SECTION [26 09 26.03] [16145] LIGHTING CONTROL DEVICES PART 1 - GENERAL 1.1 SCOPE A. Extent of lighting control system work is indicated by drawings and by the requirements of this section. It is defined to include lighting control panels, breaker loads and wiring. B. Type of lighting control equipment and wiring specified in this section include the following: 1. Lighting Control Panels 2. Requirements are indicated elsewhere in these specifications for work including, but not limited to, raceways and electrical boxes and fittings required for installation of control equipment and wiring. 1.2 RELATED DOCUMENTS A. The work covered in this section is subject to all of the requirements in the General Conditions of the specifications that apply. B. Contractor shall coordinate all of the work in this section with all the trades covered in the other sections of the specification to provide a complete and operative system. 1. [Related Sections include the following: a. Section [26 24 16] [16441] – Panelboards b. Section [26 28 16] [16410] – Enclosed Switches and Circuit Breakers c. Section [26 09 13] [16290] – Electrical Power Monitoring and Control d. Section [26 xx xx] [16xxx] – Building Automation /Energy Management Syst.] 1.3 SUBMITTALS A. Submittal documentation shall be furnished by the manufacturer for approval by the Engineer and must be approved in writing prior to shipment of any equipment from the manufacturer. It shall consist of: 1. Bill of Materials - Manufacturer shall submit in bill of material form an itemized list of all materials being supplied to meet the specifications. 2. Product Data - Manufacturer shall submit data on each of the components proposed for the lighting control system. 3. One-Line Diagram – Manufacturer shall submit a one-line diagram of the proposed system configuration with relative placement of all equipment. 4. Typical Wiring Diagrams - Submit typical wiring diagrams for all proposed equipment with sufficient details for all interconnections. 5. Instruction Manuals – The manufacturer shall supply all operation, service and programming manuals. B. Programming - The manufacturer shall provide instructions for programming of the system. Contractor shall identify breakers and circuits and program the system to the end users requirements. C. Commissioning - After the system has been installed, the network wiring and telephone lines are operational; the contractor shall secure the services of a factory-trained representative of the manufacturer to verify correct operation of all system components. The factory-trained representatives shall verify that the contractor has properly installed and interconnected all supplied components. They shall start up all equipment and demonstrate that it meets the requirements of this specification. July 25, 2016 Lighting Control Devices [Project Name] [26 09 26.03] [16145]-1 D. Training - As part of the commissioning procedures, the manufacturer shall make available minimum of 4 hours training for the owner’s representative in the operation of the system. E. Technical Support - The manufacturer shall provide free telephone support to the owner for the duration of the warranty period. F. Extended Service Coverage - Maintenance agreements shall be available from the manufacturer to provide service for the system both during and after the warranty period. 1.4 RELATED STANDARDS A. 1.5 The lighting control panels shall be manufactured and tested according to the latest applicable standards of the following agencies: 1. UL & cUL APPROVALS a. The control panels shall be tested and listed under the UL 916 Energy Management Equipment standards and CSA C22.2 #205. b. The control panels shall be installed into a UL 67 listed panelboard. 2. NEC COMPLIANCE a. The control system shall comply with all applicable National Electrical Codes regarding electrical wiring standards. 3. NEMA COMPLIANCE a. The control system shall comply with all applicable portions of the NEMA standards regarding the types of electrical equipment enclosures. 4. COMPONENT PRE-TESTING a. All control equipment shall undergo strict inspection standards. QUALITY ASSURANCE A. Manufacturer shall have produced similar electrical equipment for a minimum period of 10 years. B. Products shall be listed by Underwriters Laboratories, Inc. 1.6 DELIVERY, STORAGE AND HANDLING A. Handle and store equipment in accordance with manufacturer’s Installation and Maintenance Manuals. One (1) copy of this document shall be provided with the equipment at time of shipment. PART 2 - PRODUCTS 2.1 [MANUFACTURER A. 2.2 Manufacturer shall have a minimum of ten years experience in control systems. Manufacturer shall provide off the shelf control products from its inventory. Control systems that require custom assembly and sizing shall not be acceptable. The manufacturer shall be: 1. Siemens i-3 Control Technology (1-800-964-4114) 2. Pre-approved equal] MATERIALS AND COMPONENTS A. System Description 1. The lighting control system shall consist of lighting control panels that are able to network. The system shall be modular in design and scaleable for future expansion of the system. 