GLAST LAT Project Gamma-ray Large Area Space Telescope CDR/CD-3 Review May 12-16, 2003 GLAST Large Area Telescope: Schedule, Cost, Management W. Althouse Stanford Linear Accelerator Center Stanford University LAT Instrument Project Manager wea@slac.stanford.edu (650) 926-3249 Document: LAT-PR-01967 Section 2 Project Management 1 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Management, Schedule, Cost Outline LAT project overview Progress Highlights Since July ’02 Review Organization Schedule and float Funding, cost, contingency Recommendations from July ’02 Review Key Challenges Document: LAT-PR-01967 Section 2 Project Management 2 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Fabrication Project Overview Gamma-ray Large Area Space Telescope Document: LAT-PR-01967 Section 2 Project Management 3 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Project Phases • LAT Instrument Fabrication Project (through September ‘05) – Develop and deliver LAT flight instrument – Develop and deliver supporting equipment, software • LAT Commissioning Phase (Oct. ’05 – Sept. ’06) – Support integration and test of GLAST Observatory – Support launch • LAT Operations and Data Analysis Phase (October ’06 on) – Support LAT and mission operations – Process LAT data for monitoring, calibration and science – Analyze data and publish results Document: LAT-PR-01967 Section 2 Project Management 4 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Hardware Subsystems Si Tracker ACD Grid (& Thermal Radiators) CsI Calorimeter e+ e– Electronics, Data Acquisition & Flight Software Document: LAT-PR-01967 Section 2 Project Management 5 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Fabrication Project at a Glance • Cost – Total project cost (funding, 3/31/03): $121.7M – Baseline (5/31/02): $100.0M budget at completion, $21.2M contingency – Cost status (3/31/03): $45.4M spent, $107.5M budget at completion – $14.2M contingency available (24% of $59.4M cost-at-risk) • Schedule – LAT delivery scheduled for 9/22/05 • Defined by acceptance of flight-ready LAT by GLAST Project Office for integration with spacecraft (triggers DOE CD-4) – Critical path analysis includes 17 weeks float to ship date • Full description of LAT project loaded into Project Management Control System (PMCS) – Resource-loaded schedule is under configuration control, and being tracked Document: LAT-PR-01967 Section 2 Project Management 6 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Progress Highlights Since July ’02 Review • Added considerable strength to LAT management (Dick Horn, Lowell Klaisner) – Design integration function reorganized to better coordinate design and fabrication aspects of subsystem development – Added manufacturing engineering support for subsystem fabrication efforts • Spacecraft contractor, Spectrum Astro, selected by GSFC Mission Office – Substantial progress in identifying and resolving LAT-spacecraft interface issues – Spacecraft PDR just completed • SLAC management conducted first LAT International Finance Committee meeting (Feb. ’03) Document: LAT-PR-01967 Section 2 Project Management 7 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Progress Highlights Since July ’02 Review • Subsystem peer reviews in preparation for LAT Critical Design Review (all in 2003): ACD: Jan 7–8 CAL: Mar 17–18 DAQ: Mar 19–20 TKR: Mar 24–25 Mech: Mar 26–27 I&T: Mar 28 – Action items (183) will be addressed in individual presentations • Technical development – – – – Design and fabrication planning documentation near completion Engineering models built and being tested Long-lead parts ordered and long-lead fabrication initiated Open design issues will be addressed in individual presentations • Programmatic development – Formal change control of cost/schedule baseline – 