Chapter 2 Characteristics of Measurement System Elements 7/24/2016 Instruments and transducers 1 Objectives To understand the importance of characteristics of measurement system: static, dynamic and statistical Learn about terms used in measurement according to VIM standard Graphically, or analytically, determine the static, dynamic and statistical characteristics of a transducer. to understand calibration and standards to understand generalized Model of a system element 7/24/2016 Instruments and transducers 2 Meaning of element characteristics. The relationships which may occur between the output O and input I of an element What do we mean by the word Element? 7/24/2016 Instruments and transducers 3 Review : a measurement system consists of different types of element 7/24/2016 Instruments and transducers 4 The two main characteristics are steady-state (static )characteristics : these are the relationships which may occur between the output O and input I of an element when I is either at a constant value or changing slowly Dynamic Characteristics those that appear when an element responds to sudden input changes 7/24/2016 Instruments and transducers 5 Static characteristics Systematic that can be exactly quantified by mathematical or graphical means Statistical those that can be quantified by statistical means 7/24/2016 Instruments and transducers 6 a. Range (VIM : Interval): The limits between which the input (output) can vary. The range defines the minimum and maximum values of a quantity that the instrument is designed to measure. Range is represented as : from Imin to Imax from Omin to Omax Example1(textbook page 9) : A pressure transducer has an input range of ( 0 to 104 )Pa. a pressure transducer has an output range of (4 to 20)mA. 7/24/2016 Instruments and transducers 7 Example 2: What is the range of the following Voltmeter? Ans: From 0 to 5 Volts 7/24/2016 Instruments and transducers 8 Example 3: Product Description : Palm-Size Handheld Digital Multimeter - DT830B Product Description Model: DT830B Digital AC/DC multimeter with diode and transistor test function. Specifications: DCV: 0-200mV/0.25% 0-2-20-200-1kV/0.5% ACV: 0-200V-750V/1.2% DCA: 0-200u-2m-20m/1.0% 0-200mA/1.2%-10A/2.0% R:0-200-2k-20k-200k/0.8% 7/24/2016 Instruments and transducers 9 What do we mean by VIM? VIM :International vocabulary of metrology 7/24/2016 Instruments and transducers 10 VIM in Jordan http://www.jism.gov.jo/arabic/index_arab.htm 7/24/2016 Instruments and transducers مؤسسة المواصفات و المقايس االردنية 11 7/24/2016 Instruments and transducers 12 b. Span (VIM : Range of interval) : it is the maximum variation in input or output. The span defines the variation of values of a quantity that the instrument is designed to measure. Input Span = Imax-Imin Output Span = Omax-Omin Example 2 (textbook page 9). in example 1 we can say a pressure transducer has an input span about 104 Pa. a pressure transducer has an output span of 16 mA. What do you know about 4 to16 mA ? 7/24/2016 Instruments and transducers 13 Example 4: Given the following readings between I(load) and O(deflection): Load [kg] 0 5 5 8 10 Deflection [mm] 0 30 35 40 80 a. Determine the range of input and output b. Determine span of input and output Solution a. IRange: form (0 to 10) kg Orange : form (0 to 80) mm b. ISpan= 10 kg OSpan= 80 mm 7/24/2016 Instruments and transducers 14 c. The relationship between The input and Output Case 1. In many cases O(I ) can be expressed as a polynomial in I: Example 5 : Thermocouple For a copper–constantan (Type T) thermocouple junction 7/24/2016 Instruments and transducers 15 What is a thermocouple ? If two different metals A and B are joined together, there is a difference in electrical potential across the junction called the junction potential. This junction potential depends on the metals A and B the temperature T °C of the junction Refer to page 172 Textbook: chapter 8 7/24/2016 Instruments and transducers 16 Case 2: Other expressions Example of expressions: exponential Example 6: Relationship between the variation of resistance in Thermistor and the temperature change the resistance R(T)ohms of a thermistor at T °C is given by Assignment : What is a thermistor ? 