2. Each lighting control panel shall contain a microprocessor with controlled input, communication rails and Controllable Modular Breaker/Pod that also contain individual microprocessors. July 25, 2016 Lighting Control Devices [Project Name] [26 09 26.03] [16145]-2 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. B. Programmable Intelligence shall include time-of-day control, unlimited holiday dates, 15 different schedules, warn occupants of an impending off (blink), timed outputs, preset control, auto or configurable daylight savings, control based on outdoor light level, optional astronomical clock with offsets and local control. Each lighting control system shall contain one full controller board with USB interface for easy upload and download of system configuration files. Systems shall contain a total of [1] [2] [3] [4] [5] [6] [7] [8] I/O controllers that will offer up to 32 – two-wire or 16 – threewire programmable switch inputs. The combination of two and three-wire inputs will connect into 18, 30 and 42 circuit panels. The full system controller will have a battery back-up. The battery will deliver power to run the system's clock and save the program settings for at least one year. The battery shall be a lithium coin cell with a 10-year life. The control system shall provide networking between sets of up to eight lighting control panels without adding communication or networking cards in each of these eight panels. The control system network may support no less than 8 control panels. Sets of up to eight lighting control panels shall be wired to the same line. Networking between lines shall be possible via twisted pair 18 gauge wire. A set of up to eight lighting control panels with up to 256 digital inputs shall be able to network without using additional communication or networking cards in any of these eight panels. Each panel shall contain an RS485 and EIB interface module for access and configuration of any of the eight control panels. Each panel shall provide up to 32 programmable switch inputs, up to 42 controllable modular breaker/pods, an RS485 and EIB interface module for access and configuration of any of the eight control panels. The controller shall have a touch screen user interface. It shall contain an internal time astrological time clock. The controller shall control up to 8 panels including itself. The panels shall be connected via 18 GA wire. [Each individual control breaker/pod combination shall provide an optional time delay function.] Each individual control breaker/pod combination shall permit lighting to be overridden ON or OFF through a manual override on the touch screen. The control system shall provide timed overrides assigned to specific breaker/pod combination modules. Override times may be configured to [30] [60] [90] [120] [180] [210] [240] [270] [300] [330] [360] minutes. Once the timed override expires the control system shall return the breaker/pod combination modules to their programmed state. These overrides shall be hard-wired inputs or through manual operation. Configuring the control system shall be through a touch screen display or PC based configuration software located on a PC. The PC may be connected to any one of the panels in the control system via the RS485 interface module. The PC based configuration software shall permit local configuration via the RS485 interface module. Descriptive information shall assist the user to operate the system without a programming manual. Program settings may be downloaded from a USB flash drive to the full controller. Internet Protocol Interface a. The control system shall be capable of interfacing with a Local Area network using the Internet Protocol. b. The system shall permit: Local Area Network (LAN), On-Site & Off-Site communications with the PC Set-up software. Program settings may be downloaded from a USB flash drive to the full controller. Hardware Features 1. Panelboards a. Panelboards are available with 18, 30 and 42 controllable modular breaker/pods. July 25, 2016 Lighting Control Devices [Project Name] [26 09 26.03] [16145]-3 b. 2. 3. 4. 5. 6. 7. 8. 9. The system will allow both controllable modular breaker/pods and manually operated breakers to be installed. The use and installation of the control pod shall not be required on every breaker. Contact Inputs a. The control system shall permit up to 32 dry contacts (digital/switch inputs) per control panel. b. Momentary 2 wire (toggle) inputs shall be supported. Maintained contacts shall be supported as 2 wire (SPST) inputs. c. Inputs shall be dry contacts and input shall be software link-able to any number of outputs. Breaker/Pod Combination Modules a. The system shall utilize Controllable Modular Breaker/Pod, which are rated to 20 amps up to 480/277 VAC max. b. The controllable breaker/pod modules shall be mechanically held. The controllable breaker/pod relay modules shall be rated for 500,000 mechanical and electrical operations at full load and does not require an external power supply. c. Controllable breaker/pod modules shall be available in single and two-pole configuration. The modular design shall allow for expansion and maintenance. d. Breakers/Pod Combination Modules shall not be required on every breaker. Breakers, where shown on the drawings, shall be permitted in the panel to function as standard breakers. Panels requiring all breakers to function as lighting control only shall not be permitted. e. The modules shall contain the following features: 1.) Manual Override to close the POD, manual override to open on the breaker. 