness. Due to time and budgetary constraints, many aspects of the systems were reduced to ensure that a working prototype will be completed. 1.2.1 Prototype Functional Objectives The objectives of the prototype are to show that the DFM system can in fact determine if a human is present, if the environment will become hazardous, if the driver is close enough to provide assistance, and ensure that customer is satisfied with the product. The sensors can test if a human is present by providing data to the LabVIEW (Laboratory Virtual Instrumentation Engineering Workbench) software where each sensor can independently evaluate the vehicle. If the certainty is high over the majority of the sensors, a person will be assumed present. The sensor priority can be tested by setting off each sensor alone or in different combinations to determine if the algorithm is effective. 8 Lab 5 SBIR Next, the environment is deemed hazardous if the temperature is rising or falling at a rate that would become harmful. Not only is the current temperature taken into account, but also the past temperatures. This way, the DFM can set off the alarm even if danger is still minutes away. The system would be very ineffective if it sounds an alarm only when the environment is deadly, or even if the driver is too far gone to ameliorate the situation. Lastly, the prototype will show that a driver’s distance from the car is being monitored by the DFM system. If the driver goes further than 20ft from the car the alarm will sound regardless of the temperature in the car. Likewise, despite the driver’s distance from the car, the alarm will sound if the temperature reached a fatal level. What is most important is any person or child left in the car when the alarm sounds is removed before the system is reset, which is why the reset is positioned in the rear center of the vehicle. After demonstrating the full functionality of the DFM system the customer will realize the potential of the system and attain a greater understanding of the power and functionality of the DFM system. 1.2.2 Prototype Architecture The physical architecture of the prototype is focused around the LabVIEW simulation software. LabVIEW makes it possible to interact with an array of sensors by wiring them into the data acquisition device (DAQ). Once properly wired, the LabVIEW software can be used interact with the ports on the DAQ. Therefore, the LabVIEW software and the laptop take the place of the CPU. This removes the difficult task of creating the physical implementation of the DFM system from their constituent 9 Lab 5 SBIR components alone. Likewise, the algorithm can be programmed and tested without wasting time and money programming into a microcontroller. Figure 2. Phase 1 prototype major functional component diagram Figure 2 illustrates the major functional components of the DFM system prototype and the interaction of its components. Table 1 elaborates on the reductions that will take place in order to complete the prototype. Unlike the real-world implementation 10 Lab 5 SBIR of the DFM system, there will be no microcontroller for the system to be installed on; rather, all of the software will be run through LabVIEW. While the microcontroller would allow the DFM system to run without a dedicated computer, it would not be flexible enough to create a very low scale prototype. Likewise, using a microcontroller rather than simulation software would make it more difficult to test each component in the DFM system. Features Real World Project Prototype Heartbeat Sensing An accelerometer will be installed that is capable of sensing a heartbeat through the vehicles back seat. The accelerometer can detect small fluctuations in movement, thereby indicating a heart rhythm. A pulse oximeter will be attached to a volunteer’s finger. This device will give the same input values of the accelerometer, but will require the volunteer to attach the device. Likewise, the presence of a pulse will be the only criteria, not rhythm. CO2 Sensor The sensor will measure the level of CO2 No CO2 sensor will be used for the in the vehicle. A steady increase will prototype; rather, the sensor will be indicate there is no ventilation and simulated in LabVIEW. human or animal is present. Temperature Sensor The temperature sensor will read in very precise values to determine the rate of temperature change to determine when a threat may become imminent. A temperature sensor will read the current temperature of the room and indicate when the level becomes too dangerous for a human. Motion Sensor The software will analyze the values read The motion sensor will read in from the motion sensor over time to several values over a short time determine if the readings may be period. If motion is detected over influenced by a person. An instance of that time period, then the software motion without life would be the will assert that a person is present. movement of the vehicle’s air conditioning vents. Pressure Sensor Like the motion sensor the values given The sensor will be placed under a to the software will be used to determine cushion for the volunteer to sit on. if there is not a pattern that could indicate By sitting he or she will activate life. This would mitigate false alarms the pressure sensor. This would due to devices that could trigger the simulate a child sitting in a rear or sensor, such as a child’s mechanical toy. safety seat. 11 Lab 5 SBIR Features Real World Project Prototype Microcontroller/CPU A microcontroller will be used to implement the software created by the DFM development team. The controller will interface with all the hardware and run the analysis algorithms to evaluate the state of possible passengers. Labview simulation software will be run in order to implement all the logic necessary to run the DFM system. Rather than have the sensors wired into a microcontroller, they will interface with the underlying software using an input/output device known as a DAQ. Reset Switch A switch will be added to the set of hardware, but the logical implementation will not be as elaborate. A switch will be placed in rear of the vehicle so that the driver can manually shut off the device in case of a false alarm. The switch will time out if the system still indicates danger and when the car is restarted. Radio Frequency A receiver will be placed in the car with The same implementation will take Reciever/Generator the generator as a key fob. When the place, but the generator will not be generator goes out of range (20ft.), the in the form of a key fob. car’s alarm will sound. Alarm The alarm will be implemented by whatever means the car manufacturer would like. It is strongly suggested that the car’s built in horn or alarm system be used given the public’s familiarity to car alarms and what they entail. A small speaker will be used to generate noise and indicate the alarm. A car alarm will not be necessary to demonstrate. Microphone A simple microphone will be integrated into the DFM system at the middle rear section of the vehicle behind the seat. The microphone will merely check the intensity of noise in the vehicle. In the event that the noise is above a predefined decibel level the microphone will indicate life. The computer's microphone will be used in LabVIEW to determine if the decibel level has reached a predefined level. Table 2. Feature comparison between full product and prototype 1.2.3 Innovative Features 12 Lab 5 SBIR The DFM system is innovative because it is the first device to incorporate a series of environmental sensors in order to determine the presence of life. By giving each of the sensors a different level of importance, the software will determine the severity of the situation and calculate a level of certainty that a person is in danger. While safety features are added to cars each year, few actually attempt to mitigate vehicular hyperthermia. The DFM system will take into account the temperature, both highs and lows, as well as the location of the driver to determine if there is an occupant and whether he or she is in danger. By using extensively tested algorithms, the DFM system will be able to sound an alarm with a high degree of certainty of imminent danger. 1.2.4 Challenges and Risks Currently, the greatest risks for the project are lack of customer buy in, product malfunctions, and caregivers becoming complacent. In the DFM system’s current state, a prototype is being developed to encourage customers to buy licenses. The current cost for one license of the DFM system is $100. The license allows the manufacturer to use the patent and gives them the right to use the developed software. If the customer is uninterested in the product, has found a company that can do a better job under a different patent, or is unable to afford the licensing fee, there is very little that can be done to save the DFM system. These three factors are the greatest risk, and can only be mitigated by keeping the price competitive and creating a product that is top of the line. Secondly, a more serious concern is the malfunction of the hardware resulting in death. Death is always going to be an issue, but it is being mitigated by creating an assembly of sensors that can be used to check for errors in the other’s readings. Likewise, extensive testing will go on to ensure that the DFM system has a high success 13 Lab 5 SBIR rate. Through testing, errors can be found and mitigated until the product has been significantly improved. Lastly, complacency is one of the hardest risks to reduce because it comes from too much faith in the product. The best way to reduce complacency is to require some interaction with the caregiver over designated intervals of time. This way, the caregiver is reminded of the device’s need for human involvement and they will be less likely to take for granted the automated nature of the system. 1.3 Prototype Demonstration Description The DFM system prototype demonstration will require a laptop computer, a copy of Labview simulation software, a DAQ, a small speaker, a radio frequency generator, a radio frequency receiver, a spring-loaded switch, a pulse oximeter, a temperature sensor, a pressure sensor, and a motion sensor. A chair made to resemble the seat of a car will be placed in front of the review panel. A pulse oximeter will also be placed in the chair, while the pressure sensor is placed beneath the chair. The motion sensor will be directed toward the chair, no more than three feet away. Lastly, a temperature sensor will be placed on the table next to a heating element and a bucket of ice. Each of the sensors already connected to the DAQ will then output their readings into LabVIEW. First the LabVIEW software will run through the simulation without anyone to influence the sensors, will indicate a run where no passenger is present in the car. The temperature sensor will be placed in the bucket of ice to display temperature warning on the screen followed by exposure to the heating element which should yield another warning. Despite the extreme environments, the DFM system will register no passengers and not set off the alarm. 14 Lab 5 SBIR In order to demonstrate a child left inside of a vehicle, a volunteer from the development team will sit in the demonstration seat. The sensor readings should be visible to the panel at all times. Both the pressure sensor and the motion sensor should indicate life. The volunteer will place the pulse oximeter around their finger so that the software will be able to register a human pulse. Lastly, the temperature sensor will be exposed to the hot and cold environments separately, each time setting off the alarm as the temperature values exceed predefined thresholds. As for the radio frequency generator and the radio frequency receiver, another volunteer will take the generator away from the receiver, which will result in a decrease in signal intensity. The alarm will go off when the intensity decreases to a predefined value, which is measured experimentally to be ten feet. When the second volunteer returns, they must reset the device by hand by using the reset switch. After which, the temperature sensor will once again be exposed to extreme temperature, which will again setting off the alarm despite the location of the second volunteer. 2 Product Specification 2.1 Product Specification Introduction Last year, at least 43 children died in cars while their parent or caregiver was away, and each year the number of related deaths increases (KAC, 2007). Unfortunately, it does not take long for a car to become dangerously hot and endanger the life of a child inside. Currently, passenger vehicles do not have the capability to determine when the conditions of its interior pose a danger to its occupants, nor do vehicles have the ability to register that a child has been left inside. 15 Lab 5 SBIR The goal of the Don't Forget Me (DFM) system is to eliminate such instances of intentional or unintentional child endangerment. By installing a series of sensors along with software that determine if a vehicle is occupied, the system can immediately take corrective action. A heartbeat sensing system is one of the primary components; the data it collects is analyzed for a verifiable pattern. Secondly, pressure sensors installed beneath the seats determine if anyone is occupying the vehicle. Once again, the outputs of the sensors are checked by the accompanying software to ensure it is a person and not an obstruction that is detected. A microphone is implemented to monitor for loud noises which will help determine if the vehicle is occupied. Temperature, motion, and CO2 are also constantly monitored inside the car. Since the temperature can rise to fatal levels in minutes, a high temperature reading initiates an aggressive check of the vehicle for people in danger. When inputs from all the sensors collectively indicate that the vehicle is occupied, the vehicle’s alarm system is initiated. Also, the driver’s key fob attachment will begin to vibrate to indicate that the alarm system has been activated. This device is autonomous and does not require the activation of the car's operator. It seeks to eliminate instances when one can let even important issues pass their attention (Fields, 2008). 