GLAST Large Area Telescope: Schedule, Cost, Management W. Althouse Stanford Linear Accelerator Center

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GLAST LAT Project
Gamma-ray Large
Area Space
Telescope
CDR/CD-3 Review May 12-16, 2003
GLAST Large Area Telescope:
Schedule, Cost, Management
W. Althouse
Stanford Linear Accelerator Center
Stanford University
LAT Instrument Project Manager
wea@slac.stanford.edu
(650) 926-3249
Document: LAT-PR-01967
Section 2 Project Management
1
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Management, Schedule, Cost
Outline
 LAT project overview
 Progress Highlights Since July ’02 Review
 Organization
 Schedule and float
 Funding, cost, contingency
 Recommendations from July ’02 Review
 Key Challenges
Document: LAT-PR-01967
Section 2 Project Management
2
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Fabrication Project Overview
Gamma-ray Large
Area Space
Telescope
Document: LAT-PR-01967
Section 2 Project Management
3
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Project Phases
• LAT Instrument Fabrication Project (through September ‘05)
– Develop and deliver LAT flight instrument
– Develop and deliver supporting equipment, software
• LAT Commissioning Phase (Oct. ’05 – Sept. ’06)
– Support integration and test of GLAST Observatory
– Support launch
• LAT Operations and Data Analysis Phase (October ’06 on)
– Support LAT and mission operations
– Process LAT data for monitoring, calibration and science
– Analyze data and publish results
Document: LAT-PR-01967
Section 2 Project Management
4
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Hardware Subsystems

Si Tracker
ACD
Grid (& Thermal
Radiators)
CsI Calorimeter
e+
e–
Electronics, Data Acquisition
& Flight Software
Document: LAT-PR-01967
Section 2 Project Management
5
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Fabrication Project at a Glance
• Cost
– Total project cost (funding, 3/31/03): $121.7M
– Baseline (5/31/02): $100.0M budget at completion, $21.2M
contingency
– Cost status (3/31/03): $45.4M spent, $107.5M budget at completion
– $14.2M contingency available (24% of $59.4M cost-at-risk)
• Schedule
– LAT delivery scheduled for 9/22/05
• Defined by acceptance of flight-ready LAT by GLAST Project
Office for integration with spacecraft (triggers DOE CD-4)
– Critical path analysis includes 17 weeks float to ship date
• Full description of LAT project loaded into Project
Management Control System (PMCS)
– Resource-loaded schedule is under configuration control, and
being tracked
Document: LAT-PR-01967
Section 2 Project Management
6
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Progress Highlights Since July ’02 Review
• Added considerable strength to LAT management
(Dick Horn, Lowell Klaisner)
– Design integration function reorganized to better coordinate
design and fabrication aspects of subsystem development
– Added manufacturing engineering support for subsystem
fabrication efforts
• Spacecraft contractor, Spectrum Astro, selected by
GSFC Mission Office
– Substantial progress in identifying and resolving LAT-spacecraft
interface issues
– Spacecraft PDR just completed
• SLAC management conducted first LAT International
Finance Committee meeting (Feb. ’03)
Document: LAT-PR-01967
Section 2 Project Management
7
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Progress Highlights Since July ’02 Review
• Subsystem peer reviews in preparation for LAT
Critical Design Review (all in 2003):