7/24/2016 Instruments and transducers 17 Case 3 :Ideal straight line An element is said to be linear if corresponding values of I and O lie on a straight line. In other words The relationship between the output reading of an instrument is assumed to be linearly proportional to the quantity being measured 7/24/2016 Instruments and transducers 18 Ideal straight line equation 7/24/2016 Instruments and transducers 19 Example 7: A pressure transducer has an input range of ( 0 to 104 )Pa and It has an output range of (4 to 20)mA. What is the ideal straight line for the above pressure transducer ?: The ideal straight line for the above pressure transducer is: 7/24/2016 Instruments and transducers 20 Problem 2.8 : A force sensor has an output range of 1 to 5 V corresponding to an input range of 0 to 2 × 105 N. Find the equation of the ideal straight line. Problem 2.9 A differential pressure transmitter has an input range of 0 to 2 × 104 Pa and an output range of 4 to 20 mA. Find the equation to the ideal straight line. Problem 2.10: A non-linear pressure sensor has an input range of 0 to 10 bar and an output range of 0 to 5 V. The output voltage at 4 bar is 2.20 V. Calculate the nonlinearity in volts and as a percentage of span. Problem 2.11: A non-linear temperature sensor has an input range of 0 to 400 °C and an output range of 0 to 20 mV. The output signal at 100 °C is 4.5 mV. Find the non-linearity at 100 °C in millivolts and as a percentage of span. 7/24/2016 Instruments and transducers 21 Non-linearity In many cases the straight-line relationship is not obeyed and the element is said to be non-linear. Definition of non-linearity. The nonlinearity at point 7/24/2016 can be calculated from the following formula Instruments and transducers 22 Quantification of non-linearity a. maximum non-linearity Non-linearity is often quantified in terms of the maximum non-linearity ; expressed as a percentage of full-scale deflection (f.s.d.), i.e. as a percentage of span. Thus: 7/24/2016 Instruments and transducers 23 b. Nonlinearity at point I as percentage of f.s.d Nonlinearity at point I as percentage of f.s.d N (i ) 100% O max O min Why do we need to calculate Nonlinearity at point I as percentage of f.s.d? 7/24/2016 Instruments and transducers 24 Q1. How can you define the linearity of the system ? Q2. What do we mean when we say that the linearity is 2%? Q2. What do we mean when we say that the non-linearity is 2%? 7/24/2016 Instruments and transducers 25 Example 6(problem 2.12) A thermocouple used to measure temperature between 0C and 500 C has the following input- output characteristics T, C 0 E, µV 0 100 200 300 500 5268 10777 16325 27388 a) Find the equation of ideal straight line b) Find the non linearity at 100 C and as percentage of F.S.D c) Find the maximum linearity as percentage of F.S.D d) Find the minimum non linearity as percentage of F.S.D 7/24/2016 Instruments and transducers 26 How to understand the table ? T, C 0 E, µV 0 0 100 200 5268 10777 16325 27388 100 200 300 300 500 Measurand Output 500 Results or measurements 0 7/24/2016 5268 10777 16325 27388 Instruments and transducers 27 a) Find the equation of ideal straight line Oideal KI a Omax Omin K Imax Imin 27388 0 K 54.776 V / C 500 0 a Omin K Imin a 0 K0 0 Oideal 54.776 I 7/24/2016 Instruments and transducers 28 b) Find the non linearity at 100 C and as percentage of F.S.D N (i ) O(i ) ( Ki a) N (100) O(100) (54.766 100 0) N (100) 5268 (54.776 100 0) 209.6V No-linearity at 100 C and as percentage of F.S.D N (100) 209.6 100% 100% 0.77% 27388 0 27388 0 7/24/2016 Instruments and transducers 29 d. Sensitivity (S) It is the change ΔO in output O for unit change ΔI in input I, i.e. it is the ratio ΔO/ΔI. In the limit that ΔI tends to zero, the ratio ΔO/ΔI tends to the derivative dO/dI, which is the rate of change of O with respect to I For a linear element dO/dI is equal to the slope or gradient K of the straight line; For a non-linear element