2.1.1 Purpose The DFM safety system is unique because it utilizes an assortment of sensors to detect life in a manner that has never before been implemented. While two or more sensors may be sufficient to detect life, more would be necessary to reach a high degree of certainty. Each sensor allows the software to incorporate a system of checks and 16 Lab 5 SBIR balances to prevent false alarms or decisions made from insufficient data. Likewise, the system will not be rendered useless when one sensor inevitably malfunctions, given the lifespan of any component in a vehicle over an extended period of time. Figure 3. Major Functional Component Diagram Overall, the greatest strength of the DFM system is the software developed to integrate each hardware component into one homogenous system, as depicted in the Figure 3. Under the assumption that no two types of sensors have the same accuracy, neither will they have the same priority. While a motion sensor is effective at detecting movement, it would not have the same accuracy as a heartbeat sensor meant to analyze a heart’s rhythm; therefore, it is prudent to grant a positive reading from the heartbeat sensor higher priority than the result from a motion sensor. A CO2 sensor is even less 17 Lab 5 SBIR indicative of life given that the car is not airtight and the sensor may have a low level of precision. As a result, the DFM system must take each of the sensors’ results into a priority based system where each sensor is capable of generating a positive result for life detection independently of the others. Life Detection Sensors Priority Value 4 Pulse Sensor 3 Motion Sensor 3 CO2 Sensor 2 Pressure Sensor 1 Microphone Table 3. Sensor priorities Table 3 indicates the specific priorities for the DFM system. In order for life to be detected with a high level of certainty, the sum of the values must be greater than five. The specific values were designated based on the combination of sensors that would be needed to give a positive reading for the alarm to be initiated. For example, the pulse sensor and any of the three beneath it in the table will cause the alarm to go off. Likewise, the CO2 and the pressure sensor would not be high enough in priority to initiate the alarm, but if the microphone was also getting a positive reading, the system would acknowledge the presence of life. The process of prioritizing the sensors’ results allows the DFM system to correctly indicate the presence of life even if some of the sensors are generating false results. In the same manner that shareholders have proportional control of a company, each sensor will have a degree of influence over the system, which is determined by its accuracy. The software will take into account the different values of influence and 18 Lab 5 SBIR certainty generated by sensor data and make an educated decision whether to act (Fields, 2008). 2.1.2 Scope The objectives of the prototype are to show that the DFM system can in fact determine if a human life is present, if the environment has become hazardous, and if the driver is close enough to provide assistance. The sensors can test if a human is present by providing data to the LabVIEW (Laboratory Virtual Instrumentation Engineering Workbench) software where each sensor can independently evaluate conditions inside of the vehicle. If the certainty is high over the majority of the sensors, a life will be assumed present. Life detection can be tested by setting off each sensor alone or in different combinations to determine if the algorithm is effective and appropriate alarms are activated. Next, the environment is deemed hazardous if the temperature is rising or falling at a rate that would become harmful. Not only is the current temperature taken into account, but also the past temperatures. This way, the DFM system can set off the alarm even if danger is still minutes away. The system would be very ineffective if it sounds an alarm only when the environment is deadly, or even if the driver is too far gone to ameliorate the situation. Lastly, the prototype shows that a driver’s distance from the car is being monitored by the DFM system. If the driver goes further than 20ft from the car, the alarm will sound regardless of the temperature in the car. Likewise, despite the driver’s distance from the car, the alarm will sound if the temperature or other conditions reached a fatal level. What is most important is any person or child left in the car when the alarm 19 Lab 5 SBIR sounds is removed before the system is reset, which is why the reset is positioned in the rear center of the vehicle (Fields, 2008). 2.1.3 Definitions, Acronyms, and Abbreviations This section provides definitions and further explanations for terms used in the document. If a term uses an acronym, it is spelled out in this section. This section is meant to assist the reader in understanding the terminology used in this document. Accelerometer: A device that measures the force on a sensor, primarily vibrations. Variations in the accelerometers readings could be analyzed and find a specific pattern such as a heart beat or motion along a spatial axis. Accuracy: The sensors ability to determine a correct result. Not to be confused with precision, the exactness of the sensor’s result. Such as the thermometer reads 75.001 degrees. Which is a precise value with +/- .001, but inaccurate given that the temperature is actually 90 degrees. Algorithm: A series of finite instructions that are given a particular order. CO2: Carbon Dioxide, chemical combination for air that is exhaled. The change in the air composition from low to high levels of carbon dioxide may indicate human respiration. These sensors can be infrared gas sensors or chemical gas sensors. CPU: Central Processing Unit, the device inside of a computer that executes machine code (runs programs). 20 Lab 5 SBIR DAQ: National Instruments USB-6008 or USB-6009 Data Acquisition Device, a device that is used to send data to a computer using an external interface, usually connected to proprietary hardware. DFM: Don’t Forget Me, a system designed to prevent harm to humans and animals by detecting life and high temperatures in a vehicle. GUI: Stands for Graphical User Interface. A display on a computer that uses graphics to display content and can allow user manipulation. Heartbeat Sensor: A sensor that detects tiny vibrations and determines if they match the signal of a heartbeat. Hyperthermia: The state at which the human body is no longer able to cool down through natural processes. The effort the body takes to reduce heat only causes one’s temperature to rise due to the advanced state heat exposure. Interoperability: Interoperability is the ability of diverse systems to work together (inter-operate). Key Fob: An item attached to a key ring or key chain, used either for decoration or to assist the owner in the act of authentication. LabVIEW: Laboratory Virtual Instrumentation Engineering Workbench, platform and development environment for a visual programming language created by National Instruments. A graphical programming tool allowing for the display and acquisition of data from a great deal of devices including external hardware. Microcontroller: A microprocessor that is optimized for self-sufficient systems, usually runs on low power, and does not require a complex set of hardware. 21 Lab 5 SBIR Motion sensor: Sensor for detecting movement or motion. This sensor could use radio frequency or changes in light to detect motion. Pressure sensor: Sensor for detecting change in pressure. Proprietary Hardware: A device that is designed for specific purpose and lacks generic qualities that would allow it to be used outside of its original implementation. Pulse Oximeter: A medical device that is used to measure oxygen saturation in one’s bloodstream. The arterial blood vessels expand and contract with each heart beat changing the oxygen concentration which allows the device to measure pulse rate. Radio Frequency (RF): Any frequency within the electromagnetic spectrum associated with radio wave propagation. When an RF current is supplied to an antenna, an electromagnetic field is created that then is able to propagate through space. Many wireless technologies are based on RF field propagation. Respiration: Breathing in order to bring oxygen to the bloodstream and remove carbon dioxide. The act of respiration reduces the amount of oxygen and increases the amount of carbon dioxide enriched. Sensor: Any device designed to measure conditions or ambient pressures and temperatures. A sensor is electronic in nature and designed to send a voltage signal to computer device. Thermistor (Temperature sensor): A thermally sensitive resistor that produces a difference in electrical resistance when a change in temperature occurs. 22 Lab 5 SBIR Universal Serial Bus (USB): USB is a serial bus standard to interface devices. USB is intended by design to allow peripherals to be connected using a single standardized interface socket and utilizing plug and play capabilities. Virtual instrument (VI): Is an object that represents an instrument which contains the behaviors for which the instrument produces. A VI can be designed using Labview software that utilizes G code. By programming the input and output criteria as well as the logic of a LabVIEW file a virtual instrument can be created. 2.1.4 References Fields, Brandon. (2008). Lab 1 – DFM Product Description. Norfolk, VA: Author. Kids and Cars. (n.d.). Kids and Cars. Retrieved January 28, 2007, from Kids and Cars Web site: http://www.kidsandcars.org/. Oximity. (2002). Principles of Pulse Oximetry Technology. Retrieved January 21, 2007, from Internet World Stats Web site: http://www.oximetry.org/pulseox/principles.htm. 2.1.5 Overview This product specification provides details concerning the hardware and software design, external interfaces, and the capabilities and features of the DFM system prototype. The following information describes the implementation of the prototype as well as aspects of its design and considerations made during testing and demonstration. Material covered in this document primarily pertains to the prototype of the DFM system. 23 Lab 5 SBIR 2.2 General Description The DFM system is innovative in its use of simple sensors and the integration of microcontroller technology in order to add a greater level of safety to modern automobiles. The greatest strength of the DFM system is the algorithm that prioritizes each of the sensors in order to determine the likelihood of life and danger. The system intelligently decides when to act and when danger is not present. Most importantly it seldom requires any direct interaction with the driver. 2.2.1 Prototype Architecture Description The physical architecture of the prototype is focused around the LabVIEW simulation software. LabVIEW makes it possible to interact with an array of sensors by wiring them into the data acquisition device (DAQ). Once properly wired, the LabVIEW software can be used interact with the ports on the DAQ. The LabVIEW software and the laptop take the place of the CPU. Using LabVIEW removes the difficult task of creating the physical implementation of the DFM system from their constituent components alone. Likewise, the algorithm can be programmed and tested without wasting time and money programming into a microcontroller. (This space intentionally left blank.) 24 Lab 5 SBIR Figure 4. Prototype Major Functional Component Diagram Figure 4 illustrates the major functional components of the DFM system prototype and the interaction of its components. Table 3 elaborates on the reductions that will take place in order to complete the prototype. Unlike the real-world implementation of the DFM system, there will be no microcontroller for the system to be installed on; rather, all of the software will be run through LabVIEW. While the microcontroller would allow the DFM system to run without a dedicated computer, it would not be flexible enough to create a very low scale prototype. Likewise, using a microcontroller rather than simulation software would make it more difficult to test each component in the DFM system. (This space intentionally left blank.) 25 Lab 5 SBIR Features Real World Project Prototype Heartbeat Sensing An accelerometer will be installed that is capable of sensing a heartbeat through the vehicles back seat. The accelerometer can detect small fluctuations in movement, thereby indicating a heart rhythm. A pulse oximeter will be attached to a volunteer’s finger. This device will give the same input values of the accelerometer, but will require the volunteer to attach the device. Likewise, the presence of a pulse will be the only criteria, not rhythm. CO2 Sensor The sensor will measure the level of CO2 No CO2 sensor will be used for the in the vehicle. A steady increase will prototype; rather, the sensor will be indicate there is no ventilation and simulated in LabVIEW. human or animal is present. Temperature Sensor The temperature sensor will read in very precise values to determine the rate of temperature change to determine when a threat may become imminent. A temperature sensor will read the current temperature of the room and indicate when the level becomes too dangerous for a human. Motion Sensor The software will analyze the values read The motion sensor will read in from the motion sensor over time to several values over a short time determine if the readings may be period. If motion is detected over influenced by a person. An instance of that time period, then the software motion without life would be the will assert that a person is present. movement of the vehicle’s air conditioning vents. Pressure Sensor Like the motion sensor the values given The sensor will be placed under a to the software will be used to determine cushion for the volunteer to sit on. if there is not a pattern that could indicate By sitting he or she will activate life. Determining a pattern would the pressure sensor, which would mitigate false alarms due to devices that simulate a child sitting in a rear or could trigger the sensor, such as a child’s safety seat. mechanical toy. Microcontroller/CPU A microcontroller will be used to implement the software created by the DFM development team. The controller will interface with all the hardware and run the analysis algorithms to evaluate the state of possible passengers. 26 Labview simulation software will be run in order to implement all the logic necessary to run the DFM system. Rather than have the sensors wired into a microcontroller, they will interface with the underlying software using an input/output device known as a DAQ. Lab 5 SBIR Features Reset Switch Real World Project A switch will be placed in rear of the vehicle so that the driver can manually shut off the device in case of a false alarm. The switch will time out if the system still indicates danger and when the car is restarted. Prototype A switch will be added to the set of hardware, but the logical implementation will not be as elaborate. Radio Frequency A receiver will be placed in the car with The same implementation will take Reciever/Generator the generator as a key fob. When the place, but the generator will not be generator goes out of range (20ft.), the in the form of a key fob. (Key Fob) car’s alarm will sound. Alarm The alarm will be implemented by whatever means the car manufacturer would like. It is strongly suggested that the car’s built in horn or alarm system be used given the public’s familiarity to car alarms and what they entail. A small speaker will be used to generate noise and indicate the alarm. A car alarm will not be necessary to demonstrate. Microphone A simple microphone will be integrated into the DFM system at the middle rear section of the vehicle behind the seat. The microphone will merely check the intensity of noise in the vehicle. In the event that the noise is above a predefined decibel level, the microphone will indicate life. The computer's microphone will be used in LabVIEW to determine if the decibel level has reached a predefined level. Table 4. Feature comparison between full product and prototype 2.2.2 Prototype Functional Description The prototype will be implemented with the USB-6008 Data Acquisition (DAQ) device and the LabVIEW software. The DAQ will make it possible to attach several sensors to a laptop and pass their input values to an application. The LabVIEW software will take the values from the sensors and allow them be integrated in a visual programming interface. As a result, logic can be built around the different values the sensors return. 