Bob Rummer Forest Operations Research Some context Logging residues Fuelwood harvesting Understory harvesting Transportation Short Rotation Woody Crops Logging Residues Fuel Reduction or Forest Health thinning Plantation Fuelwood Harvest Cellulosic Ethanol Co-firing with Coal ? Advanced Biofuels Densified Biomass Felling Extracting Processing Loading Transportation Cost of feedstock is biggest single cost Operating & Maint Recovery 1 bdt = $70-80Capital electricity Profit Hog Fuel = $36 to 40 bdt delivered $35 - $45 odt by 2012 $60 - $70 odt pulpwood $40 - $50 odt fuelchips Existing conditions Desired Outcome Range of Forest Values Social acceptance of forest mgmt Multiple values of forests Public, private, industrial forests Ecological effects of forest mgmt Current debate about the definition of “renewable biomass.” Soils Water Wildlife Residual Stand Woody biomass utilization is complicated by forest resource issues Impacts must be addressed Get the right tool for the job Different jobs need different operations 10 to 20% of stand volume left behind conventional product removals Limbs, tops, culls, butt cuts and defect At roadside? In-woods? Concentrated? Large potential existing source Disposal issue “The low hanging fruit” Conventional One-pass w/e-wood Two-pass w/e-wood Rec. Vol 50% Cost $10/gt 85% $7.50/gt 84% $9/gt Separate biomass from other (Delimb) Piling, handling, storage for processing Processing for transport • Chipping/grinding • Baling/bundling • Other conversions Loading and hauling Clean Chips Roundwood Fuel Chips Chipping or grinding capacity •140 hp •14,000 lbs •Towable •17” infeed 1000 hp Up to 200 tons/hr Swappable rotor for variation in chip dimension www.forestconcepts.com 26 pcf JD B380 Biomass Bundler Transport density Separates processing and hauling Drying/storage characteristics Production operations in Europe Payload = 1/3 solid wood Cheapest and easiest to get Co-product of another operation and biomass is NOT the main event Scattered residues are too costly to collect for energy Densifying logging residues is key to reducing costs of handling and transport Cutting trees specifically for energy product Thinning or plantation clearcut Short Rotation Woody Crops (SRWC) BCAP Phase II Cost $25.00 Cost ($/odt) $20.00 $15.00 $10.00 $5.00 $0.00 0 5 10 15 DBH (in) 20 25 High utilization of biomass Simplified operations Smaller equipment possible Full cost of operation charged to biomass Piece size Emphasis on high production Brushlands (TX, MN, NV) Understory biomass (coastal plain) Lower volumes per acre Management value in addition to product value Photo: BLM, Alturas Recovery volumes are relatively low per acre Material is mixed Questions about nutrient impacts Generally half the delivered cost Payload is key Product form and system affect loading Accessibility with large cube transport can be limiting Getting to the biomass Compatibility with other mat’ls Maximize payload to reduce cost Logistics efficiency Wide range of technical solutions Requirements of user and the forest are the constraints Systems engineering problems Not everything works