ACD: Jan 7–8
CAL: Mar 17–18
DAQ: Mar 19–20
TKR: Mar 24–25
Mech: Mar 26–27
I&T: Mar 28
– Action items (183) will be addressed in individual presentations
• Technical development
–
–
–
–
Design and fabrication planning documentation near completion
Engineering models built and being tested
Long-lead parts ordered and long-lead fabrication initiated
Open design issues will be addressed in individual presentations
• Programmatic development
– Formal change control of cost/schedule baseline
– 53 CRs processed, 33 by CCB
Document: LAT-PR-01967
Section 2 Project Management
8
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Organization
Gamma-ray Large
Area Space
Telescope
Document: LAT-PR-01967
Section 2 Project Management
9
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
GLAST LAT Organization
SU/SLAC Oversight: PI reports to SLAC Director & Stanford Vice Provost for Research
E/PO
L. Cominsky, SSU
4.1 Principal Investigator
Collaboration
Science Team
P. Michelson, SU
Instrument Scientist
SSAC
N. Gehrels, GSFC
S. Ritz, GSFC
4.1.1 Project Manager
W. Althouse, SU-SLAC
J. Martin, Deputy, SU-SLAC
4.1.2 System Engineering
4.1.1 Instrument Design Engineering
R. Horn, SU-SLAC
L. Klaisner, Chief Engr, SU-SLAC
G. Haller, Chief Elect. Engr, SU-SLAC
M. Nordby, Chief Mech. Engr, SU-SLAC
J. Clinton, Chief Mfg Engr, SU--SLAC
4.1.9 Integration & Test
E. Bloom, SU-SLAC
4.1.1 Project Controls
4.1.A Performance & Safety
Assurance
T. Boysen, SU-SLAC
D. Marsh, SU-SLAC
4.1.4 Tracker
4.1.6 ACD
4.1.8 Mechanical Systems
4.1.D Science Software
R. Johnson, UCSC
D. Thompson, GSFC
M. Campell, SU-SLAC
R. Dubois, SU-SLAC
4.1.5 Calorimeter
N. Johnson, NRL
Document: LAT-PR-01967
4.1.7 Electronics & DAQ
Flight Software
G. Haller, SU-SLAC
4.1.B Inst. Ops. Center
D. Lung (Acting), SU-SLAC
Section 2 Project Management
10
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Instrument Design Engineering
Chief Engineer
L. Klaisner, SU-SLAC
Mechanical Design Integration
Thermal Design Integration
M. Nordby, SU-SLAC
J. Wang, SU-SLAC
Electrical Design Integration
Fabrication Engineering
G. Haller, SU-SLAC
J. Clinton, SU-SLAC
EEE Parts & Electronic Packaging
Mech. Parts and Processes
N. Virmani, NRL
J. Tice, SU-SLAC
Tracker
Calorimeter
ACD
Electronics & DAQ
Flight Software
Mechanical Systems
Tracker
Calorimeter
ACD
Elect
Mech Sys
Mechanical
T. Borden
P. Dizon
K. Siegal
J. Noriel
M. Campell
Thermal
T. Borden
P. Sohn
L. Fantano
J. Noriel
M. Campell
Electrical
R. Johnson
J. Ampe
G. Unger
D. Nelson
M. Campell
Document: LAT-PR-01967
Section 2 Project Management
11
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
GLAST LAT Organization
Acronyms
ACD
DAQ
E/PO
GSFC
IPO
NRL
SSAC
SSU
SU
SU-SLAC
UCSC
Document: LAT-PR-01967
AntiCoincidence Detector
Data Acquisition
Education and Public Outreach
Goddard Space Flight Center Laboratory for High Energy
Astrophysics
Instrument (LAT) Project Office
Naval Research Laboratory
Senior Scientist Advisory Committee
Sonoma State University
Stanford University
Stanford Linear Accelerator Center
University of California at Santa Cruz
Section 2 Project Management
12
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Work Breakdown Structure
WBS ELEMENT
SUBSYSTEM
MANAGEMENT
CONTRIBUTING
INSTITUTIONS
4.1
LAT Fabrication Project
P. Michelson, P.I.
SU
4.1.1
Management
W. Althouse, Proj. Mgr.
J. Martin, Deputy Proj. Mgr.
GSFC/LHEA, SU-SLAC
4.1.2
System Engineering
R. Horn, S.E. Mgr.
SU-SLAC
4.1.3
(reserved)