27 Lab 5 SBIR Figure 5. DFM Algorithm Flowchart The logic that the DFM system will use has been illustrated in Figure 5. The sections that have dotted lines around them have been elaborated on in separate flowcharts. The DFM system will always run, but will not be active while the car is turned on. The decision to make the DFM system work only while the car is off is for safety. If the alarm system were to come on while someone is driving for any reason, the system could in fact endanger one’s life. Each hour, the DFM system will undergo the activation process one time as depicted in Figure 6. The system will then check to see if the car is off before going any further. When the car is turned off, the first thing the system does is check for the reset preempt. The alarm will go off if an occupant is present and the key fob is not detected, 28 Lab 5 SBIR but the temperature is still safe. It will also go off if an occupant is detected and the temperature is unsafe regardless of the preempt status. If someone wants to leave a person in the vehicle who is capable of leaving, and the temperature is not dangerous, they may do so without the alarm system activating if they press the reset switch before the alarm goes off. When the temperature is safe, the reset switch is used to prevent the alarm from activating and is referred to as a “preempt.” After the preempt status is checked the system checks the temperature in the vehicle. If the temperature is greater than 90 degrees Fahrenheit, or less than 30 degrees Fahrenheit, the temperature status will be indicated as dangerous. Next, the Life Detection Algorithm depicted in Figure 7 runs to determine if there is an occupant in the vehicle. In the event that the temperature is dangerous and someone is in the vehicle, the alarm system will immediately be activated. In the event that the temperature is not dangerous but life is detected, the DFM system will check if the key fob is in range. The range of the key fob is 20ft and should be attached to the driver’s keys. If the key fob is not detected and an occupant is present, the DFM system will check the preempt set value. If the preempt is not set, the alarm system will be activated and will not stop until someone presses the reset switch. The reset switch will then restart the system and deactivate the alarm. (This space intentionally left blank.) 29 Lab 5 SBIR Figure 6. DFM Activation Flowchart Figure 6 elaborates on the activation process. The activation process is necessary to continually test each of the sensors in the DFM system so the driver will be aware that the system is not fully active and requires maintenance. The activation process starts with each of the sensors sending a small amount of data to be tested. If the data is within a reasonable range for that particular sensor and the data packet arrived in less than one second, the sensor is validated. If any of the sensors fail validation the error value is returned and an error light will be lit for the driver to see. The DFM system will still try to run if the error is isolated to one of the sensors, but will not run if the error is more severe. 30 Lab 5 SBIR Figure 7. DFM Life Detection Algorithm Figure 7 elaborates on the process the DFM system uses to determine if life is present in the vehicle. Each sensor has a range of values that when returned indicate that life has been detected by that particular sensor. After the sensor returns, a value the value is checked to determine if that sensor detected life. If the sensor indicates that it detected life, a value based on the priority of the sensor is added to a detection variable. If the variable’s value is greater than five then the algorithm has determined that life is present. (This space intentionally left blank.) 31 Lab 5 SBIR 2.2.3 External Interfaces The external interfaces section describes the different ways one may interact with the DFM system. 2.2.3.1 Hardware Interfaces The development team will use each of the sensors to supply data to the LabVIEW software with the DAQ USB-6008. A switch will be used to disable or preempt the alarm, and a Bluetooth device will work as a key fob to indicate the driver’s location. There will be minimal interaction with the sensors since the fully implemented version is not meant to interface with vehicle occupants. Figure 8. Environmenal Sensor The environmental sensor, which is the temperature sensor depicted in Figure 8, will be manipulated so that the system detects extreme hot and cold readings. The environmental sensor will sit inside the vehicle in order to read the temperatures a human might experience. The particular sensor is designed for high precision readings and is known as a thermistor. 32 Lab 5 SBIR Figure 9. Life Detection Sensors The motion sensor, pressure sensor, CO2 sensor, and microphone will all gather data without human interaction. These sensors are collectively referred to as the Life Detection Sensors as depicted in Figure 9. The only hardware that should ever directly be interacted with is the key fob and reset switch. 2.2.3.2 Software Interfaces The development team interfaces with the DFM system’s software through LabVIEW. In LabVIEW, a VI (virtual instrument) is created to represent each piece of hardware in the system. The virtual instrument allows the development team to define the inputs, outputs, and underlying logic behind each sensor. The virtual instruments are then integrated into the DFM system in the same manner the hardware will be installed in the final product. The “Front Panel” is the visual interface with the virtual instrument. 33 Lab 5 SBIR Figure 10. Alarm VI Front Panel display For example, in Figure 10 the Alarm VI is shown. The alarm takes the sound file, and the two switches state “Activate Alarm”, and “Stop Loop”, as input values, and outputs sound to the computer speakers. The underlying logic for the alarm is displayed in Figure 11, which is referred to as a “Block Diagram.” The block diagram is also composed of VIs; this makes it a simple program since all one needs to know is the type of input values the VI expects, the operation the VI performs, and the type of outputs the VI will return. The entire DFM system will be programmed with this method, with each of the sensor’s values streaming in as VI inputs. (Space intentionally left blank.) 34 Lab 5 SBIR Figure 11. Alarm VI Block Diagram 2.2.3.3 User Interfaces The DFM system interfaces with the user exclusively through LabVIEW or the reset switch. Through LabVIEW, which can be controlled through the keyboard of a PC, one will be able to activate and deactivate the DFM system. At the point of activation, the DFM system will conduct a sequence of tests to ensure that all sensors are giving valid data. Following the activation, the life detection sequence will run until the system is deactivated through LabVIEW or until the alarm goes off. A user may preempt the alarm or deactivate the alarm by pressing the reset switch. In the event of an error, a message will be displayed to the user. (This space intentionally left blank.) 35 Lab 5 SBIR 2.2.3.4 Communication Protocols and Interfaces No specific protocol will be used in the DFM system. The driver will have access to a key fob that will transmit a radio frequency to the DFM system remotely. When the signal no longer reaches the vehicle, the DFM system will know that the driver is out of range. 2.3 Specific Requirements The following information provides specific information about the prototype. Functional requirements, performance requirements, assumptions and constraints, and non functional requirements will all be covered in this section. It is broke down into subcategories for more precise details. 2.3.1 Functional Requirements The functional requirements describe the capabilities of the DFM system prototype. They describe what the product must do in order to meet the previously discussed goals and objectives of the project. All graphical requirements are to be completed using the LabVIEW application. The following requirements will ensure that the prototype effectively completes all performance goals required to successfully represent the completed product. 2.3.1.1 DFM System Activation Process The system activation process runs each time the vehicle is shut off. It checks each of the sensors and prepares the DFM system to run the main algorithm. Once the system is activated, the main algorithm [Figure 5] will begin facilitating life detection. 36 Lab 5 SBIR The procedures included in the subsections below must occur for the DFM system to be activated. 2.3.1.2 Sensor Overview Data is received from each of the sensors, which may use to evaluate its performance. Each of the sensors is capable of operating independently from one another. All of the sensors used in the prototype will comply with the following requirements. 1.) Each sensor must read in data independently. 2.) Each sensor will display this data to the screen in an easy-to-read view. 2.3.1.2.1 Life Detection Sensors The Life Detection Sensors [Figure 7] are the sensors responsible for the detection of an occupant inside the vehicle. These sensors work together, as defined in the Life Detection Algorithm [Figure 7]. The sensors will meet the following functional requirements. 1.) The Life Detection Sensors will return their assigned priority values or a value of zero. If a sensor returns a value of zero, then it means no life is detected by this sensor; however, if a sensor returns its assigned priority value, then it means life is detected by each sensor. 2.) The pulse sensor will determine pulse rhythm in the finger. It will not produce pulse rhythmic data when it is attached to non-living things. 37 Lab 5 SBIR 3.) The motion sensor will return a positive value when an object has a displacement of one inch. 4.) The pressure sensor will increase the output value when pressure is applied; otherwise, the reading should be at its initial stage. 5.) The microphone will determine any sounds in the environment; otherwise, the reading should be at its initial stage. 6.) The simulated CO2 sensor will determine life using its predefined value. 2.3.1.2.2 Environmental Sensor The Environmental Sensors [Figure 8] are responsible for determining the status of the surrounding environment. These sensors will detect if an occupant could be in danger. The sensors will meet the following functional requirements. 1.) The temperature detector must detect the surrounding temperature within the accuracy of .5 °F. 2.) If the temperature sensor records a temperature of less than 30 °F or more than 90 °F, then the algorithm activates the DFM alarm system. 2.3.1.3 Life Detection Procedures This process polls each of the sensors for positive values concerning life detection. If a value returned indicates life then an accumulator has a specified value added to it [Table 4]. The life detection procedures will meet the following functional requirements. 38 Lab 5 SBIR 1.) The DFM system will check each of the sensors for the values that indicate life [Figure 5]. 2.) If the sensor has a value or change in data that indicates life, then the detection value associated with that sensor should be added to the accumulation variable. 3.) If the accumulation variable has a value greater than five, then the life detection process indicates a positive result. 4.) If the result of the life detection process is negative, then the process will run again with entirely new data. 2.3.1.4 Environment Evaluation Procedures The environmental evaluation procedures will evaluate if the conditions are unsafe based upon the environmental sensors. The values determined by the environmental sensor will be generated by a thermistor, also known as a temperature sensor. The procedures will meet the following functional requirements. 1.) The temperature sensor will detect the temperature from inside of the vehicle. 2.) If the Life Detection Sensors detect life and the Environmental Sensors determine unsafe conditions, then the DFM alarm system will be activated. 2.3.1.5 Transmitter and Receiver Functions The receiver and transmitter will determine the driver's distance from the vehicle. Once the driver is too far away the DFM system will assume that the child was forgotten and in serious danger. Functionality involving the transmitter will be implemented with a Bluetooth enabled device, while the receiver will be a Bluetooth adaptor connected to the laptop. The transmitter and receiver will meet the following functional requirements. 39 Lab 5 SBIR 1.) The transmitter will keep sending a signal to the receiver. 2.) The receiver will detect the transmitter within its perimeter range. 3.) The receiver will light up when the transmitter is detected. 2.3.1.6 Alarm System The alarm will be implemented with a sound file played over the speakers of laptop the DFM system prototype is using. An alarm allows the DFM system to get the attention of the driver or bystanders near the vehicle. By effectively alerting the public, the alarm system will facilitate early action and communicate the overall severity of the situation to people nearby. The alarm system will meet the following functional requirements. 1.) The DFM activation process has been completed and indicates the system is working. 2.) The state of the ignition is off. 3.) The reset switch is checked to determine if one has selected to preempt the alarm. 4.) The Environmental Sensor indicates an unsafe temperature value before the alarm system can be activated. 5.) The life detection procedure runs. If the value received is greater than five, then an occupant has been verified. 6.) The temperature must be extreme and an occupant must be detected before the alarm system will activate. 40 Lab 5 SBIR 7.) If the temperature is not extreme, the receiver must be out of range and an occupant must be detected for the alarm system to activate. 8.) The alarm system is deactivated and the system is reset, if the reset switch is pressed. 9.) The system continues to check for extreme temperatures and occupants until the alarm system is activated or the car is turned on. 2.3.1.7 Reset Procedures The following details the procedures for resetting both the system and the alarm. The reset falls under two categories reset and preemptive reset. The reset restarts the system and allows the driver or emergency personnel to resolve the situation. Preemptive reset is used when no immediate environmental danger is present, but the alarm may still go off. The reset procedures will meet the following functional requirements. 1.) If the reset is pressed while occupancy is detected and temperature is high, the system must not reset. 2.) If the reset is pressed and temperature is not high but an occupant is detected and the transmitter is out of range, the system resets the algorithm and the alarm. 3.) The alarm must turn off when reset. 4.) If the reset is pressed with no current alarm sounding, the system is preemptively reset. The alarm will not sound as long as the temperature is not dangerously high. 5.) When the car is simulated to turn on, the system is turned off. The system resets the algorithm and the alarm. 41 Lab 5 SBIR 2.3.1.8 LabVIEW Setup The following details the procedures for setting up the LabVIEW software on a compatible computer. The LabVIEW application software is required in the prototype. The LabVIEW Setup will meet the following functional requirements. 