the sensitivity is the slope or gradient of the output versus input characteristics O(I ) the unit of sensitivity is [ Unit of O]/ [Unit of I] 7/24/2016 Instruments and transducers 30 Sensitivity of linear element For a linear element dO/dI is equal to the slope or gradient K of the straight line Refer to Figure 2.3 O dO S lim dI I 0 I 7/24/2016 Instruments and transducers 31 Sensitivity (Static Sensitivity) of non-linear element For a non-linear element dO/dI = K + dN/dI, i.e. sensitivity is the slope or gradient of the output versus input characteristics O(I ). example of nonlinear element characteristic Page 154 textbook 7/24/2016 Instruments and transducers 32 Example 8. A pressure transducer has an input range of ( 0 to 104 )Pa an it has an output range of (4 to 20) mA. What is the sensitivity of the transducer ? The sensitivity is 1.6 × 10−3 mA/Pa. 7/24/2016 Instruments and transducers 33 e. Inverse sensitivity or Threshold (C) {VIM } largest change in a value of a quantity being measured that causes no detectable change in the corresponding indication Simple definition Threshold is the minimum level of input that produces (causes) a detectable amount of output 1 C S I dI C lim dO O 0 O Unit of Threshold [C]=[unit of input/unit of output] 7/24/2016 Instruments and transducers 34 Example 9: Given the following readings between I(load) and O(deflection): Load [kg] 0 5 5 8 10 Deflection [mm] 0 30 35 40 80 a. Determine the sensitivity of the instrument O dO 80 0 S lim K 8mm / kg dI 10 0 I 0 I b. Determine threshold of instrument 1 1 C 0.125kg / mm K 8 7/24/2016 Instruments and transducers 35 f. Hysteresis It is a characteristic of measuring system which describes the difference between two outputs of the same input. H (i ) O(i ) O(i ) 7/24/2016 Instruments and transducers 36 Max. Hysteresis as percentage of f.s.d Hˆ 100% O max O min Note: Large inputs may presently damage sensing element and hence decrease nonlinearity and increase hysteresis 7/24/2016 Instruments and transducers 37 Example 7 (problem 2.4) A liquid level sensor has an input range of (0 to 15)cm. use the calibration results given in the table to estimate the maximum hysteresis as percentage of f.s.d Level h, [cm] 0.0 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15.0 Ovolt 0.00 0.35 1.42 2.40 3.13 4.35 5.61 6.50 7.77 8.85 10.20 Ovolt 0.14 1.25 2.32 3.55 4.34 5.70 6.78 7.80 8.87 9.65 10.20 Solution Hˆ 1.35 volt 7/24/2016 Instruments and transducers 38 Hˆ 100% Max. Hysteresis as percentage of f.s.d O max O min Max. Hysteresis as percentage of f.s.d 7/24/2016 1.35 100% 13.24% 10.2 0 Instruments and transducers 39 Problem 2.11: A level transducer has an output range of 0 to 10 V. For a 3 m level, the output voltage for a falling level is 3.05 V and for a rising level 2.95 V. Find the hysteresis as a percentage of span. 7/24/2016 Instruments and transducers 40 i. Resolution R - It is a smallest change in a quantity being measured that causes a perceptible change in the corresponding indication - The largest change in I that can occur without any corresponding change in O. The resolution R expresses the ability of the system to detect small increments of the measurand Max. Resolution as percentage of f.s.d 7/24/2016 R ΔI step I max I min Instruments and transducers 100% 41 Example : Resolution of wire-wound potentiometer -resistance R increases in a series of steps - the size of each step being equal to the resistance of a single turn. -The resolution of a 100 turn potentiometer is 1%. 