4.1.4
Tracker
R. Johnson, Mgr.
R. Bellazzini, INFN Proj. Mgr.
INFN, JGC, SU-SLAC, UCSC
4.1.5
Calorimeter
N. Johnson, Mrg.
D. Beverede, CEA Proj. Mgr.
H. Videau, IN2P3 Proj. Mgr.
CEA/DAPNIA, IN2P3, NRL, SGC,SUSLAC
4.1.6
AntiCoincidence Detector
D. Thompson, Mgr.
GSFC/LHEA, WUStL
4.1.7
Electronics, Data Acquisition
& Flight Software
G. Haller, Mgr.
NRL, SU-SLAC
4.1.8
Mechanical Systems
M. Campell, Mgr.
SU-SLAC
4.1.9
Instrument Integration & Test
E. Bloom, Mgr.
All
4.1.A
Performance & Safety
Assurance
D. Marsh, Mgr.
All
4.1.B
Instrument Operations Center
D. Lung, Mgr. (Acting)
SU-SLAC
4.1.C
Education & Public Outreach
L. Cominsky, Mgr.
SSU
4.1.D
Science Analysis Software
R. Dubois, Mgr.
All
Document: LAT-PR-01967
Section 2 Project Management
13
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Collaboration Organizations
United States
•
•
•
•
•
•
•
•
•
California State University at Sonoma (SSU)
University of California at Santa Cruz - Santa Cruz Institute of Particle Physics (UCSC/SCIPP)
Goddard Space Flight Center – Laboratory for High Energy Astrophysics (NASA/GSFC/LHEA)
Naval Research Laboratory (NRL)
Stanford University – Hanson Experimental Physics Laboratory (SU-HEPL)
Stanford University - Stanford Linear Accelerator Center (SU-SLAC)
Texas A&M University – Kingsville (TAMUK)
University of Washington (UW)
Washington University, St. Louis (WUStL)
France
•
•
Centre National de la Recherche Scientifique / Institut National de Physique Nucléaire et de Physique des Particules
(CNRS/IN2P3)
Commissariat à l'Energie Atomique / Direction des Sciences de la Matière/ Département d'Astrophysique, de physique
des Particules, de physique Nucléaire et de l'Instrumentation Associée (CEA/DSM/DAPNIA)
Italy
•
•
•
Agenzia Spaziale Italiana (ASI)
Istituto di Astrofisica Spaziale (IASF, CNR)
Istituto Nazionale di Fisica Nucleare (INFN)
Japan GLAST Collaboration (JGC)
•
•
•
Hiroshima University
Institute for Space and Astronautical Science (ISAS)
RIKEN
Swedish GLAST Consortium (SGC)
•
•
Royal Institute of Technology (KTH)
Stockholm University
Document: LAT-PR-01967
Section 2 Project Management
14
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Schedule and Float
Gamma-ray Large
Area Space
Telescope
Document: LAT-PR-01967
Section 2 Project Management
15
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Schedule Overview
Fiscal Years
2000
2001
2002
2003
2004
Critical
Design
Review
2005
2006
2011
Schedule
Float
Scheduled
LAT Delivery
Scheduled
Launch
LAT Completion
Ops.
Prelim. & Sys. Design
Final Design
Engr’g Models
Build & Test
Flight Units
FABRICATION PHASE
LAT I&T
Observatory
I&T
COMMISSIONING
PHASE
GLAST scheduled for launch in September 2006
Document: LAT-PR-01967
Section 2 Project Management
16
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Schedule Overview
Fiscal Years
2000
2001
2002
Level 1
Milestones
2003
CD-2
Approval
CD-0
Approval
CD-1
Approval
2004
2005
2006
2011
Grid Complete
CD-3
Approval
CD-4
Approval
Ops.
Prelim. & Sys. Design
Final Design
Engr’g Models
Build & Test
Flight Units
FABRICATION PHASE
LAT I&T
Observatory
I&T
COMMISSIONING
PHASE
GLAST scheduled for launch in September 2006
Document: LAT-PR-01967
Section 2 Project Management
17
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Schedule Overview
Fiscal Years
2000
2001
Level 2
Milestones
2002
PDR
Balloon
Flight
2003
Critical
Design
Review
2004
2005
TKR & CAL
FM A/B
PER
Begin
LAT I&T
2006
2011
LAT Ready
For S/C I&T
PreShip
Review
Ops.
Prelim. & Sys. Design
Final Design
Engr’g Models
Build & Test
Flight Units
FABRICATION PHASE
LAT I&T
Observatory
I&T
COMMISSIONING
PHASE
GLAST scheduled for launch in September 2006
