Sector 20 Project Overview Sector 20 Site Plan Description Organizational Chart Schedule Cost Estimate Controls Challenges ES&H Issues Progress to Date Next Steps Oct 24, 2005 FAC Meeting 1 Bob Law rlaw@slac.stanford.edu Site Plan Contractor Parking and Lay Down Area Along Gallery Road Traffic detour Sector 21 Klystron Gallery N Oct 24, 2005 FAC Meeting 2 Bob Law rlaw@slac.stanford.edu Description Demolition of existing 1700 ft2 Alcove Construction of new 2250 ft2 Bldg. Construction of new 300 ft2 “RF Hut” Cable trays to be partially installed by Sector 20 General Contractor. Electrical Equipment - New 1500 KVA Substation by Separate Subcontract. Feed for Substation K-10B currently being installed during October Down Time. New 2000 Amp Motor Control Center to be installed by K10B Subcontractor Service for LCLS Sector 20 equipment only (not Sectors 21-30) Siding removed Hazardous waste (lead Paint) removal Oct 24, 2005 FAC Meeting 3 Bob Law rlaw@slac.stanford.edu Progress Photos K10B Support Pad and Grounding Structure demolition K10B Transformer Delivery Structure Demolition Oct 24, 2005 FAC Meeting 4 Bob Law rlaw@slac.stanford.edu Progress Photos Excavation area for vent pipe relocation Equipment Pads K10A and K10B transformers Equipment pads excavation Oct 24, 2005 FAC Meeting 5 Bob Law rlaw@slac.stanford.edu Sector 20 Installation (future) Elev 0’-0” North Elev -35’-0” Oct 24, 2005 FAC Meeting Sector 20 Laser Facility 6 Bob Law rlaw@slac.stanford.edu Floor Plan HVAC Load/ Lock Laser Bay Local control Klystron Gallery Oct 24, 2005 FAC Meeting RF Hut 7 Bob Law rlaw@slac.stanford.edu Organizational Chart Sector 20 Facility Eric Bong – Injector and Linac Systems Manager David Dowell – System Physicist Sasha Gilevich – Optical Engineer Ron Akre – RF Systems Manager Conventional Facilities David Saenz – Conventional Facilities Manager Bob Law– CF Project Manager / CAM (managing Sector 20 as of 10/18) Jim Welch – CF Systems Physicist Jesse Saldivar – CF Technical Assistance Anita Malahowski – Cost/Schedule Richard Hislop – Construction Safety Manager Bruce Patten – Purchasing Officer Oct 24, 2005 FAC Meeting Project Office Linac System Management Science Requirements Conventional Facilities SAFETY 8 Cost/ Schedule Bob Law rlaw@slac.stanford.edu Schedule Title 2 Construction Package Completed Feb. 22, 2005 Bid and contract with general contractor RFP issued March 22, 2005 Original Bids received April 14, 2005 Re-bids received July 7, 2005 Award originally scheduled for May 9 –Awarded August, ‘05 Construction Kickoff August ‘05 Beneficial Occupancy scheduled March 31, 2006 Critical Path Substation hardware PO went out June 30th, equipment installed Oct ’05, currently undergoing testing, 12KV feeds to be complete this week. Oct 24, 2005 FAC Meeting 9 Bob Law rlaw@slac.stanford.edu Current P3 Schedule Oct 24, 2005 FAC Meeting 10 Bob Law rlaw@slac.stanford.edu Current P3 Schedule Oct 24, 2005 FAC Meeting 11 Bob Law rlaw@slac.stanford.edu Cost Estimate – 1.09.03.01 Estimated Construction Cost - $2.66M $2,030,000 construction main subcontract $427,000 electrical equipment LLP separate subcontracts $31,000 site preparation $174,000 commissioning and project closeout Oct 24, 2005 FAC Meeting 12 Bob Law rlaw@slac.stanford.edu Challenges Management Implementation of LCLS Construction Policies & Procedures, ISMS Contractor management is key. Scheduling has been nearly linear up to now. Cost/Schedule Risk Late design change and late design may impact cost and schedule. (Cable Tray and process water) Contractor ISMS learning curve has impacted early contractor schedule Technical Know and understand the user requirements to complete a successful project Oct 24, 2005 FAC Meeting 13 Bob Law rlaw@slac.stanford.edu Progress to Date Title 2 Design package completed 2/22/05 SLAC Work Authorization 9/2/05 Contractor on site 9/2/05 Demolition of existing structure complete 10/10/05 K10B transformer pad and equipment installed Site work for utility relocations, new foundations and new equipment pads in progress. Equipment slab excavation and reinforcement in progress Relocation of vent pipe in progress Oct 24, 2005 FAC Meeting 14 Bob Law rlaw@slac.stanford.edu ES&H Working through learning curve for subcontractor to understand and work to principles if ISMS per LCLS Environmental Safety and Health Plan. Electrical work on up to 12KV Steel Erection Hoisting and Rigging Demolition and Hazardous material handling Trench work Fall Protection Oct 24, 2005 FAC Meeting 15 Bob Law rlaw@slac.stanford.edu Next Steps Complete design for lower vault process plumbing, fire protection Provide EPICS integration (to be funded) Safe Completion of Construction Project Current Beneficial Occupancy Level 3 Milestone is 3/31/05. Currently on track to meet that schedule Oct 24, 2005 FAC Meeting 16 Bob Law rlaw@slac.stanford.edu