7/24/2016 Instruments and transducers 42 example Resolution of analog to digital converter (ADC) Vref bit0 bit1 Vin ADC bitn R ADC 7/24/2016 V max V min 2n Instruments and transducers 43 Example 8. (problem 2.16) An analog to digital converter has an input range of 0 to 10 V. Calculate the resolution when the output digital signal is 8 bit. 10 10 RADC8 8 0.04 2 256 7/24/2016 v Instruments and transducers 44 J. Environmental effects Environmental inputs such as: ambient temperature, atmospheric pressure, and etc. Two types of environmental inputs affected on the output The modifying input IM The interfering input Ii. 7/24/2016 Instruments and transducers 45 J. Environmental effects 7/24/2016 Instruments and transducers 46 Types of environmental effect inputs Modifying input IM (Sensitivity drift) It cases the linear sensitivity of measuring element to change The interfering input Ii(bias or drift) cases the bias (a) of measuring element to change 7/24/2016 Instruments and transducers 47 7/24/2016 Instruments and transducers 48 Example of modifying input IM change Standard ECG signal 7/24/2016 Modified ECG signal Instruments and transducers 49 Example of interfering input Ii : Bias or interfering input Ii 7/24/2016 Instruments and transducers 50 The modifying input IM Example : condition of power supply variation At standard condition, for example Vs must be 5 V, then When IM=0 , the Sstandard = K. When the standard condition is changed , for example the Vs has a value greater or smaller than 5 V. Then IM=value, Snew=Sstandard+KMIM 7/24/2016 Instruments and transducers 51 The interfering input Ii. The standard operation condition is that the device is operated at 20oC, then When Ii=0 , the astandard = a. When the standard condition is changed, for example the temperature increases to 30 oC. Then Ii=value, anew=astandard+KiIi When the standard condition is changed, for example the temperature decreases to 10 oC. Then Ii=value, anew=astandard-KiIi Example of modifying input: temperature 7/24/2016 Instruments and transducers 52 Example 9. (problem 2.3) A displacement sensor has an input range of (0.0 to 3.0) cm and standard supply voltage Vs=0.5 volts. Using the calibration results given in the table, estimate : a) the maximum non linearity as percentage of f.s.d. b) the constant Ki, KM associated with supply voltage variations. c) The slope K of the ideal straight line x,[cm] 0.0 0.5 1.0 1.5 Vout:Vs=0.5 volts. 0.0 16.5 32.0 44.0 51.5 55.5 58.0 Vout:Vs=0.6 volts. 0.0 21.0 41.5 56.0 65.0 70.5 74.0 7/24/2016 Instruments and transducers 2.0 2.5 3.0 53 Summary IM causes K(at standard condition) is to change to K + KMIM Where IM is the deviation from standard conditions IM =(new value – standard value). KM is the change in sensitivity for unit change in IM Ii causes a (at standard condition) is to change to a+ KiIi Where Ii is the deviation from standard conditions Ii =(new value – standard value). Ki is the change in zero bias for unit change in Ii 7/24/2016 Instruments and transducers 54 7/24/2016 Instruments and transducers 55 Solution Step 1. Calculate K when Vs= 0.5 volts, and let we call it Kold Omax Omin Imax Imin K old K old 58.0 0.0 19.33mv / cm 3.0 0.0 Step 2. Calculate the modifying input (The power supply is changed ) I M Vsnew Vsold 0.6 0.5 0.1 volt Step 3. Calculate K when Vs= 0.6 volts, and let we call it Knew K new Omax Omin 74.0 24.7 mv/cm Imax Imin 3.0 Step 3. Calculate KM KM 7/24/2016 Knew= Kold+KMIM K new - K old 24.7 - 19.6 53.3mv/cm IM 0.1 Instruments and transducers 56 K. Error band The term of error band is used to define the performance of the element. Any input value I, the output O will be within ±h of ideal straight line value OIDEAL. Quantification of Performance - Systematic statement of performance is replaced by a statistical statement in terms of a probability density function p(O). - a probability density function p(x) is defined so that the integral p(x) dx 7/24/2016 Instruments and transducers 57 Error bands and rectangular probability density function Probability density function 7/24/2016 Instruments and transducers 58 Generalized Model of a system element Direct Model O KI a N (i) KM I M I K I I I 7/24/2016 Instruments and transducers 59 Examples of element characteristics 7/24/2016 Instruments and transducers 60 Strain gauge 7/24/2016 Instruments and transducers 61 Copper–constantan thermocouple 7/24/2016 Instruments and transducers 62 Accelerometer 7/24/2016 Instruments and transducers 63 Identification of static characteristics – calibration 7/24/2016 Instruments and transducers 64 Assignment Refer to VIM and discuss the term “calibration” Calibration of an