Document: LAT-PR-01967
Section 2 Project Management
18
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Summary Schedule
COMMISSIONING
PHASE
FABRICATION PHASE
15
Electronics Fab & Test
Tracker Fab & Test
Calorimeter
Fab & Test
12
ACD Fab & Test
GRID Fab & Test
LAT Complete 5/25/05
14 wks Schedule Float
9
{
Begin assembly 6/15/04
6
Ship Instrument
Observatory I&T
Launch
3
LAT Operations & Data Analysis
}
Instrument I&T
Beam Test
3 wks
Schedule Float
9/1/05
9/06
0
FY02
Document: LAT-PR-01967
FY03
FY04
FY05
FY06
Section 2 Project Management
FY07
19
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Summary Schedule
COMMISSIONING
PHASE
FABRICATION PHASE
15
LAT Complete 5/25/05
14 wks Schedule Float
{
}
Electronics Fab & Test
Instrument I&T Detail
Tracker Fab & Test
Calorimeter
Fab & Test
12
ACD Fab & Test
12 w
Preparations
GRID Fab & Test
22 w
System Assembly
9
12 w
System Test
Instrument I&T
14 w
Environmental Test
Beam Test
LATBegin
Readyassembly
to Ship 6/15/04
3 wks
6
Schedule Float
Ship Instrument
Observatory I&T
Launch
3
FY05
FY04
LAT Operations & Data Analysis
9/1/05
9/06
0
FY02
Document: LAT-PR-01967
FY03
FY04
FY05
FY06
Section 2 Project Management
FY07
20
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Internal Float 12/31/02 (plus 14 weeks at end)
Product Available Dates vs. Integration Need Dates
Activity
Description
JAN
FE B
MAR
4.1.4 Tracker
T racker Modules A & B RFI
T racker Modules 1 & 2 RFI
Flight Tracker T ower 3, 4 RFI
Flight Tracker T ower 5, 6 RFI
Flight Tracker T ower 7, 8 RFI
Flight Tracker T ower 9, 10 RFI
Flight Tracker T ower 11, 12 RFI
Flight Tracker T ower 13, 14 RFI
Flight Tracker T ower 15, 16 RFI
AP R
FY 04
MAY
JUN
JUL
AUG
SE P
OCT
NOV
FY 05
DE C
JAN
FE B MAR
Forecast
Baseline
Product Available Date
Forecast
Baseline
Integration Need Date
4.1.5 Calorimeter
Calori meter Modul es A & B RFI
Calori meter Modul es 1 & 2 RFI
Flight Calorimeter T ower 3, 4 RFI
Flight Calorimeter T ower 5, 6 RFI
Flight Calorimeter T ower 7, 8 RFI
Flight Calorimeter T ower 9, 10 RFI
Flight Calorimeter T ower 11, 12 RFI
Flight Calorimeter T ower 13, 14 RFI
Flight Calorimeter T ower 15, 16 RFI
4.1.6 ACD
ACD Flight Unit at SLAC, T ested/Inspected & RFI
Run Date
04/29/03 16:48
Data Date
04/01/03
© Primavera Systems, Inc.
Document: LAT-PR-01967
G LA ST L A T PR OJ EC T
A V: F loa t to
Le ve l 3 M ile sto nes
LT-T7: Level 3 to AV :(tb)
FL-D3: Integration Mi lestones
AV : Up Triangle, L3: Down Triangl e
Section 2 Project Management
Sheet 1
21
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Internal Float 12/31/02 (plus 14 weeks at end)
Product Available Dates vs. Integration Need Dates
Activity
Description
JAN
FE B
MAR
4.1.7 Electronics
Flight TEM Assy 3,4-Elec to I&T
Flight TEM PS Assy 3,4-Elec to I&T
Flight TEM Assy 5,6-Elec to I&T
Flight TEM PS Assy 5,6-Elec to I&T
Flight TEM Assy 7,8-Elec to I&T
Flight TEM PS Assy 7,8-Elec to I&T
Flight TEM Assy 9,10-Elec to I&T
Flight TEM PS Assy 9, 10-Elec to I&T
Flight TEM Assy 11, 12-Elec to I&T
Flight TEM PS Assy 11, 12-Elec to I&T
Flight TEM Assy 13, 14-Elec to I&T
Flight TEM PS Assy 13,14-El ec to I&T
Flight TEM Assy 15, 16-Elec to I&T
Flight TEM PS Assy 15,16-El ec to I&T
Flight SIU-Elec to I&T
Flight Event Processor Units-Elec to I&T
Flight ACD Elec Modul e-Elec to I&T
Flight Harness-Elec to I&T
AP R
FY 04
MAY
JUN
JUL
AUG
SE P
OCT
NOV
FY 05
DE C
JAN
FE B MAR
Forecast
Baseline
Product Available Date
Forecast
Baseline
Integration Need Date
4.1.8 Mechanical
Flight Grid RFI-Mech to I&T
X-LAT T hermal Plate RFI from Mech to I&T
Radiators ready for I&T (from Mech to I&T )
Run Date
04/29/03 16:48
Data Date
04/01/03
© Primavera Systems, Inc.
