Managing the Cost of Hay Stacy Hambelton Ag Business Specialist What Does My Hay Really Cost Would I be Better Off To Put up My Own Hay? or Hire a Custom Operator or Purchase Hay Assumptions Used in These Examples Example Farm Has Adequate Tractor Power for Hay Making so, No Tractor Depreciation Included No Labor Included No Land Costs Included No Salvage Value is used because of the years of use Fixed Costs Occur after the machinery is purchased Occur whether or not the machine is used Depreciation Taxes Interest Insurance Housing Put up My Own Hay • 50 Acres Fixed Cost • 2 Tons/A • 1 Cutting / Acre New Value Expected Life Fixed Machine Costs Depreciation Interest (avg over 5yrs) Insurance & Housing PP Taxes Total Fixed Cost Disk Mower Rake 17' Bailer Total Per Acre Per Ton $ 14,000.00 $ 4,000.00 $ 28,000.00 $ 46,000.00 $ 920.00 $ 460.00 20 20 20 $ 700.00 8% $706.00 2% $ 280.00 $ 9.20 $ 1,695.20 $ 200.00 $202.00 $ 80.00 $ 2.30 $ 484.30 $ 1,400.00 $1,413.00 $ 560.00 $ 17.80 $ 3,390.80 $ $ $ $ $ 2,300.00 2,321.00 920.00 29.30 5,570.30 $ $ $ $ $ 46.00 46.42 18.40 0.59 111.41 $ $ $ $ $ 23.00 23.21 9.20 0.29 55.70 Variable Costs Variable machinery costs are involved in the operation of machinery Fuel Oil Lubrication Repairs Other (Twine) Put up My Own Hay Variable Costs – Machine Disk Mower Variable Costs Cut Acre Fuel $ 3.08 Oil & Lubrication 15% $ 0.46 Repairs $ 0.56 Twine Custom - Haul (On Farm $3.74/bale) Rake 17' Bailer Cut Acre Cut Acre $ 0.96 $ 1.73 $ 0.14 $ 0.26 $ 0.10 $ 2.52 • • • • Total Per Acre Per Ton $ 288.75 $ 5.78 $ $ 43.31 $ 0.87 $ $ 158.91 $ 3.18 $ $ $ 50 Acres 2 Tons/A 1 Cutting / Acre Diesel $3.85/gal 2.89 0.43 1.59 1.00 7.48 Put up My Own Hay Variable Costs Plant Nutrient Removal Cool Season Grass Nitrogen Phosphorus Potassium Fertilizer Cost Lbs/Ton $/Lb Total 45 $ 0.59 $ 2,655.00 12 $ 0.44 $ 528.00 50 $ 0.38 $ 1,900.00 Per Acre $ 53.10 $ 10.56 $ 38.00 Per Ton $ 26.55 $ 5.28 $ 19.00 $ 5,083.00 $ 101.66 $ 50.83 Put up My Own Hay Fixed Hay Machine Costs + Variable Costs New Value Expected Life Fixed Machine Costs Depreciation Interest (avg over 5yrs) Insurance & Housing PP Taxes Total Fixed Cost Farmer Owned Equipment Disk Mower Rake 17' Bailer Total Per Acre Per Ton $ 14,000.00 $ 4,000.00 $ 28,000.00 $ 46,000.00 $ 920.00 $ 460.00 20 20 20 $ 8% 2% $ $ $ 700.00 $706.00 280.00 9.20 1,695.20 $ $ $ $ 200.00 $202.00 80.00 2.30 484.30 Variable Costs Cut Acre Cut Acre Fuel $ 3.08 $ Oil & Lubrication 15% $ 0.46 $ Repairs $ 0.56 $ Twine Custom - Haul (On Farm $3.18/bale) Custom - Mow, Rake, Bale (5x5 -1000 lbs, $18.40/bale) Purchased Hay Plant Nutrient Removal Lbs/Ton $/Lb Nitrogen 45 $ 0.59 Phosphorus 12 $ 0.44 Potassium 50 $ 0.38 Fertilizer Cost Total Variable Costs Total Costs $ $ $ $ 1,400.00 $1,413.00 560.00 17.80 