53 CRs processed, 33 by CCB Document: LAT-PR-01967 Section 2 Project Management 8 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Organization Gamma-ray Large Area Space Telescope Document: LAT-PR-01967 Section 2 Project Management 9 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 GLAST LAT Organization SU/SLAC Oversight: PI reports to SLAC Director & Stanford Vice Provost for Research E/PO L. Cominsky, SSU 4.1 Principal Investigator Collaboration Science Team P. Michelson, SU Instrument Scientist SSAC N. Gehrels, GSFC S. Ritz, GSFC 4.1.1 Project Manager W. Althouse, SU-SLAC J. Martin, Deputy, SU-SLAC 4.1.2 System Engineering 4.1.1 Instrument Design Engineering R. Horn, SU-SLAC L. Klaisner, Chief Engr, SU-SLAC G. Haller, Chief Elect. Engr, SU-SLAC M. Nordby, Chief Mech. Engr, SU-SLAC J. Clinton, Chief Mfg Engr, SU--SLAC 4.1.9 Integration & Test E. Bloom, SU-SLAC 4.1.1 Project Controls 4.1.A Performance & Safety Assurance T. Boysen, SU-SLAC D. Marsh, SU-SLAC 4.1.4 Tracker 4.1.6 ACD 4.1.8 Mechanical Systems 4.1.D Science Software R. Johnson, UCSC D. Thompson, GSFC M. Campell, SU-SLAC R. Dubois, SU-SLAC 4.1.5 Calorimeter N. Johnson, NRL Document: LAT-PR-01967 4.1.7 Electronics & DAQ Flight Software G. Haller, SU-SLAC 4.1.B Inst. Ops. Center D. Lung (Acting), SU-SLAC Section 2 Project Management 10 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Instrument Design Engineering Chief Engineer L. Klaisner, SU-SLAC Mechanical Design Integration Thermal Design Integration M. Nordby, SU-SLAC J. Wang, SU-SLAC Electrical Design Integration Fabrication Engineering G. Haller, SU-SLAC J. Clinton, SU-SLAC EEE Parts & Electronic Packaging Mech. Parts and Processes N. Virmani, NRL J. Tice, SU-SLAC Tracker Calorimeter ACD Electronics & DAQ Flight Software Mechanical Systems Tracker Calorimeter ACD Elect Mech Sys Mechanical T. Borden P. Dizon K. Siegal J. Noriel M. Campell Thermal T. Borden P. Sohn L. Fantano J. Noriel M. Campell Electrical R. Johnson J. Ampe G. Unger D. Nelson M. Campell Document: LAT-PR-01967 Section 2 Project Management 11 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 GLAST LAT Organization Acronyms ACD DAQ E/PO GSFC IPO NRL SSAC SSU SU SU-SLAC UCSC Document: LAT-PR-01967 AntiCoincidence Detector Data Acquisition Education and Public Outreach Goddard Space Flight Center Laboratory for High Energy Astrophysics Instrument (LAT) Project Office Naval Research Laboratory Senior Scientist Advisory Committee Sonoma State University Stanford University Stanford Linear Accelerator Center University of California at Santa Cruz Section 2 Project Management 12 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Work Breakdown Structure WBS ELEMENT SUBSYSTEM MANAGEMENT CONTRIBUTING INSTITUTIONS 4.1 LAT Fabrication Project P. Michelson, P.I. SU 4.1.1 Management W. Althouse, Proj. Mgr. J. Martin, Deputy Proj. Mgr. GSFC/LHEA, SU-SLAC 4.1.2 System Engineering R. Horn, S.E. Mgr. SU-SLAC 4.1.3 (reserved) 4.1.4 Tracker R. Johnson, Mgr. R. Bellazzini, INFN Proj. Mgr. INFN, JGC, SU-SLAC, UCSC 4.1.5 Calorimeter N. Johnson, Mrg. D. Beverede, CEA Proj. Mgr. H. Videau, IN2P3 Proj. Mgr. CEA/DAPNIA, IN2P3, NRL, SGC,SUSLAC 4.1.6 AntiCoincidence Detector D. Thompson, Mgr. GSFC/LHEA, WUStL 4.1.7 Electronics, Data Acquisition & Flight Software G. Haller, Mgr. NRL, SU-SLAC 4.1.8 Mechanical Systems M. Campell, Mgr. SU-SLAC 4.1.9 Instrument Integration & Test E. Bloom, Mgr. All 4.1.A Performance & Safety Assurance D. Marsh, Mgr. All 4.1.B Instrument Operations Center D. Lung, Mgr. (Acting) SU-SLAC 4.1.C Education & Public Outreach L. Cominsky, Mgr. SSU 4.1.D Science Analysis Software R. Dubois, Mgr. All Document: LAT-PR-01967 Section 2 Project Management 13 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Collaboration Organizations United States • • • • • • • • • California State University at Sonoma (SSU) University of California at Santa Cruz - Santa Cruz Institute of Particle Physics (UCSC/SCIPP) Goddard Space Flight Center – Laboratory for High Energy Astrophysics (NASA/GSFC/LHEA) Naval Research Laboratory (NRL) Stanford University – Hanson Experimental Physics Laboratory (SU-HEPL) Stanford University - Stanford Linear Accelerator Center (SU-SLAC) Texas A&M University – Kingsville (TAMUK) University of Washington (UW) Washington University, St. Louis (WUStL) France • • Centre National de la Recherche Scientifique / Institut National de Physique Nucléaire et de Physique des Particules (CNRS/IN2P3) Commissariat à l'Energie Atomique / Direction des Sciences de la Matière/ Département d'Astrophysique, de physique des Particules, de physique Nucléaire et de l'Instrumentation Associée (CEA/DSM/DAPNIA) Italy • • • Agenzia Spaziale Italiana (ASI) Istituto di Astrofisica Spaziale (IASF, CNR) Istituto Nazionale di Fisica Nucleare (INFN) Japan GLAST Collaboration (JGC) • • • Hiroshima University Institute for Space and Astronautical Science (ISAS) RIKEN Swedish GLAST Consortium (SGC) • • Royal Institute of Technology (KTH) Stockholm University Document: LAT-PR-01967 Section 2 Project Management 14 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Schedule and Float Gamma-ray Large Area Space Telescope Document: LAT-PR-01967 Section 2 Project Management 15 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Schedule Overview Fiscal Years 2000 2001 2002 2003 2004 Critical Design Review 2005 2006 2011 Schedule Float Scheduled LAT Delivery Scheduled Launch LAT Completion Ops. Prelim. & Sys. Design Final Design Engr’g Models Build & Test Flight Units FABRICATION PHASE LAT I&T Observatory I&T COMMISSIONING PHASE GLAST scheduled for launch in September 2006 Document: LAT-PR-01967 Section 2 Project Management 16 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Schedule Overview Fiscal Years 2000 2001 2002 Level 1 Milestones 2003 CD-2 Approval CD-0 Approval CD-1 Approval 2004 2005 2006 2011 Grid Complete CD-3 Approval CD-4 Approval Ops. Prelim. & Sys. Design Final Design Engr’g Models Build & Test Flight Units FABRICATION PHASE LAT I&T Observatory I&T COMMISSIONING PHASE GLAST scheduled for launch in September 2006 Document: LAT-PR-01967 Section 2 Project Management 17 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Schedule Overview Fiscal Years 2000 2001 Level 2 Milestones 2002 PDR Balloon Flight 2003 Critical Design Review 2004 2005 TKR & CAL FM A/B PER Begin LAT I&T 2006 2011 LAT Ready For S/C I&T PreShip Review Ops. Prelim. & Sys. Design Final Design Engr’g Models Build & Test Flight Units FABRICATION PHASE LAT I&T Observatory I&T COMMISSIONING PHASE GLAST scheduled for launch in September 2006 Document: LAT-PR-01967 Section 2 Project Management 18 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Summary Schedule COMMISSIONING PHASE FABRICATION PHASE 15 Electronics Fab & Test Tracker Fab & Test Calorimeter Fab & Test 12 ACD Fab & Test GRID Fab & Test LAT Complete 5/25/05 14 wks Schedule Float 9 { Begin assembly 6/15/04 6 Ship Instrument Observatory I&T Launch 3 LAT Operations & Data Analysis } Instrument I&T Beam Test 3 wks Schedule Float 9/1/05 9/06 0 FY02 Document: LAT-PR-01967 FY03 FY04 FY05 FY06 Section 2 Project Management FY07 19 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Summary Schedule COMMISSIONING PHASE FABRICATION PHASE 15 LAT Complete 5/25/05 14 wks Schedule Float { } Electronics Fab & Test Instrument I&T Detail Tracker Fab & Test Calorimeter Fab & Test 12 ACD Fab & Test 12 w Preparations GRID Fab & Test 22 w System Assembly 9 12 w System Test Instrument I&T 14 w Environmental Test Beam Test LATBegin Readyassembly to Ship 6/15/04 3 wks 6 Schedule Float