Differential Analysis & Product Pricing ACG 2071 Chapter 24 Module 11 Fall 2007 Terms • Costs – Relevant – estimated costs and revenues that are important in the decision making process – Sunk costs – that have been incurred in the past are not relevant to the decision Differential Analysis • Focuses on the effect of alternative courses of action on the relevant revenues • Differential revenues – Is the amount of increases or decreases in revenue expected from a course of action as compared with an alternative Differential Analysis • Differential cost – Is the amount of increase or decrease in cost that is expected from a course of action as compared with an alternative • Differential income or loss – Differential revenue – differential cost Differential Analysis Differential Revenue from alternatives Revenue from Alternative A $$$ Revenue from Alternative B $$$ Differential Revenue $$$ Differential cost of alternatives Cost of Alternative A $$$ Cost of B $$$ Differential cost Net differential income or loss from alternatives $$$ $$$ Types of Decision Making • Lease or sell – Management may have a choice between leasing or selling a piece of equipment that is no longer needed in the business. – The relevant factors to be considered are the differential revenues and costs associated with the lease or sell decision Example 1 • A corporation can sell an asset for $200,000 less a 6% selling commission. An alternative would be to lease the asset for five years at $40,000 per year less $35,000 in costs over the five years. Which decision would you make? Example 1 • Lease: – Revenue: $40,000 X 5 = – Cost – Income $200,000 35,000 165,000 • Sell – Revenue – Cost 6% X $200,000 – Income $200,000 12,000 188,000 Discontinue a segment or product • When a product or a department, branch, territory, or other segment of a business is generating losses, management may consider eliminating the product or segment. • It is often assumed, sometimes in error, that the total income from operations of a business would be increase if the operating loss could be eliminated • If contribution margin > 0 then continue with segment Example 2 • Should we discontinue the production of Lotion? Shampoo Conditioner Lotion Total Sales $500,000 $400,000 $100,000 $1,000,000 Cost of goods sold Variable $220,000 $200,000 $60,000 $480,000 Fixed $120,000 $80,000 $20,000 $220,000 Total CGS 340,000 280,000 80,000 700,000 Gross profit 160,000 $120,000 $20,000 $300,000 Operating expenses Variable $95,000 $60,000 $25,000 $180,000 Fixed $25,000 $20,000 $6,000 $51,000 Total $120,000 $80,000 $31,000 $231,000 Income $40,000 $40,000 $(11,000) $69,000 Example 2 • Lotion Sales Var COGS Manufacturing margin Var selling exp Contribution margin $ $ $ $ $ 100,000.00 60,000.00 40,000.00 25,000.00 15,000.00 Example 3 • A condensed income statement for Fresh Kola indicated the following Sales Cost of goods sold Gross profit Operating expenses Operating income $ $ $ $ $ 250,000.00 175,000.00 50,000.00 60,000.00 (10,000.00) Variable costs of goods sold is $120,000 Variable operating was $15,000 Should we discontinue Kola? Example 3 • Result Sales Var COGS Manufacturing margin Var operating Contribution margin $ $ $ $ $ 250,000.00 120,000.00 130,000.00 15,000.00 115,000.00 Make or Buy • The assembly of many parts is often a major element in manufacturing some products • The product’s manufacturer may make these parts or they may be purchased • Management uses differential cost to decide whether to make or buy • MUST HAVE UNUSED CAPACITY • Only look at variable costs Example 4 • A factory has unused capacity and is considering the production of a part of its product. The cost of making a part in direct materials is $80, direct labor $70, variable factory overhead is $52 and fixed factory overhead is $68. The cost of purchasing the product is $240 per unit. Should we make or buy? Example 4 • Make • Buy $240 – Unused capacity exists • Since we have unused – DM $80 capacity, we can make – DL $70 the product. – VFO 52 – Total 202 Replace Equipment • The usefulness of fixed assets may be reduced long before they are considered to be worn out • Equipment may no longer be efficient for the purposes for which it is used • On the other hand, the equipment may not have reached the point of complete inadequacy Example 5 • The business is considering the disposal of a machine with book value of $100,000 and an estimated remaining live of five years. The old machine can be sold for $25,000. The new machine has a cost of $250,000. The new machine would have a life of five years and no residual value. Analysis indicates that the estimated annual reduction in variable manufacturing costs from $225,000 with the old machine to $150,000 per year with the new machine. Should we buy the new machine? Example 5 • • • • • • • • Reduction in cost $225,000 - $150,000 = $75,000 x 5 yrs 375,000 Selling price of old m/c 25,000 400,000 Cost of new m/c 250,000 Savings 150,000 Example 6 • Francis is considering purchasing a lathe. The old machine cost $250,000 and has book value of $50,000 with three years left. It has a disposal value of $10,000. The new machine has a cost of $350,000 for five years and no residual value. The new machine will decrease cost by $75,000 for the next three years. Should we buy the new machine? Example 6 • • • • • • Reduction in cost $75,000 X 3 = Disposal value Total Cost of new machine Loss $225,000 10,000 235,000 350,000 (115,000) Process or Sell • When a product is manufactured, it progresses through carious stages of production • Often a product can be sold at an intermediate stage of production, or it can be processed further and then sold. Oil Production • Process Crude oil Diesel Can sell diesel or process More to make gasoline Gasoline Example 7 • A business produces product