Department of Industrial & Manufacturing Engineering & Technology 1. Course Title: IME 445 2. Description: Computer-Aided Manufacturing 3 Semester Hours Computer applications to the manufacturing processes of machining (numerical control), and the integration of computer-aided design (CAD) and computer-aided manufacturing (CAM). Laboratory in program generation, simulation, and equipment usage. 3. Prerequisites: IME 341 (Intro to Manufacturing Processes); Co-requisites: IME 395 4. Textbook: "Computer Numerical Control: Essentials in Programming and Networking," by J. Lin, Delmar Publishing Co., 1994 Reference: 5. Course Outcomes: Contributes to Student Outcomes Item Description EAC MFE Master introductory computer numerical control (CNC) programming and A (9A, 9D, 9E, 9H) machining Develop an understanding of CAD/CAM integration (CAD/CAM NC part B (9A, 9D, 9E, 9H) programming, computer-aided reverse engineering, rapid prototyping/tooling) C Integrated product and process development (9C) D Understanding quality issues, setup time producers, tool selection in NC equipment (9A, 9D, 9E, 9F, 9H) E Develop an understanding of good skills for team work in labs and term project (9F, 9G) F Provide a good training for written and oral communication skills (9G, 9H) 6. Topics: Contributes to Course Outcomes LECTURES Introduction to automation and computer-aided manufacturing CNC programming fundamentals Manual NC part programming (G-Code programming) Computer-assisted NC part programming (APT programming) MasterCam NC part programming Optimization of machining NC setup principles including Jig and fixture principles in setup 1 2 3 4 5 6 7 Outcome (5A) (5A) (5A, B) (5B) (5B) (5B, C) (5C, D) Outcome (5D, 5E, 5F) 2 LABORATORIES 5 CNC labs (One mill programming, one CNC lathe programming/machining, one VMC programming/machining, one MasterCAM programming, and one MasterCAM programming/VMC machining) At least 10 MasterCam Programming experiences (5 milling & 5 turning) 1 2 3 PAPERS/PROJECTS Term project and presentation Midterm CNC programming/machining project (part of midterm exam) CAD/CAM 3-D project (part of the final exam) Outcome (5A, 5D, 5E, 5F) (5B, 5C, 5D, 5H) (5B, 5C, 5D) 1 7. Class Schedule: Two 50-minute lectures per week, Two 50-minute lab (software and hardware) 8. Contribution of Course to Meeting the Professional Component: EAC Mathematics and Basic Science Engineering Topics, Engineering Sciences, Engineering Design General Education 5 hrs 2.5 hrs 0 hrs 9. Relationship of Course to MFE Student Outcomes: (based on 1 to 5 scales, 5 denotes very strong continuation to the student outcome and blank cell denotes that the course does not continue the related student outcome) Code a b c d e f g h i j k Student Outcomes, A Graduate from the Program Will Have: Manufacturing Engineering graduates will have an ability to apply knowledge of mathematics and science to manufacturing processes, materials, and design of manufacturing systems Manufacturing Engineering graduates will have an ability to design and conduct experiments, and to analyze and interpret data related to manufacturing processes, materials evaluation, and manufacturing systems Manufacturing Engineering graduates will have an ability to design, select, implement, and control a manufacturing system and its components or processes to meet desired needs Manufacturing Engineering graduates will have an ability to function on multi-disciplinary teams and the ability to apply a concurrent approach and project management to process and product development Manufacturing Engineering graduates will have an ability to identify, formulate, and solve manufacturing engineering problems through a hands-on approach that considers constraints, costs, benefits, and comparative processes and materials Manufacturing Engineering graduates will have an understanding of the professional and ethical responsibilities of a manufacturing engineer Manufacturing Engineering graduates will have an ability to effectively communicate technical concepts through appropriate methods Manufacturing Engineering graduates will have an understanding of the impact of manufacturing engineering solutions in a global, economic, environmental, and societal context Manufacturing Engineering graduates will have a recognition of the need to engage in lifelong learning Manufacturing Engineering graduates will have a knowledge of contemporary issues facing manufacturing engineers Manufacturing Engineering graduates will have an ability to use the proper techniques, skills, and modern engineering tools necessary for manufacturing engineering practice utilizing supporting technologies 10. Prepared by: Ye Li 12/2012 Reviewed by: Curriculum Committee Contribution 2.20 — — 2.20 3.00 — 4.00 3.00 2.50 2.00 3.50