1.) LabVIEW must be installed on a computer with a compatible operating system (Linux or Windows), with an available USB port. 2.) LabVIEW must be fully updated. 3.) Drivers for the DAQ must be installed. 4.) DAQ must be plugged into the USB port on the computer. 5.) Appropriate prototype sensors must be plugged into the DAQ. 6.) The Prototype VI file must be running. 2.3.1.9 Simulation Procedures The simulation procedures are requirements for the simulation of data instead of using the sensor’s input. Simulated sensors are necessary to fulfill the purpose of a real sensor in the prototype without adding unnecessary complexity or cost to the system. The simulation procedures will meet the following functional requirements. 1.) Data files must be proper format. 2.) Simulated values must be in appropriate range. 3.) LabVIEW must correctly wire into data files. 42 Lab 5 SBIR 2.3.2 Performance Requirements The following performance requirements describe how well the aforementioned procedures work in quantifiable terms. All graphical requirements are to be completed using the LabVIEW application. The following performance requirements directly relate the procedures explained in the previous section. 2.3.2.9 DFM System Activation The activation process tests each of the components in the DFM system to ensure that errors are found before the system is relied on to save lives. As the system is activated, the system will test if it is working properly. The system activation will meet the following performance requirements. 1.) Each sensor will send a signal to LabVIEW. 2.) Each sensor’s value will be greater than or equal to its rated minimum value. 3.) Each sensor’s value will be less than or equal t its rated maximum value. 4.) Each sensor will return a value within 10 seconds. 5.) The entire activation will take no more than 60 seconds. 2.3.2.10 Life Detection The process of life detection uses the array of sensors to determine their combined outputs that could indicate life. Each sensor contributes to the accuracy of the system. Therefore, each sensor much be tested to ensure that it does not provide false data to the Life Detection Algorithm. The life detection procedures will meet the following performance requirements. 2.3.2.10.1 Sensor Performance 43 Lab 5 SBIR Each of the sensors used in the DFM system have very different types of data. The data that it gives as output is specifically related to the medium the sensor is evaluating. Sensor performance will be evaluated on the following criteria. 1.) The pressure sensor will be capable of determining pressure of at least one PSI. 2.) The motion sensor will be capable of determining vibration of more than 40dB. 3.) The pulse oximeter will be capable of determining finger pulse of 60-150bpm (beats per minute). 4.) The microphone will be capable of determining sound of more than 10 dB. 2.3.2.10.2 Procedure Performance Each of the sensors used in the DFM system have very different types of data. The data that is sent by each sensor is directly correlated to its specific function. Sensor performance will be evaluated on the following criteria. 1.) Each sensor’s value will be greater than or equal to its rated minimum value. 2.) Each sensor’s value will be less than or equal to its rated maximum value. 3.) Each sensor will return a value in less than one second. 4.) The entire procedure will take no more than nine seconds. 5.) Transmitter will send signal to receiver if occupancy is detected. 2.3.2.11 Environmental This section describes the DFM system’s sole environmental sensor, the temperature sensor. The sensor performance subsection describes the performance of the temperature device alone. The temperature sensor is attached to the DAQ device 44 Lab 5 SBIR connected to the laptop through USB port. The next subsection, which is the procedure performance, describes the performance of the temperature sensor in related to the life detection algorithm of the DFM system. 2.3.2.11.1 Sensor Performance This section describes the performance of the DFM system’s environmental sensor. The temperature sensor is the sole environmental sensor of the DFM system. The temperature sensor device will meet the following performance requirements. 1.) The temperature sensor is capable of reaching between the temperatures of 30 °F and 90 °F, inclusive. 2.) The DFM system will update the current temperature reading within less than 10 seconds. 3.) The temperature sensor’s value will be greater than or equal to its rated minimum value. 4.) The temperature sensor’s value will be less than or equal to its rated maximum value. 2.3.2.11.2 Procedure Performance This section describes the procedure of the DFM system’s environmental sensor. The temperature reading is essential, as it is part of the Life Detection Algorithm. The procedure for temperature reading will meet the following performance requirements. 1.) Must return a true value to the life detection algorithm if temperature reading is 30 °F or below or 90 °F or above. 45 Lab 5 SBIR 2.) Must return a false value to the life detection algorithm if temperature reading is above 30 °F and below 90 °F. 3.) Must keep sending the current reading to the life detection algorithm within less than 10 seconds. 2.3.2.12 Transmitter and Receiver Functions This section covers the performance of the DFM system’s transmitter and receiver. The DFM system will use two Bluetooth communication devices for sending and receiving signals. The light indicator on the DFM system’s GUI will light up steadily when the transmitter is within the range of the receiver. The transmitter and receiver will meet the following performance requirements. 1.) The transmitter must be capable of sending a signal once every 10 seconds. 2.) The receiver must be capable of detecting the transmitter within 20 feet. Light indicator will be off when transmitter is beyond 20 feet. 3.) The receiver updates reading every 20 seconds or less. 2.3.3 Assumptions and Constraints Given the limitations of the prototype, the following assertions must be made to ensure that the prototype has the functionality necessary to accurately emulate the fully implemented version. Table 5 is a list of assumptions, constraints, and dependencies for the prototype. Each element in the list was added to facilitate a successful demonstration of the prototype. Condition 30° F is the “cool” temperature at Type Effect On Requirements Assumption 46 Cooling device must be present at Lab 5 SBIR which point alarm goes off. 90° F is the “hot” temperature at which point alarm goes off. demonstration to lower temperature. Assumption Heating device must be present at demonstration to raise temperature. Detection of pressure indicates detection of occupant. Assumption Prototype distinguishes between pressure and no pressure; not between different pressures. Occupant has no remarkable medical conditions. Assumption Medical conditions may affect input from pulse oximeter. Occupant is appropriately dressed for the weather. Assumption Varied clothing affects effectiveness of the system. Reset switch is not used accidentally or maliciously. Assumption Accidental or malicious use of the reset switch defeats the purpose of the system. CO2 sensor is not incorporated into prototype. Condition Constraint Type Input from CO2 sensor is simulated by the software. Effect On Requirements Heartbeat is detected by pulse oximeter. Constraint Pulse oximeter must be attached to occupant’s finger. Prediction of extreme temperatures is not supported. Constraint Alarm is only activated if an extreme temperature is detected. All sensors function properly at time of demonstration. Dependency Prototype cannot be demonstrated without input from the sensors. PC or laptop with LabVIEW installed is available at time of demonstration. Dependency Prototype cannot be demonstrated without the LabVIEW software. Table 5. Effects of Assumptions, Dependencies, and Constraints on Requirements 2.3.3.1 Assumptions Since the DFM system uses several sensors to evaluate the environment in the vehicle, the sensors must be able to detect an environment that would be similar to the environment of a potentially dangerous vehicle. The first two assumptions are that a 47 Lab 5 SBIR device will be present at the demonstration that will force the temperature sensor to read values above 90° F and below 30° F. Since the room temperature cannot be changed so dramatically in a short period of time, a device will be needed to facilitate the change in temperature. Next, the pressure sensor, unlike the one implemented in the commercial version, will not be responsible for detecting the variations in pressure from one moment to the next. Instead, the pressure sensor will test whether or not there is force against it and indicate that it detects a person accordingly. The following two assumptions deal with the occupant and their possible health and behavioral deviations from a typical passenger of the same age. Given that special calibrations may be needed for occupants with health problems, it is assumed that the occupant has no remarkable medical conditions. Any special calibrations for passengers with health concerns will not be dealt with in the prototype. Secondly, since one’s clothing could exacerbate the situation by prematurely over-heating or over-cooling him them, it is assumed that the occupant is appropriately dressed for the weather. The assumptions involving health and clothing are needed so the system does not need to be changed in the event that the occupant is in danger before the extreme temperatures are reached. Lastly, while the reset switch is designed to prevent any accidental or intentional harm, it is assumed that it will not be used maliciously. Given that the alarm cannot be shut off while life is detected and the temperature is high or low, it is unlikely one could manipulate the reset switch to cause harm to an occupant. Since the switch is to be used with the understanding that the occupant is capable of leaving the vehicle at any time before the temperature becomes extreme, the driver can use it to leave an occupant in the 48 Lab 5 SBIR car momentarily. Although the alarm will still go off when the environment becomes dangerous, it may still result in the occupant being in the vehicle too long. This scenario indicates that the driver understands their actions and manipulates the system to separate their self from the vehicle before the alarm is set. The last assumption is that the driver will not attempt to circumvent the safety features of the vehicle in order to deliberately harm an occupant of the vehicle. 2.3.3.2 Constraints In order to develop the DFM system prototype in a timely manner, some of the features to be implemented in the final version had to be reduced. First, the CO2 sensor, unlike the other sensors used in the prototype, will not be physically implemented. Instead, reading from the sensor will be from a table of previously generated values. By generating the values rather than implementing the actual sensor, the prototype can be constructed with less effort and cost. Likewise, all of the other sensors will have their output data stored in a table to ensure that the DFM system prototype will be functional despite any hardware malfunctions. Secondly, the pulse oximeter differs greatly from the accelerometer in that it measures the pulse analytically rather than directly. An accelerometer can be implemented so that it can detect the vibrations of ones heartbeat and analyze the vibrations to determine a pattern. The pulse oximeter does not actually measure one’s pulse; instead, it measures the intensity of the infrared light after it passes through a human’s finger. The reason infrared light is measured is because the intensity varies with the amount of oxygen in the medium it is traveling through. In other words, infrared light 49 Lab 5 SBIR travels through oxygen rich blood better than oxygen deficient blood. As the heart beats, it supplies the body with oxygen rich blood and changes the way infrared light passes through one’s finger. The variations in the oxygen levels of a person’s blood are directly correlated with their heart beats. The infrared light can be used to measure a heart beat. By using the pulse oximeter instead of an accelerometer, the prototype is constrained by the fact that the occupant must attach the pulse oximeter to their finger, which would be very inconvenient in the final product. Lastly, the final product will be able to determine when the car’s temperature will become dangerous by analyzing the change in temperature over time. The prototype is not capable of determining the temperature change; rather, it assesses the temperature’s current value alone. While the final product will be able to preemptively set off the alarm if it detects that the car will become dangerous in a matter of minutes, the prototype will set off the alarm only when danger is eminent. 2.3.3.3 Dependencies The two dependencies for the prototype are both based on the method in which it is being implemented. First, the hardware will function properly at the time of demonstration. It may be possible to conduct the demonstration using only virtual sensors; however, the prototype would lose all credibility if its most innovative aspect, the array of sensors, did not even function. In order to have a successful demonstration, it is imperative that all sensors it is designed to run with are fully functional. Secondly, the software that is being used to write the logic for the DFM system and integrate the sensors will not only be installed but working for the demonstration. Given that every aspect of the prototype interacts through the LabVIEW software and the 50 Lab 5 SBIR data acquisition device, it is of the highest level of importance that its software can run throughout the demonstration. 2.3.4 Non-Functional Requirements The non-functional requirements are the aspects of the prototype that are outside the core innovative functionality of the system. They are security, maintainability, and reliability. Each of these aspects are important to the success of the product. 2.3.4.1 Security The security of the DFM system and the vehicle are issues of little concern. In the event that the integrity of the product is compromised, no harm can come to the user financially or physically. The DFM system does not store any information about the passengers of the vehicle or any long-term records. The DFM system has no control over the vehicle other than the horn and therefore cannot be manipulated to achieve entry into the vehicle. Any attempt to break into the vehicle while the DFM system is activated would likely result in the alarm being activated unless the individual also had the key fob device on their person. Under no circumstances does the DFM system compromise the security of the owner’s car or personal information. 2.3.4.2 Maintainability In the event that the activation sequence indicates that one or more aspects of the DFM system are not fully functional, a warning light will be lit on the driver’s warning panel. The DFM system will continue to run without the specific component until it can be examined by a professional. If it is determined that the DFM system is impaired to the point where it cannot function in a successful manner, the system will be completely 51 Lab 5 SBIR disabled to prevent false alarms. Since the automobile manufacturer has liberty over the specific implementation of the system, it is their responsibility to integrate the system into their set of diagnostic tools. The DFM system will provide the necessary outputs to be integrated into the diagnostic kit the manufacturer designs. 