D in batches of 4,000 gallons. Standard quantities of 4,000 gallons of direct materials are processed which cost $0.60 per gallon. D can be sold without further processing for $0.80 per gallon. It can be processed further to yield G, which can be sold for $1.25 per gallon. G requires additional processing costs of $650 per batch and 20% of the gallons of D will evaporate during production. Should we sell or process further? Example 7 • D – SP: 4,000g x $0.80 = $3,200 – Cost 4,000g X $0.60 = 2,400 – Profit 800 • G – SP (4,000g X .8) X $1.25 = – Cost $2,400 + $650 – Profit • Produce gasoline $4,000 3,050 950 Example 8 • Environ produces Gecko. Production starts with 10,000 gallons of direct materials processed for $2 per gallon. It can be sold at $3 per gallon. Gecko can be further processed into Frye for additional costs of $1.50 per gallon with a cost of 10% of the product. The selling price of Frye is $4.50 per gallon. Should we process further? Accept Business at Special Price • Differential analysis is also useful in deciding whether to accept additional business at a special rate • The differential revenue that would be provided from the additional business is compared to the differential costs of producing and delivering the product to the customer. • If the company is operating at full capacity, any additional production will increase both fixed costs and variable • However, the normal production of the company is below full capacity, additional business may be undertaken without increasing fixed production costs. Business at Special Price • Assume that monthly capacity is 12,500 units. Current sales and production are 10,000 units. The current manufacturing costs of $20 per unit with fixed costs of $7.50. The normal selling price of the product is $30. The manufacturer receives from an exporter an offer for 5,000 units at $18 per unit. The production can be spread over three months. Should we accept the offer? Example • SP 5,000 units X $18 = • Cost – $20 - $7.50 = $12.50 – 5,000 units X $12.50 = • Profit $90,000 62,500 27,500 Setting Normal Product Selling Price • Can be viewed as the target selling price to be achieved in the long run • Approaches Market Methods Cost-Plus Methods Demand based methods Total cost concept Competition based methods Product cost concept Variable cost concept Total Cost Concept • Selling price = Cost + Markup • Total cost concept – All costs of manufacturing a product plus the selling and administrative expenses are included in the cost amount to which the markup is added. – $ amount of markup = profit on the product Steps to Compute Steps: 1Determine the total cost of manufacturing the product. aIncludes the direct materials, direct labor, and factory overhead bIncludes the selling and administrative expenses 2Cost per unit is then computed by dividing the total costs by the total units expected to be produced and sold. 3Markup percentage = Desired profit Total cost 4Selling price = Cost per unit + ( markup percentage X cost per unit) Example Variable costs Direct materials Direct labor Factory overhead Selling & administrative TOTAL Variable Fixed costs Factory overhead Selling & administrative $3.00 $10.00 $1.50 $1.50 $16.00 $50,000 $20,000 Example (cont’d) • Desires a profit equal to a 20% rate of return on assets. • $800,000 of assets • Desired profit = 20% X $800,000 Desired profit =$160,000 • 100,000 units are expected to be produced and sold • Example (cont’d) • Total Cost = Variable costs $16 x 100,000 units Fixed costs $1,600,000 Factory overhead $50,000 Selling & Adm $20,000 Total cost Per unit $70,000 $1,670,000 $16.70 Example • Total Cost Concept Markup percentage = Desired profit Total Cost = $160,000 = 9.6% $1,670,000 Example • Selling price Total cost per unit Markup ($16.70 X 9.6%) Selling price $16.70 1.60 $18.30 Product Cost Concept Steps: 1Determine the total cost of manufacturing the product include direct materials, direct labor, and factory overhead. 2Cost per unit is total cost manufacturing divided by the total units. 3Markup % = 3Desired profit + Total selling & Administrative Expenses Total Manufacturing Costs 4 Selling price = Cost per unit + (Cost per unit X Markup %) Example (data from before) • Manufacturing costs = Direct materials Direct labor Variable Factory overhead Total $ 3.00 $10.00 $1.50 $14.50 Example (data from before) • Total manufacturing costs Total variable costs ($14.50 x 100,000) $1,450,000 Fixed manufacturing 50,000 Total manufacturing 1,500,000 Manufacturing costs per unit = $15.00 Example • Total selling & administrative Variable ($1.50 x 100,000) Fixed Total $150,000 20,000 $ 170,000 Example (data from before) • Product Cost Concept • Markup Percentage = Desired Profit + Total selling & adm exp Total manufacturing costs = $160,000 + $170,000 $1,500,000 = $330,000 $1,500,000 = 22% Example • Selling Price Total manufacturing costs Markup (22% x $15) Selling price $15.00 3.30 $18.30 Variable Cost Concept Steps: 1Determine the total cost of manufacturing the product include direct materials, direct labor, variable selling and administrative expenses, and variable factory overhead. 2Cost per unit is total cost manufacturing divided by the total units. 3Markup % = Desired profit + Total Fixed Costs Total Variable Costs 4 Selling price = Cost per unit + (Cost per unit X Markup %) Example (data from before) • Variable cost Variable costs Direct materials Direct labor Factory overhead Selling & Adm Total variable cost Per unit $300,000 $1,000,000 $150,000 $150,000 $1,600,000 $16.00 Example • Markup percentage = Desired profit + Total fixed costs Total variable costs = $160,000 + $50,000 + $20,000 $1,600,000 = $230,000 = 14.4% $1,600,000 Example Total selling price Variable cost Markup ($16 X 14.4%) Total selling price $16.00 2.30 $18.30