Document: LAT-PR-01967
G LA ST L A T PR OJ EC T
A V: F loa t to
Le ve l 3 M ile sto nes
LT-T7: Level 3 to AV :(tb)
FL-D3: Integration Mi lestones
AV : Up Triangle, L3: Down Triangl e
Section 2 Project Management
Sheet 2
22
GLAST LAT Project
Gamma-ray Large
Area Space
Telescope
Document: LAT-PR-01967
CDR/CD-3 Review May 12-16, 2003
Funding, Budgeted Cost,
Contingency
Section 2 Project Management
23
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Fabrication Phase Funding Contributions
Japan
Italy 3.1%
6.0%
Stanford
0.3%
Sweden
2.4%
Fabrication Funding
TOTAL = $159.7M
France
4.4%
DOE
NASA
US/Japan
Subtotal
UW
0.3%
UCSC
1.8%
= $37.0M
= $83.3M
= $1.4M
= $121.7M
NASA
52.1%
SLAC Science Staff
6.3%
DOE
23.2%
Document: LAT-PR-01967
Section 2 Project Management
24
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Budgeted Fabrication Cost
Budgeted DOE + NASA Costs for Fabrication Phase
(escalated $M)
Budgeted Cost at Completion
Contingency
Total Estimated Cost (TPC=TEC1)
1As
Baseline
3/31/03
100.0
21.2
121.2
107.5
14.2
121.7
defined in the LAT Project Execution Plan
Document: LAT-PR-01967
Section 2 Project Management
25
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
LAT Contingency
Contingency on DOE + NASA Costs for Fabrication Phase
($M)
Contingency
Budgeted costs at risk1
Contingency fraction
1BAC
Baseline
3/31/03
21.2
72.7
29%
14.2
59.4
24%
– BCWP, excluding E/PO
Document: LAT-PR-01967
Section 2 Project Management
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GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Summary of Contingency Utilization
Baseline corrections
Mgmt, Sys Eng’g manpower
Risk mitigation
TKR, CAL, ACD, ASIC development
E/PO
SSD purchase
Labor rate adjustments
$M
1.4
3.8
0.3
2.0
0.1
0.4
-0.5
Total contingency allocation
$7.5M
Add’l E/PO funding
Add’l Japan funding for SSDs
-0.1
-0.4
Net reduction in contingency
Document: LAT-PR-01967
Section 2 Project Management
$7.0M
27
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Funding, Estimated Cost
Funding:
DOE
NASA
US/Japan
Total
= $37.0M
= $83.3M
= $1.4M
= $121.7M
Budget vs Actuals vs Funding
DOE + NASA Project Expenditures
$M, Then-Year Dollars
100
Baseline
Established
5/30/02
Cost (3/31/03):
BAC = $107.5M
Spent = $45.4M
Cost-to-go = $62.1M
Contingency = $14.2M
50
Actual Commitments
ACWP
BCWP
BCWS+ Planned Commitments
BCWS
Funding Profile
0
. .
. .
FY00
Document: LAT-PR-01967
. .
. .
FY01
. .
. .
. .
. .
FY02
. .
. .
. .
. .
FY03
. .
. .
. .
. .
. .
. .
. .
FY04
Section 2 Project Management
. .
. .
. .
FY05
28
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Cost and Schedule Status Summary
• Cost status 3/31/03
–
–
–
–
–
Expenditures since baseline established (5/31/03): $20.2M
Earned value since baseline: $21.0M
Cost variance: $0.7M favorable
Contingency allocated since baseline: $7.0M
Remaining contingency 24% on costs at risk
• Schedule status 3/31/03
– Development and manpower issues, delayed flight parts
procurements have contributed to $3.4M (~4 weeks) unfavorable
schedule variance since baseline schedule established
– Expect to recover variance by end of FY03
– Critical path maintains 17 weeks float to ship date (unchanged
since baseline)
Document: LAT-PR-01967
Section 2 Project Management
29
GLAST LAT Project
Gamma-ray Large
Area Space
Telescope
Document: LAT-PR-01967
CDR/CD-3 Review May 12-16, 2003
Recommendations from July ’02
Review
Section 2 Project Management
30
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Management Recommendations from July ’02 Review
•
Develop work-around strategies to add schedule
flexibility
 Done
•
Complete revisions to management documents and
other prerequisites needed to support DOE CD-2
 Done
•
Provide additional staffing needs in areas of concern
 Done
•
Implement a continuous risk management approach
 Done
•
Obtain signatures for remaining international
agreements
o Pending
Document: LAT-PR-01967
Section 2 Project Management
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GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Management Recommendations from July ’02 Review
•
Baseline the LAT project
 Done
•
Continue SLAC management oversight and proceed
with LAT International Finance Committee
 Done
•
Strengthen LAT management by adding experienced
person to provide day-to-day technical oversight
 Done
•
Coordinate and plan DOE/NASA reviews to take place  Done
on annual basis and minimize impact on project
Document: LAT-PR-01967
Section 2 Project Management
32
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Key Challenges
Gamma-ray Large
Area Space
Telescope
Document: LAT-PR-01967
Section 2 Project Management
33
GLAST LAT Project
CDR/CD-3 Review May 12-16, 2003
Key Challenges
• Loss of CNES funding
• Demanding schedule
– Engineering model delays increase manufacturing risk
– Development delays partially compensated by rescheduling
beam test
• Design challenges
– ASICs
– CAL-GRID joint – LAT dynamic response
– Cross-LAT plate
• Thermal connection
• Structural dynamic response
Document: LAT-PR-01967
Section 2 Project Management
34
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