2.3.4.3 Reliability The DFM system must run continuously when the vehicle is not on to ensure that no life is present inside at any time. Likewise, the DFM system must go through the activation sequence every hour to ensure that all sensors are performing accurately. Since the system is autonomous, there will be few instances when the driver must actually interact with the system. It is the responsibility of the system to work without the driver’s effort and to consistently check that the data it is analyzing is accurate. 3 Test Plan 3.1 Test Plan Objectives The first functional objective is to test the installation of LabVIEW to determine if it is suitable for running the DFM prototype. Since LabVIEW is the interface environment used to interact with the sensors and holds the logic of the DFM system’s operation, it will be the focus of the presentation. LabVIEW’s drivers and time to load will be scrutinized in this portion of the demonstration. Success in demonstrating the DFM system will rely on LabVIEW being fully functional. The second objective is to demonstrate the various sensors that the DFM system utilizes. The first sensor to be demonstrated is the one and only environmental sensor, the temperature sensor. Through the LabVIEW interface, one will be able to see the current 52 Lab 5 SBIR room temperature and a graph of recently retrieved values. As with all of the other sensors, a virtual instrument (VI) has been programmed to interpret the sensor’s data into meaningful information. To begin the Life detection sensors, a pulse oximeter sensor will be used to aid in determining if life is present in a vehicle. The pulse oximeter will be attached to an individual’s finger to detect the presence of a pulse. The third device, the motion sensor, will indicate movement in real time when LabVIEW displays a value of one for motion detected and zero for none. The hardware alone is capable of indicating this through a light emitting diode (LED) that turns on when motion is detected. The fourth device is the pressure sensor; this sensor will be implemented with simulated data. When the data values reached a threshold indicating a significant pressure value, LabVIEW will register a positive reading for human detection. The fifth device is the microphone. The microphone will simply indicate the level of noise detected through the computer’s microphone. LabVIEW has been programmed to give a positive life detection value when the noise level reaches volume of a normal conversation within five feet. Lastly, the CO2 sensor will be demonstrated in LabVIEW with the use of prerecorded data. The simulated sensor will demonstrate a steadily rising CO2 value which will indicate life. Each sensor has a pre-defined value that is used in the life detection algorithm. If the sum of the values returned from sensors is greater than five, then the algorithm will determined that life is present. The following objectives address the aspects of the DFM system that require direct human interaction. The first to be demonstrated is the transmitter/receiver system. A set of radio frequency devices will interact, one inside the laptop and the other a handheld device, until one goes out of range. The demonstration of the transmitter/receiver system 53 Lab 5 SBIR will simulate a parent walking away from the vehicle with a key fob communicating with the vehicle. The alarm will turn on in response to the prior demonstration as well as one requiring an extreme temperature value. Lastly, the reset will be used in both previously mentioned cases to restore the state of the DFM system. For the last objective the development team will demonstrate the DFM system’s ability prevent false alarms in order to ensure that the system has a high success rate and performs its overall goal of saving lives. Risk of false alarms will be assessed based on the DFM system ability to analyze the different values each sensor provides. If there is the correct value for life detection the system will accept that a person is present. Adding more sensors to the implementation would further mitigate that risk. The DFM system development team increased the number of life detection sensors to five to give the life detection algorithm a means of accurately assessing the environment. By increasing the number of sensors further, accuracy could be increased. The development team will be able to demonstrate this concept by disabling a range of sensor so that the audience can better understand who the DFM system relies exclusively on the sensors to make decisions. Finally, a run-through of the activation process will take place to demonstrate the DFM system’s ability to assess its own performance. Since this process would run each time the vehicle is shut off, it is necessary to demonstrate that it can run autonomously. Successfully passing all objectives will prove that the DFM system can be implemented inside of a vehicle with minimal human interaction. 54 Lab 5 SBIR 3.2 Test Plan This section covers the types of tests to be performed, testing schedule, reporting procedures, resource requirements, the testing environment, and team member responsibilities. The test plan describes the tests that will take place when demonstrating the DFM system. The functions of the DFM system that are tested are described in the team member responsibilities. 3.2.1 Testing Approach The DFM system prototype is tested through unit, integration, system testing procedures. By partitioning the prototype in separate elements, the review panel can better follow the evaluation of the DFM system’s performance. Steps one through six are the unit tests, step seven is the integration test, step eight is the system test, and step nine is risk mitigation. A basic layout of the DFM system is provided in the major functional components diagram in Figure 1. (This space intentionally left blank.) 55 Lab 5 SBIR Figure 12. Phase 1 prototype major functional component diagram The first step of testing the individual components of the DFM system is to test the LabVIEW setup. LabVIEW will be tested to ensure that it is installed and can be run with no delays. LabVIEW is absolutely necessary for the DFM system since all of the logic and interface was implemented using LabVIEW. The second step is making sure that the environmental sensor performs accurately and can make adjustments in a relatively short period of time. The thermistor will generate values to be displayed in LabVIEW, which will coincide with the temperature of the room or the temperature extremes it will be exposed to. A temperature sensor will 56 Lab 5 SBIR determine when it is unsafe for anyone to be in the vehicle and therefore must take measurements at all times. The third step is to test the life detection sensors to make sure that each sensor can perform its task with a high level of precision and accuracy. The first of the life detection sensors is the pulse oximeter. The pulse oximeter will generate values to indicate that it is working, and then it will be evaluated based on its ability to generate values within an acceptable range. The pulse oximeter will be expected to generate values within an acceptable time period as well. The motion sensor will also generate values to indicate that it is working, and then it will be evaluated based on its ability to generate values within an acceptable range. The motion sensor will be expected to generate values within an acceptable time period as well. The pressure sensor will be simulated. The sensor will still need to send the signal in the required time. The microphone after receiving sound data will indicate when a specified decibel level is reached and will do so within a specified period of time. The CO2 sensor will be simulated. The sensor will still need to send the signal in the required time. The fourth, fifth, and sixth steps will test the human interaction devices to ensure they are working properly. The transmitter/receiver system will be used to indicate that the driver has left the vehicle. The transmitter and receiver must be test in tandem since they confirm one another’s data. The transmitter will send a signal to the receiver and the receiver will indicate that it is receiving data from that particular device. The transmitter and receiver will also need to send and respond it the required time. The next device is the alarm; the alarm will receive an activation signal and a signal to stop. This will cause the alarm sound file to play for a short instance. The alarm also needs to go off in the 57 Lab 5 SBIR specified time. Lastly, the reset is tested. The system needs to reset the DFM system to its initial state when pressed. It also needs to reset the DFM system is the required time. The seventh step will test the DFM system activation process. The activation process will be tested for checking each sensor and that is finishes the activation in the specified time. The activation process is necessary to ensure that the system can run autonomously. The activation process tests each of the sensors values to make sure they are acceptable. The ninth step is system testing, which will involve running the DFM system trough a set of scenarios to ensure that all of the logic is correctly implemented. This test involves setting off enough sensors for the DFM system to detect life while the preemptive reset is enabled and the temperature sensor is forced off. The DFM system should continue to run until the preemptive reset is disabled of the temperature value reaches 89. Pressing the reset button will reset the system and disable the preemptive reset. The second feature that the system test must cover is testing when the driver is gone and the temperature is low, which will cause an alarm. The last feature is the error system that was programmed into the DFM. In the event that too few sensors are working, the driver will be alerted. Likewise, if both the key fob and temperature devices are not work the driver must also be alerted. All of the tests will be performed using LabVIEW, the DFM system software, and the previously mentioned sensors. Each of the sensors will be verified using the graph data that the DFM interface provides and the LEDs programmed to indicate exceptional values. Logs of all the data generated during the prototype demonstration can be observed for further validation. 58 Lab 5 SBIR 3.2.2 Identification of Tests The system will be tested based on a break-down or its constituent parts. To ensure that the system is thoroughly tested, the DFM system will test the software interface, the two groups of sensors, the 3 aspects of human interactivity, and the automated self test. The items required to identify the tests are category id, category description, test case number, and the description the test case. Table 6 shows the test cases that will be performed; specific details for each test are described in section 4.1. Category ID 1 2 3 4 Description Test Case LabVIEW 1.1 Environmental Sensor Life Detection Sensors Alarm 6 Reset 7 Verify temperature sensor’s behavior and performance. 3.1 Verify pulse oximeter sensor’s behavior and performance. 3.2 Verify pressure sensor’s behavior and performance. 3.3 Verify microphone’s behavior and performance. 3.4 Verify C02 sensor’s behavior and performance. 3.5 Verify motion sensor’s behavior and performance. 4.1 Verify transmitter’s behavior and performance 4.2 Verify receiver’s behavior and performance. 5.1 Verify alarm’s behavior and performance. 6.1 Verify behavior of the DFM system while reset is activated. 7.1 Verify each sensor will send a signal to LabVIEW. 7.2 Verify each sensor’s value will be greater or equal to its rated minimum value. Activation 59 Verity LabVIEW is installed and operational. 2.1 Transmitter and Receiver 5 Description Lab 5 SBIR 7.3 Verify each sensor’s value will be less than or equal to its rated maximum value. 7.4 Verify each sensor will return a value within 10 seconds. 7.5 Verify the entire activation will take no more than 60 seconds. 8 Risks Mitigation 8.1 Verify error detection 9 System Integration 9.1 Verify behavior and performance for all components of the DFM system when components are integrated. Table 6. DFM system prototype test cases by category 3.2.3 Test Schedule The demonstration of the DFM system prototype is scheduled to take 60 minutes. The first five minutes of the presentation will be devoted to the setup of the DFM system. The following 10 minutes will be used to explain the concept of the DFM system and give an introduction of the development team. The remaining time has been scheduled out in Table 7. Start Time Duration Test Objective Test Event(s) Dependencies Comments (hours:min) (minutes) 0:15 1 LabVIEW 1.1 N/A N/A 0:16 5 Environmental Sensor 2.1 N/A N/A 0:21 10 Life Detection Sensors 3.1, 3.2, 3.3, 3.4, 3.5 N/A N/A 0:31 1 Transmitter and Receiver 4.1, 4.2 N/A N/A 0:32 1 Alarm 5.1 N/A N/A 0:33 1 Reset 6.1 N/A N/A 0:34 5 Activation 7.1, 7.2, 7.3, 7.4 N/A N/A 0:39 1 Risks Mitigation 8.1 N/A N/A 0:40 5 System Integration 9.1 N/A N/A 60 Lab 5 SBIR Table 7. DFM system prototype test schedule 3.2.4 Fault Reporting and Data Recording A member from the development team is responsible for recording the results of each of the tests and taking notes on the DFM system’s performance. The tests will be recorded as either passing or failing. Each test case will be verified using the graph data generated in LabVIEW and the static data each sensor displays in the DFM interface. As each of the virtual instruments run in LabVIEW a log file will be generated with the values that were displayed on the DFM interface. Performance can be assessed by observing the log files generated throughout the demonstration. 3.2.5 Resource Requirements The demonstration of the DFM system prototype will require a copy of the LabVIEW software to be installed at least two laptops with one available USB port. One laptop will be used for the presentation and the other one for a backup. A DAQ USB6008 must be used to interact with the sensors, and two nine volt batteries must be used to power the sensors. Both laptops will need the drivers for interfacing with the DAQ to be installed. Also all of the virtual instruments and accompanying media files must be present on both laptops. Each of the sensors that interface with LabVIEW through the DAQ must be connect appropriately. A thermistor will be used for measuring the room temperature. A hair dryer will be used for heating the thermistor to a temperature above 90 degrees Fahrenheit, and a cup filled with ice will be used to demonstrate that the thermistor can be cooled. A radio controlled car controller will be used to interface with the DFM systems radio frequency system. The motion sensor, which was assembled with a circuit kit and ultrasonic motion sensors, will be used to detect movement. A pulse oximeter will be used to measure the heart rate of one of the team members. A 61 Lab 5 SBIR computer microphone will be used to measure the amount of noise in the room, and the computer’s speakers will be used to play the alarm sound file. The laptop will also need a program capable of viewing ASCII text files generating by the logging feature of the DFM system. 