Element Calibration is a type of experiment in which the measurement variable I, O, environmental effects and static characteristics. What do we need for calibration ? Standard Instrument with known accuracy Determining the true value with known accuracy 7/24/2016 Instruments and transducers 65 Measurement standards primary measurement standards Centers of Primary standard -National Physical Laboratory (NPL). Examples: time, length, mass, current and temperature -National Engineering Laboratory (NEL) Examples : density and flow rate of gases and liquids 7/24/2016 Instruments and transducers 66 Transfer standards Transfer standards held at accredited centres are calibrated against national primary and secondary standards Centers UKAS (United Kingdom Accreditation Service) Purpose of Transfer standard: a manufacturer can calibrate his products against the transfer standard at a local centre. 7/24/2016 Instruments and transducers 67 Traceability ladder 7/24/2016 Instruments and transducers 68 Traceability ladders 7/24/2016 Instruments and transducers 69 Case study: defining the International Temperature Scale 1 From thermodynamic we know the following relationship PV = Rθ The relationship between the pressure P and temperature θ of a fixed volume V of an ideal gas. The relationship between the Kelvin and Celsius scales is International Practical Temperature Scale (IPTS) Because of the limited reproducibility of real gas thermometers the International Practical Temperature Scale (IPTS) was devised. 7/24/2016 Instruments and transducers 70 (a)several highly reproducible fixed points corresponding to the freezing, or triple points of pure substances under specified conditions; (b)standard instruments with a known output versus temperature relationship obtained by calibration at fixed points. What do we mean by ITS90 It is an International Temperature Scale developed in 1990 7/24/2016 Instruments and transducers 71 The primary fixed points defining the International Temperature Scale 1990 – ITS90. 7/24/2016 Instruments and transducers 72 Solved problem in calibration 7/24/2016 Instruments and transducers 73 7/24/2016 Instruments and transducers 74 Important Characteristics 7/24/2016 Instruments and transducers 75 1. Accuracy The accuracy is the closeness of agreement between the measurement result and the true value. 2. Precision The degree of agreement within a group of measurements or instruments Refer to : Measurement and Instrumentation Principles, Third Edition Link: www.avaxhome.ws 7/24/2016 Instruments and transducers 76 Relationship between accuracy and precision 7/24/2016 Instruments and transducers 77 3. Repeatability ( it will be disused later in more details ) Repeatability is the ability of an element to give the same output for the same input, when repeatedly applied to it. 4. Reproducibility It describes the closeness of output readings for the same input when there are changes in the method of measurement, 5. Tolerance Tolerance is a term that is closely related to accuracy and defines the maximum error that is to be expected in some value. Refer to page 17 Measurement and Instrumentation Principles, Third Edition Link: www.avaxhome.ws 7/24/2016 Instruments and transducers 78 6. Dead space Refer to page 24 Measurement and Instrumentation Principles, Third Edition Link: www.avaxhome.ws 7/24/2016 Instruments and transducers 79 7. Saturation Every sensor has its operating limits. Even if it is considered linear, at some levels of the input stimuli, its output signal no longer will be responsive. A further increase in stimulus does not produce a desirable output. It is said that the sensor exhibits a span-end saturation 7/24/2016 Instruments and transducers 80 Dynamic characteristic of measurement system The dynamic characteristics of a measuring instrument describe its behavior between the time a measured quantity changes value and the time when the instrument output attains a steady value in response In any linear, time-invariant measuring system, the following general relation can be written between input and output for time (t) > 0: d n f o (t ) d n1 f o (t ) df o (t ) d n f i (t ) d m1 f i (t ) df i (t ) an a ... a a f ( t ) b a ... b b0 f i (t ) n 1 1 0 o m m 1 1 n n 1 m m 1 dt dt dt dt dt dt Where fi(t)is the measured quantity, fo(t) is the output reading and a0 . . . an, b0 . . . bm are constants. 