2.) Breaker/Magnetic Latch Electrical Ratings a. The modules provided shall be rated: 1.) [1-pole, 120 VAC, 65 kaic] [1-pole 277 VAC, 14 kaic] [2-pole, 240 VAC, 65 kaic] [2-pole, 480/277 VAC, 14 kaic] [As shown on drawings] 2.) Mechanical Operations: 500,000 minimum Time Clock a. The control system shall have a built in astrological time clock with flexible Daylight Savings Time on the I/O control board. [Photocell Control Note: From dry contact input from photocell provided by other. a. The control system shall provide for optional outdoor ambient light sensor. The control system shall provide power for the sensor thereby eliminating any external power supply. The sensor shall be for outdoor applications. The light sensor shall be connected to the panel with low voltage twisted pair.] Modular Design a. The control system shall employ an all modular design for easy expansion and maintenance. The system shall still function if a single module should fail. b. All connections for the switch inputs shall incorporate quick connect terminals. The Controllable Modular Breaker/Pod shall be designed for rapid field replacement or expansion. Systems that do not employ a modular design shall not be acceptable. Control Power Supply a. The control system shall incorporate the use of UL listed Class 2 – self regulated power supply. Forced Control Override a. Each output module shall provide a forced control override of all Controllable Modular Breaker/Pod for service or priority override purposes. The forced control override may be applied via the Touch Screen Display or PC based configuration tool. July 25, 2016 Lighting Control Devices [Project Name] [26 09 26.03] [16145]-4 The forced control override shall provide “ALL ON”, "Command" and "ALL OFF" control of the Controllable Modular Breaker/Pod. The forced control shall operate all of the outputs in the Controllable Modular Breaker/Pod. This forced control shall override and supersede all commands from other inputs when the forced control is in the “ALL ON or ALL OFF” position. 1.) The system shall remember the last command to the individual Controllable Modular Breaker/Pod. Upon returning the forced control override to the "COMMAND" position, the Controllable Modular Breaker/Pod shall return to the most recent command state. This will occur even if the last command happened during the forced control override condition. 10. Configuration Interface (RS485 Port) a. Each system control panel shall provide an RS485 module to permit configuration of the panel using the Touch Screen display or PC based Set-up software. b. Operator commands may be issued directly from the local touch screen display or PC keyboard. 11. [USB Interface a. Each control panel shall have a USB port for uploading and downloading settings.] 12. Network a. The control system shall be capable of panel-to-panel communications over a hard-wired data network. The network shall consist of twisted pair 18 gauge wire. 13. Lockable Enclosure a. Each control panel shall be enclosed in a lockable, NEMA class 1 enclosure. The enclosure shall be manufactured out of steel per UL50. 14. [Enclosure Wall Mounting a. The enclosure shall be for [surface] [flush] mounting.] 15. Data Rails a. The data rails shall extend the entire horizontal length of the breakers. Any breaker position in the panel shall be capable of adding a Controllable Breaker/Pod combination without changing or expanding the data rail. C. Software Features 1. Operator Interface a. The lighting control panel programming interface resides in a touch screen panel that will have a Setup Wizard for beginners or advanced users. Configuration of the lighting control system must be performed through the touch screen display or a Windows based software located on a PC. 2. Memory Back-Up a. The microprocessor shall utilize non-volatile memory to store configuration data. The data shall be protected against power interruptions lasting as long as ten years. The data storage shall be entirely maintenance-free. 3. PC Based Set-Up Software a. PC based Set-up software shall enable any MS-Windows PC to configure any lighting control panel connected to the network. The PC connection shall be an RS485 direct connection to the lighting control panel at a selectable baud rate. The baud rate shall be set at [2400] [4800] [9600] [19200] [38400]. The