3,390.80 Cut Acre 0.96 $ 0.14 $ 0.10 $ 1.73 0.26 2.52 $ $ $ $ $ 2,300.00 2,321.00 920.00 29.30 5,570.30 $ $ $ $ $ 46.00 46.42 18.40 0.59 111.41 $ $ $ $ $ 23.00 23.21 9.20 0.29 55.70 $ $ $ 288.75 43.31 158.91 $ $ $ 5.78 0.87 3.18 $ $ $ $ $ 2.89 0.43 1.59 1.00 6.36 $ $ $ Total Per Acre Per Ton 2,655.00 $ 53.10 $ 26.55 528.00 $ 10.56 $ 5.28 1,900.00 $ 38.00 $ 19.00 $ 5,083.00 $ 101.66 $ $ 50.83 63.10 $ 118.80 Custom Hire Costs Mow, Rake, Bale, Haul Fixed Costs – None No Machinery is Purchased Variable Costs Custom - Haul (On Farm $3.18/bale) Custom - Mow, Rake, Bale (5x5 -1000 lbs, $18.40/bale) Purchased Hay Plant Nutrient Removal Lbs/Ton $/Lb Nitrogen 45 $ 0.59 Phosphorus 12 $ 0.44 Potassium 50 $ 0.38 Fertilizer Cost Total Variable Costs $ $ 6.36 36.80 Per Ton $ 26.55 $ 5.28 $ 19.00 $ $ 50.83 93.99 Purchase Hay Fixed Costs – None No Machinery is Purchased Variable Costs Purchased Hay 5 x 5 Bale Weighing 1000 lbs @ $50/bale $100 / ton Added Income or Reduction of Expense Increase stocking because of added land available Use Ground to Grow Stockpile for Winter Feed Rent Out Hay Ground $30/Acre Purchased Hay / Ton $0 Total Fixed Cost Purchased Hay $100 Added Income - $ -15 Rent of Hay Ground for $30/Acre Total Variable Costs Total Costs $85 $85 Summary Total Fixed Cost Total Variable Costs Total Costs Farmer Owned Equipment Custom Hay Purchased Hay Per Ton Per Ton Per Ton $63.10 $93.99 $85.00 $ 118.80 $93.99 $85.00 $55.70 New Equipment Comparison Production Levels Farmer Owned Equipment Custom Hay Purchased Hay Acres Per Ton Per Ton Per Ton 20 $202.36 $93.99 $85.00 50 $118.80 $93.99 $85.00 100 $ 90.95 $93.99 $85.00 150 $ 81.67 $93.99 $85.00 200 $ 77.03 $93.99 $85.00 Used Equipment Comparison • Disk Mower $3,000.00 • Rake $1,000.00 • Bailer $6,000.00 •Expected Life 10 years Production Levels Farmer Owned Equipment Custom Hay Purchased Hay Acres Per Ton Per Ton Per Ton 20 $105.19 $93.99 $85.00 50 $79.19 $93.99 $85.00 100 $70.52 $93.99 $85.00 150 ???? $93.99 $85.00 200 ???? $93.99 $85.00 To Reduce Costs Consider Reducing Fixed costs by sharing equipment with relative or good neighbor Purchase some used equipment Taxes can influence the decision to purchase equipment Federal Income Tax - 15%, 25% self-employment taxes -15% State Income Tax – 6% Let the Cow Do Some Bailing for Us Strip Grazing Perimeter Fence Temp Fence Winter Water To Save Some Money Consider Timeliness, It Is Important In Harvesting Quality Forage Advantage of Owning your Equipment Cutting surplus forage when available helps keep forage vegetative & nutritious Disadvantage for Custom Harvesting Is Getting the Equipment There When You Want It We Should Give Strong Consideration To Forage Testing All Different Cuttings Of Hay Better Management Bale Quality – Fescue/Clover