Ship Instrument Observatory I&T Launch 3 FY05 FY04 LAT Operations & Data Analysis 9/1/05 9/06 0 FY02 Document: LAT-PR-01967 FY03 FY04 FY05 FY06 Section 2 Project Management FY07 20 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Internal Float 12/31/02 (plus 14 weeks at end) Product Available Dates vs. Integration Need Dates Activity Description JAN FE B MAR 4.1.4 Tracker T racker Modules A & B RFI T racker Modules 1 & 2 RFI Flight Tracker T ower 3, 4 RFI Flight Tracker T ower 5, 6 RFI Flight Tracker T ower 7, 8 RFI Flight Tracker T ower 9, 10 RFI Flight Tracker T ower 11, 12 RFI Flight Tracker T ower 13, 14 RFI Flight Tracker T ower 15, 16 RFI AP R FY 04 MAY JUN JUL AUG SE P OCT NOV FY 05 DE C JAN FE B MAR Forecast Baseline Product Available Date Forecast Baseline Integration Need Date 4.1.5 Calorimeter Calori meter Modul es A & B RFI Calori meter Modul es 1 & 2 RFI Flight Calorimeter T ower 3, 4 RFI Flight Calorimeter T ower 5, 6 RFI Flight Calorimeter T ower 7, 8 RFI Flight Calorimeter T ower 9, 10 RFI Flight Calorimeter T ower 11, 12 RFI Flight Calorimeter T ower 13, 14 RFI Flight Calorimeter T ower 15, 16 RFI 4.1.6 ACD ACD Flight Unit at SLAC, T ested/Inspected & RFI Run Date 04/29/03 16:48 Data Date 04/01/03 © Primavera Systems, Inc. Document: LAT-PR-01967 G LA ST L A T PR OJ EC T A V: F loa t to Le ve l 3 M ile sto nes LT-T7: Level 3 to AV :(tb) FL-D3: Integration Mi lestones AV : Up Triangle, L3: Down Triangl e Section 2 Project Management Sheet 1 21 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Internal Float 12/31/02 (plus 14 weeks at end) Product Available Dates vs. Integration Need Dates Activity Description JAN FE B MAR 4.1.7 Electronics Flight TEM Assy 3,4-Elec to I&T Flight TEM PS Assy 3,4-Elec to I&T Flight TEM Assy 5,6-Elec to I&T Flight TEM PS Assy 5,6-Elec to I&T Flight TEM Assy 7,8-Elec to I&T Flight TEM PS Assy 7,8-Elec to I&T Flight TEM Assy 9,10-Elec to I&T Flight TEM PS Assy 9, 10-Elec to I&T Flight TEM Assy 11, 12-Elec to I&T Flight TEM PS Assy 11, 12-Elec to I&T Flight TEM Assy 13, 14-Elec to I&T Flight TEM PS Assy 13,14-El ec to I&T Flight TEM Assy 15, 16-Elec to I&T Flight TEM PS Assy 15,16-El ec to I&T Flight SIU-Elec to I&T Flight Event Processor Units-Elec to I&T Flight ACD Elec Modul e-Elec to I&T Flight Harness-Elec to I&T AP R FY 04 MAY JUN JUL AUG SE P OCT NOV FY 05 DE C JAN FE B MAR Forecast Baseline Product Available Date Forecast Baseline Integration Need Date 4.1.8 Mechanical Flight Grid RFI-Mech to I&T X-LAT T hermal Plate RFI from Mech to I&T Radiators ready for I&T (from Mech to I&T ) Run Date 04/29/03 16:48 Data Date 04/01/03 © Primavera Systems, Inc. Document: LAT-PR-01967 G LA ST L A T PR OJ EC T A V: F loa t to Le ve l 3 M ile sto nes LT-T7: Level 3 to AV :(tb) FL-D3: Integration Mi lestones AV : Up Triangle, L3: Down Triangl e Section 2 Project Management Sheet 2 22 GLAST LAT Project Gamma-ray Large Area Space Telescope Document: LAT-PR-01967 CDR/CD-3 Review May 12-16, 2003 Funding, Budgeted Cost, Contingency Section 2 Project Management 23 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Fabrication Phase Funding Contributions Japan Italy 3.1% 6.0% Stanford 0.3% Sweden 2.4% Fabrication Funding TOTAL = $159.7M France 4.4% DOE NASA US/Japan Subtotal UW 0.3% UCSC 1.8% = $37.0M = $83.3M = $1.4M = $121.7M NASA 52.1% SLAC Science Staff 6.3% DOE 23.2% Document: LAT-PR-01967 Section 2 Project Management 24 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Budgeted Fabrication Cost Budgeted DOE + NASA Costs for Fabrication Phase (escalated $M) Budgeted Cost at Completion Contingency Total Estimated Cost (TPC=TEC1) 1As Baseline 3/31/03 100.0 21.2 121.2 107.5 14.2 121.7 defined in the LAT Project Execution Plan Document: LAT-PR-01967 Section 2 Project Management 25 