configuration software shall permit the user to modify the control system configuration while the control system is in operation. The control system shall not be taken to an "OFFLINE" mode. This software package shall store all programmed data and archive for future use. b. The following features shall be in the PC based Set-up software: 1.) Web Access Software Features: a.) Real Time Controllable Modular Breaker/Pod Status Monitoring b.) Alpha-Numeric Descriptors c.) Manual Controllable Modular Breaker/Pod Commands July 25, 2016 [Project Name] Lighting Control Devices [26 09 26.03] [16145]-5 b. 2.) File Maintenance a.) Archive Programs b.) Data Base Restoration c.) Uploading and Downloading of Configuration d.) Controllable Breaker/Pod Cycle Tracking PART 3 - EXECUTION 3.1 INSTALLATION A. The control system shall be installed and fully wired as shown on the plans by the installing contractor. The contractor shall complete all electrical connections to all control circuits and override wiring. B. The contractor is responsible for complete installation of the entire system according to strict factory standards and requirements. The following items shall constitute factory standards and requirements: 1. All system equipment shall operate in accordance with specification and industrial standard procedures. 2. An operational user program shall exist in the control system. The program shall execute and perform all functions required to effectively operate the site according to the requirements. 3. A demonstration of program integrity during normal operation and pursuant to a power outage shall be performed. 4. Contractor shall provide a minimum of [2] [4] [8] [16] training hours on the operation and use of the control system. Additional support services shall be negotiated between the contractor and the building owner or manager. 5. The contractor shall provide [instructions from the manufacturer for] [a per diem cost adder to have the manufacturer perform the] initial set-up and programming of the lighting control system software. Breaker schedules and documentation shall be the responsibility of the Contractor to collect and furnish to the equipment manufacturer for initial program setup. C. Documentation 1. The contractor shall provide accurate "as built" drawings to the owner for correct programming and proper maintenance of the Lighting Control system. The "as built" shall indicate the load controlled by each Controllable Breaker/Pod Combination Module panel number. D. Operation And Service Manuals 1. The factory shall supply all operation and service manuals. 3.2 ADJUSTMENTS AND CLEANING A. Remove debris from panelboards and wipe dust and dirt from all components. B. Repaint marred and scratched surfaces with touch up paint to match original finish. 3.3 3.4 TESTING A. Check tightness of all accessible mechanical and electrical connections to assure they are torqued to the minimum acceptable manufacture’s recommendations. B. Check all installed panels for proper grounding, fastening and alignment. C. The contractor shall test and demonstrate to the owner that the lighting control panels are working properly as defined above in the INSTALLATION sections. WARRANTY July 25, 2016 Lighting Control Devices [Project Name] [26 09 26.03] [16145]-6 A. A limited 1-year warranty shall be provided on the individual combination breaker/pod modules B. The manufacturer shall provide customer service support 8 hours per day, Monday through Friday. The manufacturer shall guarantee replacement of defective components. 3.5 START-UP SERVICES AND PRODUCT SUPPORT A. The manufacture shall provide the following support: 1. Programming a. The manufacture shall provide initial programming of the system. Contractor shall identify Controllable Modular Breaker/Pod and circuits. 2. Commissioning a. After the system has been installed, the network wiring and telephone lines are operational; the contractor shall [commission the system to meet this specification] [secure the services of a factory-trained representative of the manufacturer to verify correct operation of all system components. The factory-trained representatives shall verify that the contractor has properly installed and interconnected all supplied components. They shall start up all equipment and demonstrate that it meets the requirements of this specification]. 3. Training a. As part of the commissioning procedures, the [contractor] [manufacturer] shall provide training for the owner’s representative in the operation of the system. The amount of training is defined in Section 3.1.B.4 INSTALLATION. 4. Technical Support a. The manufacturer shall provide free telephone support to the owner for the duration of the warranty period. 5. [Extended Service Coverage a. Maintenance agreements shall be available from the manufacturer to provide service for the system both during and after the warranty period.] END OF SECTION July 25, 2016 Lighting Control Devices [Project Name] [26 09 26.03] [16145]-7