Department of Industrial & Manufacturing Engineering & Technology 1. Course Title: IME 431 Materials Engineering Materials Engineering 2. Description: Properties and selection of materials for engineering applications, Mechanical and thermal treatment of materials. Destructive and non-destructive testing. Corrosion control and prevention. Wear and fracture of engineering materials. Design and testing for fracture resistance. Emphasis on case studies and applications. 3. Prerequisites: 4. IME 331 Topics: Textbook: Materials Science and Engineering: An Introduction by W.D. Callister, 8th Edition., Wiley 2009 Or equivalent Reference: None 5. Course Objectives: Contributes to Student Outcomes Item Description EAC MFE A Review of engineering materials a, b, e B Understanding of the basic principles of heat treatment a, b C Understanding of the basic principles of phase diagrams a, b D Develop an ability to select materials for various engineering applications a, b, c E Understanding of corrosion control and methods of prevention of corrosion a, b F Understanding of the main properties of polymers, composites, and ceramics a, b G Develop an understanding of destructive and non-destructive testing a, b H Comparison of structure and properties of metals with other materials a, b, c Ability to work as a team to develop a case study project and improving technical g I communication skills in written and oral presentations 6. Topics: LECTURES 1 Solubility Limit 2 Equilibrium Phase Diagram 3 The Iron-Carbon System 4 Phase Transformations 5 Microstructural and Property Changes in Iron-Carbon Alloys 6 Annealing Processes 7 Heat Treatment of Steels and Precipitation Hardening 8 Fabrication of Metals, Polymers, and Composites 9 Ceramic Structures, Brittle Fracture, Applications 10 Polymer Structures 11 Composites, Classification, Properties, Fabrication, and Applications 12 Corrosion of Metals Contributes to Course Objectives (5) Course Objective C C C C B, C B, C B, C B, C, B, H C, H B, C, H B, C, B, H C, H C, D,C, F D, F C, D,C, F D, F C, D, F C,C, D,D, E,E. F, F, GG E, G LABORATORIES None PAPERS/PROJECTS A case study on materials selections. Report and power point presentation 7. Class Schedule: (Two 50 minute lectures per week) Course Objective Course Objective A, C, D, E, F, G, I 2 Semest 8. Contribution of Course to Meeting the Professional Component: EAC Mathematics and Basic Science Engineering Topics, Engineering Science, Engineering Design 0.5 Hrs 1.5 Hrs Communication and Societal context 0.0 Hrs 9. Relationship of the Course to MFE Student Outcomes: (based on 1 to 5 scales, 5 denotes very strong continuation to the student outcome and blank cell denotes that the course does not continue the related student outcome) Outcome a b c d e f g h i j k A Graduate from Manufacturing Engineering Program Will Have: Manufacturing Engineering graduates will have an ability to apply knowledge of mathematics and science to manufacturing processes, materials, and design of manufacturing systems Manufacturing Engineering graduates will have an ability to design and conduct experiments, and to analyze and interpret data related to manufacturing processes, materials evaluation, and manufacturing systems Manufacturing Engineering graduates will have an ability to design, select, implement, and control a manufacturing system and its components or processes to meet desired needs Manufacturing Engineering graduates will have an ability to function on multidisciplinary teams and the ability to apply a concurrent approach and project management to process and product development Manufacturing Engineering graduates will have an ability to identify, formulate, and solve manufacturing engineering problems through a hands-on approach that considers constraints, costs, benefits, and comparative processes and materials Manufacturing Engineering graduates will have an understanding of the professional and ethical responsibilities of a manufacturing engineer Manufacturing Engineering graduates will have an ability to effectively communicate technical concepts through appropriate methods Manufacturing Engineering graduates will have an understanding of the impact of manufacturing engineering solutions in a global, economic, environmental, and societal context Manufacturing Engineering graduates will have a recognition of the need to engage in lifelong learning Manufacturing Engineering graduates will have a knowledge of contemporary issues facing manufacturing engineers Manufacturing Engineering graduates will have an ability to use the proper techniques, skills, and modern engineering tools necessary for manufacturing engineering practice utilizing supporting technologies 10. Prepared by: Saeed Saboury 3/2013 Contribution 3.60 3.00 — — 4.00 — 4.00 — 3.67 — — Reviewed by: Curriculum Committee