3.2.6 Test Environment The prototype demonstration will take place in the conference room on the third floor of Computer Science and Engineering building. A depiction of the room is provided in Figure 13. The DFM system development team will be seated at the back of the room in front of “Projector Screen 2”, with the review panel facing the development team on the opposite side of the room. Figure 13. Presentation room layout 62 Lab 5 SBIR The team member responsible for taking notes and performing documentation will sit on the same side of the room as the review panel. The team member responsible for running the LabVIEW software will sit at the table behind the depiction of “Laptop 2” from figure 13. The LabVIEW interface will be displayed on both projector screens. Prior to the demonstration the hardware will be connected to either the computer directly or through the data acquisition unit (DAQ). The sensors will be placed across the table for the review panel to observe prior to their use in the presentation. 3.2.7 Test Responsibilities The project manager is responsible for beginning the presentation and introducing the development team. A second team member will assist the project manager in delivering the presentation of the DFM system by performing the tests in LabVIEW. A third team member will be responsible for influencing each of the sensors in order to make them generate data within a desired range. The third member of the team will heat and cool the temperature sensor and will be responsible for making the motion sensor detection movement. A fourth team member will be responsible for influencing the microphone and the pulse oximeter. The fourth team member will have to place the pulse oximeter on their finger and may have to direct the microphone so that it may receive an optimal reading. The fifth team member will be responsible for documenting which of the test cases passed and notes pertaining to the performance of the system throughout the presentation. 3.3 Test Procedures The test procedures describe the each of the tasks that will take place in order to effectively test the DFM system. Likewise, this section will address each test’s 63 Lab 5 SBIR relationship with the previously defined requirements, and what the expected outcome will be for each of the test cases. The procedures will effectively map out the demonstration of the DFM system prototype. 3.3.1 Test Case Names and Identifiers Requirements Traceability – a reference to the requirements that the test case will address. Description of Test - a short description of the test’s goals. Test Inputs – details of the input parameters used when performing the test. Test Procedure – instructions of how to perform the test. Expected Result – the results that are desired for the test used to verify that the test had a positive result. Special Instructions – details about performing the test the team member needs to be aware of in order to successfully perform the operation. Test Case 1.1 Requirements Traceability 3.1.7.1, 3.1.7.2, 3.1.7.3, 3.1.7.4, 3.1.7.5, 3.1.7.6, 3.1.7.7, 3.1.8.1, 3.1.8.2, 3.1.8.3 Description of Test Verify LabVIEW is installed and operational Test Inputs N/A 1. Double click the LabVIEW the DFM.vi file to launch the program. 2. Check version to match version 8.2 or greater. 3. Locate DFM VI, go to the block diagram and double click the DAQ assistant block to verify the DAQ is working. 4. Verify sensors are connected to the correct channels on DAQ. Test Procedure 64 Lab 5 SBIR 5. Verify Data points are correct. 6. Verify the wires within the prototype box are connected correctly. Expected Results LabVIEW installed and fully operational Special Instructions 1. Exit all non-essential programs before launching LabVIEW. Test Case 2.1 Requirements Traceability 3.1.1.1.1, 3.1.1.1.2, 3.1.1.3.1, 3.1.1.3.2, 3.1.3.1, 3.1.3.2, 3.1.8.1, 3.1,8.2, 3.1.8.3, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5, 3.2.3.1.1, 3.2.3.1.2, 3.2.3.1.3, 3.2.3.1.4, 3.2.3.2.1, 3.2.3.2.2, 3.2.3.2.3 Description of Test Verify temperature sensor’s behavior and performance 1. Input value greater than 30 ºF and less than 90 ºF 2. Input value less than or equal to 30 ºF 3. Input value greater than or equal to 90 ºF 1. Turn Temperature sensor switch on. 2. Turn all other sensors off. 3. Turn DFM VI on. 4. Verify temperature value. 5. Apply cool air to the temperature sensor. 6. Verify temperature value. 7. Apply hot air to the temperature sensor. 8. Verify temperature value. 1. System will not react when temperature is between 30º F and 90º F. 2. Alarm will sound when temperature is below or equal to 30 ºF. 3. Alarm will sound when temperature is above or equal to 90 º F. 1. For cooling the temperature sensor, place sensor in ice. 2. For heating the sensor, place sensor in close proximity to hair dryer or heater. Test Inputs Test Procedures Expected Results Special Instructions Test Case 3.1 Requirements Traceability 3.1.1.1.1, 3.1.1.1.2, 3.1.1.2.1, 3.1.1.2.2, 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4, 3.1.3.1, 3.1.3.2, 3.1.8.1, 3.1.8.2, 3.1.8.3, 3.2.2.1.3, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5 Description of Test Verify pulse oximeter sensor’s behavior and performance Test Inputs Pulse sensor’s signal 1. Turn pulse oximeter sensor switch on. 2. Turn all other sensors off. 3. Turn DFM VI on. Test Procedures 65 Lab 5 SBIR 4. 5. 6. 7. 8. 1. Verify value from sensor. Verify danger value. Attach pulse oximeter’s clip to finger of test subject. Verify value from sensor. Verify danger value. No occupant was detected while pulse oximeter’s clip was not attached to test subject’s finger and danger value of zero is returned. 2. Occupant was detected when pulse oximeter was attached to finger of subject and danger value of four is returned. Expected Results Special Instructions N/A Test Case 3.2 Requirements Traceability 3.1.1.1.1, 3.1.1.1.2, 3.1.1.2.1, 3.1.1.2.3, 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4, 3.1.3.1, 3.1.3.2, 3.1.8.1, 3.1.8.2, 3.1.8.3, 3.2.2.1.2, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5 Description of Test Verify pressure sensor’s behavior and performance. 1. Simulated signal 1. Turn on pressure sensor’s switch. 2. Turn off all other sensors. 3. Verify value from sensor. 4. Verify danger value. 5. Apply simulated pressure signal. 6. Verify value from sensor. 7. Verify danger value 1. LED turned off with no simulated signal and danger value of zero is returned. 2. LED turned on with simulated signal and danger value of two is returned. Test Inputs Test Procedures Expected Results Special Instructions N/A Test Case 3.3 Requirements Traceability 3.1.1.1.1, 3.1.1.1.2, 3.1.1.2.1, 3.1.1.2.4, 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4, 3.1.3.1, 3.1.3.2, 3.1.8.1, 3.1.8.3, 3.2.2.1.1, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5 Description of Test Verify microphone’s behavior and performance. Test Inputs 1. Tester’s voice 1. Turn on microphone’s switch. 2. Turn off all other sensors. 3. Verify value from microphone. 4. Verify danger value. Test Procedures 66 Lab 5 SBIR 5. 6. 7. 1. Tester speaks into microphone. Verify value from microphone. Verify danger value. LED turned off when no existence of noise and danger value of zero is returned. 2. LED turned on when tester speaks into microphone and danger value of one is returned. Expected Results Special Instructions 1. Ensure silence during testing, except for the voice of the tester. Test Case 3.4 Requirements Traceability 3.1.1.1.1, 3.1.1.1.2, 3.1.1.2.1, 3.1.1.2.5, 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4, 3.1.3.1, 3.1.3.2, 3.1.8.1, 3.1.8.2, 3.1.8.3, 3.2.2.1.4, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5 Description of Test Verify C02 sensor’s behavior and performance. Test Inputs 1. Simulated signal. 1. Turn on C02 sensor’s switch. 2. Turn off all other sensors. 3. Verify value from sensor. 4. Verify danger value. 5. Apply simulated C02 signal. 6. Verify value from sensor. 7. Verify danger value. 1. LED turned off with no simulated signal and danger value of zero is returned. 2. LED turned on with simulated signal and danger value of three is returned. Test Procedures Expected Results Special Instructions N/A Test Case 3.5 Requirements Traceability 3.1.1.1.1, 3.1.1.1.2, 3.1.1.2.1, 3.1.1.2.6, 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4, 3.1.3.1, 3.1.3.2, 3.1.8.1, 3.1.8.2, 3.1.8.3, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5 Description of Test Verify motion sensor’s behavior and performance. Test Inputs 1. Displacement of object. 1. Turn on motion sensor’s switch. 2. Turn off all other sensors. 3. Verify value from sensor. 4. Verify danger value. 5. Move object greater than one inch. 6. Verify value from sensor. 7. Verify danger value. Test Procedures 67 Lab 5 SBIR 1. LED turned off without movement and danger value of zero is returned. 2. LED turned on with movement and danger value of three is returned. Expected Results Special Instructions 1. Ensure there is no movement in range of the motion sensor, except for the movement of the test subject. Test Case 4.1 Requirements Traceability 3.1.4.1, 3.1.4.2, 3.1.4.3, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5, 3.2.4.1, 3.2.4.2, 3.2.4.3 Description of Test Verify transmitter’s behavior and performance. Test Inputs N/A 1. Turn on transmitter’s switch. 2. Turn off all other sensors. 3. Verify results. 1. LED turned off when transmitter’s switch turned off. 2. LED turned on when transmitter’s switch turned on. Test Procedures Expected Results Special Instructions 1. Ensure no other BluTooth devices are enabled or in range during testing. Test Case 4.2 Requirements Traceability 3.1.4.1, 3.1.4.2, 3.1.4.3, 3.2.2.2.1, 3.2.2.2.2, 3.2.2.2.3, 3.2.2.2.4, 3.2.2.2.5, 3.2.4.1, 3.2.4.2, 3.2.4.3 Description of Test Verify receiver’s behavior and performance. Test Inputs 1. Signal from transmitter. 1. Turn on receiver and transmitter’s switch. 2. Turn off all other sensors. 3. Verify results. 4. Locate transmitter beyond 20 ft. 5. Verify results. 1. LED turned on when transmitter is within 20 ft. 2. LED turned off when transmitter is beyond 20 ft. Test Procedures Expected Results Special Instructions 1. Ensure no other BluTooth devices are enabled or in range during testing. Test Case 5.1 Requirements Traceability 3.1.5.1, 3.1.5.2, 3.1.5.3, 3.1.5.4, 3.1.5.5, 3.1.5.6, 3.1.5.7, 3.1.5.8, 3.1.5.9 68 Lab 5 SBIR Description of Test Verify alarm’s behavior and performance. Test Inputs 1. Signal from LabVIEW. 1. Send signal to alarm. 2. Verify alarm goes off. Test Procedures Expected Results 1. Alarm will sound when signal is received. Special Instructions 1. Ensure speaker volume is enabled. Test Case 6.1 Requirements Traceability 3.1.6.1, 3.1.6.2, 3.1.6.3, 3.1.6.4, 3.1.6.5, 3.1.6.6 Description of Test Verify behavior of the DFM system while reset is activated. Test Inputs N/A 1. 2. 3. 4. Test Procedures 5. 6. 1. Expected Results 2. 3. Set temperature high and occupancy level to 5. Press reset button. Verify state of DFM system. Set temperature back to normal state and occupancy level to 5. Press reset button. Verify state of DFM system. If reset is pressed while occupancy has been detected and temperature is high, the system is not reset. If reset is pressed and temperature is not high but an occupant is detected and transmitter is out of range, the system and alarm are reset. If the reset is pressed with no current alarm sounding, the system is reset. Special Instructions N/A Test Case 7.1 Requirements Traceability 3.2.1.1, 3.2.1.2, 3.2.1.3, 3.2.1.4, 3.2.1.5 Description of Test Verify each sensor will send a signal to LabVIEW. 1. What each sensor is sensing. 2. Simulated signal if sensor is simulated 1. Turn on the switch for one of the sensors. 2. Verify result. 3. Turn off the sensor. 4. Repeat steps 1-3 for each of the remaining sensors. Test Inputs Test Procedures Expected Results 1. For each sensor, a signal is received. 69 Lab 5 SBIR Special Instructions N/A Test Case 7.2 Requirements Traceability 3.2.1.1, 3.2.1.2, 3.2.1.3, 3.2.1.4, 3.2.1.5 Description of Test Verify each sensor’s value will be greater than or equal to its rated minimum value. 1. What each sensor is sensing. 2. Simulated signal if sensor is simulated. Test Inputs 1. 2. 3. 4. Test Procedures Turn on the switch for one of the sensors. Verify result. Turn off the sensor. Repeat steps 1-3 for each of the remaining sensors. Expected Results 1. For each sensor, the signal that is received is greater than or equal to its rated minimum value. Special Instructions N/A Test Case 7.3 Requirements Traceability 3.2.1.1, 3.2.1.2, 3.2.1.3, 3.2.1.4, 3.2.1.5 Description of Test Verify each sensor’s value will be less than or equal to its rated maximum value. 1. What each sensor is sensing. 2. Simulated signal if sensor is simulated. Test Inputs 1. 2. 3. 4. Test Procedures Turn on the switch for one of the sensors. Verify result. Turn off the sensor. Repeat steps 1-3 for each of the remaining sensors. Expected Results 1. For each sensor, the signal which is received is less than or equal to its rated maximum value. Special Instructions N/A Test Case 7.4 Requirements Traceability 3.2.1.1, 3.2.1.2, 3.2.1.3, 3.2.1.4, 3.2.1.5 70 Lab 5 SBIR Description of Test Test Inputs Test Procedures Verify each sensor will return a value within 10 seconds. 1. What each sensor is sensing. 2. Simulated signal if sensor is simulated. 1. Turn on the switch for one of the sensors. 2. Verify result. 3. Turn off the sensor. 4. Repeat steps 1-3 for each of the remaining sensors. Expected Results 1. For each sensor, the signal was received in less than 10 seconds. Special Instructions N/A Test Case 7.5 Requirements Traceability 3.2.1.1, 3.2.1.2, 3.2.1.3, 3.2.1.4, 3.2.1.5 Description of Test Verify the entire activation will take no more than 60 seconds. 1. What each sensor is sensing. 2. Simulated signal if sensor is simulated. 1. Start the system. 2. Verify results. Test Inputs Test Procedures Expected Results 1. System was activated in less than or equal to 60 seconds. Special Instructions N/A Test Case 8.1 Requirements Traceability 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4 Description of Test Verify error detection. N/A 1. Disable various sensors in order to change total value for priority codes. 1. 1. When total priority values for disabled sensors is greater that 7 then error message will be generated. Test Inputs Test Procedures Expected Results Special Instructions N/A Test Case 9.1 Requirements Traceability 3.1.2.1, 3.1.2.2, 3.1.2.3, 3.1.2.4, 3.1.3.1, 3.1.3.2, 3.1.4.1, 3.1.4.2, 3.1.4.3, 3.1.5.1, 3.1.5.2, 3.1.5.3, 3.1.5.4, 3.1.5.5, 3.1.5.6, 3.1.5.7, 3.1.5.8, 3.1.5.9, 3.1.8.1, 3.1.8.2, 3.1.8.3 Description of Test Verify behavior and performance for all components of the DFM 71 Lab 5 SBIR system when components are integrated. 1. All sensor signals. 2. Transmitter signal. Test Inputs Test Procedures Expected Results Special Instructions 1. Create movement alone. 2. Verify no alarm. 3. Create movement and a heartbeat signal to demonstrate occupancy detection. 4. Verify alarm. 1. 