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 LAT Contingency Contingency on DOE + NASA Costs for Fabrication Phase ($M) Contingency Budgeted costs at risk1 Contingency fraction 1BAC Baseline 3/31/03 21.2 72.7 29% 14.2 59.4 24% – BCWP, excluding E/PO Document: LAT-PR-01967 Section 2 Project Management 26 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Summary of Contingency Utilization Baseline corrections Mgmt, Sys Eng’g manpower Risk mitigation TKR, CAL, ACD, ASIC development E/PO SSD purchase Labor rate adjustments $M 1.4 3.8 0.3 2.0 0.1 0.4 -0.5 Total contingency allocation $7.5M Add’l E/PO funding Add’l Japan funding for SSDs -0.1 -0.4 Net reduction in contingency Document: LAT-PR-01967 Section 2 Project Management $7.0M 27 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Funding, Estimated Cost Funding: DOE NASA US/Japan Total = $37.0M = $83.3M = $1.4M = $121.7M Budget vs Actuals vs Funding DOE + NASA Project Expenditures $M, Then-Year Dollars 100 Baseline Established 5/30/02 Cost (3/31/03): BAC = $107.5M Spent = $45.4M Cost-to-go = $62.1M Contingency = $14.2M 50 Actual Commitments ACWP BCWP BCWS+ Planned Commitments BCWS Funding Profile 0 . . . . FY00 Document: LAT-PR-01967 . . . . FY01 . . . . . . . . FY02 . . . . . . . . FY03 . . . . . . . . . . . . . . FY04 Section 2 Project Management . . . . . . FY05 28 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Cost and Schedule Status Summary • Cost status 3/31/03 – – – – – Expenditures since baseline established (5/31/03): $20.2M Earned value since baseline: $21.0M Cost variance: $0.7M favorable Contingency allocated since baseline: $7.0M Remaining contingency 24% on costs at risk • Schedule status 3/31/03 – Development and manpower issues, delayed flight parts procurements have contributed to $3.4M (~4 weeks) unfavorable schedule variance since baseline schedule established – Expect to recover variance by end of FY03 – Critical path maintains 17 weeks float to ship date (unchanged since baseline) Document: LAT-PR-01967 Section 2 Project Management 29 GLAST LAT Project Gamma-ray Large Area Space Telescope Document: LAT-PR-01967 CDR/CD-3 Review May 12-16, 2003 Recommendations from July ’02 Review Section 2 Project Management 30 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Management Recommendations from July ’02 Review • Develop work-around strategies to add schedule flexibility Done • Complete revisions to management documents and other prerequisites needed to support DOE CD-2 Done • Provide additional staffing needs in areas of concern Done • Implement a continuous risk management approach Done • Obtain signatures for remaining international agreements o Pending Document: LAT-PR-01967 Section 2 Project Management 31 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Management Recommendations from July ’02 Review • Baseline the LAT project Done • Continue SLAC management oversight and proceed with LAT International Finance Committee Done • Strengthen LAT management by adding experienced person to provide day-to-day technical oversight Done • Coordinate and plan DOE/NASA reviews to take place Done on annual basis and minimize impact on project Document: LAT-PR-01967 Section 2 Project Management 32 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Key Challenges Gamma-ray Large Area Space Telescope Document: LAT-PR-01967 Section 2 Project Management 33 GLAST LAT Project CDR/CD-3 Review May 12-16, 2003 Key Challenges • Loss of CNES funding • Demanding schedule – Engineering model delays increase manufacturing risk – Development delays partially compensated by rescheduling beam test • Design challenges – ASICs – CAL-GRID joint – LAT dynamic response – Cross-LAT plate • Thermal connection • Structural dynamic response Document: LAT-PR-01967 Section 2 Project Management 34