Optimization of Cost and Quality in Global Customer Deliveries of Network Infrastructure Products Service Level Total costs Jarkko Kuisma Supervisor: Instructor: 1 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Prof. Heikki Hämmäinen M.Sc. Toni Valonen & Mr. Veikko Loponen Contents 1. Background 2. Scope of Research and Research Methods 3. Theory for Delivery Optimization 4. Results 5. Conclusions 2 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Background • There are altogether hundreds of network operators in the world. A network infrastructure vendor may have production plants and distribution hubs in almost every continent. The network infrastructure vendor has to examine how to optimally serve its customers in this kind of a multipoint environment - with reasonable costs. • This diploma thesis was written in the premises of Nokia Networks, a big network infrastructure vendor. This work examined the company’s prospects, the distribution models it uses, network operators as customers and the cost and service level viewpoints of the demand supply network. An empirical case study was carried out and in conclusion, a method how the infrastructure vendor can sensibly manage the demand supply network and carry out cost estimate studies was introduced. 3 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Background • Delivering always from the nearest site to a customer, would sound as the best solution. • It would be very expensive to have all the necessary materials buffered in every plant and hub in reality. • • • • • • capacity constraints terms of transportation delivery lead-times technology transfers political issues customs • The infrastructure vendor has to choose the correct distribution model for each customer. This decision has to offer good level of service to the customer and optimal cost efficiency to the vendor. 4 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Company objects Country specialties Customer specialties Strategy issues Operational models Distribution models Delivery quotas Customs Other fees Embargos Confines Feedback Contracts Confines Demand Service level agreements Current capability Volume trends (planned & actual) Transportation Service level Costs Products Manufacturing Transportation Services Fees New products & items Ramp up & down plans Ramp down plans Technology transfers Alternatives Capacity Transport methods Lead-time Flexibility Contracts Actual situation Company targets Delivery capability Scope of Research and Research Methods Scope of Research Global business Macro Level Telecommunication networks Telecommunications management Management process Products & software Micro Level Research Methods • The research methods used in the thesis are literature review, case study and interviews. The author chose several books that he thought would contribute to this dissertation. For the empirical case studies real product, customer and cost data were researched and the case studies were carried out using several computer programs. All the interviews were carried out either face to face, by phone or by e-mail. 5 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Theory for Delivery Optimization THE CDNM PROCESS – A WAY TO HANDLE GLOBAL DELIVERIES 1. COLLECT GLOBAL INFORMATION • Change requirements from the customers. Urgency is analyzed. Change requests, work groups coordination, special knowledge, real time information agenda for the pre-CDNM meeting. 2. ANALYZE • Possible solutions are analyzed. The most promising solutions is selected. E2E costs of each solution are calculated. 3. DECIDE • The CDNM meeting. Decision making. 4. COMMUNICATE & IMPLEMENT • • 6 The memorandum is also saved to a NETwide database. The process integration specialists implement the decisions instantly into the data systems. © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Theory for Delivery Optimization ENHANCEMENTS TO THE CDNM PROCESS 1. REAL TIME WORKING MUST BE IMPLEMENTED • 2. DATA SYSTEM DESIGN FOR INFORMATION MANAGEMENT • 3. • Every decision made in the CDNM process means new immediate costs for Nokia NET, although in the long run these decisions might mean cost savings. The process must function so well, that the amount of wrong decisions is as minimal as possible. This responsibility belongs to every individual in the process. SIMPLIFY THE PROCESS • 7 The CDNM process contains huge amounts of information and data. A central database system is needed to handle the information management of this process. MINIMIZE THE AMOUNT OF WRONG DECISIONS • 4. The CDNM process is a real time process. The process manager must make sure that all functional groups, that is, supply capability planners, delivery managers, delivery execution team, hub & plant team etc. are working constantly. Unnecessary work. No parallel work. The process time horizons and different phases. Process members should be defined carefully. The process workflow must be well documented. Awareness of the process within the company. © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Theory for Delivery Optimization TOOL • The DSN Setup tool is a cost and performance simulation tool for further development and optimization of Nokia Networks end-to-end demand supply network. • In Nokia NET, the operational performance of demand supply network is strongly impacted by product design. This implies that the demand supply network must be designed at the same time as the product design takes place. • The main benefit of this tool is its ability to provide reliable information for the CDNM process use. 8 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Results CASE ARGENTINA • E2E costs. The Roosendaal hub was selected because the products that the customer ordered (Products A and B) are already available in the Roosendaal hub. The Suzhou hub was selected for comparison because Nokia NET is planning to move production to China. 9 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Results total costs of one year demand costs per one base station configuration 10 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Results PROPOSAL The results achieved in this case study show that if sea freight was used, the Suzhou hub would be the cheapest scenario. The most expensive scenario is delivering from Suzhou by air. In this specific case, customer’s leadtime requirement can only be kept when using the Roosendaal hub and air freight. Sea freight would be an option if the customer configurations were known earlier than three weeks before the site implementations. To offer the best possible service level to the customer, the Roosendaal hub should be used. However, with possible longer lead-time requirements in the future deliveries, considerable savings can be achieved Total costs using sea transportation from the Suzhou hub. 11 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK Lead-times Service Level Conclusions and Recommendation for Further Study • The purpose of this dissertation was to find methods for Nokia NET to achieve cost savings in its own demand supply network and a way to manage real time customer processes with optimal service level. • Many enhancements were found and presented to the CDNM process. The main enhancement is a method for modeling and calculating the expenses of the demand supply network. This method substantially improves the value of the process and improves the decision-making capability of the process. Other enhancements to the process were a carefully designed concept of different specialists working as functional groups and an implementation of a common database for information management of the process. • It has been a problem for managers at Nokia NET to make decisions. Some of the decisions have been solely based on feeling and inaccurate cost estimates. • This dissertation helps managers to differentiate costs rationally, run analyses and base their decisions reliably on real cost and service level aspect. Some of the suggestions presented in this thesis have already been implemented at the Nokia Delivery Operations organization. • This dissertation is also suitable for training purposes. • Hardware prices are sinking and that means less profit for companies that produce them. If this is a global effect, profit must come elsewhere. For a network infrastructure vendor, this could mean producing services. • The future of a network infrastructure vendor might lie on the services and software development and support. Therefore, I suggest further study on the possible changes in a company’s revenue when it tries to put more weight on services and software. 12 © 2006 Nokia kuisma_170106.ppt / 2006-01-17 / JIK