1. No alarm with motion only and alarm sounded with motion and heartbeat. N/A Traceability to Requirements Component Requirement ID Sensor overview 3.1.1.1.1 x x x x x x 3.1.1.1.2 x x x x x x 3.1.1.2.1 x x x x x 3.1.1.2.2 x Life detection sensors 1.1 2.1 3.1 3.2 3.3 3.4 3.5 4.1 4.2 5.1 6.1 7.1 7.2 7.3 7.4 7.5 8.1 9.1 3.1.1.2.3 x 3.1.1.2.4 x 3.1.1.2.5 x 3.1.1.2.6 Environmental sensor Life detection procedures Environmental evaluation procedures Transmitter and receiver functions Alarm system x 3.1.1.3.1 x 3.1.1.3.2 x 3.1.2.1 x x x x x x x 3.1.2.2 x x x x x x x 3.1.2.3 x x x x x x x 3.1.2.4 x x x x x x x 3.1.3.1 x x x x x x x 3.1.3.2 x x x x x x x 3.1.4.1 X x x 3.1.4.2 X x x 3.1.4.3 X x x 3.1.5.1 x x 3.1.5.2 x x 3.1.5.3 x x 72 Lab 5 SBIR Reset procedures labView setup Simpulation procedures 3.1.5.4 x x 3.1.5.5 x x 3.1.5.6 x x 3.1.5.7 x x 3.1.5.8 x x 3.1.5.9 x x 3.1.6.1 x 3.1.6.2 x 3.1.6.3 x 3.1.6.4 x 3.1.6.5 x 3.1.6.6 x 3.1.7.1 x 3.1.7.2 x 3.1.7.3 x 3.1.7.4 x 3.1.7.5 x 3.1.7.6 x 3.1.7.7 x 3.1.8.1 x x x x x x x x 3.1.8.2 x x x x x x x x 3.1.8.3 x x x x x x x x Requirement ID 1. 1 2. 1 3. 1 3. 2 3. 3 3. 4 3. 5 Component DFM system activation Sensor performance 7. 1 7. 2 7. 3 7. 4 3.2.1.1 x x x x 3.2.1.2 x x x x x 3.2.1.3 x x x x x 3.2.1.4 x x x x x 3.2.1.5 x x x x x 3.2.2.1.1 x 3.2.2.1.2 Procedure performance 3.2.2.1.3 x x 3.2.2.1.4 x 73 4. 1 4. 2 5. 1 6. 1 7. 5 x 8. 1 9. 1 Lab 5 SBIR Sensor Performance Procedure performance Transmitter and receiver functions 3.2.2.2.1 x x x x x x X x 3.2.2.2.2 x x x x x x X x 3.2.2.2.3 x x x x x x X x 3.2.2.2.4 x x x x x x X x 3.2.2.2.5 x x x x x x X x 3.2.3.1.1 x 3.2.3.1.2 x 3.2.3.1.3 x 3.2.3.1.4 x 3.2.3.2.1 x 3.2.3.2.2 x 3.2.3.2.3 x 3.2.4.1 X x 3.2.4.2 X x 3.2.4.3 X x Table 8, Traceability to requirements table 4 User Manual 4.1 Introduction (David) Welcome to the Don’t Forget Me system (DFM System) prototype. We thank you for your support in the prototype possess. This document includes an overview of the DFM system and the functional systems therein. It also includes information on how to use the prototype, what testing should be done, and troubleshooting information. Again we thank you for your interest in the DFM system prototype. 74 Lab 5 SBIR 4.2 Product Overview (David) The DFM system is a life saving tool utilizing sensor technology designed to prevent an occupant from being left behind in a vehicle. The system will be implemented into vehicles at the time of their manufacture. It will most likely be powered off the internal car battery, but this will be left up to the manufacturer. In a vehicle installed with a DFM system, it will be active at any time the car is parked, including when the car itself is off. Utilizing hardware sensors such as a pressure sensor, a motion sensor, and a heartbeat sensor, the software algorithm will calculate the probability of an occupant being in the seat. It will also calculate how far the driver is from the vehicle by measuring the signal strength of a transmitter on the vehicle key (Ballentine, David 2008). When the DFM system concludes that there is an occupant in the seat, and if the driver is more than twenty feet away from the vehicle, the vehicle’s alarm will sound. There is the option to temporarily disable the alarm. A switch on the occupant’s seat will turn off the alarm. The driver or a child old enough can activate this switch. The deactivation of the switch will cause the system to enter standby mode. It will continue to monitor the occupant, as well as the conditions inside the car. If the conditions become too hostile, the alarm will sound again. This time it will not be possible to turn the alarm off without the occupant being removed from the vehicle (Ballentine, David 2008). 4.3 Getting Started (David) This section discusses the steps to get started in running the DFM system prototype. The main steps are broken down into two categories. The first category is the 75 Lab 5 SBIR hardware aspect and what must be done with the hardware to get the prototype set up. The second category is the software aspect. 4.3.1 Hardware Before the prototype can be run, certain hardware dependencies must be correctly assembled. The main hardware is the sensors used within the prototype as depicted in Figure 14 and Figure 15. Figure 14 shows the project box and the three wires that connect from the back. Visible in Figure 14 from left to right is the USB connector for the DAQ, the pulse oximeter, the two circles on the box are for motion sensing, and the rightmost device is the temperature sensor. Figure 14. DFM system project box Figure 15 shows the inside of the DFM system project box. To the top left of the box you can see the DAQ with National Instrument’s insignia. To the right of the DAQ is the mini-breadboard which has wiring to support the pulse oximeter configuration, and the radio frequency receiver transmission. The small board below is the radio frequency receiver. Lastly, the larger circuit board at the bottom of the box is the circuitry for the 76 Lab 5 SBIR motion sensor. All power for the prototype is supplied by the two nine volts in the project box. Figure 15. DFM system project box interior As the sensors can also be simulated, the connection of the actual hardware sensors is optional, but required if you want to check the hardware functionality of that particular sensor. The DAQ must also be connected to the compliant computer correctly. The following steps must be taken. Step 1: Ensure the computer used is in proper working order. Step 2: Connect the motion sensor to the DAQ. Step 3: Connect the temperature sensor to the DAQ. Step 4: Connect the pulse sensor to the DAQ. Step 5: Connect the RF receiver to the DAQ. 77 Lab 5 SBIR Step 8: Connect the microphone to the computer Step 9: Connect the DAQ to the computer via USB. 4.3.2 Software After the hardware is correctly installed, the software must be initiated. The DFM Prototype runs inside LabVIEW. The following steps must be taken. Step 1: Correctly install LabVIEW onto the computer. Step 2: Update the computer with the DAQ drivers. Step 3: Ensure the prototype file DFM.vi is on the computer. Step 4: Run LabVIEW and open the prototype VI file. Step 5: Ensure all the sensor VI’s are correctly loaded. Step 6: Ensure the CarHorn.wav file is available in the prototype directory. Step 7: Ensure the CarHorn.wav file is correctly linked in the prototype. Step 8: Ensure there are log files for every sensor created. Step 9: Ensure the sensor log files are correctly referenced in the prototype. 4.4 Prototype Procedures (Hernan) This section demonstrates the procedure of how to operate the DFM system prototype GUI. The procedure is divided into four different parts: initialization procedure, activation procedure, the running state, and termination procedure of the DFM system VI. The following are procedures of how to operate the GUI. 78 Lab 5 SBIR 4.4.1 Initialization Procedure 1. To select a simulated sensor, select the radio button that says, “Simulated”. The VI will generate random numbers meant to match the actual hardware. Figure 3 shows a panel where simulated signal has been selected. Figure 16. The DFM system VI simulated signal 2. To select a real sensor, select the radio button that says, “Real”. The VI will use the data is generated from the actual hardware device. Figure 4 shows a panel where the real signal has been selected. 79 Lab 5 SBIR Figure 17. The DFM system VI real sensor signal 3. To force a sensor to indicate that life is detected, select the radio button that says, “Force On”. It will set the sensor data value to 100, which is high enough to make all the sensors life detection value positive. Figure 5 shows a panel where force on has been selected. Figure 18. The DFM system VI force on signal 80 Lab 5 SBIR 4. To turn off a sensor, select the radio button that says, “Force Off”. It will set the sensor data value to zero. Figure 6 shows no signal has been chosen. Figure 19. The DFM system VI force off signal 5. To disable a sensor, select the radio button that says, “Disable”. The VI will not produce any signals to the sensor. Figure 7 shows no signal has been chosen. Figure 20. The DFM system VI disable signal 81 Lab 5 SBIR 4.4.2 Activation Procedure 1. Click the “Run” button on the toolbar. Figure 21. LabView run button 2. The program will continue running until the danger level reaches a value greater than five. The alarm will then activate and the alarm light will turn on. Figure 21 shows an example where the danger level is greater than five. Figure 22. DFM system Danger Level indicator 82 Lab 5 SBIR 3. To restart the system, select the “Reset” button. Make sure that the reset light is off, which means reset has been done or there is no need to reset the system, before running the VI again. Figure 10 shows that reset light is off, which indicate that the VI is ready to run again. Figure 23. The DFM system VI reset button (light off). 4.4.3 The Running State 1. To view each sensor’s data in the form of a graph, click the tab on the graph display. Figure 11 shows an example of the simulated microphone data graph. 83 Lab 5 SBIR Figure 24. The DFM system VI microphone graph example 2. All sensors and the key fob can be switched to the simulated, real, off, or force on state from their current state while the VI is running. 3. A life detection sensor light indicator is turned on when a sensor has detected life; otherwise, the light is off. Figure 25 shows an example where microphone and C02 sensors have detected life; however, the pulse, motion, and pressure sensors have not detected life. Figure 25. The DFM system VI life detection sensors light indicators 4. The temperature sensor light indicator turns on when temperature is above 89 °F; however, the key fob light indicator is turned on when the key fob reading is above one. If the temperature sensor and the key fob are both simulated or real, then either one of them that goes beyond the predefined limit first will activate the alarm, of course unless the danger level is 5 or below. Figure 13 shows an example of both sensors that are simulated and neither is activated. The system will only activate the alarm if the danger level is above five and either is on. 84 Lab 5 SBIR Figure 26. The DFM system VI temperature sensor and key fob 5. To ignore the key fob reading, turn on “Preempt” switch. Figure 27. The DFM system VI preempt switch 6. To pause the VI, click the “Pause” button on the toolbar. 85 Lab 5 SBIR Figure 28. LabView pause button 4.4.4 Termination Procedure To terminate the running VI, click the “Stop” button on the toolbar. Figure 29. LabView stop button 1. Normally after termination, the reset light remains on. The reset light turns on to remind the user that the system must be reset before running again, so make sure to reset the system every time the reset light remains on. Just click the reset 86 Lab 5 SBIR button to reset the alarm setting. Once the reset button is selected, the light will turn off. Figure 30 shows that the system needs to be reset before running again. Figure 30. The DFM system VI reset button (light on). 4.5 Product Features (Daniel) You will find descriptions of the major components of the Don’t Forget Me (DFM) system prototype in this section. The individual components make up the major functional component diagram for the DFM system. The listed components include: DFM interface, motion sensor, pulse oximeter, CO2 sensor, temperature sensor, microphone, pressure sensor, and blue tooth transmitter and receiver. The Major Functional Component Diagram (MFCD) for the DFM system can be seen in Figure 31. The environment sensor utilized in the DFM system can be seen in Figure 32. A thermistor senses the temperature within the compartment of the vehicle. The life detection sensors consist of CO2 sensor, pressure sensor, microphone, motion sensor, and pulse oximeter. The sensors can be seen in Figure 31. 87 Lab 5 SBIR Figure 31. DFM system prototype major functional component diagram Figure 32. Environmental sensor for the DFM system 88 Lab 5 SBIR Figure 33. Occupancy detection sensors for the DFM system 4.5.1 DFM Virtual Instrument (VI) GUI The DFM GUI is an interface used for the purpose of demonstrating and testing the DFM system. It has the capability of turning on the components individually. It also includes graphical components for interpreting the outputs for each sensor. 1.1. Turn on each component individually: This feature allows the user to turn on or off any of the sensors and the key fob. There is a panel for each component giving the capability of simulating the component, turning on the real component, turning off the component, and force the component on. For the simulated sensor, a set of random data points between a predefined range will be generated to provide a simulated sensor. 1.2. Capable of preempting system: This feature allows the end user to preempt the DFM system to prevent the alarm from going off. This feature is overridden 89 Lab 5 SBIR when the temperature is in a safe state. There will be instances when someone will leave the vehicle, leaving an occupant behind in the vehicle. One example of this is when the driver wants to pump gas in the car. 1.3. Reset feature: This feature allows the end user to reset the DFM system. The reset button when turned on will reinitialize the DFM system. If an occupant and/or unsafe conditions are detected, the alarm will sound until the system is reset. 1.4. Numeric Display: Numeric data fields are given for each component to provide accurate readings in order determine the actual value returned from the sensor. All numeric fields are read only. Every component has a numeric field display including a numeric field for the displaying the danger level. All signal values have a precision of three decimal places. 1.5. Light Emitting Diode (LED) Display: LED components are utilized in the DFM interface to provide a visual of when the occupancy sensors: detect an occupant; key fob is not detected; and when unsafe conditions are detected. There will also be LEDs provided to show when the system and/or alarm is on. 1.6. Amplitude vs. Time Graph: A graphical chart provides a visual display of data that otherwise would be presented in a text. A chart conveys ideas about the data that would not be readily apparent if they were displayed as text. Charts are provided for the microphone, CO2 sensor, motion sensor, pressure sensor, key fob, and temperature sensor. Each chart can be selected by selecting the indicated tab. Each chart is plotted by amplitude vs. time. 90 Lab 5 SBIR 4.5.2 Motion Sensor The motion sensor utilized in the prototype features an ultrasonic motion sensor included in an ultrasonic movement detector kit. The kit is assembled and soldered together. The circuit uses a matched pair of 40 kHz transducer elements to detect movement up to 22 feet away. An LED is included for movement indication. Sensitivity is adjustable via control. To provide maximum stability, a Crystal locked circuit is used. The motion detector will be utilized to indicate if a movement of one inch or more has been detected which indicates occupancy. 2. CO2 Sensor: The prototype does not include a real CO2 sensor a feature, but does provide the means for easily attaching a CO2 sensor for testing and demonstrating. A CO2 sensor sub VI is incorporated into the main DFM VI so the end user can connect the device to an open channel on the Data Acquisition System (DAQ). Furthermore, the CO2 sensor can be simulated via the sensor panel on the DFM interface. 