7/24/2016 Instruments and transducers 81 an d n f o (t ) d n 1 f o (t ) df o (t ) a ... a a0 f o (t ) n 1 1 n n 1 dt dt dt 7/24/2016 Instruments and transducers 82 In this course we limit consideration to that of step changes in the measured quantity only, then equation above reduces to: d n f o (t ) d n1 f o (t ) df o (t ) an an1 ... a1 a0 f o (t ) b0 f i (t ) n n 1 dt dt dt 7/24/2016 Instruments and transducers 83 1. Zero order instrument If all the coefficients a1 . . . an other than a0 in equation 1 are assumed zero, then: a0 f o (t ) b0 f i (t ) or b0 f o (t ) f i (t ) a0 and RAB 7/24/2016 Instruments and transducers b0 K a0 d RP RP xd dT 84 First order instrument If all the coefficients a2 . . . an except for a0 and a1 are assumed zero in equation ) then: df o (t ) a1 a0 b0 f i (t ) dt 7/24/2016 Instruments and transducers 85 second-order element d 2 f o (t ) df o (t ) a2 a1 a0 f o (t ) b0 f i (t ) 2 dt dt 7/24/2016 Instruments and transducers 86 Definition of element transfer function d2 d a2 2 a1 a0 f o (t ) b0 f i (t ) dt dt a s 2 2 d s j dt a1s a0 Fo ( s) b0 Fi ( s) b0 Fo ( s ) b0 a0 2 Fi ( s) a2 s a1s a0 a2 2 a1 s s 1 a0 a0 7/24/2016 Instruments and transducers 87 Transfer function for a first-order element K G (s) 1 s 7/24/2016 O K steady - state sensitivit y I Instruments and transducers 88 Transfer function for a second -order element 7/24/2016 Instruments and transducers 89 Obtaining Transfer function for a second -order element d2 d a2 2 a1 a0 f o (t ) b0 f i (t ) dt dt a s 2 2 d s j dt a1s a0 Fo ( s) b0 Fi ( s) Fo ( s ) b0 Fi ( s ) a2 s 2 a1s a0 7/24/2016 b0 a0 a2 2 a1 s s 1 a0 a0 Instruments and transducers 90 Laplace transforms of common time functions f(t). 7/24/2016 Instruments and transducers 91 response of first- and second-order elements Response of a first order element 7/24/2016 Response of a second-order element Instruments and transducers 92 “simple TF of sensor” Simple transfer function with delay K st G(s) e 1 s 7/24/2016 Instruments and transducers 93 Temperature, Co Dynamic characteristics of temperature sensor thermocouple t=t0 time, s t=t0 7/24/2016 Instruments and transducers t=t0 94 Temperature, Co thermocouple T=T1 T=T0 time, s T=T1 7/24/2016 Instruments and transducers T=T0 95 Temperature, Co V,mv T=T1 V=V1 T V T=T0 V=V0 time, s V K T time, s t K st G (s) e 1 s 7/24/2016 Instruments and transducers 96 Statistical characteristics 1. Statistical variations in the output of a single element with time – repeatability What do we mean by a lack of repeatability in the element? Example 5: The following measurements are for pressure sensor for the same value , for several days P [bar] 1 1 1 1 1 V [Volts] 1 0.99 1.01 0.98 1.02 The most common cause of lack of repeatability in the output O is random fluctuations with time in the environmental inputs IM, II: if the coupling constants KM, KI are non-zero, then there will be corresponding time variations in O. 7/24/2016 Instruments and transducers 97 probability density function of the element output O 7/24/2016 Instruments and transducers 98 How to expresses the independent variable O in terms of the independent variables I, IM and II? if ΔO is a small deviation in O from the mean value O caused by deviations ΔI, ΔIM and ΔII from respective mean values I , I and I , then: i 7/24/2016 Instruments and transducers M 99 if x1, x2 and x3 have normal distributions with standard deviations σ1, σ2 and σ3 respectively, then the probability distribution of y is also normal with standard deviation σ given by: 7/24/2016 Instruments and transducers 100 Standard deviation of output for a single element 7/24/2016 Instruments and transducers 101 probability density function of Output of element 7/24/2016 Instruments and transducers 102 7/24/2016 Instruments and transducers 103