June 1 Protein 60%7.4% TDN59% TDN June 15 Protein TDN 5% 45% June 1 TDN 59% Protein 7.4% June 15 TDN 45% Protein 5% June 1 TDN 59% Protein 7.4% June 15 TDN 45% Protein 5% Pumpkin Pies Wedding Cakes Additional Considerations Consider Legumes with the Price of Nitrogen Where are you feeding your Hay? Nutrient Placement Questions & Discussion Balage vs. Dry Hay Thanks to Wesley Tucker for his large contribution to this Presentation Weather Man Days 1 2 3 4 % Accuracy 98% 75% 40% 16% Red Clover Balage _________________________________ Treatment CP NDF _________________________________ --------%------RC balage 21.1 35.7 RC hay 16.3 49.8 __________________________________ (60% moisture at baling) Digestibility of Alfalfa Balage 70 -----------Baleage ----------- IVDMD (%) 65 60 Hay 55 50 45 40 54% 49% 43% Moisture Content at Baling (%) 22% University of Tennessee Demonstration Baleage Mowed on May 17 Baled & wrapped on May 18 Dry Hay Mowed, tedded, raked, baled May 20 – 23 Results Balage Dry Hay Crude Protein 15.6 11.6 TDN 66 61 Rel Feed Value 106 93 Quality is Improved Treatment Ryegrass Hay Ryegrass Balage Bermuda Hay CP TDN RFQ % % 14.7 b 62.4 c 133 b 16.3 a 65.9 a 174 a 16.1 a 62.9 b 116 c Replacement Heifers Gain – No additional supplementation Ryegrass hay received a light rain shower on it Unpublished data, Calhoun, GA, 2009, Dennis Hancock P<0.10 Ryegrass Balage Comparison to Hay Treatment Ryegrass Hay Ryegrass Balage Bermuda Hay CP % TDN % RFQ ADG lbs/hd/ d 14.7 b 62.4 c 133 b 1.26 b 16.3 a 65.9 a 174 a 1.94 a 16.1 a 62.9 b 116 c 1.56 b Replacement Heifers Gain – No additional supplementation Ryegrass hay received a light rain shower on it Unpublished data, Calhoun, GA, 2009, Dennis Hancock P<0.10 Costs Plastic 4-6 mil $3.50 $2.00 DIRTI-5 Depreciation $28,000 5 years 30% salvage value $28,000 - $8,400 (salvage) = $19,600 $19,600/5 years = $3,920 DIRTI-5 Depreciation Interest $28,000 * 3% = $840 Taxes & Insurance $28,000 * 7% = $1,960 Repairs & Maintenance $3,920 $28,000 * 1% = $280 Total = $7,000 per year Bales: DIRTI – 5 ($7,000) Plastic Total 400 800 1200 $17.50 $8.75 $5.83 $2.00 $2.00 $2.00 $19.50 $10.75 $7.83 Does it Pay? IT DEPENDS!!! What are your dry matter losses currently? Cost of hay due to waste % waste 0 1200 10 $7.83 20 30 400 $19.50 40 50 Hay cost $ / bale $ / ton 35 70 38.89 77.78 43.75 87.50 50 100 58.33 116.66 70 140 Free Barn? Typical Forage Harvesting Losses Field curing -26% Harvesting -14% 30% Left ~580 lbs Storage -35% Feeding -30% Optimum Management Field curing -12% Harvesting -8% 70% Left ~1,400 lbs Storage -5% Feeding -8% Does it Pay? IT DEPENDS!!! What are your dry matter losses currently? What is the value of what you are feeding it to? Forage Cost of Gain $.55 $1.20 Forage Cost = $100/ton