3. Temperature Sensor: For measuring linear temperature change, a linear thermister will be utilized for the temperature sensor. The temperature sensor is a key feature in order to detect harmful conditions in which the car can acquire extreme temperature changes that can be harmful to living things. The thermistor sensor includes two thermistor elements that when used with a resistor set will provide linear resistance output over a specific temperature range 4. Pressure Sensor: The prototype does not include a real pressure sensor as a feature, but does provide the means for easily attaching a pressure sensor for testing and demonstrating purposes. A pressure sensor sub VI is written into the main DFM VI so the end user can connect the device to an open channel on the DAQ. Furthermore, the pressure sensor can be simulated via the sensor panel on the DFM interface. 91 Lab 5 SBIR 5. Pulse Oximeter: The pulse oximeter is a feature included to indicate life detected within the compartment of a vehicle. The pulse oximeter is used to simulate a heartbeat sensor. The pulse oximeter indirectly measures the oxygen saturation of a patient's blood sample and any changes in blood volume. It has a small photodiode. This is part of a clip that is attached to an individual’s finger. Using the ratio of absorption of light, the oxy/deoxyhemoglobin ratio can be calculated. Normal ranges are from 90 % to 100 %. 6. Microphone: The capability of detecting noise is a feature of the DFM system. A computer microphone is used for noise detection. The microphone will check the intensity of noise in the vehicle. In the event that the noise is above a predefined decibel level, the signal from the microphone will indicate life. 7. Transmitter and Receiver (Key Fob): A radio frequency (RF) transmitter and receiver are utilized in order to simulate a key fob and is a feature included in the DFM system prototype. The effective range of the DFM system transmitter is10 feet. The transmitter sends a signal to the car constantly; when the driver walks too far away the DFM system will know the driver is gone. 8. Produce a Car Alarm Sound: An alarm is a feature provided in the DFM system prototype. The car alarm will be represented by a car alarm wave file. The wave file will be executed every time life or unsafe conditions has been determined. 9. Detecting Occupancy: For providing occupancy detection, an array of sensors is utilized and a life detection algorithm is used. The life detection sensors include: motion, pulse oximeter, microphone, CO2, and pressure. Each sensor has a preassigned value. By summing the values from all of the sensors, a total value of five or 92 Lab 5 SBIR higher will indicate that life has been detected. The values assigned to each sensor includes: a 4 for the pulse oximeter sensor, a 3 for the motion and CO2 sensor, 2 for the pressure sensor, and 1 for the microphone. When life has been determined a signal is sent from the Bluetooth transmitter to the Bluetooth receiver then generating an alarm. 10. Detecting Unsafe Conditions: For detecting unsafe conditions, a temperature sensor is utilized along with an unsafe condition algorithm. The temperature sensor will constantly monitor the temperature with the compartment of the vehicle and look for temperatures rising above 89 º F and temperatures below 31º F. The environment is determined hazardous, if the temperature meets this requirement. After unsafe conditions are determined, the transmitter will send a signal to the receiver representing the key fob, and sounds an alarm simulated by a car alarm wave file. 4.6 Error Messages (Brandon) All error messages generated by the DFM system are strictly related to configuration and setup of the system. Since user input is restricted to a set of predefined states in the DFM algorithm, it is unlikely that the user will encounter a system error on a properly configured system. This section describes errors that the DFM system may produce. Error Cause 1. Log file not found or present on the system. Error Message Corrective Action “Error 1 occurred at Set File Position in log.vi-> Log file must be correctly Pressure.vi->DFM.vi” linked in the log VI. 93 Lab 5 SBIR 2. Alarm sound file not The alarm sound file must “Error 7 occurred at Sound File Read Open.vi-> found or present on be correctly linked in the Sound File Info (path).vi->Alarm.vi->DFM.vi,” the system. 3. Microphone device not found or alarm VI. “Error 4800 occurred at Sound Input Microphone needs to be Configure.vi ->Continuous Sound Input.vi” connected to the computer connected. through the microphone jack. 4. Too few sensors are active to detect life. 5. Both the temperature sensor and key fob “Error 5000 Not enough sensors connected to The sensor’s states must be detect life.” changed from disabled. “Error 5001 Driver and temperature detection not The key fob or the possible.” temperature sensor’s state detection has been needs to be changed from shut off. disabled. 6. The DAQ has been disconnected or not “Error 201003 occured at DAQmx Create The DAQ must be plugged Channel (AI-Voltage-Basic).vi” into the computer through present on the system. the USB port. Table 9. Error Messages 4.6.1 Errors by message Error 1: This error means that a file is not present on the system that the DFM system needs to run. This error is most likely to occur when a log file for a particular sensor cannot be found. Either the path to the file is incorrect or the file has been deleted. Error 7: This error means that the sound file that the alarm system uses is not present on the system. Either the path to the file is incorrect or the file has been deleted. 94 Lab 5 SBIR Error 4800: This error message means that the microphone cannot be found on the system. If the computer needs an external microphone it should be connected. If there is an internal microphone the drivers must be properly installed. Error 5000: This error means that too many sensors are deactivated for the life detection value to be 6 or higher. Therefore no combination of life detection sensors will be able to detect an occupant. Error 5001: This error means that both the temperature sensor and the key fob device are disabled. The DFM will be unable to determine if the situation is dangerous despite the life detection value. Error 201003: This error means that the DAQ is not detected and therefore cannot be used with the DFM system. The correct DAQ drivers must be installed and the DAQ must be properly connected to the computer. 4.6.2 Errors by action number 1. Log file not found or present on the system. A log file must be created for one of the sensors. The DFM system will not run unless a blank or non-blank log file for each sensor is present. The system will halt and must be restarted. 2. Alarm sound file not found or present on the system. This error will only occur when the alarm system tries to activate. The path to the sound file must be correctly defined and the sound file must be present on the system. The system will halt and must be restarted. 3. Microphone device not found or connected. The error will only occur when the user select the real microphone. This error will not occur if an external microphone is connected to the computer the DFM system is running on and the 95 Lab 5 SBIR drivers for the microphone are correctly installed. The system will halt and must be restarted. 4. Too few sensors are active to detect life. This error will occur if there are too few sensors active for the life detection value to be 5 or greater. The system will halt and must be restarted. 5. Both the temperature sensor and key fob detection has been shut off. If both devices are disabled the system will be incapable to detecting a dangerous situation. The system will halt and must be restarted. 6. The DAQ has been disconnected or not present on the system. A DAQ must be present and connected to the computer. The DAQ configurations must be corrected to reflect the DAQ connected to the computer. The system will halt and must be restarted. 4.7 Troubleshooting (Brandon) This section attempts to address common concerns a user may have regarding the DFM system. The concerns user may have are written in query form. The solutions were compiled by the DFM developers, and should give the user a better understanding of the DFM system. Vehicle Owner o Problem: When I start my car a light comes on with the logo of the Don't Forget Me system. It stays on until I take my keys out of the ignition. Is this supposed to happen? o Solution: The Don't Forget Me system is designed to bother the driver as 96 Lab 5 SBIR seldom as possible. If the system light is alerting the driver it can only be because the system is in need of servicing. Please consult your automotive dealer to have your system repaired. o Problem: What do I do once the alarm system is activated? o Solution: To deactivate the alarm system, depress the reset switch at the rear of the vehicle. If the emergency situation is not resolved the alarm is be activated again in 15 seconds. o Problem: I often drive with others who are perfectly capable of leaving the car when the temperature becomes dangerous. Sometimes I must leave adult passengers in the car so that I can perform a task as they wait. Unfortunately, the alarm activates each time I leave the car. Is there a way I can shut the system off so it does not bother me about my passengers? o Solution: The DFM system was designed to help those who are incapable of leaving when the situation becomes dangerous. If the driver sincerely believes the passenger is capable of leaving the vehicle on their own they may use the “preemptive reset” feature. The preemptive reset prevents the alarm from activating when life is detected and the driver's key fob is not present, but will not work when the temperature reaches a dangerous level. To activate the preemptive reset depress the reset switch before leaving the vehicle. o Problem: I have no need for the DFM system in my vehicle. Can I leave the preemptive reset on permanently or completely disable the 97 Lab 5 SBIR DFM system? o Solution: No, the DFM system disables the preemptive reset when the temperature reaches 90 degrees Fahrenheit or 30 degrees Fahrenheit, or when the engine is turned on. Disabling the system should only be done by your automotive dealer, and is strongly discouraged. o Problem: How long will the DFM system alarm run if an emergency is detected? o Solution: The alarm will be activated from the moment an emergency is detected until the reset switch is depressed. Even if the situation is no longer harmful the alarm will continue until the reset is pressed. o Problem: When the alarm is activated I press the reset switch to shut it off. However, if the alarm comes back on 15 seconds later each time. How do I fix this? o Solution: If there is no one in the vehicle at the time the alarm activates, the system needs to be serviced by your automotive dealer. If the alarm was activated the first time due to an actual emergency, there was a 15 second period of time given to the driver to resolve the dangerous situation. If the situation remains to be dangerous to the passenger(s) the alarm will continue to activate within 15 seconds of the alarm being pressed. o Problem: I bring my pet with me when I drive. Do I have to worry about the alarm system activating when I leave a pet in the vehicle? o Solution: Yes, the DFM is not sophisticated enough to distinguish humans 98 Lab 5 SBIR from other animals. There is a high likelihood that your pet could activate the system’s alarm. To prevent the alarm from activating you may use the preemptive reset feature, which will make no difference if the temperature inside the vehicle becomes dangerous. The developers of the DFM system strongly discourage leaving any person or animal unattended in a vehicle. 5 Lessons Learned The role of each team member is important for building the project. The project manager coordinated the meetings, assigned tasks to team members, and made sure tasks were completed on time. The hardware specialist researched, designed and implemented the hardware needed for the project. The software specialist selected software development kit to be used, designed and wrote the interface. Document specialist compiled the completed documents in a legible format. The technical issues encountered were hardware failures. The first hardware failure was the pulse oximeter to work properly. Pulse oximter was purchased through the internet without any documentation included. The team made trial and error to make the pulse oximeter works properly. The second hardware failure was the motion sensor. The motion sensor suddenly stopped working in the middle of prototyping. The components in the circuit board were replaced to fix the issue. The software development issue was the development of the DFM system algorithm. LabView was the chosen software for the team’s project because of the utilization of various sensors. The team had a hard time learning and implementing the software’s capabilities. 99 Lab 5 SBIR The completion of the prototype was two months ahead than the 410 estimation. DFM Inc. had a reduction in salary due to a team member’s personnel issues. The budget for 411 was accurate to the 410 estimation except for couple of sensors that were not implemented due to knowledge level and time constraints. Since the presentation requires Microsoft PowerPoint, certain knowledge is required for using the Microsoft PowerPoint. One needs a degree in English to meet the requirements in the workforce. One also needs an extensive knowledge in APA style in writing. 6 Appendix Team: Don’t Forget Me Inc. Project Manager: Brandon Fields The following resources are required to be purchased for the prototype development and demonstration of the DFM System: Hardware Purchase (list all items required for purchase): Part Description Part # Company Qty Price Ea Total Sensor, Ultrasonic, 40Khz, Tran 136654 Jameco.com 2 $7.95 $15.90 Sensor, Pressure, 0-1.45 PSI 218827 Jameco.com 2 $8.99 $19.98 Kit, Infrared Tran and Rec 177092 Jameco.com 2 $24.95 $49.90 Linear Thermistor Air Temperature OL-706 Omega.com 1 $61.00 $68.00 for_Pulse_Monitor_1034.html P-703A FitnessEquipment 2 $19.99 $39.98 USB-6008 Kit (LabVIEW and DAQ) 77932022 NI.com 2 $159.00 $331.62 Pulse Oximeter http://www.fitness-equipment.com/acatalog/ Online_Catalog_Pulse_Monitor__Ear_Clip_ 100 Lab 5 SBIR Software Purchase (list all items required for purchase): Part Description Part # Company FRAPS - Real-time video render software N/A Fraps.com Qty 1 Price Ea Total $37.00 $37.00 The following University resources are required to support the prototype development and demonstration: 1 Laptop/ Second computer 1.1 It will be used to display the interaction of hardware element and the algorithm processes during the live prototype demonstration. 1.2 Windows XP with connection to the internet 1.3 Quantity: 1 1.4 Date required: March 1, 2008 1.5 Deliver to: Don’t Forget Me Inc. 2 LabVIEW installed on the Laptop 2.1 LabVIEW is the primary software component used in the project. Through it the development team will interact with the hardware and control the system algorithms. 2.2 LabVIEW must have the drivers installed for the DAQ used in the prototype, a USB-6008. 2.3 Quantity 1 2.4 Date required: March 1, 2008 2.5 Deliver to: Don’t Forget Me Inc. 101